Complete factory shop manual including electrical wiring diagrams for Komatsu SK714-5, SK815-5, SK815-5 turbo, SK815-5N, SK815-5NA Skid-Steer Loader. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page to save your precious time.

This Komatsu Skid-Steer Loaders SK714-5, SK815-5, SK815-5 turbo, SK815-5N, SK815-5NA repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

CEAM016102 - Skid Steer Loader SK815-5N, SK815-5NA Operation & Maintenance Manual.pdf
CEBM015901 - Skid Steer Loader SK815-5N, SK815-5NA Shop Manual.pdf
WEAM003300 - Skid Steer Loader SK714-5 Operation & Maintenance Manual.pdf
WEAM003301 - Skid Steer Loader SK714-5 Operation & Maintenance Manual.pdf
WEAM003303 - Skid Steer Loader SK714-5 Operation & Maintenance Manual.pdf
WEAM003403 - Skid Steer Loader SK815-5 Operation & Maintenance Manual.pdf
WEAM003502 - Skid Steer Loader SK714-5 Operation & Maintenance Manual.pdf
WEAM003503 - Skid Steer Loader SK714-5 Operation & Maintenance Manual.pdf
WEAM003602 - Skid Steer Loader SK815-5 Operation & Maintenance Manual.pdf
WEAM003603 - Skid Steer Loader SK815-5 Operation & Maintenance Manual.pdf
WEAM005002 - Skid Steer Loader SK815-5 Turbo Operation & Maintenance Manual.pdf
WEAM005300 - Skid Steer Loader SK815-5 turbo Operation & Maintenance Manual.pdf
WEAM005301 - Skid Steer Loader SK815-5 turbo Operation & Maintenance Manual.pdf
WEBM003400 - Skid Steer Loader SK714-5, SK815-5 Shop Manual.pdf
WEBM005500 - Skid Steer Loader SK714-5, SK815-5, SK815-5 turbo Shop Manual.pdf
WEBM005501 - Skid Steer Loader SK714-5, SK815-5, SK815-5 turbo Shop Manual.pdf
WEBM005600 - Skid Steer Loader SK714-5, SK815-5, SK815-5 turbo Shop Manual.pdf

CEAM016102 - Skid Steer Loader SK815-5N, SK815-5NA Operation & Maintenance Manual...3
  COVER...3
  INTRODUCTION...5
    FOREWORD...6
    SAFETY INFORMATION...7
      Directions Of Machine...8
    APPROVED AND NON APPROVED USES...9
      Approved...9
      Non Approved...9
    PRODUCT INFORMATION...10
      Main Features...10
      Break In Period...10
      Synthetic Biodegradable Oil Types...10
    PRODUCT IDENTIFICATION...11
      Machine Serial Number...11
      Machine Identification Plate and Product Identification Number (PIN)...11
      Engine Serial Number And Emission Plate...11
      Travel Reduction Gear Serial Number...12
      Cab Serial Number...12
      Excavator Identification Plate (if installed)...12
      Serial Numbers and Distributor Information...13
    TABLE OF CONTENTS...14
  SAFETY...21
    SAFETY LABELS...22
      Safety Label Using Both Words And Pictorial Message...22
      Hazard Panel...22
      Avoidance Panel...22
    SAFETY AND WARNING DECALS...23
    PICTOGRAMS AND RELEVANT MEANINGS...32
      Danger In The Work Area...32
      Do Not Open The Hood...32
      Consult The Manual...32
      Hydraulic Oil Fill...32
      Biological Hydraulic Oil Fill...33
      Refuelling...33
      Engine Lubricating Oil Filter...33
      Fuel Filter...33
      Engine Air Suction Filter...33
      Engine Coolant...33
      Engine Coolant Pressure...34
      Hydraulic Oil Level...34
      Hydraulic Oil Filter...34
      Electric Outlet...34
      Anchorage Point...34
      Emergency Exit...35
      Lifting Point...35
    GENERAL PRECAUTIONS...36
      Safety Rules...36
      If Abnormalities Are Found...36
      Clothing And Personal Protective Items...36
      Fire Extinguisher And First Aid Kit...36
      Safety Features...37
      Keep Machine Clean...37
      Inside Operator's Compartment...37
      Leaving Operator’s Seat...37
    CHECKING THE REAR-VIEW MIRRORS (if installed)...39
    Mounting And Dismounting...40
    Prevention Of Burns...40
      Hot Coolant...40
    High Temperature Oil...40
    Fire Prevention...41
      Fire Caused By Fuel Or Oil...41
      Fire Caused By Accumulation Of Flammable Material...41
      Fire Coming From Electric Wiring...41
      Fire Coming From Hydraulic Line...41
      Explosion Caused By Lighting Equipment...41
      Action If Fire Occurs...42
      Window Washer Liquid...42
      Precautions When Using ROPS (Roll Over Protective Structure)...42
      Precautions For Attachments...42
      Unauthorized Modification...42
    Safety At Work Site...43
    Working On Loose Ground...43
    Do Not Go Close To High-voltage Cables...43
    Ensure Good Visibility...44
    Ventilation For Enclosed Areas...44
    Checking Signalman's Signals And Signs...44
    Emergency Exit From Operator's Cab...44
    Be Careful About Asbestos Dust...45
    Seat Belt Inspection...46
    PRECAUTIONS FOR OPERATION...47
      Starting Engine...47
      Checks Before Starting Engine...47
      Precautions When Starting...47
      Precautions In Cold Areas...48
      Hydraulic Oil Travel Circuit Warm-Up...48
      Operation...49
      Precautions When Traveling In Forward Or Reverse...49
      Precautions When Traveling...50
      Working On Slopes...50
      Prohibited Operations...52
      Precautions When Operating...53
      Operate Carefully On Snow...54
      Parking The Machine...54
      Precautions For Emergency Recovery...56
      Transportation...57
      Loading And Unloading...57
      Shipping...57
    BATTERY...58
      Battery Hazard Prevention...58
      Starting With Booster Cables...59
    STOP ENGINE BEFORE PERFORMING MAINTENANCE...60
      Two Workers For Maintenance When Engine Is Running...61
      Proper Tools...62
      Personnel...62
      Attachments...62
      Work Under The Machine...62
      Noise...63
      Precautions When Using Hammer...63
      Repair Welding...63
      Removing Battery Terminal...63
      Precautions With High-pressure Oil...63
      Handling High-pressure Hoses...63
      Waste Materials...64
      Compressed Air...64
      Periodic Replacement Of Safety Critical Parts...64
    PRECAUTIONS WITH TIRES...65
      Handling Tires...65
      Precautions When Storing Tires...65
    SAFETY LOCKS...66
      Loader Locks...66
  OPERATION...69
    GENERAL VIEWS...70
      Front General View...70
      Rear General View...71
      Cab Inside General View...72
    INSTRUMENTS AND CONTROLS...74
      Instruments...74
      Warning Lights...76
      Switches And Push Buttons...81
      Electrical Accessories...86
      Machine Controls...88
      Safety Bars...90
    ISO PATTERN CONTROL SYSTEM...91
      Servo Control Lever (Travel And Steering)...91
      Right Servo Control Lever (Loader Arm And Bucket)...93
    OPTIONAL PATTERN CONTROL SYSTEM...95
      Right Servo Control Lever (Right Wheel Travel And Bucket Folding)...97
      Auxiliary Hydraulic Kit Control Pedal (If Installed)...100
      Foot Accelerator...101
      Hand Accelerator...101
      Parking Brake...102
      Equipment Control Locking Lever (If Installed)...102
      Standard Flow Hydraulic System Control (2 Lines)...103
      "High Flow" Hydraulic System Control (3 Lines) (If Installed)...104
      Instruments And Controls Super Flow” Hydraulic System Control(5 Lines) (If Installed)...105
      Speed Increase Control...106
      Floating Device Control (If Installed)...106
      Instruments And Controls Pattern Shifting Control (If Installed)...107
      Stabilizer Control (If Installed)...108
      Left Stabilizer Control (If Installed)...108
      Optional...108
    FUSES AND RELAYS...109
      Machine Function Fuses...109
      Main Fuse...110
      Relays...111
    GUARDS AND DRIVER’S SEAT...113
      Engine Hood...113
      Rear Panel...114
      Cab...115
        Raising The Cab...116
      Standard Seat...118
      Cushioned Seat...118
      Safety Belt...119
      Seat Safety Switch...119
      Emergency Exit...120
      Technical Documentation Case...121
      Fire Extinguisher...121
      First Aid Kit...121
    USE OF THE MACHINE...122
      Checks Before Starting The Engine...122
        Visual Checks...122
        Daily Checks...122
        Operational Checks...123
      Starting The Engine...124
        Starting With Warm Engine Or In Temperate Climates...124
        Starting With Cold Engine Or In Cold Climates...125
      Warming The Engine...126
      Heating The Hydraulic Oil...126
      How To Move The Machine (Iso Pattern Control System)...126
        Steering (Changing Direction)...128
      How To Move The Machine (Optional Pattern Control System)...130
        Steering (Changing Direction)...132
      Moving On Slopes...134
      Maximum Immersion Depth...135
    PARKING THE MACHINE...136
      Parking On Level Ground...136
      Parking On Slopes...137
    STOPPING THE ENGINE...138
    TRANSPORTING THE MACHINE ON OTHER VEHICLES...139
      Loading And Unloading The Machine...139
      Transport...140
    HOW TO LIFT THE MACHINE...141
    PRECAUTIONS TO BE TAKEN IN THE COLD SEASON...142
      Fuel And Lubricants...142
      Coolant...142
      Battery...143
      Other Precautions...143
      Precautions To Be Taken At The End Of Work...143
    PRECAUTIONS TO BE TAKEN IN THE WARM SEASON...144
    USING THE WORK EQUIPMENT...145
      Lowering The Equipment In Case Of Machine Failure...145
      Organizing The Work Area...146
      Loading Material On Heaps And On Level Surfaces...147
      Loading Material On Slopes...148
      Digging Method...149
      Changing the Bucket or Attachment with Standard Quick Coupler...151
        Removing the Bucket or Attachment...152
        Installing the Bucket or Attachment...153
        Checking Position of Locking Pins...154
    LONG PERIODS OF INACTIVITY...155
      Before The Period Of Inactivity...155
      During The Period Of Inactivity...156
      After The Period Of Inactivity...156
    TROUBLESHOOTING...157
      How To Remove The Machine...157
      If The Fuel Has Been Completely Depleted...157
      If The Battery Is Depleted...158
        Starting With Booster Cables...159
      Other Troubles...160
        Electric Circuit...160
        Hydraulic System...160
        Engine...161
    HYDROSTATIC TRANSMISSION...162
  MAINTENANCE...163
    GUIDE TO MAINTENANCE...164
    MAINTENANCE NOTES...165
      Notes Regarding The Engine...165
        Engine Oil...165
        Coolant...165
        Fuel...166
      Notes Regarding The Hydraulic System...166
      Notes Regarding The Electrical System...166
      Notes Regarding Lubrication...167
      Parts Subject To Wear That Periodically Need Changing...167
    FUEL, COOLANT AND LUBRICANTS...168
      Approved Synthetic Biodegradable Lubricants Type Hees...170
    DRIVING TORQUES FOR SCREWS AND NUTS...171
      Standard Driving Torques...171
      Specific Driving Torques...171
    LUBRICATION...172
      Lubrication Diagram...172
    PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY...173
      Critical Parts For Safety...174
        Operator's Safety...179
    MAINTENANCE PLAN...180
    MAINTENANCE PROCEDURE...181
      Checks Before Starting...181
        Various Checks...181
        Checking The Coolant Level...181
        Checking The Fuel Level...182
        Checking The Engine Oil Level...183
        Checking The Oil Level In The Hydraulic Circuit...184
        Checking The Water Separator For Sediments And Water...185
        Checking The Wiring System...185
      When Required...186
        Checking, Cleaning Or Changing The Air Cleaner Cartridge...186
        Tire Rotation...187
        Draining The Fuel Tank...188
        Releasing The Parking Brake...189
        Checking The Battery Charge Level...190
      Maintenance After First 50 Hours Of Operation...191
      Maintenance Every 50 Hours Of Operation...191
        Checking The Tire Pressure...191
        Checking The Coolant Level In The Radiator...191
      Maintenance After First 250 Hours Of Operation...192
      Maintenance Every 250 Hours Of Operation...192
        Adjusting The Fan Belt Tension...192
        Checking The Gearing Chain Tension...193
        Adjusting The Chains...194
        Cleaning The Outside Of The Radiators...195
        Checking The Wheel Nut Driving Torque...195
        Checking The Oil Level In The Final Transmissions...196
        Lubricating The Joints...197
        Changing The Engine Oil...198
        Changing The Engine Oil Filter...199
      Maintenance After First 500 Hours Of Operation (Only For Machines Filled With Synthetic Biodegradable Oil Type Hees)...200
      Maintenance Every 500 Hours Of Operation...200
        Changing The Fuel Filter...200
        Changing The Hydraulic Oil Drain Filter...202
        Cleaning The Water Separator...203
        Draining The Hydraulic Oil Tank (Only For Machines Filled With Synthetic Biodegradable Oil Type Hees)...204
      Maintenance Every 1000 Hours Of Operation...205
        Changing The Oil In The Final Transmission...205
        Changing The Hydraulic System Oil And Cleaning The Suction Filter...206
        Checking And Adjusting The Engine Valve Clearance...207
      Maintenance Every 2000 Hours Of Operation...208
        Changing The Coolant...208
        Changing The Suction Filter...209
        Checking The Alternator and The Starter...210
  SPECIFICATIONS...211
    TECHNICAL DATA...212
      Standard Machine Overall Dimensions...212
      Technical Characteristics...214
  OPTIONS, ATTACHMENTS...215
    AUTHORIZED OPTIONAL EQUIPMENT...216
      Precautions Regarding Safety...216
      Precautions Regarding The Installation Of Equipment...216
      Characteristics Of The Standard Machine Optional Equipment...217
      Characteristics Of The Optional Equipment Of The Machine Version With Super-flow Hydraulic System...218
    CHANGING THE AUTHORIZED EQUIPMENT...219
      Connecting The Excavator...219
      Connecting The Hydraulic Circuit...220
      Connecting The Return Circuit With Direct Drainage Into The Tank...222
      Preparing The Machine For The Use Of The Excavator...223
      Using The Machine With The Excavator...223
    PALLET FORKS...224
      Changing The Operating Pattern...225
      How To Change The Operating Pattern...227
    HAND & FOOT CONTROL SYSTEM...228
      Machine Controls...228
        Travel And Steering Control Levers...229
        Work Equipment Control Pedals (Loader Arm And Bucket)...231
        Auxiliary Hydraulic Kit Control...234
      How To Move The Machine (Hand & Foot Control System)...237
        Steering (Changing Direction)...238
CEBM015901 - Skid Steer Loader SK815-5N, SK815-5NA Shop Manual...241
  COVER...241
  FOREWORD...242
    CONTENTS...242
    SAFETY...247
      SAFETY NOTICE...247
        IMPORTANT SAFETY NOTICE...247
        GENERAL PRECAUTIONS...247
        PREPARATIONS FOR WORK...247
        PRECAUTIONS DURING WORK...248
    GENERAL...249
    HOW TO READ THE SHOP MANUAL...250
      VOLUMES...250
      DISTRIBUTION AND UPDATING...250
      FILING METHOD...250
      REVISED EDITION MARK...250
      REVISIONS...250
      SYMBOLS...250
    HOISTING INSTRUCTIONS...251
      HOISTING...251
      WIRE ROPES...251
    PUSH PULL COUPLER...252
      TYPE 1...252
        DISCONNECTION...252
        CONNECTION...252
      TYPE 2...253
        DISCONNECTION...253
        CONNECTION...253
      TYPE 3...254
        DISCONNECTION...254
        CONNECTION...254
    COATING MATERIALS...255
    SPECIFIC DRIVING TORQUE...257
    STANDARD TIGHTENING TORQUE...258
      STANDARD TIGHTENING TORQUE OF BOLTS AND NUTS...258
      TIGHTENING TORQUE OF HOSE NUTS...259
      TIGHTENING TORQUE OF SPLIT FLANGE BOLTS...259
      TIGHTENING TORQUE FOR FLARED NUTS...259
      TABLE OF TIGHTENING TORQUES FOR O-RING BOSS PIPING JOINTS...260
      TABLE OF TIGHTENING TORQUES FOR O-RING BOSS PLUGS...260
      TIGHTENING TORQUE TABLE FOR HOSES (TAPER SEAL TYPE AND FACE SEAL TYPE)...260
    ELECTRIC WIRE CODE...261
      CLASSIFICATION BY THICKNESS...261
      CLASSIFICATION BY COLOR AND CODE...261
    CONVERSION TABLES...262
      METHOD OF USING THE CONVERSION TABLE...262
  10 STRUCTURE, FUNCTION AND MAINTENANCE STANDARD...269
    PTO...271
      Maintenance Standard...272
    POWER TRAIN...273
      Maintenance Standard...274
    FINAL DRIVE...278
      Maintenance Standard...280
      Description...281
      Hydraulic Motor...281
        Function...281
        Operation...281
      Flushing Relief Valve...284
      Reduction Gearing...285
        Function...285
        Operating Principle...285
    HYDRAULIC PUMP...286
      HST Pump LPV40 + 40 (Standard Flow)...286
      HST Pump LPV40 + 40 (High Flow)...288
      HST Pump LPV40 + 40 (Standard Flow and High Flow)...290
      Operation...291
      Maintenance Standards...294
    SAFETY VALVES...295
      Suction Safety Valve Action...295
      Charge Safety Valve Action...298
      Charge Pump...300
    ANTI ENGINE-STALL VALVE (AS VALVE)...301
      Maintenance Standards...303
    CONTROL VALVES...305
      Standard 3-Spool Valve Port Location...305
      Valve Sectional Views...306
      Super High-Flow 4-Spool Valve Port Location...308
      Valve Sectional Views...309
      Maintenance Standards...312
        Standard 3-spool...312
        Super High Flow 4-Spool...316
    CLSS (CLOSED CENTER LOAD SENSING SYSTEM)...323
      Pressure Compensation Control...323
      System Series Circuit Operation...326
      Self Leveling Function...327
      System In Series-Parallel Circuit Operation...328
      Pressure Compensation Valve...330
      Dividing Function...331
    SOLENOID VALVE...332
      Valve Group ST1...332
      Valve Group ST2...333
    ACCUMULATOR...334
    PATTERN CHANGE VALVE (OPTIONAL)...335
      Operation...337
        Pattern ISO...337
        Pattern Optional...337
      Maintenance Standards...338
    R.H. PPC VALVE (STANDARD)...339
      Equipment Control...339
      Maintenance Standards...343
    R.H. PPC VALVE (PATTERN CHANGE) (OPTIONAL)...345
      Equipment and Travel Control...345
    L.H. PPC VALVE (STANDARD)...349
      Travel Control...349
      Maintenance Standards...353
    L.H. PPC VALVE PATTERN CHANGE (OPTIONAL)...355
      Equipment and Travel Control...355
      Maintenance Standards...359
    PATTERN CHANGE VALVE (OPTIONAL)...361
      Maintenance Standard...361
    CYLINDERS...362
      Boom...362
      Bucket...362
      Maintenance Standards...363
    WORKING EQUIPMENT...364
  20 STANDARD VALUE TABLES...367
    STANDARD SERVICE VALUE TABLE...368
      Standard Value Table...369
        Engine...369
        Chassis...370
  30 TESTING AND ADJUSTING...375
    SPECIAL TOOLS...377
    T-ADAPTER PROCEDURES AND KITS...378
    ENGINE COMPONENTS...379
      Measuring Exhaust Smoke...379
      Measuring Exhaust Temperature...379
      Measuring Crankcase Pressure...379
      Measuring Boost Pressure...379
      Measuring Fuel Pressure...379
      Bleeding Air From Fuel System...379
      Adjusting Engine Stop Solenoid...379
      Checking The Engine Speed...380
      Adjusting Valve Clearance (SK815-5NA)...381
      Adjusting Valve Clearance (SK815-5N)...382
        Zero setting...382
        Adjustment...382
      Measuring Compression Pressure (SK815-5NA)...384
      Measuring Compression Pressure (SK815-5N)...385
      Control and Adjustment of Fan Belt Tension...386
        Checking the Tension...386
        Adjusting the Belt Tension...386
      Control and Adjustment of the Injection Timing...387
      Checking Engine Oil Pressure...389
      Adjusting the Stroke of Accelerator Cables...390
    ADJUSTING PPC VALVE DRIVE PRESSURES...391
      Disassembly and Regulation...391
        Assembly...392
      Adjustment of the PPC Valve Clearances...393
    ADJUSTING SERVO-CONTROL SAFETY SENSOR...394
