Komatsu Hydraulic Excavator PC160, PC170, PC180 Workshop Repair & Service Manual
Catalog:
Model:
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Komatsu Hydraulic Excavator PC160-6K, PC180LC-6K, PC180NLC-6K, PC160LC-7, PC160LC-7E0, PC160LC-8, PC170LC-10, PC180LC, PC180NLC-6K, PC180LC-7E0, PC180NLC-7E0. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your PC170LC like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for Komatsu Hydraulic Excavator PC160-6K, PC180LC-6K, PC180NLC-6K, PC160LC-7, PC160LC-7E0, PC160LC-8, PC170LC-10, PC180LC, PC180NLC-6K, PC180LC-7E0, PC180NLC-7E0 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
FILELIST:
EEAM008501 - Hydraulic Excavator PC160-6K, PC180LC-6K, PC180NLC-6K, PC200EN-6K, PC200EL-6K Operation & Maintenance Manual.pdf
EEBM001101 - Hydraulic Excavator PC160-6K, PC180LC-6K, PC180NLC-6K Shop Manual.pdf
PEPBK21P0301 - Hydraulic Excavator PC180LC-3K, PC180LLC-3K, PC180NLC-3K Parts Book.pdf
SEBM028606 - Hydraulic Excavator PC160LC-7 Shop Manual.pdf
SEN01892-05 - Hydraulic Excavator PC160LC-7E0 Shop Manual.pdf
SEN04566-00TH - Hydraulic Excavator PC160LC-8 Shop Manual.pdf
SEN04566-10 - Hydraulic Excavator PC160LC-8 Shop Manual.pdf
SEN06367-02 - Hydraulic Excavator PC170LC-10 Shop Manual.pdf
TEN00021-00 - Hydraulic Excavator GALEO PC160LC-7 Operation & Maintenance Manual.pdf
TEN00096-01 - Hydraulic Excavator GALEO PC160LC-7 Operation & Maintenance Manual.pdf
TEN00175-06 - Hydraulic Excavator GALEO PC160LC-7E0 Operation & Maintenance Manual.pdf
TEN00308-00TH - Hydraulic Excavator PC160LC-8 Operation & Maintenance Manual.pdf
TEN00308-03 - Hydraulic Excavator PC160LC-8 Operation & Maintenance Manual.pdf
TEN00473-02 - Hydraulic Excavator PC160LC-8 Operation & Maintenance Manual.pdf
UEAM000303 - Hydraulic Excavator PC160-6K, PC180LC-6K, PC180NLC-6K Operation & Maintenance Manual.pdf
UEAM002401 - Hydraulic Excavator PC160LC-7KA Operation & Maintenance Manual.pdf
UEAM006800 - Hydraulic Excavator PC160LC-7E0 Operation & Maintenance Manual.pdf
UEBD000601 - Hydraulic Excavator PC160-6K, PC180LC, PC180NLC-6K Shop Manual.pdf
UEN01892-04 - Hydraulic Excavator PC160LC-7E0, PC180LC-7E0, PC180NLC-7E0 Shop Manual.pdf
EXCERPT:
50 Disassembly and assembly - Cab and its attachments
• Adjust opening and closing of front window assembly (1) according to the following
procedure.
1. Open and close front window assembly (1) to check that it does not interfere with the rails and that the rollers are not caught.
2. If there is any problem in opening or closing of front window assembly (1), loosen mounting bolts (16) of roller adjustment bracket (15) and adjust the condition of the front window, and then tighten the mounting bolts again.
- Make sure that bracket (15) is not slanted when mounted.
* Mounting bolt (16) of bracket (15): 19.6 to 25.0 Nm {2.0 to 2.5 kgm}
3. Pull up front window assembly (1) to the ceiling and lock it.
- Make sure that the assembly is certainly locked.
4. Install right corner bracket (4).
- Tighten lightly for the meantime. Bolts are tightened to the specified torque after
adjusting the locks for the front window assembly (1) in its "closed" position in the following step 6.
- Install right corner bracket (4) so that clearance (a) between rail (17) and right corner bracket (4) becomes 0 to 2.0 mm.
- There must be no level difference on rolling surface (R) for the roller.
5. Install left corner bracket (3).
- Tighten lightly for the meantime. Bolts are tightened to the specified torque after
adjusting the locks for the front window assembly (1) in its "closed" position in the following step 6.
- Install left corner bracket (3) so that clearance (b) between rail (18) and left corner bracket (3) becomes 0 to 2.0 mm.
- There must be no level difference on rolling surface (R) for the roller (same as the right corner bracket).
6. Adjust the locks for the front window assembly
(1) in its "closed" position according to the following procedure.
1) Install right and left corner brackets (4) and (3) in roughly right positions so that front window glass (19) is closely attached to cab-side trim seal (20).
2) Check the working condition of right and left locks (22) and (21) when opening and closing front window assembly (1).
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STRUCTURE AND FUNCTION - HYDRAULIC PUMP
FUNCTION
1. LS VALVE
• The LS valve detects the load and controls the discharge amount.
This valve controls main pump discharge amount a according to differential pressure PLS (=PP- PLS) (the difference between main pump pressure PP and control valve outlet port pressure PLS) (called the LS differential pressure).
• Main pump pressure PP, pressure PLS (called the LS pressure) coming from the control valve output, and pressure PSIG (called the LS selection pressure) from the proportional solenoid valve enter this valve. The relationship between discharge amount a and differential pressure PLS, (the difference between main pump pressure PP and LS pressure PLS) (=PP- PLS) changes as shown in the diagram on the right according to LS selector pressure PSIG.
• When PSIG changes between 0 and 2.94 MPa (0 and 30 kg/cm2), the spool load changes according to this, and the selector point for the pump discharge amount changes at the rated central value between 0.64 and 2.45 MPa (6.5 and 25 kg/cm2).
2. TVCVALVE
• When the pump discharge pressure PP (self-pressure) is high, the TVC valve controls the pump so that no more oil than the constant flow (in accordance with the discharge pressure) flows even if the stroke of the control valve becomes larger. In this way it carries out equal horsepower control so that the horsepower absorbed by the pump does not exceed the engine horsepower.
• In other words, if the load during the operation becomes larger and the pump discharge pressure rises, it reduces the discharge amount from the pump; and if the pump discharge pressure drops, it increases the discharge amount from the pump. The relationship between the average of the front and rear pump discharge pressures (PP1 + PP2)/2 and pump discharge amount a is shown on the right, with the current given to the TVC valve solenoid shown as a parameter.
However, in the heavy-duty operation mode, there are cases where it is given the function of sensing the actual speed of the engine, and if the speed drops because of an increase in the load, it reduces the pump discharge amount to allow the speed to recover. In other words, when the load increases and the engine drops below the set value, the command to the TVC valve solenoid from the controller increases according to the drop in the engine speed to reduce the pump swash plate angle.
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