    GEAR CHAIN TENSION...395
      Test...395
      Adjustment...395
    HYDRAULIC CIRCUITS...396
    HYDRAULIC PUMP...397
    VALVE CALIBRATION...398
      HST Valve Calibration...398
      AS Valve Calibration...398
        Pressure Adjustment at Low Idling...398
        Pressure Adjustment at Working Pressure...399
      Travel Deviation Check...400
        Checking the Deviation...400
        Adjusting the Deviation...401
    CONTROL VALVE...402
    SERVO-CONTROL POWER SUPPLY...404
    RELIEVING HYDRAULIC PRESSURE...406
      Elimination of Pressures From the Hydraulic Circuits...406
      Elimination of Pressure in the Tank...406
      Pressurizing the Tank...406
    BLEEDING HYDRAULIC CIRCUITS...407
      Sequence for Bleeding the Air...407
        Bleeding Air From The Pump...407
        Bleeding Air From The Cylinders...408
        Bleeding Air From Any Optional Equipment...408
  50 DISASSEMBLY AND ASSEMBLY...409
    HOW TO READ THIS MANUAL...412
      Removal And Installation Of Assemblies...412
        Special Tools...412
        Removal...412
        Installation...412
      Disassembly and Assembly of Assemblies...414
        Special Tools...414
        Disassembly...414
        Assembly...414
    PRECAUTIONS DURING OPERATION...415
      Precautions for Disassembly Operation...415
      Precautions for Assembly Operation...416
      Precautions for Completing Disassembly and Assembly Operations...416
      Other Precautions...417
    CONNECTOR REPAIR PROCEDURES...418
      Stripping Insulation...418
      Wire Inspection...418
      Contact Terminal Removal (HD30 Type)...419
      Crimping Contact Terminal (HD30 Type)...420
      Insertion Of Contact Terminal (HD30 Type)...421
      Contact Terminal Removal (DT Type)...422
      Striping Insulation...423
      Crimping Contact Terminal (DT Type)...424
      Insertion Of Contact Terminal (DT Type)...425
    ENGINE HOOD ASSEMBLY...426
      Removal...426
      Installation...426
    ENGINE ASSEMBLY...427
      Removal...427
      Installation...430
      Valve Cover (SK815-5NA)...431
        Removal...431
        Installation...431
      Valve Cover (SK815-5N turbo)...432
        Removal...432
        Installation...433
      Nozzle (SK815-5NA)...434
        Removal...434
        Installation...434
      Nozzle (SK815-5N turbo)...435
        Removal...435
        Installation...435
      Injector Pump...436
        Removal...436
        Installation...438
      Cylinder Head (SK815-5NA)...439
        Removal...439
        Installation...441
      Cylinder Head (SK815-5N turbo)...442
        Removal...442
        Installation...444
      Water Pump...445
        Removal...445
        Installation...445
      Starting Motor...446
        Removal...446
        Installation...446
      Turbocharger...447
        Removal...447
        Installation...448
      Alternator...449
        Removal...449
        Installation...449
    CAB...450
      Tilting The Cab...450
      Lowering The Cab...452
      Removing the Cab...453
      Installing the Cab...455
    BATTERY...456
      Removal...456
      Installation...456
    AIR CLEANER ASSEMBLY...457
      Removal...457
      Installation...457
    MUFFLER (SK815-5NA)...458
      Removal...458
      Installation...458
    MUFFLER (SK815-5N turbo)...459
      Removal...459
      Installation...459
    RADIATOR ASSEMBLY...460
      Removal...460
      Installation...461
    FUEL TANK...462
      Removal...462
      Installation...463
    HYDRAULIC PUMP...464
      Removal...464
      Installation...466
    GEAR PUMP...467
      Removal...467
      Installation...467
    ENGINE PUMP COUPLING...468
      Removal...468
      Installation...468
    CONTROL VALVE...469
      Removal...469
      Installation...469
    PPC VALVES...470
      Removal...470
      Installation...470
    WHEEL HUB...471
      Removal...471
      Installation...472
      Disassembly...473
      Assembly...474
    FINAL DRIVE ASSEMBLY...475
      Removal...475
      Installation...476
    CYLINDER ASSEMBLIES...477
      Lift Cylinder Assembly...477
        Removal...477
        Installation...477
      Bucket Cylinder Assembly...478
        Removal...478
        Installation...479
      Disassembly of Cylinders...480
      Assembly of the Cylinders...482
        Assembly of the Cylinder Head...482
        Piston Assembly...483
        Piston Rod Assembly...483
        Cylinder Assembly...484
    WORK EQUIPMENT SYSTEM...486
      Removal...486
      Installation...488
    WORKING EQUIPMENT SUPPORT FRAME...489
      Removal...489
      Installation...489
  90 DIAGRAMS AND SCHEMATICS...491
    ELECTRICAL DIAGRAMS...493
      Engine Line (1/2)...493
      Engine Line (2/2)...494
      Frame Line Standard (1/2)...495
      Frame Line Standard (2/2)...496
      Frame Line Optional (1/2)...497
      Frame Line Optional (2/2)...498
      Cabin Line Standard (1/4)...499
      Cabin Line Standard (2/4)...500
      Cabin Line Standard (3/4)...501
      Cabin Line Standard (4/4)...502
      Cabin Line Optional (1/6)...503
      Cabin Line Optional (2/6)...504
      Cabin Line Optional (3/6)...505
      Cabin Line Optional (4/6)...506
      Cabin Line Optional (5/6)...507
      Cabin Line Optional (6/6)...508
      Top-Cabin Light Line Standard (1/2)...509
      Top-Cabin Light Line Standard (2/2)...510
      Top-Cabin Light Line Homologation (1/2)...511
      Top-Cabin Light Line Homologation (2/2)...512
      Standard (1/5)...513
      Standard (2/5)...514
      Standard (3/5)...515
      Standard (4/5)...516
      Standard (5/5)...517
      Optional (1/7)...518
      Optional (2/7)...519
      Optional (3/7)...520
      Optional (4/7)...522
      Optional (5/7)...523
      Optional (6/7)...524
      Optional (7/7)...525
    HYDRAULIC DIAGRAMS...526
      Standard...526
      High-Flow...527
      Road Homologation...528
WEAM003300 - Skid Steer Loader SK714-5 Operation & Maintenance Manual...529
  1.1 FOREWORD...531
  1.2 INFORMATION ON SAFETY...532
  1.3 INTRODUCTION...534
    1.3.1 INTENDED USES...534
    1.3.2 IMPROPER OR UNAUTHORIZED USES...534
    1.3.3 MAIN CHARACTERISTICS...535
    1.3.4 RUNNING-IN...535
  1.4 PRODUCT IDENTIFICATION...536
    1.4.1 MACHINE SERIAL NUMBER...536
    1.4.2 MACHINE IDENTIFICATION PLATE...536
    1.4.3 ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE...537
    1.4.4 TRAVEL REDUCTION GEAR SERIAL NUMBER...537
    1.4.5 CAB SERIAL NUMBER...538
    1.4.6 EXCAVATOR IDENTIFICATION PLATE (if installed)...538
    1.4.7 SERIAL NUMBERS AND DEALER’S ADDRESS...539
  TABLE OF CONTENTS...540
    1.1 FOREWORD 1...540
    1.2 INFORMATION ON SAFETY 2...540
    1.3 INTRODUCTION 4...540
      1.3.1 INTENDED USES 4...540
      1.3.2 IMPROPER OR UNAUTHORIZED USES 4...540
      1.3.3 MAIN CHARACTERISTICS 5...540
      1.3.4 RUNNING-IN 5...540
    1.4 PRODUCT IDENTIFICATION 6...540
      1.4.1 MACHINE SERIAL NUMBER 6...540
      1.4.2 MACHINE IDENTIFICATION PLATE 6...540
      1.4.3 ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE 7...540
      1.4.4 TRAVEL REDUCTION GEAR SERIAL NUMBER 7...540
      1.4.5 CAB SERIAL NUMBER 8...540
      1.4.6 EXCAVATOR IDENTIFICATION PLATE (if installed) 8...540
      1.4.7 SERIAL NUMBERS AND DEALER’S ADDRESS 9...540
    2.1 SAFETY, NOISE AND VIBRATION PLATES 18...540
      2.1.1 POSITION OF THE SAFETY PLATES 18...540
        2.1.1.1 SAFETY PLATES 18...540
        2.1.1.2 SAFETY PLATES FOR MACHINES WITH EXCAVATOR 20...540
      2.1.2 PICTOGRAMS AND RELEVANT MEANINGS 22...540
      2.1.3 POSITION OF THE NOISE PLATES 26...540
      2.1.4 VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED 26...540
    2.2 GENERAL PRECAUTIONS 27...540
      2.2.1 GENERAL SAFETY RULES 27...540
      2.2.2 SAFETY DEVICES AND GUARDS 27...540
      2.2.3 CLOTHING AND PERSONAL PROTECTION ITEMS 27...540
      2.2.4 UNAUTHORIZED MODIFICATIONS 28...540
      2.2.5 LEAVING THE OPERATORS SEAT 28...540
      2.2.6 GETTING ON AND OFF THE MACHINE 29...540
      2.2.7 CHECKING THE REAR-VIEW MIRRORS (if installed) 29...540
      2.2.8 PREVENTING FIRES DUE TO FUEL AND OIL 30...540
      2.2.9 PREVENTING BURNS 30...540
      2.2.10 PREVENTING DAMAGE DUE TO ASBESTOS POWDER 31...540
      2.2.11 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT 31...540
      2.2.12 FIRE EXTINGUISHERS AND FIRST AID KIT 32...540
      2.2.13 PRECAUTIONS CONCERNING THE CAB STRUCTURE 32...540
      2.2.14 PRECAUTIONS CONCERNING THE EQUIPMENT 32...540
    2.3 PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE 33...540
      2.3.1 SAFETY ON THE WORK SITE 33...540
      2.3.2 FIRE PREVENTION 33...540
      2.3.3 PRECAUTIONS TO BE TAKEN FOR THE OPERATOR'S CAB 33...540
      2.3.4 ROOM VENTILATION 34...540
      2.3.5 PRECAUTIONS TO BE TAKEN FOR THE LIGHTS (if installed) 34...540
      2.3.6 CLEANING THE WINDOWS AND THE REAR-VIEW MIRRORS - CHECKING THE WINDSHIELD WIPER BLADES (if i...540
    2.4 PRECAUTIONS TO BE TAKEN WHEN WORKING 35...541
      2.4.1 STARTING THE ENGINE 35...541
      2.4.2 RULES TO BE FOLLOWED WHEN TRAVELLING ON ROADS 35...541
      2.4.3 CHECKS FOR TRAVELLING IN REVERSE 36...541
      2.4.4 MOVING THE MACHINE 37...541
      2.4.5 WORKING ON SLOPES 37...541
      2.4.6 PREVENTING ELECTROCUTION 39...541
      2.4.7 VISIBILITY 40...541
      2.4.8 WORKING ON ICY OR SNOW-COVERED SURFACES 40...541
      2.4.9 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT 40...541
      2.4.10 WORKING ON LOOSE GROUND 40...541
      2.4.11 PARKING THE MACHINE 41...541
    2.5 TRANSPORTING THE MACHINE ON OTHER VEHICLES 42...541
      2.5.1 LOADING AND UNLOADING THE MACHINE 42...541
      2.5.2 THE ROUTE 42...541
    2.6 BATTERY 43...541
      2.6.1 SAFETY PRECAUTIONS FOR WORK ON BATTERIES 43...541
      2.6.2 STARTING WITH BOOSTER CABLES 43...541
    2.7 PRECAUTIONS FOR EMERGENCY RECOVERY 44...541
    2.8 PRECAUTIONS TO BE TAKEN DURING MAINTENANCE 46...541
      2.8.1 WARNING PLATES 46...541
      2.8.2 TOOLS 46...541
      2.8.3 PERSONNEL 47...541
      2.8.4 EQUIPMENT 47...541
      2.8.5 WORKING UNDER THE MACHINE 47...541
      2.8.6 KEEPING THE MACHINE CLEAN 47...541
      2.8.7 USE OF THE ENGINE DURING MAINTENANCE 48...541
      2.8.8 PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY 48...541
      2.8.9 STOP THE ENGINE BEFORE CARRYING OUT ANY MAINTENANCE OPERATION OR INSPECTION 48...541
      2.8.10 RULES FOR REFUELLING AND ADDING OIL 49...541
      2.8.11 CHECKING THE COOLANT LEVEL IN THE RADIATOR 49...541
      2.8.12 USING LAMPS 49...541
      2.8.13 PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR 50...541
      2.8.14 PRECAUTIONS CONCERNING THE STARTER 50...541
      2.8.15 PRECAUTIONS CONCERNING HIGH-PRESSURE HOSES 51...541
      2.8.16 PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH-PRESSURE SYSTEMS 51...541
      2.8.17 PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND PRESSURES 51...541
      2.8.18 COOLING FAN AND FAN BELT 52...541
      2.8.19 WASTE MATERIALS 52...541
      2.8.20 PRECAUTIONS TO BE TAKEN WHEN INFLATING THE TYRES 52...541
      2.8.21 PRECAUTIONS TO BE TAKEN WHEN USING THE SYNTHETIC BIODEGRADABLE OIL TYPE «HEES» 53...541
    3.1 SAFETY LOCKS 56...542
      3.1.1 LOADER LOCKS 56...542
      3.1.2 EXCAVATOR LOCKS (if installed) 58...542
      3.1.3 ASPHALT CUTTER LOCKS (if installed) 60...542
    3.2 GENERAL VIEWS 61...542
      3.2.1 FRONT GENERAL VIEW 61...542
      3.2.2 REAR GENERAL VIEW 62...542
      3.2.3 CAB INSIDE GENERAL VIEW 63...542
    3.3 INSTRUMENTS AND CONTROLS 65...542
      3.3.1 INSTRUMENTS 65...542
      3.3.2 WARNING LIGHTS 67...542
      3.3.3 SWITCHES UND PUSH BUTTONS 72...542
      3.3.4 ELECTRICAL ACCESSORIES 77...542
      3.3.5 MACHINE CONTROLS 78...542
    3.4 FUSES AND RELAYS 96...542
      3.4.1 MACHINE FUNCTION FUSES 96...542
      3.4.2 MAIN FUSE 97...542
      3.4.3 RELAYS 98...542
    3.5 GUARDS AND DRIVER’S SEAT 100...542
      3.5.1 ENGINE HOOD 100...542
      3.5.2 REAR PANEL 101...542
      3.5.3 CAB 102...542
        3.5.3.1 RAISING THE CAB 103...542
      3.5.4 STANDARD SEAT 105...542
      3.5.5 CUSHIONED SEAT 105...542
      3.5.6 SAFETY BELT 106...542
      3.5.7 EMERGENCY EXIT 106...542
      3.5.8 TECHNICAL DOCUMENTATION CASE 107...542
      3.5.9 FIRE EXTINGUISHER 107...542
      3.5.10 FIRST AID KIT 107...542
    3.6 USE OF THE MACHINE 109...542
      3.6.1 CHECKS BEFORE STARTING THE ENGINE 109...542
        3.6.1.1 VISUAL CHECKS 109...542
        3.6.1.2 DAILY CHECKS 109...542
        3.6.1.3 OPERATIONAL CHECKS 110...542
      3.6.2 STARTING THE ENGINE 111...542
        3.6.2.1 STARTING WITH WARM ENGINE OR IN TEMPERATE CLIMATES 111...542
        3.6.2.2 STARTING WITH COLD ENGINE OR IN COLD CLIMATES 112...542
      3.6.3 WARMING THE ENGINE 113...542
      3.6.4 HEATING THE HYDRAULIC OIL 113...542
      3.6.5 HOW TO MOVE THE MACHINE (ISO PATTERN CONTROL SYSTEM) 113...542
        3.6.5.1 STEERING (CHANGING DIRECTION) 115...542
      3.6.6 HOW TO MOVE THE MACHINE (OPTIONAL PATTERN CONTROL SYSTEM) 117...542
        3.6.6.1 STEERING (CHANGING DIRECTION) 119...542
      3.6.7 MOVING ON SLOPES 121...542
      3.6.8 MAXIMUM IMMERSION DEPTH 122...542
    3.7 PARKING THE MACHINE 123...543
      3.7.1 PARKING ON LEVEL GROUND 123...543
      3.7.2 PARKING ON SLOPES 124...543
    3.8 STOPPING THE ENGINE 125...543
    3.9 TRANSPORTING THE MACHINE ON OTHER VEHICLES 126...543
      3.9.1 LOADING AND UNLOADING THE MACHINE 126...543
      3.9.2 TRANSPORT 127...543
    3.10 HOW TO LIFT THE MACHINE 128...543
    3.11 PRECAUTIONS TO BE TAKEN IN THE COLD SEASON 129...543
      3.11.1 FUEL AND LUBRICANTS 129...543
      3.11.2 COOLANT 129...543
      3.11.3 BATTERY 130...543
      3.11.4 OTHER PRECAUTIONS 130...543
      3.11.5 PRECAUTIONS TO BE TAKEN AT THE END OF WORK 130...543
    3.12 PRECAUTIONS TO BE TAKEN IN THE WARM SEASON 131...543
    3.13 USING THE WORK EQUIPMENT 132...543
      3.13.1 LOWERING THE EQUIPMENT IN CASE OF MACHINE FAILURE 132...543
      3.13.2 ORGANIZING THE WORK AREA 133...543
      3.13.3 LOADING MATERIAL ON HEAPS AND ON LEVEL SURFACES 134...543
      3.13.4 LOADING MATERIAL ON SLOPES 135...543
      3.13.5 DIGGING METHOD 136...543
      3.13.6 CHANGING THE BUCKET WITH STANDARD RAPID COUPLING 137...543
        3.13.6.1 RELEASING THE BUCKET 138...543
        3.13.6.2 COUPLING THE BUCKET 138...543
      3.13.7 CHANGING THE BUCKET WITH OPTIONAL RAPID COUPLING 140...543
        3.13.7.1 RELEASING THE BUCKET 141...543
        3.13.7.2 COUPLING THE BUCKET 141...543
    3.14 LONG PERIODS OF INACTIVITY 143...543
      3.14.1 BEFORE THE PERIOD OF INACTIVITY 143...543
      3.14.2 DURING THE PERIOD OF INACTIVITY 144...543
      3.14.3 AFTER THE PERIOD OF INACTIVITY 144...543
    3.15 TROUBLESHOOTING 145...543
      3.15.1 HOW TO REMOVE THE MACHINE 145...543
      3.15.2 IF THE FUEL HAS BEEN COMPLETELY DEPLETED 145...543
      3.15.3 IF THE BATTERY IS DEPLETED 146...543
        3.15.3.1 STARTING WITH BOOSTER CABLES 147...543
      3.15.4 OTHER TROUBLES 148...543
        3.15.4.1 ELECTRICAL CIRCUIT 148...543
        3.15.4.2 HYDRAULIC SYSTEM 149...543
        3.15.4.3 ENGINE 150...543
        3.15.4.4 HYDROSTATIC TRANSMISSION 151...543
    4.1 GUIDE TO MAINTENANCE 154...544
    4.2 MAINTENANCE NOTES 156...544
      4.2.1 NOTES REGARDING THE ENGINE 156...544
        4.2.1.1 ENGINE OIL 156...544
        4.2.1.2 COOLANT 156...544
        4.2.1.3 FUEL 157...544
      4.2.2 NOTES REGARDING THE HYDRAULIC SYSTEM 157...544
      4.2.3 NOTES REGARDING THE ELECTRICAL SYSTEM 158...544
      4.2.4 NOTES REGARDING LUBRICATION 158...544
      4.2.5 PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING 159...544
    4.3 FUEL, COOLANT AND LUBRICANTS 160...544
      4.3.1 HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES 162...544
    4.4 DRIVING TORQUES FOR SCREWS AND NUTS 163...544
      4.4.1 STANDARD DRIVING TORQUES 163...544
      4.4.2 SPECIFIC DRIVING TORQUES 163...544
    4.5 LUBRICATION 164...544
      4.5.1 LUBRICATION DIAGRAM 164...544
    4.6 PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY 165...544
      4.6.1 CRITICAL PARTS FOR SAFETY 166...544
    4.7 MAINTENANCE PLAN 172...544
      4.7.1 WHEN REQUIRED 175...544
        4.7.1.a CHECKING, CLEANING OR CHANGING THE AIR CLEANER CARTRIDGE 175...544
        4.7.1.b TYRE ROTATION 176...544
        4.7.1.c WASHING THE COOLING CIRCUIT 177...544
        4.7.1.d DRAINING THE FUEL TANK 178...544
        4.7.1.e RELEASING THE PARKING BRAKE 179...544
      4.7.2 CHECKS BEFORE STARTING 180...544
        4.7.2.a VARIOUS CHECKS 180...544
        4.7.2.b CHECKING THE COOLANT LEVEL 180...544
        4.7.2.c CHECKING THE FUEL LEVEL 181...544
        4.7.2.d CHECKING THE ENGINE OIL LEVEL 182...544
        4.7.2.e CHECKING THE OIL LEVEL IN THE HYDRAULIC CIRCUIT 183...544
        4.7.2.f CHECKING THE FUEL FILTER FOR SEDIMENTS AND WATER 184...544
        4.7.2.g CHECKING THE WIRING SYSTEM 184...544
      4.7.3 MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION 185...544
      4.7.4 MAINTENANCE EVERY 50 HOURS OF OPERATION 185...544
        4.7.4.a CHECKING THE TYRE PRESSURE 185...544
        4.7.4.b CHECKING THE COOLANT LEVEL IN THE RADIATOR 185...544
      4.7.5 MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION 186...544
      4.7.6 MAINTENANCE EVERY 250 HOURS OF OPERATION 186...544
        4.7.6.a ADJUSTING THE FAN BELT TENSION 186...544
        4.7.6.b CHECKING THE BATTERY ELECTROLYTE LEVEL 187...544
        4.7.6.c CHECKING THE GEARING CHAIN TENSION 188...544
        4.7.6.d CLEANING THE OUTSIDE OF THE RADIATORS 189...544
        4.7.6.e CHECKING THE WHEEL NUT DRIVING TORQUE 190...544
        4.7.6.f CHECKING THE OIL LEVEL IN THE FINAL TRANSMISSIONS 190...544
        4.7.6.g LUBRICATING THE JOINTS 191...544
        4.7.6.h CHANGING THE ENGINE OIL 192...544
        4.7.6.j CHANGING THE ENGINE OIL FILTER 193...544
      4.7.7 MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines filled with synthetic...545
      4.7.8 MAINTENANCE EVERY 500 HOURS OF OPERATION 194...545
        4.7.8.a CHANGING THE FUEL FILTER 194...545
        4.7.8.b CHANGING THE HYDRAULIC OIL DRAIN FILTER 196...545
        4.7.8.c CHANGING THE FUEL PUMP PRECLEANER 197...545
        4.7.8.d DRAINING THE HYDRAULIC OIL TANK (Only for machines filled with synthetic biodegradable oi...545
      4.7.9 MAINTENANCE EVERY 1000 HOURS OF OPERATION 200...545
        4.7.9.a CHANGING THE OIL IN THE FINAL TRANSMISSION 200...545
        4.7.9.b CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION FILTER 201...545
        4.7.9.c CHECKING AND ADJUSTING THE ENGINE VALVE CLEARANCE 203...545
      4.7.10 MAINTENANCE EVERY 2000 HOURS OF OPERATION 204...545
        4.7.10.a CHANGING THE COOLANT 204...545
        4.7.10.b CHANGING THE SUCTION FILTER 206...545
        4.7.10.c CHECKING THE ALTERNATOR AND THE STARTER 207...545
    5.1 TECHNICAL DATA 210...545
      5.1.1 STANDARD MACHINE OVERALL DIMENSIONS 210...545
      5.1.2 MACHINE OVERALL DIMENSIONS WITH OPTIONAL EQUIPMENT 212...545
      5.1.3 TECHNICAL CHARACTERISTICS 214...545
    6.1 AUTHORIZED OPTIONAL EQUIPMENT 218...545
      6.1.1 PRECAUTIONS REGARDING SAFETY 218...545
      6.1.2 PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT 219...545
      6.1.3 CHARACTERISTICS OF THE STANDARD MACHINE OPTIONAL EQUIPMENT 220...545
      6.1.4 CHARACTERISTICS OF THE OPTIONAL EQUIPMENT OF THE MACHINE VERSION WITH HIGH-FLOW HYDRAULIC S...545
    6.2 CHANGING THE AUTHORIZED EQUIPMENT 222...545
      6.2.1 CONNECTING THE EXCAVATOR 222...545
      6.2.2 CONNECTING THE HYDRAULIC CIRCUIT 223...545
      6.2.3 CONNECTING THE RETURN CIRCUIT WITH DIRECT DRAINAGE INTO THE TANK 225...545
      6.2.4 PREPARING THE MACHINE FOR THE USE OF THE EXCAVATOR 226...545
      6.2.5 USING THE MACHINE WITH THE EXCAVATOR 226...545
    6.3 PALLET FORKS 227...545
  2.1 SAFETY, NOISE AND VIBRATION PLATES...548
    2.1.1 POSITION OF THE SAFETY PLATES...548
      2.1.1.1 SAFETY PLATES...548
      2.1.1.2 SAFETY PLATES FOR MACHINES WITH EXCAVATOR...550
    2.1.2 PICTOGRAMS AND RELEVANT MEANINGS...552
    2.1.3 POSITION OF THE NOISE PLATES...556
    2.1.4 VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED...556
  2.2 GENERAL PRECAUTIONS...557
    2.2.1 GENERAL SAFETY RULES...557
    2.2.2 SAFETY DEVICES AND GUARDS...557
    2.2.3 CLOTHING AND PERSONAL PROTECTION ITEMS...557
    2.2.4 UNAUTHORIZED MODIFICATIONS...558
    2.2.5 LEAVING THE OPERATORS SEAT...558
    2.2.6 GETTING ON AND OFF THE MACHINE...559
    2.2.7 CHECKING THE REAR-VIEW MIRRORS (if installed)...559
    2.2.8 PREVENTING FIRES DUE TO FUEL AND OIL...560
    2.2.9 PREVENTING BURNS...560
    2.2.10 PREVENTING DAMAGE DUE TO ASBESTOS POWDER...561
    2.2.11 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...561
    2.2.12 FIRE EXTINGUISHERS AND FIRST AID KIT...562
    2.2.13 PRECAUTIONS CONCERNING THE CAB STRUCTURE...562
    2.2.14 PRECAUTIONS CONCERNING THE EQUIPMENT...562
  2.3 PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE...563
    2.3.1 SAFETY ON THE WORK SITE...563
    2.3.2 FIRE PREVENTION...563
    2.3.3 PRECAUTIONS TO BE TAKEN FOR THE OPERATOR'S CAB...563
    2.3.4 ROOM VENTILATION...564
    2.3.5 PRECAUTIONS TO BE TAKEN FOR THE LIGHTS (if installed)...564
    2.3.6 CLEANING THE WINDOWS AND THE REAR-VIEW MIRRORS - CHECKING THE WINDSHIELD WIPER BLADES (if i...564
  2.4 PRECAUTIONS TO BE TAKEN WHEN WORKING...565
    2.4.1 STARTING THE ENGINE...565
    2.4.2 RULES TO BE FOLLOWED WHEN TRAVELLING ON ROADS...565
    2.4.3 CHECKS FOR TRAVELLING IN REVERSE...566
    2.4.4 MOVING THE MACHINE...567
    2.4.5 WORKING ON SLOPES...567
    2.4.6 PREVENTING ELECTROCUTION...569
    2.4.7 VISIBILITY...570
    2.4.8 WORKING ON ICY OR SNOW-COVERED SURFACES...570
    2.4.9 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...570
    2.4.10 WORKING ON LOOSE GROUND...570
    2.4.11 PARKING THE MACHINE...571
  2.5 TRANSPORTING THE MACHINE ON OTHER VEHICLES...572
    2.5.1 LOADING AND UNLOADING THE MACHINE...572
    2.5.2 THE ROUTE...572
  2.6 BATTERY...573
    2.6.1 SAFETY PRECAUTIONS FOR WORK ON BATTERIES...573
    2.6.2 STARTING WITH BOOSTER CABLES...573
  2.7 PRECAUTIONS FOR EMERGENCY RECOVERY...574
  2.8 PRECAUTIONS TO BE TAKEN DURING MAINTENANCE...576
    2.8.1 WARNING PLATES...576
    2.8.2 TOOLS...576
    2.8.3 PERSONNEL...577
    2.8.4 EQUIPMENT...577
    2.8.5 WORKING UNDER THE MACHINE...577
    2.8.6 KEEPING THE MACHINE CLEAN...577
    2.8.7 USE OF THE ENGINE DURING MAINTENANCE...578
    2.8.8 PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY...578
    2.8.9 STOP THE ENGINE BEFORE CARRYING OUT ANY MAINTENANCE OPERATION OR INSPECTION...578
    2.8.10 RULES FOR REFUELLING AND ADDING OIL...579
    2.8.11 CHECKING THE COOLANT LEVEL IN THE RADIATOR...579
    2.8.12 USING LAMPS...579
    2.8.13 PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR...580
    2.8.14 PRECAUTIONS CONCERNING THE STARTER...580
    2.8.15 PRECAUTIONS CONCERNING HIGH-PRESSURE HOSES...581
    2.8.16 PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH-PRESSURE SYSTEMS...581
    2.8.17 PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND PRESSURES...581
    2.8.18 COOLING FAN AND FAN BELT...582
    2.8.19 WASTE MATERIALS...582
    2.8.20 PRECAUTIONS TO BE TAKEN WHEN INFLATING THE TYRES...582
    2.8.21 PRECAUTIONS TO BE TAKEN WHEN USING THE SYNTHETIC BIODEGRADABLE OIL TYPE «HEES»...583
  3.1 SAFETY LOCKS...586
    3.1.1 LOADER LOCKS...586
    3.1.2 EXCAVATOR LOCKS (if installed)...588
    3.1.3 ASPHALT CUTTER LOCKS (if installed)...590
  3.2 GENERAL VIEWS...591
    3.2.1 FRONT GENERAL VIEW...591
    3.2.2 REAR GENERAL VIEW...592
    3.2.3 CAB INSIDE GENERAL VIEW...593
  3.3 INSTRUMENTS AND CONTROLS...595
    3.3.1 INSTRUMENTS...595
    3.3.2 WARNING LIGHTS...597
    3.3.3 SWITCHES UND PUSH BUTTONS...602
    3.3.4 ELECTRICAL ACCESSORIES...607
    3.3.5 MACHINE CONTROLS...608
  3.4 FUSES AND RELAYS...626
    3.4.1 MACHINE FUNCTION FUSES...626
      STANDARD VERSION...626
      VERSION WITH OPTIONALS...627
    3.4.2 MAIN FUSE...627
    3.4.3 RELAYS...628
  3.5 GUARDS AND DRIVER’S SEAT...630
    3.5.1 ENGINE HOOD...630
    3.5.2 REAR PANEL...631
    3.5.3 CAB...632
      3.5.3.1 RAISING THE CAB...633
    3.5.4 STANDARD SEAT...635
    3.5.5 CUSHIONED SEAT...635
    3.5.6 SAFETY BELT...636
    3.5.7 EMERGENCY EXIT...636
    3.5.8 TECHNICAL DOCUMENTATION CASE...637
    3.5.9 FIRE EXTINGUISHER...637
    3.5.10 FIRST AID KIT...637
  3.6 USE OF THE MACHINE...639
    3.6.1 CHECKS BEFORE STARTING THE ENGINE...639
      3.6.1.1 VISUAL CHECKS...639
      3.6.1.2 DAILY CHECKS...639
      3.6.1.3 OPERATIONAL CHECKS...640
    3.6.2 STARTING THE ENGINE...641
      3.6.2.1 STARTING WITH WARM ENGINE OR IN TEMPERATE CLIMATES...641
      3.6.2.2 STARTING WITH COLD ENGINE OR IN COLD CLIMATES...642
    3.6.3 WARMING THE ENGINE...643
    3.6.4 HEATING THE HYDRAULIC OIL...643
    3.6.5 HOW TO MOVE THE MACHINE (ISO PATTERN CONTROL SYSTEM)...643
      3.6.5.1 STEERING (CHANGING DIRECTION)...645
    3.6.6 HOW TO MOVE THE MACHINE (OPTIONAL PATTERN CONTROL SYSTEM)...647
      3.6.6.1 STEERING (CHANGING DIRECTION)...649
    3.6.7 MOVING ON SLOPES...651
    3.6.8 MAXIMUM IMMERSION DEPTH...652
  3.7 PARKING THE MACHINE...653
    3.7.1 PARKING ON LEVEL GROUND...653
    3.7.2 PARKING ON SLOPES...654
  3.8 STOPPING THE ENGINE...655
  3.9 TRANSPORTING THE MACHINE ON OTHER VEHICLES...656
    3.9.1 LOADING AND UNLOADING THE MACHINE...656
    3.9.2 TRANSPORT...657
  3.10 HOW TO LIFT THE MACHINE...658
  3.11 PRECAUTIONS TO BE TAKEN IN THE COLD SEASON...659
    3.11.1 FUEL AND LUBRICANTS...659
    3.11.2 COOLANT...659
    3.11.3 BATTERY...660
    3.11.4 OTHER PRECAUTIONS...660
    3.11.5 PRECAUTIONS TO BE TAKEN AT THE END OF WORK...660
  3.12 PRECAUTIONS TO BE TAKEN IN THE WARM SEASON...661
  3.13 USING THE WORK EQUIPMENT...662
    3.13.1 LOWERING THE EQUIPMENT IN CASE OF MACHINE FAILURE...662
    3.13.2 ORGANIZING THE WORK AREA...663
    3.13.3 LOADING MATERIAL ON HEAPS AND ON LEVEL SURFACES...664
    3.13.4 LOADING MATERIAL ON SLOPES...665
    3.13.5 DIGGING METHOD...666
    3.13.6 CHANGING THE BUCKET WITH STANDARD RAPID COUPLING...667
      3.13.6.1 RELEASING THE BUCKET...668
      3.13.6.2 COUPLING THE BUCKET...668
    3.13.7 CHANGING THE BUCKET WITH OPTIONAL RAPID COUPLING...670
      3.13.7.1 RELEASING THE BUCKET...671
      3.13.7.2 COUPLING THE BUCKET...671
  3.14 LONG PERIODS OF INACTIVITY...673
    3.14.1 BEFORE THE PERIOD OF INACTIVITY...673
    3.14.2 DURING THE PERIOD OF INACTIVITY...674
    3.14.3 AFTER THE PERIOD OF INACTIVITY...674
  3.15 TROUBLESHOOTING...675
    3.15.1 HOW TO REMOVE THE MACHINE...675
    3.15.2 IF THE FUEL HAS BEEN COMPLETELY DEPLETED...675
    3.15.3 IF THE BATTERY IS DEPLETED...676
      3.15.3.1 STARTING WITH BOOSTER CABLES...677
    3.15.4 OTHER TROUBLES...678
      3.15.4.1 ELECTRICAL CIRCUIT...678
      3.15.4.2 HYDRAULIC SYSTEM...679
      3.15.4.3 ENGINE...680
      3.15.4.4 HYDROSTATIC TRANSMISSION...681
  4.1 GUIDE TO MAINTENANCE...684
  4.2 MAINTENANCE NOTES...686
    4.2.1 NOTES REGARDING THE ENGINE...686
      4.2.1.1 ENGINE OIL...686
      4.2.1.2 COOLANT...686
      4.2.1.3 FUEL...687
    4.2.2 NOTES REGARDING THE HYDRAULIC SYSTEM...687
    4.2.3 NOTES REGARDING THE ELECTRICAL SYSTEM...688
    4.2.4 NOTES REGARDING LUBRICATION...688
    4.2.5 PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING...689
  4.3 FUEL, COOLANT AND LUBRICANTS...690
    4.3.1 HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES...692
  4.4 DRIVING TORQUES FOR SCREWS AND NUTS...693
    4.4.1 STANDARD DRIVING TORQUES...693
    4.4.2 SPECIFIC DRIVING TORQUES...693
  4.5 LUBRICATION...694
    4.5.1 LUBRICATION DIAGRAM...694
  4.6 PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY...695
    4.6.1 CRITICAL PARTS FOR SAFETY...696
      FUEL SUPPLY SYSTEM...696
      STANDARD HYDRAULIC SYSTEM...697
      HIGH-FLOW HYDRAULIC SYSTEM...699
      OPERATORíS SAFETY...701
  4.7 MAINTENANCE PLAN...702
    4.7.1 WHEN REQUIRED...705
      4.7.1.a CHECKING, CLEANING OR CHANGING THE AIR CLEANER CARTRIDGE...705
      4.7.1.b TYRE ROTATION...706
      4.7.1.c WASHING THE COOLING CIRCUIT...707
      4.7.1.d DRAINING THE FUEL TANK...708
      4.7.1.e RELEASING THE PARKING BRAKE...709
    4.7.2 CHECKS BEFORE STARTING...710
      4.7.2.a VARIOUS CHECKS...710
      4.7.2.b CHECKING THE COOLANT LEVEL...710
      4.7.2.c CHECKING THE FUEL LEVEL...711
      4.7.2.d CHECKING THE ENGINE OIL LEVEL...712
      4.7.2.e CHECKING THE OIL LEVEL IN THE HYDRAULIC CIRCUIT...713
      4.7.2.f CHECKING THE FUEL FILTER FOR SEDIMENTS AND WATER...714
      4.7.2.g CHECKING THE WIRING SYSTEM...714
    4.7.3 MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION...715
    4.7.4 MAINTENANCE EVERY 50 HOURS OF OPERATION...715
      4.7.4.a CHECKING THE TYRE PRESSURE...715
      4.7.4.b CHECKING THE COOLANT LEVEL IN THE RADIATOR...715
    4.7.5 MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION...716
    4.7.6 MAINTENANCE EVERY 250 HOURS OF OPERATION...716
      4.7.6.a ADJUSTING THE FAN BELT TENSION...716
      4.7.6.b CHECKING THE BATTERY ELECTROLYTE LEVEL...717
      4.7.6.c CHECKING THE GEARING CHAIN TENSION...718
      4.7.6.d CLEANING THE OUTSIDE OF THE RADIATORS...719
      4.7.6.e CHECKING THE WHEEL NUT DRIVING TORQUE...720
      4.7.6.f CHECKING THE OIL LEVEL IN THE FINAL TRANSMISSIONS...720
      4.7.6.g LUBRICATING THE JOINTS...721
      4.7.6.h CHANGING THE ENGINE OIL...722
      4.7.6.j CHANGING THE ENGINE OIL FILTER...723
    4.7.7 MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines filled with synthetic...724
    4.7.8 MAINTENANCE EVERY 500 HOURS OF OPERATION...724
      4.7.8.a CHANGING THE FUEL FILTER...724
      4.7.8.b CHANGING THE HYDRAULIC OIL DRAIN FILTER...726
      4.7.8.c CHANGING THE FUEL PUMP PRECLEANER...727
      4.7.8.d DRAINING THE HYDRAULIC OIL TANK (Only for machines filled with synthetic biodegradable oi...728
    4.7.9 MAINTENANCE EVERY 1000 HOURS OF OPERATION...730
      4.7.9.a CHANGING THE OIL IN THE FINAL TRANSMISSION...730
      4.7.9.b CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION FILTER...731
      4.7.9.c CHECKING AND ADJUSTING THE ENGINE VALVE CLEARANCE...733
    4.7.10 MAINTENANCE EVERY 2000 HOURS OF OPERATION...734
      4.7.10.a CHANGING THE COOLANT...734
      4.7.10.b CHANGING THE SUCTION FILTER...736
      4.7.10.c CHECKING THE ALTERNATOR AND THE STARTER...737
  5.1 TECHNICAL DATA...740
    5.1.1 STANDARD MACHINE OVERALL DIMENSIONS...740
    5.1.2 MACHINE OVERALL DIMENSIONS WITH OPTIONAL EQUIPMENT...742
    5.1.3 TECHNICAL CHARACTERISTICS...744
  6.1 AUTHORIZED OPTIONAL EQUIPMENT...748
    6.1.1 PRECAUTIONS REGARDING SAFETY...748
    6.1.2 PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT...749
    6.1.3 CHARACTERISTICS OF THE STANDARD MACHINE OPTIONAL EQUIPMENT...750
    6.1.4 CHARACTERISTICS OF THE OPTIONAL EQUIPMENT OF THE MACHINE VERSION WITH HIGH-FLOW HYDRAULIC S...751
  6.2 CHANGING THE AUTHORIZED EQUIPMENT...752
    6.2.1 CONNECTING THE EXCAVATOR...752
    6.2.2 CONNECTING THE HYDRAULIC CIRCUIT...753
    6.2.3 CONNECTING THE RETURN CIRCUIT WITH DIRECT DRAINAGE INTO THE TANK...755
    6.2.4 PREPARING THE MACHINE FOR THE USE OF THE EXCAVATOR...756
    6.2.5 USING THE MACHINE WITH THE EXCAVATOR...756
  6.3 PALLET FORKS...757
WEAM003301 - Skid Steer Loader SK714-5 Operation & Maintenance Manual...759
  1.1 FOREWORD...761
  1.2 INFORMATION ON SAFETY...762
  1.3 INTRODUCTION...764
    1.3.1 INTENDED USES...764
    1.3.2 IMPROPER OR UNAUTHORIZED USES...764
    1.3.3 MAIN CHARACTERISTICS...765
    1.3.4 RUNNING-IN...765
  1.4 PRODUCT IDENTIFICATION...766
    1.4.1 MACHINE SERIAL NUMBER...766
    1.4.2 MACHINE IDENTIFICATION PLATE...766
    1.4.3 ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE...767
    1.4.4 TRAVEL REDUCTION GEAR SERIAL NUMBER...767
    1.4.5 CAB SERIAL NUMBER...768
    1.4.6 EXCAVATOR IDENTIFICATION PLATE (if installed)...768
    1.4.7 SERIAL NUMBERS AND DEALER’S ADDRESS...769
  TABLE OF CONTENTS...770
  2.1 SAFETY, NOISE AND VIBRATION PLATES...778
    2.1.1 POSITION OF THE SAFETY PLATES...778
      2.1.1.1 SAFETY PLATES...778
      2.1.1.2 SAFETY PLATES FOR MACHINES WITH EXCAVATOR...780
    2.1.2 PICTOGRAMS AND RELEVANT MEANINGS...782
    2.1.3 POSITION OF THE NOISE PLATES...786
    2.1.4 VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED...786
  2.2 GENERAL PRECAUTIONS...787
    2.2.1 GENERAL SAFETY RULES...787
    2.2.2 SAFETY DEVICES AND GUARDS...787
    2.2.3 CLOTHING AND PERSONAL PROTECTION ITEMS...787
    2.2.4 UNAUTHORIZED MODIFICATIONS...788
    2.2.5 LEAVING THE OPERATORS SEAT...788
    2.2.6 GETTING ON AND OFF THE MACHINE...789
    2.2.7 CHECKING THE REAR-VIEW MIRRORS (if installed)...789
    2.2.8 PREVENTING FIRES DUE TO FUEL AND OIL...790
    2.2.9 PREVENTING BURNS...790
    2.2.10 PREVENTING DAMAGE DUE TO ASBESTOS POWDER...791
    2.2.11 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...791
    2.2.12 FIRE EXTINGUISHERS AND FIRST AID KIT...792
    2.2.13 PRECAUTIONS CONCERNING THE CAB STRUCTURE...792
    2.2.14 PRECAUTIONS CONCERNING THE EQUIPMENT...792
  2.3 PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE...793
    2.3.1 SAFETY ON THE WORK SITE...793
    2.3.2 FIRE PREVENTION...793
    2.3.3 PRECAUTIONS TO BE TAKEN FOR THE OPERATOR'S CAB...793
    2.3.4 ROOM VENTILATION...794
    2.3.5 PRECAUTIONS TO BE TAKEN FOR THE LIGHTS (if installed)...794
    2.3.6 CLEANING THE WINDOWS AND THE REAR-VIEW MIRRORS - CHECKING THE WINDSHIELD WIPER BLADES (if i...794
  2.4 PRECAUTIONS TO BE TAKEN WHEN WORKING...795
    2.4.1 STARTING THE ENGINE...795
    2.4.2 RULES TO BE FOLLOWED WHEN TRAVELLING ON ROADS...795
    2.4.3 CHECKS FOR TRAVELLING IN REVERSE...796
    2.4.4 MOVING THE MACHINE...797
    2.4.5 WORKING ON SLOPES...797
    2.4.6 PREVENTING ELECTROCUTION...799
    2.4.7 VISIBILITY...800
    2.4.8 WORKING ON ICY OR SNOW-COVERED SURFACES...800
    2.4.9 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...800
    2.4.10 WORKING ON LOOSE GROUND...800
    2.4.11 PARKING THE MACHINE...801
  2.5 TRANSPORTING THE MACHINE ON OTHER VEHICLES...802
    2.5.1 LOADING AND UNLOADING THE MACHINE...802
    2.5.2 THE ROUTE...802
  2.6 BATTERY...803
    2.6.1 SAFETY PRECAUTIONS FOR WORK ON BATTERIES...803
    2.6.2 STARTING WITH BOOSTER CABLES...803
  2.7 PRECAUTIONS FOR EMERGENCY RECOVERY...804
  2.8 PRECAUTIONS TO BE TAKEN DURING MAINTENANCE...806
    2.8.1 WARNING PLATES...806
    2.8.2 TOOLS...806
    2.8.3 PERSONNEL...807
    2.8.4 EQUIPMENT...807
    2.8.5 WORKING UNDER THE MACHINE...807
    2.8.6 KEEPING THE MACHINE CLEAN...807
    2.8.7 USE OF THE ENGINE DURING MAINTENANCE...808
    2.8.8 PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY...808
    2.8.9 STOP THE ENGINE BEFORE CARRYING OUT ANY MAINTENANCE OPERATION OR INSPECTION...808
    2.8.10 RULES FOR REFUELLING AND ADDING OIL...809
    2.8.11 CHECKING THE COOLANT LEVEL IN THE RADIATOR...809
    2.8.12 USING LAMPS...809
    2.8.13 PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR...810
    2.8.14 PRECAUTIONS CONCERNING THE STARTER...810
    2.8.15 PRECAUTIONS CONCERNING HIGH-PRESSURE HOSES...811
    2.8.16 PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH-PRESSURE SYSTEMS...811
    2.8.17 PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND PRESSURES...811
    2.8.18 COOLING FAN AND FAN BELT...812
    2.8.19 WASTE MATERIALS...812
    2.8.20 PRECAUTIONS TO BE TAKEN WHEN INFLATING THE TYRES...812
    2.8.21 PRECAUTIONS TO BE TAKEN WHEN USING THE SYNTHETIC BIODEGRADABLE OIL TYPE «HEES»...813
  3.1 SAFETY LOCKS...816
    3.1.1 LOADER LOCKS...816
    3.1.2 EXCAVATOR LOCKS (if installed)...818
    3.1.3 ASPHALT CUTTER LOCKS (if installed)...820
  3.2 GENERAL VIEWS...821
    3.2.1 FRONT GENERAL VIEW...821
    3.2.2 REAR GENERAL VIEW...822
    3.2.3 CAB INSIDE GENERAL VIEW...823
  3.3 INSTRUMENTS AND CONTROLS...825
    3.3.1 INSTRUMENTS...825
    3.3.2 WARNING LIGHTS...827
    3.3.3 SWITCHES UND PUSH BUTTONS...832
    3.3.4 ELECTRICAL ACCESSORIES...837
    3.3.5 MACHINE CONTROLS...839
  ISO PATTERN CONTROL SYSTEM...842
  OPTIONAL PATTERN CONTROL SYSTEM...846
  3.4 FUSES AND RELAYS...857
    3.4.1 MACHINE FUNCTION FUSES...857
      STANDARD VERSION...857
      VERSION WITH OPTIONALS...858
    3.4.2 MAIN FUSE...858
    3.4.3 RELAYS...859
  3.5 GUARDS AND DRIVER’S SEAT...861
    3.5.1 ENGINE HOOD...861
    3.5.2 REAR PANEL...862
    3.5.3 CAB...863
      3.5.3.1 RAISING THE CAB...864
    3.5.4 STANDARD SEAT...866
    3.5.5 CUSHIONED SEAT...866
    3.5.6 SAFETY BELT...867
    3.5.7 EMERGENCY EXIT...867
    3.5.8 TECHNICAL DOCUMENTATION CASE...868
    3.5.9 FIRE EXTINGUISHER...868
    3.5.10 FIRST AID KIT...868
  3.6 USE OF THE MACHINE...869
    3.6.1 CHECKS BEFORE STARTING THE ENGINE...869
      3.6.1.1 VISUAL CHECKS...869
      3.6.1.2 DAILY CHECKS...869
      3.6.1.3 OPERATIONAL CHECKS...870
    3.6.2 STARTING THE ENGINE...871
      3.6.2.1 STARTING WITH WARM ENGINE OR IN TEMPERATE CLIMATES...871
      3.6.2.2 STARTING WITH COLD ENGINE OR IN COLD CLIMATES...872
    3.6.3 WARMING THE ENGINE...873
    3.6.4 HEATING THE HYDRAULIC OIL...873
    3.6.5 HOW TO MOVE THE MACHINE (ISO PATTERN CONTROL SYSTEM)...873
      3.6.5.1 STEERING (CHANGING DIRECTION)...875
    3.6.6 HOW TO MOVE THE MACHINE (OPTIONAL PATTERN CONTROL SYSTEM)...877
      3.6.6.1 STEERING (CHANGING DIRECTION)...879
    3.6.7 MOVING ON SLOPES...881
    3.6.8 MAXIMUM IMMERSION DEPTH...882
  3.7 PARKING THE MACHINE...883
    3.7.1 PARKING ON LEVEL GROUND...883
    3.7.2 PARKING ON SLOPES...884
  3.8 STOPPING THE ENGINE...885
  3.9 TRANSPORTING THE MACHINE ON OTHER VEHICLES...886
    3.9.1 LOADING AND UNLOADING THE MACHINE...886
    3.9.2 TRANSPORT...887
  3.10 HOW TO LIFT THE MACHINE...888
  3.11 PRECAUTIONS TO BE TAKEN IN THE COLD SEASON...889
    3.11.1 FUEL AND LUBRICANTS...889
    3.11.2 COOLANT...889
    3.11.3 BATTERY...890
    3.11.4 OTHER PRECAUTIONS...890
    3.11.5 PRECAUTIONS TO BE TAKEN AT THE END OF WORK...890
  3.12 PRECAUTIONS TO BE TAKEN IN THE WARM SEASON...891
  3.13 USING THE WORK EQUIPMENT...892
    3.13.1 LOWERING THE EQUIPMENT IN CASE OF MACHINE FAILURE...892
    3.13.2 ORGANIZING THE WORK AREA...893
    3.13.3 LOADING MATERIAL ON HEAPS AND ON LEVEL SURFACES...894
    3.13.4 LOADING MATERIAL ON SLOPES...895
    3.13.5 DIGGING METHOD...896
    3.13.6 CHANGING THE BUCKET WITH STANDARD RAPID COUPLING...897
      3.13.6.1 RELEASING THE BUCKET...898
      3.13.6.2 COUPLING THE BUCKET...898
    3.13.7 CHANGING THE BUCKET WITH OPTIONAL RAPID COUPLING...900
      3.13.7.1 RELEASING THE BUCKET...901
      3.13.7.2 COUPLING THE BUCKET...901
      3.13.7.3 CHECKING THE POSITION OF THE LOCKING PINS...902
      3.13.7.4 ADJUSTING THE LOCKING PINS...903
  3.14 LONG PERIODS OF INACTIVITY...904
    3.14.1 BEFORE THE PERIOD OF INACTIVITY...904
    3.14.2 DURING THE PERIOD OF INACTIVITY...905
    3.14.3 AFTER THE PERIOD OF INACTIVITY...905
  3.15 TROUBLESHOOTING...906
    3.15.1 HOW TO REMOVE THE MACHINE...906
    3.15.2 IF THE FUEL HAS BEEN COMPLETELY DEPLETED...906
    3.15.3 IF THE BATTERY IS DEPLETED...907
      3.15.3.1 STARTING WITH BOOSTER CABLES...908
    3.15.4 OTHER TROUBLES...909
      3.15.4.1 ELECTRICAL CIRCUIT...909
      3.15.4.2 HYDRAULIC SYSTEM...910
      3.15.4.3 ENGINE...911
      3.15.4.4 HYDROSTATIC TRANSMISSION...912
  4.1 GUIDE TO MAINTENANCE...916
  4.2 MAINTENANCE NOTES...918
    4.2.1 NOTES REGARDING THE ENGINE...918
      4.2.1.1 ENGINE OIL...918
      4.2.1.2 COOLANT...918
      4.2.1.3 FUEL...919
    4.2.2 NOTES REGARDING THE HYDRAULIC SYSTEM...919
    4.2.3 NOTES REGARDING THE ELECTRICAL SYSTEM...920
    4.2.4 NOTES REGARDING LUBRICATION...920
    4.2.5 PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING...921
  4.3 FUEL, COOLANT AND LUBRICANTS...922
    4.3.1 HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES...924
  4.4 DRIVING TORQUES FOR SCREWS AND NUTS...925
    4.4.1 STANDARD DRIVING TORQUES...925
    4.4.2 SPECIFIC DRIVING TORQUES...925
  4.5 LUBRICATION...926
    4.5.1 LUBRICATION DIAGRAM...926
  4.6 PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY...927
    4.6.1 CRITICAL PARTS FOR SAFETY...928
      FUEL SUPPLY SYSTEM...928
      STANDARD HYDRAULIC SYSTEM...929
      HIGH-FLOW HYDRAULIC SYSTEM...931
      OPERATORíS SAFETY...933
  4.7 MAINTENANCE PLAN...934
    4.7.1 WHEN REQUIRED...937
      4.7.1.a CHECKING, CLEANING OR CHANGING THE AIR CLEANER CARTRIDGE...937
      4.7.1.b TYRE ROTATION...938
      4.7.1.c DRAINING THE FUEL TANK...939
      4.7.1.d RELEASING THE PARKING BRAKE...940
    4.7.2 CHECKS BEFORE STARTING...941
      4.7.2.a VARIOUS CHECKS...941
      4.7.2.b CHECKING THE COOLANT LEVEL...941
      4.7.2.c CHECKING THE FUEL LEVEL...942
      4.7.2.d CHECKING THE ENGINE OIL LEVEL...943
      4.7.2.e CHECKING THE OIL LEVEL IN THE HYDRAULIC CIRCUIT...944
      4.7.2.f CHECKING THE FUEL FILTER FOR SEDIMENTS AND WATER...945
      4.7.2.g CHECKING THE WIRING SYSTEM...945
    4.7.3 MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION...946
    4.7.4 MAINTENANCE EVERY 50 HOURS OF OPERATION...946
      4.7.4.a CHECKING THE TYRE PRESSURE...946
      4.7.4.b CHECKING THE COOLANT LEVEL IN THE RADIATOR...946
    4.7.5 MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION...947
    4.7.6 MAINTENANCE EVERY 250 HOURS OF OPERATION...947
      4.7.6.a ADJUSTING THE FAN BELT TENSION...947
      4.7.6.b CHECKING THE BATTERY ELECTROLYTE LEVEL...948
      4.7.6.c CHECKING THE GEARING CHAIN TENSION...949
      ADJUSTING THE CHAINS...950
      4.7.6.d CLEANING THE OUTSIDE OF THE RADIATORS...951
      4.7.6.e CHECKING THE WHEEL NUT DRIVING TORQUE...951
      4.7.6.f CHECKING THE OIL LEVEL IN THE FINAL TRANSMISSIONS...952
      4.7.6.g LUBRICATING THE JOINTS...953
      EQUIPMENT LUBRICATION POINTS...953
      4.7.6.h CHANGING THE ENGINE OIL...954
      4.7.6.j CHANGING THE ENGINE OIL FILTER...955
    4.7.7 MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines filled with synthetic...956
    4.7.8 MAINTENANCE EVERY 500 HOURS OF OPERATION...956
      4.7.8.a CHANGING THE FUEL FILTER...956
      4.7.8.b CHANGING THE HYDRAULIC OIL DRAIN FILTER...958
      4.7.8.c CHANGING THE FUEL PUMP PRECLEANER...959
      4.7.8.d DRAINING THE HYDRAULIC OIL TANK (Only for machines filled with synthetic biodegradable oi...960
    4.7.9 MAINTENANCE EVERY 1000 HOURS OF OPERATION...962
      4.7.9.a CHANGING THE OIL IN THE FINAL TRANSMISSION...962
      4.7.9.b CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION FILTER...963
      4.7.9.c CHECKING AND ADJUSTING THE ENGINE VALVE CLEARANCE...965
    4.7.10 MAINTENANCE EVERY 2000 HOURS OF OPERATION...966
      4.7.10.a CHANGING THE COOLANT...966
      4.7.10.b CHANGING THE SUCTION FILTER...968
      4.7.10.c CHECKING THE ALTERNATOR AND THE STARTER...969
  5.1 TECHNICAL DATA...972
    5.1.1 STANDARD MACHINE OVERALL DIMENSIONS...972
      OVERALL DIMENSIONS WITH STANDARD BUCKET L 1550 AND TYRES (10x16.5)...972
      OVERALL DIMENSIONS WITH BUCKET L 1460 AND TYRES (7.00x16.5)...973
      OVERALL DIMENSIONS WITH BUCKET L 1730 AND TYRES (10x16.5)...973
    5.1.2 MACHINE OVERALL DIMENSIONS WITH OPTIONAL EQUIPMENT...974
      MACHINE OVERALL DIMENSIONS WITH EXCAVATOR (E30)...974
      MACHINE OVERALL DIMENSIONS WITH ASPHALT CUTTER...975
    5.1.3 TECHNICAL CHARACTERISTICS...976
  6.1 AUTHORIZED OPTIONAL EQUIPMENT...980
    6.1.1 PRECAUTIONS REGARDING SAFETY...980
    6.1.2 PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT...981
    6.1.3 CHARACTERISTICS OF THE STANDARD MACHINE OPTIONAL EQUIPMENT...982
    6.1.4 CHARACTERISTICS OF THE OPTIONAL EQUIPMENT OF THE MACHINE VERSION WITH HIGH-FLOW HYDRAULIC S...983
  6.2 CHANGING THE AUTHORIZED EQUIPMENT...984
    6.2.1 CONNECTING THE EXCAVATOR...984
    6.2.2 CONNECTING THE HYDRAULIC CIRCUIT...985
    6.2.3 CONNECTING THE RETURN CIRCUIT WITH DIRECT DRAINAGE INTO THE TANK...987
    6.2.4 PREPARING THE MACHINE FOR THE USE OF THE EXCAVATOR...988
    6.2.5 USING THE MACHINE WITH THE EXCAVATOR...988
  6.3 PALLET FORKS...989
WEAM003303 - Skid Steer Loader SK714-5 Operation & Maintenance Manual...991
  1.1 FOREWORD...993
  1.2 INFORMATION ON SAFETY...994
  1.3 INTRODUCTION...996
    1.3.1 INTENDED USES...996
    1.3.2 IMPROPER OR UNAUTHORIZED USES...996
    1.3.3 MAIN CHARACTERISTICS...996
    1.3.4 RUNNING-IN...997
  1.4 PRODUCT IDENTIFICATION...998
    1.4.1 MACHINE SERIAL NUMBER...998
    1.4.2 MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION NUMBER (PIN)...998
    1.4.3 ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE...999
    1.4.4 TRAVEL REDUCTION GEAR SERIAL NUMBER...999
    1.4.5 CAB SERIAL NUMBER...999
    1.4.6 EXCAVATOR IDENTIFICATION PLATE (if installed)...999
    1.4.7 SERIAL NUMBERS AND DEALER’S ADDRESS...1000
  TABLE OF CONTENTS...1001
  2.1 SAFETY, NOISE AND VIBRATION PLATES...1008
    2.1.1 POSITION OF THE SAFETY PLATES...1008
      2.1.1.1 SAFETY PLATES...1008
      2.1.1.2 SAFETY PLATES FOR MACHINES WITH EXCAVATOR...1010
    2.1.2 PICTOGRAMS AND RELEVANT MEANINGS...1012
    2.1.3 POSITION OF THE NOISE PLATES...1015
    2.1.4 VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED...1015
  2.2 GENERAL PRECAUTIONS...1016
    2.2.1 GENERAL SAFETY RULES...1016
    2.2.2 SAFETY DEVICES AND GUARDS...1016
    2.2.3 CLOTHING AND PERSONAL PROTECTION ITEMS...1016
    2.2.4 UNAUTHORIZED MODIFICATIONS...1017
    2.2.5 LEAVING THE OPERATORS SEAT...1017
    2.2.6 GETTING ON AND OFF THE MACHINE...1018
    2.2.7 CHECKING THE REAR-VIEW MIRRORS (if installed)...1018
    2.2.8 PREVENTING FIRES DUE TO FUEL AND OIL...1019
    2.2.9 PREVENTING BURNS...1019
    2.2.10 PREVENTING DAMAGE DUE TO ASBESTOS POWDER...1020
    2.2.11 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...1020
    2.2.12 FIRE EXTINGUISHERS AND FIRST AID KIT...1021
    2.2.13 PRECAUTIONS CONCERNING THE CAB STRUCTURE...1021
    2.2.14 PRECAUTIONS CONCERNING THE EQUIPMENT...1021
  2.3 PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE...1022
    2.3.1 SAFETY ON THE WORK SITE...1022
    2.3.2 FIRE PREVENTION...1022
    2.3.3 PRECAUTIONS TO BE TAKEN FOR THE OPERATOR'S CAB...1022
    2.3.4 ROOM VENTILATION...1023
    2.3.5 PRECAUTIONS TO BE TAKEN FOR THE LIGHTS (if installed)...1023
    2.3.6 CLEANING THE WINDOWS AND THE REAR-VIEW MIRRORS - CHECKING THE WINDSHIELD WIPER BLADES (if installed)...1023
  2.4 PRECAUTIONS TO BE TAKEN WHEN WORKING...1024
    2.4.1 STARTING THE ENGINE...1024
    2.4.2 RULES TO BE FOLLOWED WHEN TRAVELLING ON ROADS...1024
    2.4.3 CHECKS FOR TRAVELLING IN REVERSE...1025
    2.4.4 MOVING THE MACHINE...1026
    2.4.5 WORKING ON SLOPES...1026
    2.4.6 PREVENTING ELECTROCUTION...1028
    2.4.7 VISIBILITY...1029
    2.4.8 WORKING ON ICY OR SNOW-COVERED SURFACES...1029
    2.4.9 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...1029
    2.4.10 WORKING ON LOOSE GROUND...1029
    2.4.11 PARKING THE MACHINE...1030
  2.5 TRANSPORTING THE MACHINE ON OTHER VEHICLES...1031
    2.5.1 LOADING AND UNLOADING THE MACHINE...1031
    2.5.2 THE ROUTE...1031
  2.6 BATTERY...1032
    2.6.1 SAFETY PRECAUTIONS FOR WORK ON BATTERIES...1032
    2.6.2 STARTING WITH BOOSTER CABLES...1032
  2.7 PRECAUTIONS FOR EMERGENCY RECOVERY...1033
  2.8 PRECAUTIONS TO BE TAKEN DURING MAINTENANCE...1035
    2.8.1 WARNING PLATES...1035
    2.8.2 TOOLS...1035
    2.8.3 PERSONNEL...1036
    2.8.4 EQUIPMENT...1036
    2.8.5 WORKING UNDER THE MACHINE...1036
    2.8.6 KEEPING THE MACHINE CLEAN...1036
    2.8.7 USE OF THE ENGINE DURING MAINTENANCE...1037
    2.8.8 PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY...1037
    2.8.9 STOP THE ENGINE BEFORE CARRYING OUT ANY MAINTENANCE OPERATION OR INSPECTION...1037
    2.8.10 RULES FOR REFUELLING AND ADDING OIL...1038
    2.8.11 CHECKING THE COOLANT LEVEL IN THE RADIATOR...1038
    2.8.12 USING LAMPS...1038
    2.8.13 PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR...1039
    2.8.14 PRECAUTIONS CONCERNING THE STARTER...1039
    2.8.15 PRECAUTIONS CONCERNING HIGH-PRESSURE HOSES...1040
    2.8.16 PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH-PRESSURE SYSTEMS...1040
    2.8.17 PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND PRESSURES...1040
    2.8.18 COOLING FAN AND FAN BELT...1041
    2.8.19 WASTE MATERIALS...1041
    2.8.20 PRECAUTIONS TO BE TAKEN WHEN INFLATING THE TYRES...1041
    2.8.21 PRECAUTIONS TO BE TAKEN WHEN USING THE SYNTHETIC BIODEGRADABLE OIL TYPE «HEES»...1042
  3.1 SAFETY LOCKS...1044
    3.1.1 LOADER LOCKS...1044
    3.1.2 EXCAVATOR LOCKS (if installed)...1046
    3.1.3 ASPHALT CUTTER LOCKS (if installed)...1048
  3.2 GENERAL VIEWS...1049
    3.2.1 FRONT GENERAL VIEW...1049
    3.2.2 REAR GENERAL VIEW...1050
    3.2.3 CAB INSIDE GENERAL VIEW...1051
  3.3 INSTRUMENTS AND CONTROLS...1053
    3.3.1 INSTRUMENTS...1053
    3.3.2 WARNING LIGHTS...1055
    3.3.3 SWITCHES UND PUSH BUTTONS...1060
    3.3.4 ELECTRICAL ACCESSORIES...1065
    3.3.5 MACHINE CONTROLS...1067
  3.4 FUSES AND RELAYS...1086
    3.4.1 MACHINE FUNCTION FUSES...1086
    3.4.2 MAIN FUSE...1087
    3.4.3 RELAYS...1088
  3.5 GUARDS AND DRIVER’S SEAT...1090
    3.5.1 ENGINE HOOD...1090
    3.5.2 REAR PANEL...1091
    3.5.3 CAB...1092
      3.5.3.1 RAISING THE CAB...1093
    3.5.4 STANDARD SEAT...1095
    3.5.5 CUSHIONED SEAT...1095
    3.5.6 SAFETY BELT...1096
    3.5.7 EMERGENCY EXIT...1096
    3.5.8 TECHNICAL DOCUMENTATION CASE...1097
    3.5.9 FIRE EXTINGUISHER...1097
    3.5.10 FIRST AID KIT...1097
  3.6 USE OF THE MACHINE...1098
    3.6.1 CHECKS BEFORE STARTING THE ENGINE...1098
      3.6.1.1 VISUAL CHECKS...1098
      3.6.1.2 OPERATIONAL CHECKS...1099
    3.6.2 STARTING THE ENGINE...1100
      3.6.2.1 STARTING WITH WARM ENGINE OR IN TEMPERATE CLIMATES...1100
      3.6.2.2 STARTING WITH COLD ENGINE OR IN COLD CLIMATES...1101
    3.6.3 WARMING THE ENGINE...1102
    3.6.4 HEATING THE HYDRAULIC OIL...1102
    3.6.5 HOW TO MOVE THE MACHINE (ISO PATTERN CONTROL SYSTEMERN)...1102
      3.6.5.1 STEERING (CHANGING DIRECTION)...1104
    3.6.6 HOW TO MOVE THE MACHINE (OPTIONAL PATTERN CONTROL SYSTEM)...1106
      3.6.6.1 STEERING (CHANGING DIRECTION)...1108
    3.6.7 MOVING ON SLOPES...1110
    3.6.8 MAXIMUM IMMERSION DEPTH...1111
  3.7 PARKING THE MACHINE...1112
    3.7.1 PARKING ON LEVEL GROUND...1112
    3.7.2 PARKING ON SLOPES...1113
  3.8 STOPPING THE ENGINE...1114
  3.9 TRANSPORTING THE MACHINE ON OTHER VEHICLES...1115
    3.9.1 LOADING AND UNLOADING THE MACHINE...1115
    3.9.2 TRANSPORT...1116
  3.10 HOW TO LIFT THE MACHINE...1117
  3.11 PRECAUTIONS TO BE TAKEN IN THE COLD SEASON...1118
    3.11.1 FUEL AND LUBRICANTS...1118
    3.11.2 COOLANT...1118
    3.11.3 BATTERY...1119
    3.11.4 OTHER PRECAUTIONS...1119
    3.11.5 PRECAUTIONS TO BE TAKEN AT THE END OF WORK...1119
  3.12 PRECAUTIONS TO BE TAKEN IN THE WARM SEASON...1120
  3.13 USING THE WORK EQUIPMENT...1121
    3.13.1 LOWERING THE EQUIPMENT IN CASE OF MACHINE FAILURE...1121
    3.13.2 ORGANIZING THE WORK ARE...1122
    3.13.3 LOADING MATERIAL ON HEAPS AND ON LEVEL SURFACES...1123
    3.13.4 LOADING MATERIAL ON SLOPES...1124
    3.13.5 DIGGING METHOD...1125
    3.13.6 CHANGING THE BUCKET OR THE EQUIPMENT WITH STANDARD RAPID COUPLING...1126
      3.13.6.1 RELEASING THE BUCKET...1127
      3.13.6.2 COUPLING THE BUCKET...1127
    3.13.7 CHANGING THE BUCKET OR THE EQUIPMENT WITH OPTIONAL RAPID COUPLING...1129
      3.13.7.1 REMOVING THE BUCKET OR THE EQUIPMENT...1130
      3.13.7.2 CONNECTING THE BUCKET...1131
      3.13.7.3 CHECKING THE POSITION OF THE LOCKING PINS...1132
      3.13.7.4 ADJUSTING THE LOCKING PINS...1133
  3.14 LONG PERIODS OF INACTIVITY...1134
    3.14.1 BEFORE THE PERIOD OF INACTIVITY...1134
    3.14.2 DURING THE PERIOD OF INACTIVITY...1135
    3.14.3 AFTER THE PERIOD OF INACTIVITY...1135
  3.15 TROUBLESHOOTING...1136
    3.15.1 HOW TO REMOVE THE MACHINE...1136
    3.15.2 IF THE FUEL HAS BEEN COMPLETELY DEPLETED...1136
    3.15.3 IF THE BATTERY IS DEPLETED...1137
      3.15.3.1 STARTING WITH BOOSTER CABLES...1138
    3.15.4 OTHER TROUBLES...1139
      3.15.4.1 ELECTRICAL CIRCUIT...1139
      3.15.4.2 HYDRAULIC SYSTEM...1139
      3.15.4.3 ENGINE...1140
      3.15.4.4 TRASMISSIONE IDROSTATICA...1141
  4.1 GUIDE TO MAINTENANCE...1144
  4.2 MAINTENANCE NOTES...1146
    4.2.1 NOTES REGARDING THE ENGINE...1146
      4.2.1.1 ENGINE OIL...1146
      4.2.1.2 COOLANT...1146
      4.2.1.3 FUEL...1147
    4.2.2 NOTES REGARDING THE HYDRAULIC SYSTEM...1147
    4.2.3 NOTES REGARDING THE ELECTRICAL SYSTEM...1147
    4.2.4 NOTES REGARDING LUBRICATION...1148
    4.2.5 PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING...1148
  4.3 FUEL, COOLANT AND LUBRICANTS...1149
    4.3.1 HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES...1151
  4.4 DRIVING TORQUES FOR SCREWS AND NUTS...1152
    4.4.1 STANDARD DRIVING TORQUES...1152
    4.4.2 SPECIFIC DRIVING TORQUES...1152
  4.5 LUBRICATION...1153
    4.5.1 LUBRICATION DIAGRAM...1153
  4.6 PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY...1154
    4.6.1 CRITICAL PARTS FOR SAFETY...1155
  4.7 MAINTENANCE PLAN...1161
  4.8 MAINTENANCE PROCEDURE...1163
    4.8.1 WHEN REQUIRED...1163
      4.8.1.a CHECKING, CLEANING OR CHANGING THE AIR CLEANER CARTRIDGE...1163
      4.8.1.b TYRE ROTATION...1164
      4.8.1.c DRAINING THE FUEL TANK...1165
      4.8.1.d RELEASING THE PARKING BRAKE...1166
      4.8.1.e CHECKING THE BATTERY CHARGE LEVEL...1167
    4.8.2 CHECKS BEFORE STARTING...1168
      4.8.2.a VARIOUS CHECKS...1168
      4.8.2.b CHECKING THE COOLANT LEVEL...1168
      4.8.2.c CHECKING THE FUEL LEVEL...1169
      4.8.2.d CHECKING THE ENGINE OIL LEVE...1170
      4.8.2.e CHECKING THE OIL LEVEL IN THE HYDRAULIC CIRCUIT...1171
      4.8.2.f CHECKING THE WATER SEPARATOR FOR SEDIMENTS AND WATER...1172
      4.8.2.g CHECKING THE WIRING SYSTEM...1172
    4.8.3 MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION...1173
    4.8.4 MAINTENANCE EVERY 50 HOURS OF OPERATION...1173
      4.8.4.a CHECKING THE TYRE PRESSURE...1173
      4.8.4.b CHECKING THE COOLANT LEVEL IN THE RADIATOR...1173
    4.8.5 MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION...1174
    4.8.6 MAINTENANCE EVERY 250 HOURS OF OPERATION...1174
      4.8.6.a ADJUSTING THE FAN BELT TENSION...1174
      4.8.6.b CHECKING THE GEARING CHAIN TENSION...1175
      4.8.6.c CLEANING THE OUTSIDE OF THE RADIATORS...1177
      4.8.6.d CHECKING THE WHEEL NUT DRIVING TORQUE...1177
      4.8.6.e CHECKING THE OIL LEVEL IN THE FINAL TRANSMISSIONS...1178
      4.8.6.f LUBRICATING THE JOINTS...1179
      4.8.6.g CHANGING THE ENGINE OI...1180
      4.8.6.h CHANGING THE ENGINE OIL FILTER...1181
    4.8.7 MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines filled with synthetic biodegradable oil type HEES)...1182
    4.8.8 MAINTENANCE EVERY 500 HOURS OF OPERATION...1182
      4.8.8.a CHANGING THE FUEL FILTER...1182
      4.8.8.b CHANGING THE HYDRAULIC OIL DRAIN FILTER...1184
      4.8.8.c CLEANING THE WATER SEPARATOR...1185
      4.8.8.d DRAINING THE HYDRAULIC OIL TANK (Only for machines filled with synthetic biodegradable oil type HEES)...1186
    4.8.9 MAINTENANCE EVERY 1000 HOURS OF OPERATION...1187
      4.8.9.a CHANGING THE OIL IN THE FINAL TRANSMISSION...1187
      4.8.9.b CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION FILTER...1188
      4.8.9.c CHECKING AND ADJUSTING THE ENGINE VALVE CLEARANCE...1189
    4.8.10 MANUTENZIONE OGNI 2000 ORE...1190
      4.8.10.a CHANGING THE COOLANT...1190
      4.8.10.b CHANGING THE SUCTION FILTER...1191
      4.8.10.c CHECKING THE ALTERNATOR AND THE STARTER...1192
  5.1 TECHNICAL DATA...1194
    5.1.1 STANDARD MACHINE OVERALL DIMENSIONS...1194
    5.1.2 MACHINE OVERALL DIMENSIONS WITH OPTIONAL EQUIPMENT...1196
    5.1.3 TECHNICAL CHARACTERISTICS...1197
  6.1 AUTHORIZED OPTIONAL EQUIPMENT...1200
    6.1.1 PRECAUTIONS REGARDING SAFETY...1200
    6.1.2 PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT...1201
    6.1.3 CHARACTERISTICS OF THE STANDARD MACHINE OPTIONAL EQUIPMENT...1202
    6.1.4 CHARACTERISTICS OF THE OPTIONAL EQUIPMENT OF THE MACHINE VERSION WITH HIGH-FLOW HYDRAULIC SYSTEM...1203
  6.2 CHANGING THE AUTHORIZED EQUIPMENT...1204
    6.2.1 CONNECTING THE EXCAVATOR...1204
    6.2.2 CONNECTING THE HYDRAULIC CIRCUIT...1205
    6.2.3 CONNECTING THE RETURN CIRCUIT WITH DIRECT DRAINAGE INTO THE TANK...1206
    6.2.4 PREPARING THE MACHINE FOR THE USE OF THE EXCAVATOR...1207
    6.2.5 USING THE MACHINE WITH THE EXCAVATOR...1207
  6.3 PALLET FORKS...1208
  6.4 CHANGING THE OPERATING PATTERN...1209
    6.4.1 HOW TO CHANGE THE OPERATING PATTERN...1211
  6.5 HAND & FOOT CONTROL SYSTEM...1212
    6.5.1 MACHINE CONTROLS...1212
      6.5.1.1 TRAVEL AND STEERING CONTROL LEVERS...1213
      6.5.1.2 WORK EQUIPMENT CONTROL PEDALS (LOADER ARM AND BUCKET)...1215
      6.5.1.3 AUXILIARY HYDRAULIC KIT CONTROL...1218
    6.5.2 HOW TO MOVE THE MACHINE (HAND & FOOT CONTROL SYSTEM)...1221
      6.5.2.1 STEERING (CHANGING DIRECTION)...1223
WEAM003403 - Skid Steer Loader SK815-5 Operation & Maintenance Manual...1227
  1.1 FOREWORD...1229
  1.2 INFORMATION ON SAFETY...1230
  1.3 INTRODUCTION...1232
    1.3.1 INTENDED USES...1232
    1.3.2 IMPROPER OR UNAUTHORIZED USES...1232
    1.3.3 MAIN CHARACTERISTICS...1232
    1.3.4 RUNNING-IN...1233
  1.4 PRODUCT IDENTIFICATION...1234
    1.4.1 MACHINE SERIAL NUMBER...1234
    1.4.2 MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION NUMBER (PIN)...1234
    1.4.3 ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE...1235
    1.4.4 TRAVEL REDUCTION GEAR SERIAL NUMBER...1235
    1.4.5 CAB SERIAL NUMBER...1235
    1.4.6 EXCAVATOR IDENTIFICATION PLATE (if installed)...1235
    1.4.7 SERIAL NUMBERS AND DEALER’S ADDRESS...1236
  TABLE OF CONTENTS...1237
  2.1 SAFETY, NOISE AND VIBRATION PLATES...1244
    2.1.1 POSITION OF THE SAFETY PLATES...1244
      2.1.1.1 SAFETY PLATES...1244
      2.1.1.2 SAFETY PLATES FOR MACHINES WITH EXCAVATOR...1246
    2.1.2 PICTOGRAMS AND RELEVANT MEANINGS...1248
    2.1.3 POSITION OF THE NOISE PLATES...1251
    2.1.4 VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED...1251
  2.2 GENERAL PRECAUTIONS...1252
    2.2.1 GENERAL SAFETY RULES...1252
    2.2.2 SAFETY DEVICES AND GUARDS...1252
    2.2.3 CLOTHING AND PERSONAL PROTECTION ITEMS...1252
    2.2.4 UNAUTHORIZED MODIFICATIONS...1253
    2.2.5 LEAVING THE OPERATORS SEAT...1253
    2.2.6 GETTING ON AND OFF THE MACHINE...1254
    2.2.7 CHECKING THE REAR-VIEW MIRRORS (if installed)...1254
    2.2.8 PREVENTING FIRES DUE TO FUEL AND OIL...1255
    2.2.9 PREVENTING BURNS...1255
    2.2.10 PREVENTING DAMAGE DUE TO ASBESTOS POWDER...1256
    2.2.11 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...1256
    2.2.12 FIRE EXTINGUISHERS AND FIRST AID KIT...1257
    2.2.13 PRECAUTIONS CONCERNING THE CAB STRUCTURE...1257
    2.2.14 PRECAUTIONS CONCERNING THE EQUIPMENT...1257
  2.3 PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE...1258
    2.3.1 SAFETY ON THE WORK SITE...1258
    2.3.2 FIRE PREVENTION...1258
    2.3.3 PRECAUTIONS TO BE TAKEN FOR THE OPERATOR'S CAB...1258
    2.3.4 ROOM VENTILATION...1259
    2.3.5 PRECAUTIONS TO BE TAKEN FOR THE LIGHTS (if installed)...1259
    2.3.6 CLEANING THE WINDOWS AND THE REAR-VIEW MIRRORS - CHECKING THE WINDSHIELD WIPER BLADES (if installed)...1259
  2.4 PRECAUTIONS TO BE TAKEN WHEN WORKING...1260
    2.4.1 STARTING THE ENGINE...1260
    2.4.2 RULES TO BE FOLLOWED WHEN TRAVELLING ON ROADS...1260
    2.4.3 CHECKS FOR TRAVELLING IN REVERSE...1261
    2.4.4 MOVING THE MACHINE...1262
    2.4.5 WORKING ON SLOPES...1262
    2.4.6 PREVENTING ELECTROCUTION...1264
    2.4.7 VISIBILITY...1265
    2.4.8 WORKING ON ICY OR SNOW-COVERED SURFACES...1265
    2.4.9 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...1265
    2.4.10 WORKING ON LOOSE GROUND...1265
    2.4.11 PARKING THE MACHINE...1266
  2.5 TRANSPORTING THE MACHINE ON OTHER VEHICLES...1267
    2.5.1 LOADING AND UNLOADING THE MACHINE...1267
    2.5.2 THE ROUTE...1267
  2.6 BATTERY...1268
    2.6.1 SAFETY PRECAUTIONS FOR WORK ON BATTERIES...1268
    2.6.2 STARTING WITH BOOSTER CABLES...1268
  2.7 PRECAUTIONS FOR EMERGENCY RECOVERY...1269
  2.8 PRECAUTIONS TO BE TAKEN DURING MAINTENANCE...1271
    2.8.1 WARNING PLATES...1271
    2.8.2 TOOLS...1271
    2.8.3 PERSONNEL...1272
    2.8.4 EQUIPMENT...1272
    2.8.5 WORKING UNDER THE MACHINE...1272
    2.8.6 KEEPING THE MACHINE CLEAN...1272
    2.8.7 USE OF THE ENGINE DURING MAINTENANCE...1273
    2.8.8 PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY...1273
    2.8.9 STOP THE ENGINE BEFORE CARRYING OUT ANY MAINTENANCE OPERATION OR INSPECTION...1273
    2.8.10 RULES FOR REFUELLING AND ADDING OIL...1274
    2.8.11 CHECKING THE COOLANT LEVEL IN THE RADIATOR...1274
    2.8.12 USING LAMPS...1274
    2.8.13 PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR...1275
    2.8.14 PRECAUTIONS CONCERNING THE STARTER...1275
    2.8.15 PRECAUTIONS CONCERNING HIGH-PRESSURE HOSES...1276
    2.8.16 PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH-PRESSURE SYSTEMS...1276
    2.8.17 PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND PRESSURES...1276
    2.8.18 COOLING FAN AND FAN BELT...1277
    2.8.19 WASTE MATERIALS...1277
    2.8.20 PRECAUTIONS TO BE TAKEN WHEN INFLATING THE TYRES...1277
    2.8.21 PRECAUTIONS TO BE TAKEN WHEN USING THE SYNTHETIC BIODEGRADABLE OIL TYPE «HEES»...1278
  3.1 SAFETY LOCKS...1280
    3.1.1 LOADER LOCKS...1280
    3.1.2 EXCAVATOR LOCKS (if installed)...1282
    3.1.3 ASPHALT CUTTER LOCKS (if installed)...1284
  3.2 GENERAL VIEWS...1285
    3.2.1 FRONT GENERAL VIEW...1285
    3.2.2 REAR GENERAL VIEW...1286
    3.2.3 CAB INSIDE GENERAL VIEW...1287
  3.3 INSTRUMENTS AND CONTROLS...1289
    3.3.1 INSTRUMENTS...1289
    3.3.2 WARNING LIGHTS...1291
    3.3.3 SWITCHES UND PUSH BUTTONS...1296
    3.3.4 ELECTRICAL ACCESSORIES...1301
    3.3.5 MACHINE CONTROLS...1303
  3.4 FUSES AND RELAYS...1323
    3.4.1 MACHINE FUNCTION FUSES...1323
    3.4.2 MAIN FUSE...1324
    3.4.3 RELAYS...1325
  3.5 GUARDS AND DRIVER’S SEAT...1327
    3.5.1 ENGINE HOOD...1327
    3.5.2 REAR PANEL...1328
    3.5.3 CAB...1329
      3.5.3.1 RAISING THE CAB...1330
    3.5.4 STANDARD SEAT...1332
    3.5.5 CUSHIONED SEAT...1332
    3.5.6 SAFETY BELT...1333
    3.5.7 EMERGENCY EXIT...1333
    3.5.8 TECHNICAL DOCUMENTATION CASE...1334
    3.5.9 FIRE EXTINGUISHER...1334
    3.5.10 FIRST AID KIT...1334
  3.6 USE OF THE MACHINE...1335
    3.6.1 CHECKS BEFORE STARTING THE ENGINE...1335
      3.6.1.1 VISUAL CHECKS...1335
      3.6.1.2 OPERATIONAL CHECKS...1336
    3.6.2 STARTING THE ENGINE...1337
      3.6.2.1 STARTING WITH WARM ENGINE OR IN TEMPERATE CLIMATES...1337
      3.6.2.2 STARTING WITH COLD ENGINE OR IN COLD CLIMATES...1338
    3.6.3 WARMING THE ENGINE...1339
    3.6.4 HEATING THE HYDRAULIC OIL...1339
    3.6.5 HOW TO MOVE THE MACHINE (ISO PATTERN CONTROL SYSTEMERN)...1339
      3.6.5.1 STEERING (CHANGING DIRECTION)...1341
    3.6.6 HOW TO MOVE THE MACHINE (OPTIONAL PATTERN CONTROL SYSTEM)...1343
      3.6.6.1 STEERING (CHANGING DIRECTION)...1345
    3.6.7 MOVING ON SLOPES...1347
    3.6.8 MAXIMUM IMMERSION DEPTH...1348
  3.7 PARKING THE MACHINE...1349
    3.7.1 PARKING ON LEVEL GROUND...1349
    3.7.2 PARKING ON SLOPES...1350
  3.8 STOPPING THE ENGINE...1351
  3.9 TRANSPORTING THE MACHINE ON OTHER VEHICLES...1352
    3.9.1 LOADING AND UNLOADING THE MACHINE...1352
    3.9.2 TRANSPORT...1353
  3.10 HOW TO LIFT THE MACHINE...1354
  3.11 PRECAUTIONS TO BE TAKEN IN THE COLD SEASON...1355
    3.11.1 FUEL AND LUBRICANTS...1355
    3.11.2 COOLANT...1355
    3.11.3 BATTERY...1356
    3.11.4 OTHER PRECAUTIONS...1356
    3.11.5 PRECAUTIONS TO BE TAKEN AT THE END OF WORK...1356
  3.12 PRECAUTIONS TO BE TAKEN IN THE WARM SEASON...1357
  3.13 USING THE WORK EQUIPMENT...1358
    3.13.1 LOWERING THE EQUIPMENT IN CASE OF MACHINE FAILURE...1358
    3.13.2 ORGANIZING THE WORK ARE...1359
    3.13.3 LOADING MATERIAL ON HEAPS AND ON LEVEL SURFACES...1360
    3.13.4 LOADING MATERIAL ON SLOPES...1361
    3.13.5 DIGGING METHOD...1362
    3.13.6 CHANGING THE BUCKET OR THE EQUIPMENT WITH STANDARD RAPID COUPLING...1363
      3.13.6.1 RELEASING THE BUCKET...1364
      3.13.6.2 COUPLING THE BUCKET...1364
    3.13.7 CHANGING THE BUCKET OR THE EQUIPMENT WITH OPTIONAL RAPID COUPLING...1366
      3.13.7.1 REMOVING THE BUCKET OR THE EQUIPMENT...1367
      3.13.7.2 CONNECTING THE BUCKET...1368
      3.13.7.3 CHECKING THE POSITION OF THE LOCKING PINS...1369
      3.13.7.4 ADJUSTING THE LOCKING PINS...1370
  3.14 LONG PERIODS OF INACTIVITY...1371
    3.14.1 BEFORE THE PERIOD OF INACTIVITY...1371
    3.14.2 DURING THE PERIOD OF INACTIVITY...1372
    3.14.3 AFTER THE PERIOD OF INACTIVITY...1372
  3.15 TROUBLESHOOTING...1373
    3.15.1 HOW TO REMOVE THE MACHINE...1373
    3.15.2 IF THE FUEL HAS BEEN COMPLETELY DEPLETED...1373
    3.15.3 IF THE BATTERY IS DEPLETED...1374
      3.15.3.1 STARTING WITH BOOSTER CABLES...1375
    3.15.4 OTHER TROUBLES...1376
      3.15.4.1 ELECTRICAL CIRCUIT...1376
      3.15.4.2 HYDRAULIC SYSTEM...1376
      3.15.4.3 ENGINE...1377
      3.15.4.4 HYDROSTATIC TRANSMISSION...1378
  4.1 GUIDE TO MAINTENANCE...1382
  4.2 MAINTENANCE NOTES...1384
    4.2.1 NOTES REGARDING THE ENGINE...1384
      4.2.1.1 ENGINE OIL...1384
      4.2.1.2 COOLANT...1384
      4.2.1.3 FUEL...1385
    4.2.2 NOTES REGARDING THE HYDRAULIC SYSTEM...1385
    4.2.3 NOTES REGARDING THE ELECTRICAL SYSTEM...1385
    4.2.4 NOTES REGARDING LUBRICATION...1386
    4.2.5 PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING...1386
  4.3 FUEL, COOLANT AND LUBRICANTS...1387
    4.3.1 HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES...1389
  4.4 DRIVING TORQUES FOR SCREWS AND NUTS...1390
    4.4.1 STANDARD DRIVING TORQUES...1390
    4.4.2 SPECIFIC DRIVING TORQUES...1390
  4.5 LUBRICATION...1391
    4.5.1 LUBRICATION DIAGRAM...1391
  4.6 PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY...1392
    4.6.1 CRITICAL PARTS FOR SAFETY...1393
  4.7 MAINTENANCE PLAN...1399
  4.8 MAINTENANCE PROCEDURE...1401
    4.8.1 WHEN REQUIRED...1401
      4.8.1.a CHECKING, CLEANING OR CHANGING THE AIR CLEANER CARTRIDGE...1401
      4.8.1.b TYRE ROTATION...1402
      4.8.1.c DRAINING THE FUEL TANK...1403
      4.8.1.d RELEASING THE PARKING BRAKE...1404
      4.8.1.e CHECKING THE BATTERY CHARGE LEVEL...1405
    4.8.2 CHECKS BEFORE STARTING...1406
      4.8.2.a VARIOUS CHECKS...1406
      4.8.2.b CHECKING THE COOLANT LEVEL...1406
      4.8.2.c CHECKING THE FUEL LEVEL...1407
      4.8.2.d CHECKING THE ENGINE OIL LEVEL...1408
      4.8.2.e CHECKING THE OIL LEVEL IN THE HYDRAULIC CIRCUIT...1409
      4.8.2.f CHECKING THE WATER SEPARATOR FOR SEDIMENTS AND WATER...1410
      4.8.2.g CHECKING THE WIRING SYSTEM...1410
    4.8.3 MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION...1411
    4.8.4 MAINTENANCE EVERY 50 HOURS OF OPERATION...1411
      4.8.4.a CHECKING THE TYRE PRESSURE...1411
      4.8.4.b CHECKING THE COOLANT LEVEL IN THE RADIATOR...1411
    4.8.5 MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION...1412
    4.8.6 MAINTENANCE EVERY 250 HOURS OF OPERATION...1412
      4.8.6.a ADJUSTING THE FAN BELT TENSION...1412
      4.8.6.b CHECKING THE GEARING CHAIN TENSION...1413
      4.8.6.c CLEANING THE OUTSIDE OF THE RADIATORS...1415
      4.8.6.d CHECKING THE WHEEL NUT DRIVING TORQUE...1415
      4.8.6.e CHECKING THE OIL LEVEL IN THE FINAL TRANSMISSIONS...1416
      4.8.6.f LUBRICATING THE JOINTS...1417
      4.8.6.g CHANGING THE ENGINE OIL...1418
      4.8.6.h CHANGING THE ENGINE OIL FILTER...1419
    4.8.7 MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines filled with synthetic biodegradable oil type HEES)...1420
    4.8.8 MAINTENANCE EVERY 500 HOURS OF OPERATION...1420
      4.8.8.a CHANGING THE FUEL FILTER...1420
      4.8.8.b CHANGING THE HYDRAULIC OIL DRAIN FILTER...1422
      4.8.8.c CLEANING THE WATER SEPARATOR...1423
      4.8.8.d DRAINING THE HYDRAULIC OIL TANK (Only for machines filled with synthetic biodegradable oil type HEES)...1424
    4.8.9 MAINTENANCE EVERY 1000 HOURS OF OPERATION...1425
      4.8.9.a CHANGING THE OIL IN THE FINAL TRANSMISSION...1425
      4.8.9.b CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION FILTER...1426
      4.8.9.c CHECKING AND ADJUSTING THE ENGINE VALVE CLEARANCE...1427
    4.8.10 MANUTENZIONE OGNI 2000 ORE...1428
      4.8.10.a CHANGING THE COOLANT...1428
      4.8.10.b CHANGING THE SUCTION FILTER...1429
      4.8.10.c CHECKING THE ALTERNATOR AND THE STARTER...1430
  5.1 TECHNICAL DATA...1432
    5.1.1 STANDARD MACHINE OVERALL DIMENSIONS...1432
    5.1.2 MACHINE OVERALL DIMENSIONS WITH OPTIONAL EQUIPMENT...1434
    5.1.3 TECHNICAL CHARACTERISTICS...1435
  6.1 AUTHORIZED OPTIONAL EQUIPMENT...1438
    6.1.1 PRECAUTIONS REGARDING SAFETY...1438
    6.1.2 PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT...1439
    6.1.3 CHARACTERISTICS OF THE STANDARD MACHINE OPTIONAL EQUIPMENT...1440
    6.1.4 CHARACTERISTICS OF THE OPTIONAL EQUIPMENT OF THE MACHINE VERSION WITH SUPER-FLOW HYDRAULIC SYSTEM...1441
  6.2 CHANGING THE AUTHORIZED EQUIPMENT...1442
    6.2.1 CONNECTING THE EXCAVATOR...1442
    6.2.2 CONNECTING THE HYDRAULIC CIRCUIT...1443
    6.2.3 CONNECTING THE RETURN CIRCUIT WITH DIRECT DRAINAGE INTO THE TANK...1445
    6.2.4 PREPARING THE MACHINE FOR THE USE OF THE EXCAVATOR...1446
    6.2.5 USING THE MACHINE WITH THE EXCAVATOR...1446
  6.3 PALLET FORKS...1447
  6.4 CHANGING THE OPERATING PATTERN...1448
    6.4.1 HOW TO CHANGE THE OPERATING PATTERN...1450
  6.5 HAND & FOOT CONTROL SYSTEM...1451
    6.5.1 MACHINE CONTROLS...1451
      6.5.1.1 TRAVEL AND STEERING CONTROL LEVERS...1452
      6.5.1.2 WORK EQUIPMENT CONTROL PEDALS (LOADER ARM AND BUCKET)...1454
      6.5.1.3 AUXILIARY HYDRAULIC KIT CONTROL...1457
    6.5.2 HOW TO MOVE THE MACHINE (HAND & FOOT CONTROL SYSTEM)...1460
      6.5.2.1 STEERING (CHANGING DIRECTION)...1462
WEAM003502 - Skid Steer Loader SK714-5 Operation & Maintenance Manual...1467
  COVER...1467
  1.1 FOREWORD...1469
  1.2 INFORMATION ON SAFETY...1471
  1.3 INTRODUCTION...1473
    1.3.1 INTENDED USES...1473
    1.3.2 IMPROPER OR UNAUTHORIZED USES...1473
    1.3.3 MAIN CHARACTERISTICS...1474
    1.3.4 RUNNING-IN...1474
  1.4 PRODUCT IDENTIFICATION...1475
    1.4.1 MACHINE SERIAL NUMBER...1475
    1.4.2 MACHINE IDENTIFICATION PLATE...1475
    1.4.3 ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE...1476
    1.4.4 TRAVEL REDUCTION GEAR SERIAL NUMBER...1476
    1.4.5 CAB SERIAL NUMBER...1476
    1.4.6 EXCAVATOR IDENTIFICATION PLATE (if installed)...1476
    1.4.7 SERIAL NUMBERS AND DISTRIBUTOR’S ADDRESS...1477
  TABLE OF CONTENTS...1478
  SAFETY AND ACCIDENT PREVENTION...1485
    2.1 SAFETY, NOISE AND VIBRATION PLATES...1486
      2.1.1 POSITION OF THE SAFETY PLATES...1486
      2.1.2 POSITION OF THE PICTOGRAMS...1504
      2.1.3 PICTOGRAMS AND RELEVANT MEANINGS...1508
      2.1.4 VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED...1512
    2.2 GENERAL PRECAUTIONS...1513
      2.2.1 GENERAL SAFETY RULES...1513
      2.2.2 SAFETY DEVICES AND GUARDS...1513
      2.2.3 CLOTHING AND PERSONAL PROTECTION ITEMS...1513
      2.2.4 UNAUTHORIZED MODIFICATIONS...1514
      2.2.5 LEAVING THE OPERATOR’S SEAT...1514
      2.2.6 GETTING ON AND OFF THE MACHINE...1515
      2.2.7 CHECKING THE REAR-VIEW MIRRORS (if installed)...1515
      2.2.8 PREVENTING FIRES DUE TO FUEL AND OIL...1516
      2.2.9 PREVENTING BURNS...1516
      2.2.10 PREVENTING DAMAGE DUE TO ASBESTOS POWDER...1517
      2.2.11 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...1517
      2.2.12 FIRE EXTINGUISHERS AND FIRST AID KIT...1518
      2.2.13 PRECAUTIONS CONCERNING THE CAB STRUCTURE...1518
      2.2.14 PRECAUTIONS CONCERNING THE EQUIPMENT...1518
    2.3 PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE...1519
      2.3.1 SAFETY ON THE WORK SITE...1519
      2.3.2 FIRE PREVENTION...1519
      2.3.3 PRECAUTIONS TO BE TAKEN FOR THE OPERATOR'S CAB...1519
      2.3.4 ROOM VENTILATION...1520
      2.3.5 PRECAUTIONS TO BE TAKEN FOR THE LIGHTS (if installed)...1520
      2.3.6 CLEANING THE WINDOWS AND THE REAR-VIEW MIRRORS - CHECKING THE WINDSHIELD WIPER BLADES (if i...1520
    2.4 PRECAUTIONS TO BE TAKEN WHEN WORKING...1521
      2.4.1 STARTING THE ENGINE...1521
      2.4.2 RULES TO BE FOLLOWED WHEN TRAVELING ON ROADS (if required)...1521
      2.4.3 CHECKS FOR TRAVELING IN REVERSE...1522
      2.4.4 MOVING THE MACHINE...1523
      2.4.5 WORKING ON SLOPES...1523
      2.4.6 PREVENTING ELECTROCUTION...1525
      2.4.7 VISIBILITY...1526
      2.4.8 WORKING ON ICY OR SNOW-COVERED SURFACES...1526
      2.4.9 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...1526
      2.4.10 WORKING ON LOOSE GROUND...1526
      2.4.11 PARKING THE MACHINE...1527
    2.5 TRANSPORTING THE MACHINE ON OTHER VEHICLES...1528
      2.5.1 LOADING AND UNLOADING THE MACHINE...1528
      2.5.2 THE ROUTE...1528
    2.6 BATTERY...1529
      2.6.1 SAFETY PRECAUTIONS FOR WORK ON BATTERIES...1529
      2.6.2 STARTING WITH BOOSTER CABLES...1529
    2.7 PRECAUTIONS FOR EMERGENCY RECOVERY...1530
    2.8 PRECAUTIONS TO BE TAKEN DURING MAINTENANCE...1532
      2.8.1 WARNING PLATES...1532
      2.8.2 TOOLS...1532
      2.8.3 PERSONNEL...1533
      2.8.4 EQUIPMENT...1533
      2.8.5 WORKING UNDER THE MACHINE...1533
      2.8.6 KEEPING THE MACHINE CLEAN...1533
      2.8.7 USE OF THE ENGINE DURING MAINTENANCE...1534
      2.8.8 PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY...1534
      2.8.9 STOP THE ENGINE BEFORE CARRYING OUT ANY MAINTENANCE OPERATION OR INSPECTION...1534
      2.8.10 RULES FOR REFUELING AND ADDING OIL...1535
      2.8.11 CHECKING THE COOLANT LEVEL IN THE RADIATOR...1535
      2.8.12 USING LAMPS...1535
      2.8.13 PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR...1536
      2.8.14 PRECAUTIONS CONCERNING THE STARTER...1536
      2.8.15 PRECAUTIONS CONCERNING HIGH-PRESSURE HOSES...1537
      2.8.16 PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH-PRESSURE SYSTEMS...1537
      2.8.17 PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND PRESSURES...1537
      2.8.18 COOLING FAN AND FAN BELT...1538
      2.8.19 WASTE MATERIALS...1538
      2.8.20 PRECAUTIONS TO BE TAKEN WHEN INFLATING THE TIRES...1538
      2.8.21 PRECAUTIONS TO BE TAKEN WHEN USING THE SYNTHETIC BIODEGRADABLE OIL TYPE «HEES»...1539
  THE MACHINE AND ITS OPERATIONS...1541
    3.1 SAFETY LOCKS...1542
      3.1.1 LOADER LOCKS...1542
      3.1.2 EXCAVATOR LOCKS (if installed)...1544
      3.1.3 ASPHALT CUTTER LOCKS (if installed)...1546
    3.2 GENERAL VIEWS...1547
      3.2.1 FRONT GENERAL VIEW...1547
      3.2.2 REAR GENERAL VIEW...1548
      3.2.3 CAB INSIDE GENERAL VIEW...1549
    3.3 INSTRUMENTS AND CONTROLS...1551
      3.3.1 INSTRUMENTS...1551
      3.3.2 WARNING LIGHTS...1553
      3.3.3 SWITCHES UND PUSH BUTTONS...1558
      3.3.4 ELECTRICAL ACCESSORIES...1563
      3.3.5 MACHINE CONTROLS...1565
    3.4 FUSES AND RELAYS...1583
      3.4.1 MACHINE FUNCTION FUSES...1583
      3.4.2 MAIN FUSE...1584
      3.4.3 RELAYS...1585
    3.5 GUARDS AND DRIVER’S SEAT...1587
      3.5.1 ENGINE HOOD...1587
      3.5.2 REAR PANEL...1588
      3.5.3 CAB...1589
        3.5.3.1 RAISING THE CAB...1590
      3.5.4 STANDARD SEAT...1592
      3.5.5 SUSPENSION SEAT...1592
      3.5.6 SAFETY BELT...1593
      3.5.7 EMERGENCY EXIT...1593
      3.5.8 TECHNICAL DOCUMENTATION CASE...1594
      3.5.9 FIRE EXTINGUISHER...1594
      3.5.10 FIRST AID KIT...1594
    3.6 USE OF THE MACHINE...1595
      3.6.1 CHECKS BEFORE STARTING THE ENGINE...1595
        3.6.1.1 VISUAL CHECKS...1595
        3.6.1.2 DAILY CHECKS...1595
        3.6.1.3 OPERATIONAL CHECKS...1596
      3.6.2 STARTING THE ENGINE...1597
        3.6.2.1 STARTING WITH WARM ENGINE OR IN TEMPERATE CLIMATES...1597
        3.6.2.2 STARTING WITH COLD ENGINE OR IN COLD CLIMATES...1598
      3.6.3 WARMING THE ENGINE...1599
      3.6.4 HEATING THE HYDRAULIC OIL...1599
      3.6.5 HOW TO MOVE THE MACHINE (ISO PATTERN CONTROL SYSTEM)...1599
        3.6.5.1 STEERING (CHANGING DIRECTION)...1601
      3.6.6 HOW TO MOVE THE MACHINE (OPTIONAL PATTERN CONTROL SYSTEM)...1603
        3.6.6.1 STEERING (CHANGING DIRECTION)...1605
      3.6.7 MOVING ON SLOPES...1607
      3.6.8 MAXIMUM IMMERSION DEPTH...1608
    3.7 PARKING THE MACHINE...1609
      3.7.1 PARKING ON LEVEL GROUND...1609
      3.7.2 PARKING ON SLOPES...1610
    3.8 STOPPING THE ENGINE...1611
    3.9 TRANSPORTING THE MACHINE ON OTHER VEHICLES...1612
      3.9.1 LOADING AND UNLOADING THE MACHINE...1612
      3.9.2 TRANSPORT...1613
    3.10 HOW TO LIFT THE MACHINE...1614
    3.11 PRECAUTIONS TO BE TAKEN IN THE COLD SEASON...1615
      3.11.1 FUEL AND LUBRICANTS...1615
      3.11.2 COOLANT...1615
      3.11.3 BATTERY...1616
      3.11.4 OTHER PRECAUTIONS...1616
      3.11.5 PRECAUTIONS TO BE TAKEN AT THE END OF WORK...1616
    3.12 PRECAUTIONS TO BE TAKEN IN THE WARM SEASON...1617
    3.13 USING THE WORK EQUIPMENT...1618
      3.13.1 LOWERING THE EQUIPMENT IN CASE OF MACHINE FAILURE...1618
      3.13.2 ORGANIZING THE WORK AREA...1619
      3.13.3 LOADING MATERIAL FROM PILES AND ON LEVEL SURFACES...1620
      3.13.4 LOADING MATERIAL ON SLOPES...1621
      3.13.5 DIGGING METHOD...1622
      3.13.6 CHANGING THE BUCKET WITH OPTIONAL RAPID COUPLING...1623
        3.13.6.1 RELEASING THE BUCKET...1624
        3.13.6.2 COUPLING THE BUCKET...1624
      3.13.7 CHANGING THE BUCKET WITH STANDARD RAPID COUPLING...1626
        3.13.7.1 RELEASING THE BUCKET...1627
        3.13.7.2 COUPLING THE BUCKET...1627
        3.13.7.3 CHECKING THE POSITION OF THE LOCKING PINS...1628
        3.13.7.4 ADJUSTING THE LOCKING PINS...1629
    3.14 LONG PERIODS OF INACTIVITY...1630
      3.14.1 BEFORE THE PERIOD OF INACTIVITY...1630
      3.14.2 DURING THE PERIOD OF INACTIVITY...1631
      3.14.3 AFTER THE PERIOD OF INACTIVITY...1631
    3.15 TROUBLESHOOTING...1632
      3.15.1 HOW TO REMOVE THE MACHINE...1632
      3.15.2 IF THE FUEL HAS BEEN COMPLETELY DEPLETED...1632
      3.15.3 IF THE BATTERY IS DEPLETED...1633
        3.15.3.1 STARTING WITH BOOSTER CABLES...1634
      3.15.4 OTHER TROUBLES...1635
        3.15.4.1 ELECTRICAL CIRCUIT...1635
        3.15.4.2 HYDRAULIC SYSTEM...1636
        3.15.4.3 ENGINE...1637
        3.15.4.4 HYDROSTATIC TRANSMISSION...1638
  MAINTENANCE...1641
    4.1 GUIDE TO MAINTENANCE...1642
    4.2 MAINTENANCE NOTES...1644
      4.2.1 NOTES REGARDING THE ENGINE...1644
        4.2.1.1 ENGINE OIL...1644
        4.2.1.2 COOLANT...1644
        4.2.1.3 FUEL...1645
      4.2.2 NOTES REGARDING THE HYDRAULIC SYSTEM...1645
      4.2.3 NOTES REGARDING THE ELECTRICAL SYSTEM...1646
      4.2.4 NOTES REGARDING LUBRICATION...1646
      4.2.5 PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING...1647
    4.3 FUEL, COOLANT AND LUBRICANTS...1648
      4.3.1 HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES...1652
    4.4 DRIVING TORQUES FOR SCREWS AND NUTS...1653
      4.4.1 STANDARD DRIVING TORQUES...1653
      4.4.2 SPECIFIC DRIVING TORQUES...1653
    4.5 LUBRICATION...1654
      4.5.1 LUBRICATION DIAGRAM...1654
    4.6 PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY...1655
      4.6.1 CRITICAL PARTS FOR SAFETY...1656
        FUEL SUPPLY SYSTEM...1656
        STANDARD HYDRAULIC SYSTEM...1657
        HIGH-FLOW HYDRAULIC SYSTEM...1659
        OPERATOR’S SAFETY...1661
    4.7 MAINTENANCE PLAN...1662
      4.7.1 WHEN REQUIRED...1665
        4.7.1.a CHECKING, CLEANING OR CHANGING THE AIR CLEANER CARTRIDGE...1665
        4.7.1.b TIRE ROTATION...1666
        4.7.1.c DRAINING THE FUEL TANK...1667
        4.7.1.d RELEASING THE PARKING BRAKE...1668
      4.7.2 CHECKS BEFORE STARTING...1669
        4.7.2.a VARIOUS CHECKS...1669
        4.7.2.b CHECKING THE COOLANT LEVEL...1669
        4.7.2.c CHECKING THE FUEL LEVEL...1670
        4.7.2.d CHECKING THE ENGINE OIL LEVEL...1671
        4.7.2.e CHECKING THE OIL LEVEL IN THE HYDRAULIC CIRCUIT...1672
        4.7.2.f CHECKING THE FUEL FILTER FOR SEDIMENTS AND WATER...1673
        4.7.2.g CHECKING THE WIRING SYSTEM...1673
      4.7.3 MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION...1674
      4.7.4 MAINTENANCE EVERY 50 HOURS OF OPERATION...1674
        4.7.4.a CHECKING THE TYRE PRESSURE...1674
        4.7.4.b CHECKING THE COOLANT LEVEL IN THE RADIATOR...1674
      4.7.5 MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION...1675
      4.7.6 MAINTENANCE EVERY 250 HOURS OF OPERATION...1675
        4.7.6.a ADJUSTING THE FAN BELT TENSION...1675
        4.7.6.b CHECKING THE BATTERY ELECTROLYTE LEVEL...1676
        4.7.6.c CHECKING THE DRIVE CHAIN TENSION...1677
        4.7.6.d CLEANING THE OUTSIDE OF THE RADIATORS...1679
        4.7.6.e CHECKING THE WHEEL NUT DRIVING TORQUE...1679
        4.7.6.f CHECKING THE OIL LEVEL IN THE FINAL TRANSMISSIONS...1680
        4.7.6.g LUBRICATING THE JOINTS...1681
        4.7.6.h CHANGING THE ENGINE OIL...1682
        4.7.6.j CHANGING THE ENGINE OIL FILTER...1683
      4.7.7 MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines filled with synthetic...1684
      4.7.8 MAINTENANCE EVERY 500 HOURS OF OPERATION...1684
        4.7.8.a CHANGING THE FUEL FILTER...1684
        4.7.8.b CHANGING THE HYDRAULIC OIL DRAIN FILTER...1686
        4.7.8.c CHANGING THE FUEL PUMP PRECLEANER...1687
        4.7.8.d DRAINING THE HYDRAULIC OIL TANK (Only for machines filled with synthetic biodegradable oi...1688
      4.7.9 MAINTENANCE EVERY 1000 HOURS OF OPERATION...1690
        4.7.9.a CHANGING THE OIL IN THE FINAL TRANSMISSION...1690
        4.7.9.b CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION FILTER...1691
        4.7.9.c CHECKING AND ADJUSTING THE ENGINE VALVE CLEARANCE...1693
      4.7.10 MAINTENANCE EVERY 2000 HOURS OF OPERATION...1694
        4.7.10.a CHANGING THE COOLANT...1694
        4.7.10.b CHANGING THE SUCTION FILTER...1696
        4.7.10.c CHECKING THE ALTERNATOR AND THE STARTER...1697
  TECHNICAL SPECIFICATIONS...1699
    5.1 TECHNICAL DATA...1700
      5.1.1 STANDARD MACHINE OVERALL DIMENSIONS...1700
        OVERALL DIMENSIONS WITH STANDARD BUCKET L 1550 (5’ 1”) AND TIRES (10x16.5)...1700
        OVERALL DIMENSIONS WITH BUCKET L 1460 (4’ 8”) AND TIRES (7.00x16.5)...1701
        OVERALL DIMENSIONS WITH BUCKET L 1730 (5’ 7”) AND TIRES (10x16.5)...1701
      5.1.2 MACHINE OVERALL DIMENSIONS WITH OPTIONAL EQUIPMENT...1702
        MACHINE OVERALL DIMENSIONS WITH EXCAVATOR (E30)...1702
        MACHINE OVERALL DIMENSIONS WITH ASPHALT CUTTER...1703
      5.1.3 TECHNICAL CHARACTERISTICS...1704
  AUTHORIZED OPTIONAL EQUIPMENT...1707
    6.1 AUTHORIZED OPTIONAL EQUIPMENT...1708
      6.1.1 PRECAUTIONS REGARDING SAFETY...1708
      6.1.2 PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT...1709
      6.1.3 CHARACTERISTICS OF THE STANDARD MACHINE OPTIONAL EQUIPMENT...1710
      6.1.4 CHARACTERISTICS OF THE OPTIONAL EQUIPMENT OF THE MACHINE VERSION WITH HIGH-FLOW HYDRAULIC S...1711
    6.2 CHANGING THE AUTHORIZED EQUIPMENT...1712
      6.2.1 CONNECTING THE EXCAVATOR...1712
      6.2.2 CONNECTING THE HYDRAULIC CIRCUIT...1713
      6.2.3 CONNECTING THE RETURN CIRCUIT WITH DIRECT DRAINAGE INTO THE TANK...1715
      6.2.4 PREPARING THE MACHINE FOR THE USE OF THE EXCAVATOR...1716
      6.2.5 USING THE MACHINE WITH THE EXCAVATOR...1716
    6.3 PALLET FORKS...1717
WEAM003503 - Skid Steer Loader SK714-5 Operation & Maintenance Manual...1719
  COVER...1719
  1.1 FOREWORD...1720
  1.2 INFORMATION ON SAFETY...1722
  1.3 INTRODUCTION...1724
    1.3.1 INTENDED USES...1724
    1.3.2 IMPROPER OR UNAUTHORIZED USES...1724
    1.3.3 MAIN CHARACTERISTICS...1725
    1.3.4 RUNNING-IN...1725
  1.4 PRODUCT IDENTIFICATION...1726
    1.4.1 MACHINE SERIAL NUMBER...1726
    1.4.2 MACHINE IDENTIFICATION PLATE...1726
    1.4.3 ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE...1727
    1.4.4 TRAVEL REDUCTION GEAR SERIAL NUMBER...1727
    1.4.5 CAB SERIAL NUMBER...1727
    1.4.6 EXCAVATOR IDENTIFICATION PLATE (if installed)...1727
    1.4.7 SERIAL NUMBERS AND DISTRIBUTOR’S ADDRESS...1728
  TABLE OF CONTENTS...1729
  SAFETY AND ACCIDENT PREVENTION...1736
    2.1 SAFETY, NOISE AND VIBRATION PLATES...1737
      2.1.1 POSITION OF THE SAFETY PLATES...1737
      2.1.2 POSITION OF THE PICTOGRAMS...1755
      2.1.3 PICTOGRAMS AND RELEVANT MEANINGS...1759
      2.1.4 VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED...1763
    2.2 GENERAL PRECAUTIONS...1764
      2.2.1 GENERAL SAFETY RULES...1764
      2.2.2 SAFETY DEVICES AND GUARDS...1764
      2.2.3 CLOTHING AND PERSONAL PROTECTION ITEMS...1764
      2.2.4 UNAUTHORIZED MODIFICATIONS...1765
      2.2.5 LEAVING THE OPERATOR’S SEAT...1765
      2.2.6 GETTING ON AND OFF THE MACHINE...1766
      2.2.7 CHECKING THE REAR-VIEW MIRRORS (if installed)...1766
      2.2.8 PREVENTING FIRES DUE TO FUEL AND OIL...1767
      2.2.9 PREVENTING BURNS...1767
      2.2.10 PREVENTING DAMAGE DUE TO ASBESTOS POWDER...1768
      2.2.11 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...1768
      2.2.12 FIRE EXTINGUISHERS AND FIRST AID KIT...1769
      2.2.13 PRECAUTIONS CONCERNING THE CAB STRUCTURE...1769
      2.2.14 PRECAUTIONS CONCERNING THE EQUIPMENT...1769
    2.3 PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE...1770
      2.3.1 SAFETY ON THE WORK SITE...1770
      2.3.2 FIRE PREVENTION...1770
      2.3.3 PRECAUTIONS TO BE TAKEN FOR THE OPERATOR'S CAB...1770
      2.3.4 ROOM VENTILATION...1771
      2.3.5 PRECAUTIONS TO BE TAKEN FOR THE LIGHTS (if installed)...1771
      2.3.6 CLEANING THE WINDOWS AND THE REAR-VIEW MIRRORS - CHECKING THE WINDSHIELD WIPER BLADES (if i...1771
    2.4 PRECAUTIONS TO BE TAKEN WHEN WORKING...1772
      2.4.1 STARTING THE ENGINE...1772
      2.4.2 RULES TO BE FOLLOWED WHEN TRAVELING ON ROADS (if required)...1772
      2.4.3 CHECKS FOR TRAVELING IN REVERSE...1773
      2.4.4 MOVING THE MACHINE...1774
      2.4.5 WORKING ON SLOPES...1774
      2.4.6 PREVENTING ELECTROCUTION...1776
      2.4.7 VISIBILITY...1777
      2.4.8 WORKING ON ICY OR SNOW-COVERED SURFACES...1777
      2.4.9 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...1777
      2.4.10 WORKING ON LOOSE GROUND...1777
      2.4.11 PARKING THE MACHINE...1778
    2.5 TRANSPORTING THE MACHINE ON OTHER VEHICLES...1779
      2.5.1 LOADING AND UNLOADING THE MACHINE...1779
      2.5.2 THE ROUTE...1779
    2.6 BATTERY...1780
      2.6.1 SAFETY PRECAUTIONS FOR WORK ON BATTERIES...1780
      2.6.2 STARTING WITH BOOSTER CABLES...1780
    2.7 PRECAUTIONS FOR EMERGENCY RECOVERY...1781
    2.8 PRECAUTIONS TO BE TAKEN DURING MAINTENANCE...1783
      2.8.1 WARNING PLATES...1783
      2.8.2 TOOLS...1783
      2.8.3 PERSONNEL...1784
      2.8.4 EQUIPMENT...1784
      2.8.5 WORKING UNDER THE MACHINE...1784
      2.8.6 KEEPING THE MACHINE CLEAN...1784
      2.8.7 USE OF THE ENGINE DURING MAINTENANCE...1785
      2.8.8 PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY...1785
      2.8.9 STOP THE ENGINE BEFORE CARRYING OUT ANY MAINTENANCE OPERATION OR INSPECTION...1785
      2.8.10 RULES FOR REFUELING AND ADDING OIL...1786
      2.8.11 CHECKING THE COOLANT LEVEL IN THE RADIATOR...1786
      2.8.12 USING LAMPS...1786
      2.8.13 PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR...1787
      2.8.14 PRECAUTIONS CONCERNING THE STARTER...1787
      2.8.15 PRECAUTIONS CONCERNING HIGH-PRESSURE HOSES...1788
      2.8.16 PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH-PRESSURE SYSTEMS...1788
      2.8.17 PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND PRESSURES...1788
      2.8.18 COOLING FAN AND FAN BELT...1789
      2.8.19 WASTE MATERIALS...1789
      2.8.20 PRECAUTIONS TO BE TAKEN WHEN INFLATING THE TIRES...1789
      2.8.21 PRECAUTIONS TO BE TAKEN WHEN USING THE SYNTHETIC BIODEGRADABLE OIL TYPE «HEES»...1790
  THE MACHINE AND ITS OPERATIONS...1792
    3.1 SAFETY LOCKS...1793
      3.1.1 LOADER LOCKS...1793
      3.1.2 EXCAVATOR LOCKS (if installed)...1795
      3.1.3 ASPHALT CUTTER LOCKS (if installed)...1797
    3.2 GENERAL VIEWS...1798
      3.2.1 FRONT GENERAL VIEW...1798
      3.2.2 REAR GENERAL VIEW...1799
      3.2.3 CAB INSIDE GENERAL VIEW...1800
    3.3 INSTRUMENTS AND CONTROLS...1802
      3.3.1 INSTRUMENTS...1802
      3.3.2 WARNING LIGHTS...1804
      3.3.3 SWITCHES AND PUSH BUTTONS...1809
      3.3.4 ELECTRICAL ACCESSORIES...1814
      3.3.5 MACHINE CONTROLS...1816
    3.4 FUSES AND RELAYS...1834
      3.4.1 MACHINE FUNCTION FUSES...1834
      3.4.2 MAIN FUSE...1835
      3.4.3 RELAYS...1836
    3.5 GUARDS AND DRIVER’S SEAT...1838
      3.5.1 ENGINE HOOD...1838
      3.5.2 REAR PANEL...1839
      3.5.3 CAB...1840
        3.5.3.1 RAISING THE CAB...1841
      3.5.4 STANDARD SEAT...1843
      3.5.5 SUSPENSION SEAT...1843
      3.5.6 SAFETY BELT...1844
      3.5.7 EMERGENCY EXIT...1844
      3.5.8 TECHNICAL DOCUMENTATION CASE...1845
      3.5.9 FIRE EXTINGUISHER...1845
      3.5.10 FIRST AID KIT...1845
    3.6 USE OF THE MACHINE...1846
      3.6.1 CHECKS BEFORE STARTING THE ENGINE...1846
        3.6.1.1 VISUAL CHECKS...1846
        3.6.1.2 DAILY CHECKS...1846
        3.6.1.3 OPERATIONAL CHECKS...1847
      3.6.2 STARTING THE ENGINE...1848
        3.6.2.1 STARTING WITH WARM ENGINE OR IN TEMPERATE CLIMATES...1848
        3.6.2.2 STARTING WITH COLD ENGINE OR IN COLD CLIMATES...1849
      3.6.3 WARMING THE ENGINE...1850
      3.6.4 HEATING THE HYDRAULIC OIL...1850
      3.6.5 HOW TO MOVE THE MACHINE (ISO PATTERN CONTROL SYSTEM)...1850
        3.6.5.1 STEERING (CHANGING DIRECTION)...1852
      3.6.6 HOW TO MOVE THE MACHINE (OPTIONAL PATTERN CONTROL SYSTEM)...1854
        3.6.6.1 STEERING (CHANGING DIRECTION)...1856
      3.6.7 MOVING ON SLOPES...1858
      3.6.8 MAXIMUM IMMERSION DEPTH...1859
    3.7 PARKING THE MACHINE...1860
      3.7.1 PARKING ON LEVEL GROUND...1860
      3.7.2 PARKING ON SLOPES...1861
    3.8 STOPPING THE ENGINE...1862
    3.9 TRANSPORTING THE MACHINE ON OTHER VEHICLES...1863
      3.9.1 LOADING AND UNLOADING THE MACHINE...1863
      3.9.2 TRANSPORT...1864
    3.10 HOW TO LIFT THE MACHINE...1865
    3.11 PRECAUTIONS TO BE TAKEN IN THE COLD SEASON...1866
      3.11.1 FUEL AND LUBRICANTS...1866
      3.11.2 COOLANT...1866
      3.11.3 BATTERY...1867
      3.11.4 OTHER PRECAUTIONS...1867
      3.11.5 PRECAUTIONS TO BE TAKEN AT THE END OF WORK...1867
    3.12 PRECAUTIONS TO BE TAKEN IN THE WARM SEASON...1868
    3.13 USING THE WORK EQUIPMENT...1869
      3.13.1 LOWERING THE EQUIPMENT IN CASE OF MACHINE FAILURE...1869
      3.13.2 ORGANIZING THE WORK AREA...1870
      3.13.3 LOADING MATERIAL FROM PILES AND ON LEVEL SURFACES...1871
      3.13.4 LOADING MATERIAL ON SLOPES...1872
      3.13.5 DIGGING METHOD...1873
      3.13.6 CHANGING THE BUCKET WITH OPTIONAL RAPID COUPLING...1874
        3.13.6.1 RELEASING THE BUCKET...1875
        3.13.6.2 COUPLING THE BUCKET...1875
      3.13.7 CHANGING THE BUCKET WITH STANDARD RAPID COUPLING...1877
        3.13.7.1 RELEASING THE BUCKET...1878
        3.13.7.2 COUPLING THE BUCKET...1878
        3.13.7.3 CHECKING THE POSITION OF THE LOCKING PINS...1879
        3.13.7.4 ADJUSTING THE LOCKING PINS...1880
    3.14 LONG PERIODS OF INACTIVITY...1881
      3.14.1 BEFORE THE PERIOD OF INACTIVITY...1881
      3.14.2 DURING THE PERIOD OF INACTIVITY...1882
      3.14.3 AFTER THE PERIOD OF INACTIVITY...1882
    3.15 TROUBLESHOOTING...1883
      3.15.1 HOW TO REMOVE THE MACHINE...1883
      3.15.2 IF THE FUEL HAS BEEN COMPLETELY DEPLETED...1883
      3.15.3 IF THE BATTERY IS DEPLETED...1884
        3.15.3.1 STARTING WITH BOOSTER CABLES...1885
      3.15.4 OTHER TROUBLES...1886
        3.15.4.1 ELECTRICAL CIRCUIT...1886
        3.15.4.2 HYDRAULIC SYSTEM...1887
        3.15.4.3 ENGINE...1888
        3.15.4.4 HYDROSTATIC TRANSMISSION...1889
  MAINTENANCE...1892
    4.1 GUIDE TO MAINTENANCE...1893
    4.2 MAINTENANCE NOTES...1895
      4.2.1 NOTES REGARDING THE ENGINE...1895
        4.2.1.1 ENGINE OIL...1895
        4.2.1.2 COOLANT...1895
        4.2.1.3 FUEL...1896
      4.2.2 NOTES REGARDING THE HYDRAULIC SYSTEM...1896
      4.2.3 NOTES REGARDING THE ELECTRICAL SYSTEM...1897
      4.2.4 NOTES REGARDING LUBRICATION...1897
      4.2.5 PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING...1898
    4.3 FUEL, COOLANT AND LUBRICANTS...1899
      4.3.1 HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES...1903
    4.4 DRIVING TORQUES FOR SCREWS AND NUTS...1904
      4.4.1 STANDARD DRIVING TORQUES...1904
      4.4.2 SPECIFIC DRIVING TORQUES...1904
    4.5 LUBRICATION...1905
      4.5.1 LUBRICATION DIAGRAM...1905
    4.6 PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY...1906
      4.6.1 CRITICAL PARTS FOR SAFETY...1907
    4.7 MAINTENANCE PLAN...1913
      4.7.1 WHEN REQUIRED...1916
        4.7.1.a CHECKING, CLEANING OR CHANGING THE AIR CLEANER CARTRIDGE...1916
        4.7.1.b TIRE ROTATION...1917
        4.7.1.c DRAINING THE FUEL TANK...1918
        4.7.1.d RELEASING THE PARKING BRAKE...1919
      4.7.2 CHECKS BEFORE STARTING...1920
        4.7.2.a VARIOUS CHECKS...1920
        4.7.2.b CHECKING THE COOLANT LEVEL...1920
        4.7.2.c CHECKING THE FUEL LEVEL...1921
        4.7.2.d CHECKING THE ENGINE OIL LEVEL...1922
        4.7.2.e CHECKING THE OIL LEVEL IN THE HYDRAULIC CIRCUIT...1923
        4.7.2.f CHECKING THE FUEL FILTER FOR SEDIMENTS AND WATER...1924
        4.7.2.g CHECKING THE WIRING SYSTEM...1924
      4.7.3 MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION...1925
        CHECKING THE DRIVE CHAIN TENSION...1928
        CHECKING THE WHEEL NUT DRIVING TORQUE...1930
        CHANGING THE HYDRAULIC OIL DRAIN FILTER...1937
      4.7.4 MAINTENANCE EVERY 50 HOURS OF OPERATION...1925
        4.7.4.a CHECKING THE TIRE PRESSURE...1925
        4.7.4.b CHECKING THE COOLANT LEVEL IN THE RADIATOR...1925
      4.7.5 MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION...1926
        CHANGING THE HYDRAULIC OIL DRAIN FILTER...1937
      4.7.6 MAINTENANCE EVERY 250 HOURS OF OPERATION...1926
        4.7.6.a ADJUSTING THE FAN BELT TENSION...1926
        4.7.6.b CHECKING THE BATTERY ELECTROLYTE LEVEL...1927
        4.7.6.c CHECKING THE DRIVE CHAIN TENSION...1928
        4.7.6.d CLEANING THE OUTSIDE OF THE RADIATORS...1930
        4.7.6.e CHECKING THE WHEEL NUT DRIVING TORQUE...1930
        4.7.6.f CHECKING THE OIL LEVEL IN THE FINAL TRANSMISSIONS...1931
        4.7.6.g LUBRICATING THE JOINTS...1932
        4.7.6.h CHANGING THE ENGINE OIL...1933
        4.7.6.j CHANGING THE ENGINE OIL FILTER...1934
      4.7.7 MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines filled with synthetic...1935
        CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION FILTER...1942
      4.7.8 MAINTENANCE EVERY 500 HOURS OF OPERATION...1935
        4.7.8.a CHANGING THE FUEL FILTER...1935
        4.7.8.b CHANGING THE HYDRAULIC OIL DRAIN FILTER...1937
        4.7.8.c CHANGING THE FUEL PUMP PRECLEANER...1938
        4.7.8.d DRAINING THE HYDRAULIC OIL TANK (Only for machines filled with synthetic biodegradable oi...1939
      4.7.9 MAINTENANCE EVERY 1000 HOURS OF OPERATION...1941
        4.7.9.a CHANGING THE OIL IN THE FINAL TRANSMISSION...1941
        4.7.9.b CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION FILTER...1942
        4.7.9.c CHECKING AND ADJUSTING THE ENGINE VALVE CLEARANCE...1944
      4.7.10 MAINTENANCE EVERY 2000 HOURS OF OPERATION...1945
        4.7.10.a CHANGING THE COOLANT...1945
        4.7.10.b CHANGING THE SUCTION FILTER...1947
        4.7.10.c CHECKING THE ALTERNATOR AND THE STARTER...1948
  TECHNICAL SPECIFICATIONS...1950
    5.1 TECHNICAL DATA...1951
      5.1.1 STANDARD MACHINE OVERALL DIMENSIONS...1951
      5.1.2 MACHINE OVERALL DIMENSIONS WITH OPTIONAL EQUIPMENT...1953
      5.1.3 TECHNICAL CHARACTERISTICS...1955
  AUTHORIZED OPTIONAL EQUIPMENT...1958
    6.1 AUTHORIZED OPTIONAL EQUIPMENT...1959
      6.1.1 PRECAUTIONS REGARDING SAFETY...1959
      6.1.2 PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT...1960
      6.1.3 CHARACTERISTICS OF THE STANDARD MACHINE OPTIONAL EQUIPMENT...1961
      6.1.4 CHARACTERISTICS OF THE OPTIONAL EQUIPMENT OF THE MACHINE VERSION WITH HIGH-FLOW HYDRAULIC S...1962
    6.2 CHANGING THE AUTHORIZED EQUIPMENT...1963
      6.2.1 CONNECTING THE EXCAVATOR...1963
      6.2.2 CONNECTING THE HYDRAULIC CIRCUIT...1964
      6.2.3 CONNECTING THE RETURN CIRCUIT WITH DIRECT DRAINAGE INTO THE TANK...1966
      6.2.4 PREPARING THE MACHINE FOR THE USE OF THE EXCAVATOR...1967
      6.2.5 USING THE MACHINE WITH THE EXCAVATOR...1967
    6.3 PALLET FORKS...1968
WEAM003602 - Skid Steer Loader SK815-5 Operation & Maintenance Manual...1971
  COVER...1971
  1.1 FOREWORD...1973
  1.2 INFORMATION ON SAFETY...1975
  1.3 INTRODUCTION...1977
    1.3.1 INTENDED USES...1977
    1.3.2 IMPROPER OR UNAUTHORIZED USES...1977
    1.3.3 MAIN CHARACTERISTICS...1978
    1.3.4 RUNNING-IN...1978
  1.4 PRODUCT IDENTIFICATION...1979
    1.4.1 MACHINE SERIAL NUMBER...1979
    1.4.2 MACHINE IDENTIFICATION PLATE...1979
    1.4.3 ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE...1980
    1.4.4 TRAVEL REDUCTION GEAR SERIAL NUMBER...1980
    1.4.5 CAB SERIAL NUMBER...1980
    1.4.6 EXCAVATOR IDENTIFICATION PLATE (if installed)...1980
    1.4.7 SERIAL NUMBERS AND DISTRIBUTOR’S ADDRESS...1981
  TABLE OF CONTENTS...1982
  SAFETY AND ACCIDENT PREVENTION...1989
    2.1 SAFETY, NOISE AND VIBRATION PLATES...1990
      2.1.1 POSITION OF THE SAFETY PLATES...1990
      2.1.2 POSITION OF THE PICTOGRAMS...2008
      2.1.3 PICTOGRAMS AND RELEVANT MEANINGS...2012
      2.1.4 VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED...2015
    2.2 GENERAL PRECAUTIONS...2016
      2.2.1 GENERAL SAFETY RULES...2016
      2.2.2 SAFETY DEVICES AND GUARDS...2016
      2.2.3 CLOTHING AND PERSONAL PROTECTION ITEMS...2016
      2.2.4 UNAUTHORIZED MODIFICATIONS...2017
      2.2.5 LEAVING THE OPERATOR’S SEAT...2017
      2.2.6 GETTING ON AND OFF THE MACHINE...2018
      2.2.7 CHECKING THE REAR-VIEW MIRRORS (if installed)...2018
      2.2.8 PREVENTING FIRES DUE TO FUEL AND OIL...2019
      2.2.9 PREVENTING BURNS...2019
      2.2.10 PREVENTING DAMAGE DUE TO ASBESTOS POWDER...2020
      2.2.11 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...2020
      2.2.12 FIRE EXTINGUISHERS AND FIRST AID KIT...2021
      2.2.13 PRECAUTIONS CONCERNING THE CAB STRUCTURE...2021
      2.2.14 PRECAUTIONS CONCERNING THE EQUIPMENT...2021
    2.3 PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE...2022
      2.3.1 SAFETY ON THE WORK SITE...2022
      2.3.2 FIRE PREVENTION...2022
      2.3.3 PRECAUTIONS TO BE TAKEN FOR THE OPERATOR'S CAB...2022
      2.3.4 ROOM VENTILATION...2023
      2.3.5 PRECAUTIONS TO BE TAKEN FOR THE LIGHTS (if installed)...2023
      2.3.6 CLEANING THE WINDOWS AND THE REAR-VIEW MIRRORS - CHECKING THE WINDSHIELD WIPER BLADES (if i...2023
    2.4 PRECAUTIONS TO BE TAKEN WHEN WORKING...2024
      2.4.1 STARTING THE ENGINE...2024
      2.4.2 RULES TO BE FOLLOWED WHEN TRAVELING ON ROADS (if required)...2024
      2.4.3 CHECKS FOR TRAVELING IN REVERSE...2025
      2.4.4 MOVING THE MACHINE...2026
      2.4.5 WORKING ON SLOPES...2026
      2.4.6 PREVENTING ELECTROCUTION...2028
      2.4.7 VISIBILITY...2029
      2.4.8 WORKING ON ICY OR SNOW-COVERED SURFACES...2029
      2.4.9 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...2029
      2.4.10 WORKING ON LOOSE GROUND...2029
      2.4.11 PARKING THE MACHINE...2030
    2.5 TRANSPORTING THE MACHINE ON OTHER VEHICLES...2031
      2.5.1 LOADING AND UNLOADING THE MACHINE...2031
      2.5.2 THE ROUTE...2031
    2.6 BATTERY...2032
      2.6.1 SAFETY PRECAUTIONS FOR WORK ON BATTERIES...2032
      2.6.2 STARTING WITH BOOSTER CABLES...2032
    2.7 PRECAUTIONS FOR EMERGENCY RECOVERY...2033
    2.8 PRECAUTIONS TO BE TAKEN DURING MAINTENANCE...2035
      2.8.1 WARNING PLATES...2035
      2.8.2 TOOLS...2035
      2.8.3 PERSONNEL...2036
      2.8.4 EQUIPMENT...2036
      2.8.5 WORKING UNDER THE MACHINE...2036
      2.8.6 KEEPING THE MACHINE CLEAN...2036
      2.8.7 USE OF THE ENGINE DURING MAINTENANCE...2037
      2.8.8 PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY...2037
      2.8.9 STOP THE ENGINE BEFORE CARRYING OUT ANY MAINTENANCE OPERATION OR INSPECTION...2037
      2.8.10 RULES FOR REFUELING AND ADDING OIL...2038
      2.8.11 CHECKING THE COOLANT LEVEL IN THE RADIATOR...2038
      2.8.12 USING LAMPS...2038
      2.8.13 PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR...2039
      2.8.14 PRECAUTIONS CONCERNING THE STARTER...2039
      2.8.15 PRECAUTIONS CONCERNING HIGH-PRESSURE HOSES...2040
      2.8.16 PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH-PRESSURE SYSTEMS...2040
      2.8.17 PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND PRESSURES...2040
      2.8.18 COOLING FAN AND FAN BELT...2041
      2.8.19 WASTE MATERIALS...2041
      2.8.20 PRECAUTIONS TO BE TAKEN WHEN INFLATING THE TIRES...2041
      2.8.21 PRECAUTIONS TO BE TAKEN WHEN USING THE SYNTHETIC BIODEGRADABLE OIL TYPE «HEES»...2042
  THE MACHINE AND ITS OPERATIONS...2043
    3.1 SAFETY LOCKS...2044
      3.1.1 LOADER LOCKS...2044
      3.1.2 EXCAVATOR LOCKS (if installed)...2046
      3.1.3 ASPHALT CUTTER LOCKS (if installed)...2048
    3.2 GENERAL VIEWS...2049
      3.2.1 FRONT GENERAL VIEW...2049
      3.2.2 REAR GENERAL VIEW...2050
      3.2.3 CAB INSIDE GENERAL VIEW...2051
    3.3 INSTRUMENTS AND CONTROLS...2053
      3.3.1 INSTRUMENTS...2053
      3.3.2 WARNING LIGHTS...2055
      3.3.3 SWITCHES UND PUSH BUTTONS...2060
      3.3.4 ELECTRICAL ACCESSORIES...2065
      3.3.5 MACHINE CONTROLS...2067
    3.4 FUSES AND RELAYS...2085
      3.4.1 MACHINE FUNCTION FUSES...2085
      3.4.2 MAIN FUSE...2086
      3.4.3 RELAYS...2087
    3.5 GUARDS AND DRIVER’S SEAT...2089
      3.5.1 ENGINE HOOD...2089
      3.5.2 REAR PANEL...2090
      3.5.3 CAB...2091
        3.5.3.1 RAISING THE CAB...2092
      3.5.4 STANDARD SEAT...2094
      3.5.5 SUSPENSION SEAT...2094
      3.5.6 SAFETY BELT...2095
      3.5.7 EMERGENCY EXIT...2095
      3.5.8 TECHNICAL DOCUMENTATION CASE...2096
      3.5.9 FIRE EXTINGUISHER...2096
      3.5.10 FIRST AID KIT...2096
    3.6 USE OF THE MACHINE...2097
      3.6.1 CHECKS BEFORE STARTING THE ENGINE...2097
        3.6.1.1 VISUAL CHECKS...2097
        3.6.1.2 DAILY CHECKS...2097
        3.6.1.3 OPERATIONAL CHECKS...2098
      3.6.2 STARTING THE ENGINE...2099
        3.6.2.1 STARTING WITH WARM ENGINE OR IN TEMPERATE CLIMATES...2099
        3.6.2.2 STARTING WITH COLD ENGINE OR IN COLD CLIMATES...2100
      3.6.3 WARMING THE ENGINE...2101
      3.6.4 HEATING THE HYDRAULIC OIL...2101
      3.6.5 HOW TO MOVE THE MACHINE (ISO PATTERN CONTROL SYSTEM)...2101
        3.6.5.1 STEERING (CHANGING DIRECTION)...2103
      3.6.6 HOW TO MOVE THE MACHINE (OPTIONAL PATTERN CONTROL SYSTEM)...2105
        3.6.6.1 STEERING (CHANGING DIRECTION)...2107
      3.6.7 MOVING ON SLOPES...2109
      3.6.8 MAXIMUM IMMERSION DEPTH...2110
    3.7 PARKING THE MACHINE...2111
      3.7.1 PARKING ON LEVEL GROUND...2111
      3.7.2 PARKING ON SLOPES...2112
    3.8 STOPPING THE ENGINE...2113
    3.9 TRANSPORTING THE MACHINE ON OTHER VEHICLES...2114
      3.9.1 LOADING AND UNLOADING THE MACHINE...2114
      3.9.2 TRANSPORT...2115
    3.10 HOW TO LIFT THE MACHINE...2116
    3.11 PRECAUTIONS TO BE TAKEN IN THE COLD SEASON...2117
      3.11.1 FUEL AND LUBRICANTS...2117
      3.11.2 COOLANT...2117
      3.11.3 BATTERY...2118
      3.11.4 OTHER PRECAUTIONS...2118
      3.11.5 PRECAUTIONS TO BE TAKEN AT THE END OF WORK...2118
    3.12 PRECAUTIONS TO BE TAKEN IN THE WARM SEASON...2119
    3.13 USING THE WORK EQUIPMENT...2120
      3.13.1 LOWERING THE EQUIPMENT IN CASE OF MACHINE FAILURE...2120
      3.13.2 ORGANIZING THE WORK AREA...2121
      3.13.3 LOADING MATERIAL FROM PILES AND ON LEVEL SURFACES...2122
      3.13.4 LOADING MATERIAL ON SLOPES...2123
      3.13.5 DIGGING METHOD...2124
      3.13.6 CHANGING THE BUCKET WITH OPTIONAL RAPID COUPLING...2125
        3.13.6.1 RELEASING THE BUCKET...2126
        3.13.6.2 COUPLING THE BUCKET...2126
      3.13.7 CHANGING THE BUCKET WITH STANDARD RAPID COUPLING...2128
        3.13.7.1 RELEASING THE BUCKET...2129
        3.13.7.2 COUPLING THE BUCKET...2129
        3.13.7.3 CHECKING THE POSITION OF THE LOCKING PINS...2130
        3.13.7.4 ADJUSTING THE LOCKING PINS...2131
    3.14 LONG PERIODS OF INACTIVITY...2132
      3.14.1 BEFORE THE PERIOD OF INACTIVITY...2132
      3.14.2 DURING THE PERIOD OF INACTIVITY...2133
      3.14.3 AFTER THE PERIOD OF INACTIVITY...2133
    3.15 TROUBLESHOOTING...2134
      3.15.1 HOW TO REMOVE THE MACHINE...2134
      3.15.2 IF THE FUEL HAS BEEN COMPLETELY DEPLETED...2134
      3.15.3 IF THE BATTERY IS DEPLETED...2135
        3.15.3.1 STARTING WITH BOOSTER CABLES...2136
      3.15.4 OTHER TROUBLES...2137
        3.15.4.1 ELECTRICAL CIRCUIT...2137
        3.15.4.2 HYDRAULIC SYSTEM...2138
        3.15.4.3 ENGINE...2139
        3.15.4.4 HYDROSTATIC TRANSMISSION...2140
  MAINTENANCE...2143
    4.1 GUIDE TO MAINTENANCE...2144
    4.2 MAINTENANCE NOTES...2146
      4.2.1 NOTES REGARDING THE ENGINE...2146
        4.2.1.1 ENGINE OIL...2146
        4.2.1.2 COOLANT...2146
        4.2.1.3 FUEL...2147
      4.2.2 NOTES REGARDING THE HYDRAULIC SYSTEM...2147
      4.2.3 NOTES REGARDING THE ELECTRICAL SYSTEM...2148
      4.2.4 NOTES REGARDING LUBRICATION...2148
      4.2.5 PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING...2149
    4.3 FUEL, COOLANT AND LUBRICANTS...2150
      4.3.1 HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES...2154
    4.4 DRIVING TORQUES FOR SCREWS AND NUTS...2155
      4.4.1 STANDARD DRIVING TORQUES...2155
      4.4.2 SPECIFIC DRIVING TORQUES...2155
    4.5 LUBRICATION...2156
      4.5.1 LUBRICATION DIAGRAM...2156
    4.6 PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY...2157
      4.6.1 CRITICAL PARTS FOR SAFETY...2158
    4.7 MAINTENANCE PLAN...2164
      4.7.1 WHEN REQUIRED...2167
        4.7.1.a CHECKING, CLEANING OR CHANGING THE AIR CLEANER CARTRIDGE...2167
        4.7.1.b TIRE ROTATION...2168
        4.7.1.c DRAINING THE FUEL TANK...2169
        4.7.1.d RELEASING THE PARKING BRAKE...2170
      4.7.2 CHECKS BEFORE STARTING...2171
        4.7.2.a VARIOUS CHECKS...2171
        4.7.2.b CHECKING THE COOLANT LEVEL...2171
        4.7.2.c CHECKING THE FUEL LEVEL...2172
        4.7.2.d CHECKING THE ENGINE OIL LEVEL...2173
        4.7.2.e CHECKING THE OIL LEVEL IN THE HYDRAULIC CIRCUIT...2174
        4.7.2.f CHECKING THE FUEL FILTER FOR SEDIMENTS AND WATER...2175
        4.7.2.g CHECKING THE WIRING SYSTEM...2175
      4.7.3 MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION...2176
        4.7.3.a CHECK THE DRIVE CHAIN TENSION...2179
        4.7.3.b CHECK THE TIGHTENING OF THE WHEEL FASTENING NUTS...2181
        4.7.3.c CHANGING THE HYDRAULIC OIL DRAIN FILTER (ONLY FOR MACHINES FILLED WITH BIODEGRADABLE OIL)...2188
      4.7.4 MAINTENANCE EVERY 50 HOURS OF OPERATION...2176
        4.7.4.a CHECKING THE TYRE PRESSURE...2176
        4.7.4.b CHECKING THE COOLANT LEVEL IN THE RADIATOR...2176
      4.7.5 MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION...2177
        4.7.5.a CHANGE HYDRAULIC OIL DRAIN FILTER...2188
      4.7.6 MAINTENANCE EVERY 250 HOURS OF OPERATION...2177
        4.7.6.a ADJUSTING THE FAN BELT TENSION...2177
        4.7.6.b CHECKING THE BATTERY ELECTROLYTE LEVEL...2178
        4.7.6.c CHECKING THE DRIVE CHAIN TENSION...2179
        4.7.6.d CLEANING THE OUTSIDE OF THE RADIATORS...2181
        4.7.6.e CHECKING THE WHEEL NUT DRIVING TORQUE...2181
        4.7.6.f CHECKING THE OIL LEVEL IN THE FINAL TRANSMISSIONS...2182
        4.7.6.g LUBRICATING THE JOINTS...2183
        4.7.6.h CHANGING THE ENGINE OIL...2184
        4.7.6.j CHANGING THE ENGINE OIL FILTER...2185
      4.7.7 MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines filled with synthetic...2186
        4.7.7.a CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION FILTER...2193
      4.7.8 MAINTENANCE EVERY 500 HOURS OF OPERATION...2186
        4.7.8.a CHANGING THE FUEL FILTER...2186
        4.7.8.b CHANGING THE HYDRAULIC OIL DRAIN FILTER...2188
        4.7.8.c CHANGING THE FUEL PUMP PRECLEANER...2189
        4.7.8.d DRAINING THE HYDRAULIC OIL TANK (Only for machines filled with synthetic biodegradable oi...2190
      4.7.9 MAINTENANCE EVERY 1000 HOURS OF OPERATION...2192
        4.7.9.a CHANGING THE OIL IN THE FINAL TRANSMISSION...2192
        4.7.9.b CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION FILTER...2193
        4.7.9.c CHECKING AND ADJUSTING THE ENGINE VALVE CLEARANCE...2195
      4.7.10 MAINTENANCE EVERY 2000 HOURS OF OPERATION...2196
        4.7.10.a CHANGING THE COOLANT...2196
        4.7.10.b CHANGING THE SUCTION FILTER...2198
        4.7.10.c CHECKING THE ALTERNATOR AND THE STARTER...2199
  TECHNICAL SPECIFICATIONS...2201
    5.1 TECHNICAL DATA...2202
      5.1.1 STANDARD MACHINE OVERALL DIMENSIONS...2202
        OVERALL DIMENSIONS WITH STANDARD BUCKET L 1730 (5’7”) AND TIRES (10x16.5)...2202
        OVERALL DIMENSIONS WITH BUCKET L 1550 (5’1”) AND TIRES (10x16.5)...2203
        OVERALL DIMENSIONS WITH BUCKET L 1800 (5’9”) AND TIRES (10x16.5)...2203
      5.1.2 MACHINE OVERALL DIMENSIONS WITH OPTIONAL EQUIPMENT...2204
        MACHINE OVERALL DIMENSIONS WITH EXCAVATOR (E30)...2204
        MACHINE OVERALL DIMENSIONS WITH ASPHALT CUTTER...2205
      5.1.3 TECHNICAL CHARACTERISTICS...2206
  AUTHORIZED OPTIONAL EQUIPMENT...2209
    6.1 AUTHORIZED OPTIONAL EQUIPMENT...2210
      6.1.1 PRECAUTIONS REGARDING SAFETY...2210
      6.1.2 PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT...2211
      6.1.3 CHARACTERISTICS OF THE STANDARD MACHINE OPTIONAL EQUIPMENT...2212
      6.1.4 CHARACTERISTICS OF THE OPTIONAL EQUIPMENT OF THE MACHINE VERSION WITH SUPER-FLOW HYDRAULIC ...2213
    6.2 CHANGING THE AUTHORIZED EQUIPMENT...2214
      6.2.1 CONNECTING THE EXCAVATOR...2214
      6.2.2 CONNECTING THE HYDRAULIC CIRCUIT...2215
      6.2.3 CONNECTING THE RETURN CIRCUIT WITH DIRECT DRAINAGE INTO THE TANK...2217
      6.2.4 PREPARING THE MACHINE FOR THE USE OF THE EXCAVATOR...2218
      6.2.5 USING THE MACHINE WITH THE EXCAVATOR...2218
    6.3 PALLET FORKS...2219
WEAM003603 - Skid Steer Loader SK815-5 Operation & Maintenance Manual...2221
  COVER...2221
  1.1 FOREWORD...2222
  1.2 INFORMATION ON SAFETY...2224
  1.3 INTRODUCTION...2226
    1.3.1 INTENDED USES...2226
    1.3.2 IMPROPER OR UNAUTHORIZED USES...2226
    1.3.3 MAIN CHARACTERISTICS...2227
    1.3.4 RUNNING-IN...2227
  1.4 PRODUCT IDENTIFICATION...2228
    1.4.1 MACHINE SERIAL NUMBER...2228
    1.4.2 MACHINE IDENTIFICATION PLATE...2228
    1.4.3 ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE...2229
    1.4.4 TRAVEL REDUCTION GEAR SERIAL NUMBER...2229
    1.4.5 CAB SERIAL NUMBER...2229
    1.4.6 EXCAVATOR IDENTIFICATION PLATE (if installed)...2229
    1.4.7 SERIAL NUMBERS AND DISTRIBUTOR’S ADDRESS...2230
  TABLE OF CONTENTS...2231
  SAFETY AND ACCIDENT PREVENTION...2238
    2.1 SAFETY, NOISE AND VIBRATION PLATES...2239
      2.1.1 POSITION OF THE SAFETY PLATES...2239
      2.1.2 POSITION OF THE PICTOGRAMS...2257
      2.1.3 PICTOGRAMS AND RELEVANT MEANINGS...2261
      2.1.4 VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED...2264
    2.2 GENERAL PRECAUTIONS...2265
      2.2.1 GENERAL SAFETY RULES...2265
      2.2.2 SAFETY DEVICES AND GUARDS...2265
      2.2.3 CLOTHING AND PERSONAL PROTECTION ITEMS...2265
      2.2.4 UNAUTHORIZED MODIFICATIONS...2266
      2.2.5 LEAVING THE OPERATOR’S SEAT...2266
      2.2.6 GETTING ON AND OFF THE MACHINE...2267
      2.2.7 CHECKING THE REAR-VIEW MIRRORS (if installed)...2267
      2.2.8 PREVENTING FIRES DUE TO FUEL AND OIL...2268
      2.2.9 PREVENTING BURNS...2268
      2.2.10 PREVENTING DAMAGE DUE TO ASBESTOS POWDER...2269
      2.2.11 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...2269
      2.2.12 FIRE EXTINGUISHERS AND FIRST AID KIT...2270
      2.2.13 PRECAUTIONS CONCERNING THE CAB STRUCTURE...2270
      2.2.14 PRECAUTIONS CONCERNING THE EQUIPMENT...2270
    2.3 PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE...2271
      2.3.1 SAFETY ON THE WORK SITE...2271
      2.3.2 FIRE PREVENTION...2271
      2.3.3 PRECAUTIONS TO BE TAKEN FOR THE OPERATOR'S CAB...2271
      2.3.4 ROOM VENTILATION...2272
      2.3.5 PRECAUTIONS TO BE TAKEN FOR THE LIGHTS (if installed)...2272
      2.3.6 CLEANING THE WINDOWS AND THE REAR-VIEW MIRRORS - CHECKING THE WINDSHIELD WIPER BLADES (if i...2272
    2.4 PRECAUTIONS TO BE TAKEN WHEN WORKING...2273
      2.4.1 STARTING THE ENGINE...2273
      2.4.2 RULES TO BE FOLLOWED WHEN TRAVELING ON ROADS (if required)...2273
      2.4.3 CHECKS FOR TRAVELING IN REVERSE...2274
      2.4.4 MOVING THE MACHINE...2275
      2.4.5 WORKING ON SLOPES...2275
      2.4.6 PREVENTING ELECTROCUTION...2277
      2.4.7 VISIBILITY...2278
      2.4.8 WORKING ON ICY OR SNOW-COVERED SURFACES...2278
      2.4.9 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...2278
      2.4.10 WORKING ON LOOSE GROUND...2278
      2.4.11 PARKING THE MACHINE...2279
    2.5 TRANSPORTING THE MACHINE ON OTHER VEHICLES...2280
      2.5.1 LOADING AND UNLOADING THE MACHINE...2280
      2.5.2 THE ROUTE...2280
    2.6 BATTERY...2281
      2.6.1 SAFETY PRECAUTIONS FOR WORK ON BATTERIES...2281
      2.6.2 STARTING WITH BOOSTER CABLES...2281
    2.7 PRECAUTIONS FOR EMERGENCY RECOVERY...2282
    2.8 PRECAUTIONS TO BE TAKEN DURING MAINTENANCE...2284
      2.8.1 WARNING PLATES...2284
      2.8.2 TOOLS...2284
      2.8.3 PERSONNEL...2285
      2.8.4 EQUIPMENT...2285
      2.8.5 WORKING UNDER THE MACHINE...2285
      2.8.6 KEEPING THE MACHINE CLEAN...2285
      2.8.7 USE OF THE ENGINE DURING MAINTENANCE...2286
      2.8.8 PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY...2286
      2.8.9 STOP THE ENGINE BEFORE CARRYING OUT ANY MAINTENANCE OPERATION OR INSPECTION...2286
      2.8.10 RULES FOR REFUELING AND ADDING OIL...2287
      2.8.11 CHECKING THE COOLANT LEVEL IN THE RADIATOR...2287
      2.8.12 USING LAMPS...2287
      2.8.13 PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR...2288
      2.8.14 PRECAUTIONS CONCERNING THE STARTER...2288
      2.8.15 PRECAUTIONS CONCERNING HIGH-PRESSURE HOSES...2289
      2.8.16 PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH-PRESSURE SYSTEMS...2289
      2.8.17 PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND PRESSURES...2289
      2.8.18 COOLING FAN AND FAN BELT...2290
      2.8.19 WASTE MATERIALS...2290
      2.8.20 PRECAUTIONS TO BE TAKEN WHEN INFLATING THE TIRES...2290
      2.8.21 PRECAUTIONS TO BE TAKEN WHEN USING THE SYNTHETIC BIODEGRADABLE OIL TYPE «HEES»...2291
  THE MACHINE AND ITS OPERATIONS...2292
    3.1 SAFETY LOCKS...2293
      3.1.1 LOADER LOCKS...2293
      3.1.2 EXCAVATOR LOCKS (if installed)...2295
      3.1.3 ASPHALT CUTTER LOCKS (if installed)...2297
    3.2 GENERAL VIEWS...2298
      3.2.1 FRONT GENERAL VIEW...2298
      3.2.2 REAR GENERAL VIEW...2299
      3.2.3 CAB INSIDE GENERAL VIEW...2300
    3.3 INSTRUMENTS AND CONTROLS...2302
      3.3.1 INSTRUMENTS...2302
      3.3.2 WARNING LIGHTS...2304
      3.3.3 SWITCHES AND PUSH BUTTONS...2309
      3.3.4 ELECTRICAL ACCESSORIES...2314
      3.3.5 MACHINE CONTROLS...2316
    3.4 FUSES AND RELAYS...2334
      3.4.1 MACHINE FUNCTION FUSES...2334
      3.4.2 MAIN FUSE...2335
      3.4.3 RELAYS...2336
    3.5 GUARDS AND DRIVER’S SEAT...2338
      3.5.1 ENGINE HOOD...2338
      3.5.2 REAR PANEL...2339
      3.5.3 CAB...2340
        3.5.3.1 RAISING THE CAB...2341
      3.5.4 STANDARD SEAT...2343
      3.5.5 SUSPENSION SEAT...2343
      3.5.6 SAFETY BELT...2344
      3.5.7 EMERGENCY EXIT...2344
      3.5.8 TECHNICAL DOCUMENTATION CASE...2345
      3.5.9 FIRE EXTINGUISHER...2345
      3.5.10 FIRST AID KIT...2345
    3.6 USE OF THE MACHINE...2346
      3.6.1 CHECKS BEFORE STARTING THE ENGINE...2346
        3.6.1.1 VISUAL CHECKS...2346
        3.6.1.2 DAILY CHECKS...2346
        3.6.1.3 OPERATIONAL CHECKS...2347
      3.6.2 STARTING THE ENGINE...2348
        3.6.2.1 STARTING WITH WARM ENGINE OR IN TEMPERATE CLIMATES...2348
        3.6.2.2 STARTING WITH COLD ENGINE OR IN COLD CLIMATES...2349
      3.6.3 WARMING THE ENGINE...2350
      3.6.4 HEATING THE HYDRAULIC OIL...2350
      3.6.5 HOW TO MOVE THE MACHINE (ISO PATTERN CONTROL SYSTEM)...2350
        3.6.5.1 STEERING (CHANGING DIRECTION)...2352
      3.6.6 HOW TO MOVE THE MACHINE (OPTIONAL PATTERN CONTROL SYSTEM)...2354
        3.6.6.1 STEERING (CHANGING DIRECTION)...2356
      3.6.7 MOVING ON SLOPES...2358
      3.6.8 MAXIMUM IMMERSION DEPTH...2359
    3.7 PARKING THE MACHINE...2360
      3.7.1 PARKING ON LEVEL GROUND...2360
      3.7.2 PARKING ON SLOPES...2361
    3.8 STOPPING THE ENGINE...2362
    3.9 TRANSPORTING THE MACHINE ON OTHER VEHICLES...2363
      3.9.1 LOADING AND UNLOADING THE MACHINE...2363
      3.9.2 TRANSPORT...2364
    3.10 HOW TO LIFT THE MACHINE...2365
    3.11 PRECAUTIONS TO BE TAKEN IN THE COLD SEASON...2366
      3.11.1 FUEL AND LUBRICANTS...2366
      3.11.2 COOLANT...2366
      3.11.3 BATTERY...2367
      3.11.4 OTHER PRECAUTIONS...2367
      3.11.5 PRECAUTIONS TO BE TAKEN AT THE END OF WORK...2367
    3.12 PRECAUTIONS TO BE TAKEN IN THE WARM SEASON...2368
    3.13 USING THE WORK EQUIPMENT...2369
      3.13.1 LOWERING THE EQUIPMENT IN CASE OF MACHINE FAILURE...2369
      3.13.2 ORGANIZING THE WORK AREA...2370
      3.13.3 LOADING MATERIAL FROM PILES AND ON LEVEL SURFACES...2371
      3.13.4 LOADING MATERIAL ON SLOPES...2372
      3.13.5 DIGGING METHOD...2373
      3.13.6 CHANGING THE BUCKET WITH OPTIONAL RAPID COUPLING...2374
        3.13.6.1 RELEASING THE BUCKET...2375
        3.13.6.2 COUPLING THE BUCKET...2375
      3.13.7 CHANGING THE BUCKET WITH STANDARD RAPID COUPLING...2377
        3.13.7.1 RELEASING THE BUCKET...2378
        3.13.7.2 COUPLING THE BUCKET...2378
        3.13.7.3 CHECKING THE POSITION OF THE LOCKING PINS...2379
        3.13.7.4 ADJUSTING THE LOCKING PINS...2380
    3.14 LONG PERIODS OF INACTIVITY...2381
      3.14.1 BEFORE THE PERIOD OF INACTIVITY...2381
      3.14.2 DURING THE PERIOD OF INACTIVITY...2382
      3.14.3 AFTER THE PERIOD OF INACTIVITY...2382
    3.15 TROUBLESHOOTING...2383
      3.15.1 HOW TO REMOVE THE MACHINE...2383
      3.15.2 IF THE FUEL HAS BEEN COMPLETELY DEPLETED...2383
      3.15.3 IF THE BATTERY IS DEPLETED...2384
        3.15.3.1 STARTING WITH BOOSTER CABLES...2385
      3.15.4 OTHER TROUBLES...2386
        3.15.4.1 ELECTRICAL CIRCUIT...2386
        3.15.4.2 HYDRAULIC SYSTEM...2387
        3.15.4.3 ENGINE...2388
        3.15.4.4 HYDROSTATIC TRANSMISSION...2389
  MAINTENANCE...2392
    4.1 GUIDE TO MAINTENANCE...2393
    4.2 MAINTENANCE NOTES...2395
      4.2.1 NOTES REGARDING THE ENGINE...2395
        4.2.1.1 ENGINE OIL...2395
        4.2.1.2 COOLANT...2395
        4.2.1.3 FUEL...2396
      4.2.2 NOTES REGARDING THE HYDRAULIC SYSTEM...2396
      4.2.3 NOTES REGARDING THE ELECTRICAL SYSTEM...2397
      4.2.4 NOTES REGARDING LUBRICATION...2397
      4.2.5 PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING...2398
    4.3 FUEL, COOLANT AND LUBRICANTS...2399
      4.3.1 HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES...2403
    4.4 DRIVING TORQUES FOR SCREWS AND NUTS...2404
      4.4.1 STANDARD DRIVING TORQUES...2404
      4.4.2 SPECIFIC DRIVING TORQUES...2404
    4.5 LUBRICATION...2405
      4.5.1 LUBRICATION DIAGRAM...2405
    4.6 PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY...2406
      4.6.1 CRITICAL PARTS FOR SAFETY...2407
    4.7 MAINTENANCE PLAN...2413
      4.7.1 WHEN REQUIRED...2416
        4.7.1.a CHECKING, CLEANING OR CHANGING THE AIR CLEANER CARTRIDGE...2416
        4.7.1.b TIRE ROTATION...2417
        4.7.1.c DRAINING THE FUEL TANK...2418
        4.7.1.d RELEASING THE PARKING BRAKE...2419
      4.7.2 CHECKS BEFORE STARTING...2420
        4.7.2.a VARIOUS CHECKS...2420
        4.7.2.b CHECKING THE COOLANT LEVEL...2420
        4.7.2.c CHECKING THE FUEL LEVEL...2421
        4.7.2.d CHECKING THE ENGINE OIL LEVEL...2422
        4.7.2.e CHECKING THE OIL LEVEL IN THE HYDRAULIC CIRCUIT...2423
        4.7.2.f CHECKING THE FUEL FILTER FOR SEDIMENTS AND WATER...2424
        4.7.2.g CHECKING THE WIRING SYSTEM...2424
      4.7.3 MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION...2425
        CHECKING THE DRIVE CHAIN TENSION ...2428
        CHECKING THE WHEEL NUT DRIVING TORQUE...2430
        CHANGING THE HYDRAULIC OIL DRAIN FILTER...2437
      4.7.4 MAINTENANCE EVERY 50 HOURS OF OPERATION...2425
        4.7.4.a CHECKING THE TIRE PRESSURE...2425
        4.7.4.b CHECKING THE COOLANT LEVEL IN THE RADIATOR...2425
      4.7.5 MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION...2426
        CHANGING THE HYDRAULIC OIL DRAIN FILTER...2437
      4.7.6 MAINTENANCE EVERY 250 HOURS OF OPERATION...2426
        4.7.6.a ADJUSTING THE FAN BELT TENSION...2426
        4.7.6.b CHECKING THE BATTERY ELECTROLYTE LEVEL...2427
        4.7.6.c CHECKING THE DRIVE CHAIN TENSION...2428
        4.7.6.d CLEANING THE OUTSIDE OF THE RADIATORS...2430
        4.7.6.e CHECKING THE WHEEL NUT DRIVING TORQUE...2430
        4.7.6.f CHECKING THE OIL LEVEL IN THE FINAL TRANSMISSIONS...2431
        4.7.6.g LUBRICATING THE JOINTS...2432
        4.7.6.h CHANGING THE ENGINE OIL...2433
        4.7.6.j CHANGING THE ENGINE OIL FILTER...2434
      4.7.7 MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines filled with synthetic...2435
        CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION FILTER...2442
      4.7.8 MAINTENANCE EVERY 500 HOURS OF OPERATION...2435
        4.7.8.a CHANGING THE FUEL FILTER...2435
        4.7.8.b CHANGING THE HYDRAULIC OIL DRAIN FILTER...2437
        4.7.8.c CHANGING THE FUEL PUMP PRECLEANER...2438
        4.7.8.d DRAINING THE HYDRAULIC OIL TANK (Only for machines filled with synthetic biodegradable oi...2439
      4.7.9 MAINTENANCE EVERY 1000 HOURS OF OPERATION...2441
        4.7.9.a CHANGING THE OIL IN THE FINAL TRANSMISSION...2441
        4.7.9.b CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION FILTER...2442
        4.7.9.c CHECKING AND ADJUSTING THE ENGINE VALVE CLEARANCE...2444
      4.7.10 MAINTENANCE EVERY 2000 HOURS OF OPERATION...2445
        4.7.10.a CHANGING THE COOLANT...2445
        4.7.10.b CHANGING THE SUCTION FILTER...2447
        4.7.10.c CHECKING THE ALTERNATOR AND THE STARTER...2448
  TECHNICAL SPECIFICATIONS...2450
    5.1 TECHNICAL DATA...2451
      5.1.1 STANDARD MACHINE OVERALL DIMENSIONS...2451
      5.1.2 MACHINE OVERALL DIMENSIONS WITH OPTIONAL EQUIPMENT...2453
      5.1.3 TECHNICAL CHARACTERISTICS...2455
  AUTHORIZED OPTIONAL EQUIPMENT...2458
    6.1 AUTHORIZED OPTIONAL EQUIPMENT...2459
      6.1.1 PRECAUTIONS REGARDING SAFETY...2459
      6.1.2 PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT...2460
      6.1.3 CHARACTERISTICS OF THE STANDARD MACHINE OPTIONAL EQUIPMENT...2461
      6.1.4 CHARACTERISTICS OF THE OPTIONAL EQUIPMENT OF THE MACHINE VERSION WITH SUPER-FLOW HYDRAULIC ...2462
    6.2 CHANGING THE AUTHORIZED EQUIPMENT...2463
      6.2.1 CONNECTING THE EXCAVATOR...2463
      6.2.2 CONNECTING THE HYDRAULIC CIRCUIT...2464
      6.2.3 CONNECTING THE RETURN CIRCUIT WITH DIRECT DRAINAGE INTO THE TANK...2466
      6.2.4 PREPARING THE MACHINE FOR THE USE OF THE EXCAVATOR...2467
      6.2.5 USING THE MACHINE WITH THE EXCAVATOR...2467
    6.3 PALLET FORKS...2468
WEAM005002 - Skid Steer Loader SK815-5 Turbo Operation & Maintenance Manual...2471
  1.1 FOREWORD...2473
  1.2 INFORMATION ON SAFETY...2474
  1.3 INTRODUCTION...2476
    1.3.1 INTENDED USES...2476
    1.3.2 IMPROPER OR UNAUTHORIZED USES...2476
    1.3.3 MAIN CHARACTERISTICS...2476
    1.3.4 RUNNING-IN...2477
  1.4 PRODUCT IDENTIFICATION...2478
    1.4.1 MACHINE SERIAL NUMBER...2478
    1.4.2 MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION NUMBER (PIN)...2478
    1.4.3 ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE...2479
    1.4.4 TRAVEL REDUCTION GEAR SERIAL NUMBER...2479
    1.4.5 CAB SERIAL NUMBER...2479
    1.4.6 EXCAVATOR IDENTIFICATION PLATE (if installed)...2479
    1.4.7 SERIAL NUMBERS AND DEALER’S ADDRESS...2480
  TABLE OF CONTENTS...2481
  2.1 SAFETY, NOISE AND VIBRATION PLATES...2488
    2.1.1 POSITION OF THE SAFETY PLATES...2488
      2.1.1.1 SAFETY PLATES...2488
      2.1.1.2 SAFETY PLATES FOR MACHINES WITH EXCAVATOR...2490
    2.1.2 PICTOGRAMS AND RELEVANT MEANINGS...2492
    2.1.3 POSITION OF THE NOISE PLATES...2495
    2.1.4 VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED...2495
  2.2 GENERAL PRECAUTIONS...2496
    2.2.1 GENERAL SAFETY RULES...2496
    2.2.2 SAFETY DEVICES AND GUARDS...2496
    2.2.3 CLOTHING AND PERSONAL PROTECTION ITEMS...2496
    2.2.4 UNAUTHORIZED MODIFICATIONS...2497
    2.2.5 LEAVING THE OPERATORS SEAT...2497
    2.2.6 GETTING ON AND OFF THE MACHINE...2498
    2.2.7 CHECKING THE REAR-VIEW MIRRORS (if installed)...2498
    2.2.8 PREVENTING FIRES DUE TO FUEL AND OIL...2499
    2.2.9 PREVENTING BURNS...2499
    2.2.10 PREVENTING DAMAGE DUE TO ASBESTOS POWDER...2500
    2.2.11 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...2500
    2.2.12 FIRE EXTINGUISHERS AND FIRST AID KIT...2501
    2.2.13 PRECAUTIONS CONCERNING THE CAB STRUCTURE...2501
    2.2.14 PRECAUTIONS CONCERNING THE EQUIPMENT...2501
  2.3 PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE...2502
    2.3.1 SAFETY ON THE WORK SITE...2502
    2.3.2 FIRE PREVENTION...2502
    2.3.3 PRECAUTIONS TO BE TAKEN FOR THE OPERATOR'S CAB...2502
    2.3.4 ROOM VENTILATION...2503
    2.3.5 PRECAUTIONS TO BE TAKEN FOR THE LIGHTS (if installed)...2503
    2.3.6 CLEANING THE WINDOWS AND THE REAR-VIEW MIRRORS - CHECKING THE WINDSHIELD WIPER BLADES (if installed)...2503
  2.4 PRECAUTIONS TO BE TAKEN WHEN WORKING...2504
    2.4.1 STARTING THE ENGINE...2504
    2.4.2 RULES TO BE FOLLOWED WHEN TRAVELLING ON ROADS...2504
    2.4.3 CHECKS FOR TRAVELLING IN REVERSE...2505
    2.4.4 MOVING THE MACHINE...2506
    2.4.5 WORKING ON SLOPES...2506
    2.4.6 PREVENTING ELECTROCUTION...2508
    2.4.7 VISIBILITY...2509
    2.4.8 WORKING ON ICY OR SNOW-COVERED SURFACES...2509
    2.4.9 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...2509
    2.4.10 WORKING ON LOOSE GROUND...2509
    2.4.11 PARKING THE MACHINE...2510
  2.5 TRANSPORTING THE MACHINE ON OTHER VEHICLES...2511
    2.5.1 LOADING AND UNLOADING THE MACHINE...2511
    2.5.2 THE ROUTE...2511
  2.6 BATTERY...2512
    2.6.1 SAFETY PRECAUTIONS FOR WORK ON BATTERIES...2512
    2.6.2 STARTING WITH BOOSTER CABLES...2512
  2.7 PRECAUTIONS FOR EMERGENCY RECOVERY...2513
  2.8 PRECAUTIONS TO BE TAKEN DURING MAINTENANCE...2515
    2.8.1 WARNING PLATES...2515
    2.8.2 TOOLS...2515
    2.8.3 PERSONNEL...2516
    2.8.4 EQUIPMENT...2516
    2.8.5 WORKING UNDER THE MACHINE...2516
    2.8.6 KEEPING THE MACHINE CLEAN...2516
    2.8.7 USE OF THE ENGINE DURING MAINTENANCE...2517
    2.8.8 PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY...2517
    2.8.9 STOP THE ENGINE BEFORE CARRYING OUT ANY MAINTENANCE OPERATION OR INSPECTION...2517
    2.8.10 RULES FOR REFUELLING AND ADDING OIL...2518
    2.8.11 CHECKING THE COOLANT LEVEL IN THE RADIATOR...2518
    2.8.12 USING LAMPS...2518
    2.8.13 PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR...2519
    2.8.14 PRECAUTIONS CONCERNING THE STARTER...2519
    2.8.15 PRECAUTIONS CONCERNING HIGH-PRESSURE HOSES...2520
    2.8.16 PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH-PRESSURE SYSTEMS...2520
    2.8.17 PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND PRESSURES...2520
    2.8.18 COOLING FAN AND FAN BELT...2521
    2.8.19 WASTE MATERIALS...2521
    2.8.20 PRECAUTIONS TO BE TAKEN WHEN INFLATING THE TYRES...2521
    2.8.21 PRECAUTIONS TO BE TAKEN WHEN USING THE SYNTHETIC BIODEGRADABLE OIL TYPE «HEES»...2522
  3.1 SAFETY LOCKS...2524
    3.1.1 LOADER LOCKS...2524
    3.1.2 EXCAVATOR LOCKS (if installed)...2526
    3.1.3 ASPHALT CUTTER LOCKS (if installed)...2528
  3.2 GENERAL VIEWS...2529
    3.2.1 FRONT GENERAL VIEW...2529
    3.2.2 REAR GENERAL VIEW...2530
    3.2.3 CAB INSIDE GENERAL VIEW...2531
  3.3 INSTRUMENTS AND CONTROLS...2533
    3.3.1 INSTRUMENTS...2533
    3.3.2 WARNING LIGHTS...2535
    3.3.3 SWITCHES UND PUSH BUTTONS...2540
    3.3.4 ELECTRICAL ACCESSORIES...2545
    3.3.5 MACHINE CONTROLS...2547
  3.4 FUSES AND RELAYS...2567
    3.4.1 MACHINE FUNCTION FUSES...2567
    3.4.2 MAIN FUSE...2568
    3.4.3 RELAYS...2569
  3.5 GUARDS AND DRIVER’S SEAT...2571
    3.5.1 ENGINE HOOD...2571
    3.5.2 REAR PANEL...2572
    3.5.3 CAB...2573
      3.5.3.1 RAISING THE CAB...2574
    3.5.4 STANDARD SEAT...2576
    3.5.5 CUSHIONED SEAT...2576
    3.5.6 SAFETY BELT...2577
    3.5.7 EMERGENCY EXIT...2577
    3.5.8 TECHNICAL DOCUMENTATION CASE...2578
    3.5.9 FIRE EXTINGUISHER...2578
    3.5.10 FIRST AID KIT...2578
  3.6 USE OF THE MACHINE...2579
    3.6.1 CHECKS BEFORE STARTING THE ENGINE...2579
      3.6.1.1 VISUAL CHECKS...2579
      3.6.1.2 OPERATIONAL CHECKS...2580
    3.6.2 STARTING THE ENGINE...2581
      3.6.2.1 STARTING WITH WARM ENGINE OR IN TEMPERATE CLIMATES...2581
      3.6.2.2 STARTING WITH COLD ENGINE OR IN COLD CLIMATES...2582
    3.6.3 WARMING THE ENGINE...2583
    3.6.4 HEATING THE HYDRAULIC OIL...2583
    3.6.5 HOW TO MOVE THE MACHINE (ISO PATTERN CONTROL SYSTEMERN)...2583
      3.6.5.1 STEERING (CHANGING DIRECTION)...2585
    3.6.6 HOW TO MOVE THE MACHINE (OPTIONAL PATTERN CONTROL SYSTEM)...2587
      3.6.6.1 STEERING (CHANGING DIRECTION)...2589
    3.6.7 MOVING ON SLOPES...2591
    3.6.8 MAXIMUM IMMERSION DEPTH...2592
  3.7 PARKING THE MACHINE...2593
    3.7.1 PARKING ON LEVEL GROUND...2593
    3.7.2 PARKING ON SLOPES...2594
  3.8 STOPPING THE ENGINE...2595
  3.9 TRANSPORTING THE MACHINE ON OTHER VEHICLES...2596
    3.9.1 LOADING AND UNLOADING THE MACHINE...2596
    3.9.2 TRANSPORT...2597
  3.10 HOW TO LIFT THE MACHINE...2598
  3.11 PRECAUTIONS TO BE TAKEN IN THE COLD SEASON...2599
    3.11.1 FUEL AND LUBRICANTS...2599
    3.11.2 COOLANT...2599
    3.11.3 BATTERY...2600
    3.11.4 OTHER PRECAUTIONS...2600
    3.11.5 PRECAUTIONS TO BE TAKEN AT THE END OF WORK...2600
  3.12 PRECAUTIONS TO BE TAKEN IN THE WARM SEASON...2601
  3.13 USING THE WORK EQUIPMENT...2602
    3.13.1 LOWERING THE EQUIPMENT IN CASE OF MACHINE FAILURE...2602
    3.13.2 ORGANIZING THE WORK ARE...2603
    3.13.3 LOADING MATERIAL ON HEAPS AND ON LEVEL SURFACES...2604
    3.13.4 LOADING MATERIAL ON SLOPES...2605
    3.13.5 DIGGING METHOD...2606
    3.13.6 CHANGING THE BUCKET OR THE EQUIPMENT WITH STANDARD RAPID COUPLING...2607
      3.13.6.1 RELEASING THE BUCKET...2608
      3.13.6.2 COUPLING THE BUCKET...2608
    3.13.7 CHANGING THE BUCKET OR THE EQUIPMENT WITH OPTIONAL RAPID COUPLING...2610
      3.13.7.1 REMOVING THE BUCKET OR THE EQUIPMENT...2611
      3.13.7.2 CONNECTING THE BUCKET...2612
      3.13.7.3 CHECKING THE POSITION OF THE LOCKING PINS...2613
      3.13.7.4 ADJUSTING THE LOCKING PINS...2614
  3.14 LONG PERIODS OF INACTIVITY...2615
    3.14.1 BEFORE THE PERIOD OF INACTIVITY...2615
    3.14.2 DURING THE PERIOD OF INACTIVITY...2616
    3.14.3 AFTER THE PERIOD OF INACTIVITY...2616
  3.15 TROUBLESHOOTING...2617
    3.15.1 HOW TO REMOVE THE MACHINE...2617
    3.15.2 IF THE FUEL HAS BEEN COMPLETELY DEPLETED...2617
    3.15.3 IF THE BATTERY IS DEPLETED...2618
      3.15.3.1 STARTING WITH BOOSTER CABLES...2619
    3.15.4 OTHER TROUBLES...2620
      3.15.4.1 ELECTRICAL CIRCUIT...2620
      3.15.4.2 HYDRAULIC SYSTEM...2620
      3.15.4.3 ENGINE...2621
      3.15.4.4 HYDROSTATIC TRANSMISSION...2622
  4.1 GUIDE TO MAINTENANCE...2626
  4.2 MAINTENANCE NOTES...2628
    4.2.1 NOTES REGARDING THE ENGINE...2628
      4.2.1.1 ENGINE OIL...2628
      4.2.1.2 COOLANT...2628
      4.2.1.3 FUEL...2629
    4.2.2 NOTES REGARDING THE HYDRAULIC SYSTEM...2629
    4.2.3 NOTES REGARDING THE ELECTRICAL SYSTEM...2629
    4.2.4 NOTES REGARDING LUBRICATION...2630
    4.2.5 PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING...2630
  4.3 FUEL, COOLANT AND LUBRICANTS...2631
    4.3.1 HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES...2633
  4.4 DRIVING TORQUES FOR SCREWS AND NUTS...2634
    4.4.1 STANDARD DRIVING TORQUES...2634
    4.4.2 SPECIFIC DRIVING TORQUES...2634
  4.5 LUBRICATION...2635
    4.5.1 LUBRICATION DIAGRAM...2635
  4.6 PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY...2636
    4.6.1 CRITICAL PARTS FOR SAFETY...2637
  4.7 MAINTENANCE PLAN...2643
  4.8 MAINTENANCE PROCEDURE...2645
    4.8.1 WHEN REQUIRED...2645
      4.8.1.a CHECKING, CLEANING OR CHANGING THE AIR CLEANER CARTRIDGE...2645
      4.8.1.b TYRE ROTATION...2646
      4.8.1.c DRAINING THE FUEL TANK...2647
      4.8.1.d RELEASING THE PARKING BRAKE...2648
      4.8.1.e CHECKING THE BATTERY CHARGE LEVEL...2649
    4.8.2 CHECKS BEFORE STARTING...2650
      4.8.2.a VARIOUS CHECKS...2650
      4.8.2.b CHECKING THE COOLANT LEVEL...2650
      4.8.2.c CHECKING THE FUEL LEVEL...2651
      4.8.2.d CHECKING THE ENGINE OIL LEVEL...2652
      4.8.2.e CHECKING THE OIL LEVEL IN THE HYDRAULIC CIRCUIT...2653
      4.8.2.f CHECKING THE WATER SEPARATOR FOR SEDIMENTS AND WATER...2654
      4.8.2.g CHECKING THE WIRING SYSTEM...2654
    4.8.3 MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION...2655
    4.8.4 MAINTENANCE EVERY 50 HOURS OF OPERATION...2655
      4.8.4.a CHECKING THE TYRE PRESSURE...2655
      4.8.4.b CHECKING THE COOLANT LEVEL IN THE RADIATOR...2655
    4.8.5 MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION...2656
    4.8.6 MAINTENANCE EVERY 250 HOURS OF OPERATION...2656
      4.8.6.a ADJUSTING THE FAN BELT TENSION...2656
      4.8.6.b CHECKING THE GEARING CHAIN TENSION...2657
      4.8.6.c CLEANING THE OUTSIDE OF THE RADIATORS...2659
      4.8.6.d CHECKING THE WHEEL NUT DRIVING TORQUE...2659
      4.8.6.e CHECKING THE OIL LEVEL IN THE FINAL TRANSMISSIONS...2660
      4.8.6.f LUBRICATING THE JOINTS...2661
      4.8.6.g CHANGING THE ENGINE OIL...2662
      4.8.6.h CHANGING THE ENGINE OIL FILTER...2663
    4.8.7 MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines filled with synthetic biodegradable oil type HEES)...2664
    4.8.8 MAINTENANCE EVERY 500 HOURS OF OPERATION...2664
      4.8.8.a CHANGING THE FUEL FILTER...2664
      4.8.8.b CHANGING THE HYDRAULIC OIL DRAIN FILTER...2666
      4.8.8.c CLEANING THE WATER SEPARATOR...2667
      4.8.8.d DRAINING THE HYDRAULIC OIL TANK (Only for machines filled with synthetic biodegradable oil type HEES)...2668
    4.8.9 MAINTENANCE EVERY 1000 HOURS OF OPERATION...2669
      4.8.9.a CHANGING THE OIL IN THE FINAL TRANSMISSION...2669
      4.8.9.b CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION FILTER...2670
      4.8.9.c CHECKING AND ADJUSTING THE ENGINE VALVE CLEARANCE...2671
    4.8.10 MANUTENZIONE OGNI 2000 ORE...2672
      4.8.10.a CHANGING THE COOLANT...2672
      4.8.10.b CHANGING THE SUCTION FILTER...2673
      4.8.10.c CHECKING THE ALTERNATOR AND THE STARTER...2674
  5.1 TECHNICAL DATA...2676
    5.1.1 STANDARD MACHINE OVERALL DIMENSIONS...2676
    5.1.2 MACHINE OVERALL DIMENSIONS WITH OPTIONAL EQUIPMENT...2678
    5.1.3 TECHNICAL CHARACTERISTICS...2679
  6.1 AUTHORIZED OPTIONAL EQUIPMENT...2682
    6.1.1 PRECAUTIONS REGARDING SAFETY...2682
    6.1.2 PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT...2683
    6.1.3 CHARACTERISTICS OF THE STANDARD MACHINE OPTIONAL EQUIPMENT...2684
    6.1.4 CHARACTERISTICS OF THE OPTIONAL EQUIPMENT OF THE MACHINE VERSION WITH SUPER-FLOW HYDRAULIC SYSTEM...2685
  6.2 CHANGING THE AUTHORIZED EQUIPMENT...2686
    6.2.1 CONNECTING THE EXCAVATOR...2686
    6.2.2 CONNECTING THE HYDRAULIC CIRCUIT...2687
    6.2.3 CONNECTING THE RETURN CIRCUIT WITH DIRECT DRAINAGE INTO THE TANK...2689
    6.2.4 PREPARING THE MACHINE FOR THE USE OF THE EXCAVATOR...2690
    6.2.5 USING THE MACHINE WITH THE EXCAVATOR...2690
  6.3 PALLET FORKS...2691
  6.4 CHANGING THE OPERATING PATTERN...2692
    6.4.1 HOW TO CHANGE THE OPERATING PATTERN...2694
  6.5 HAND & FOOT CONTROL SYSTEM...2695
    6.5.1 MACHINE CONTROLS...2695
      6.5.1.1 TRAVEL AND STEERING CONTROL LEVERS...2696
      6.5.1.2 WORK EQUIPMENT CONTROL PEDALS (LOADER ARM AND BUCKET)...2698
      6.5.1.3 AUXILIARY HYDRAULIC KIT CONTROL...2701
    6.5.2 HOW TO MOVE THE MACHINE (HAND & FOOT CONTROL SYSTEM)...2704
      6.5.2.1 STEERING (CHANGING DIRECTION)...2706
WEAM005300 - Skid Steer Loader SK815-5 turbo Operation & Maintenance Manual...2711
  COVER...2711
  1.1 FOREWORD...2712
  1.2 INFORMATION ON SAFETY...2714
  1.3 INTRODUCTION...2716
    1.3.1 INTENDED USES...2716
    1.3.2 IMPROPER OR UNAUTHORIZED USES...2716
    1.3.3 MAIN CHARACTERISTICS...2717
    1.3.4 RUNNING-IN...2717
  1.4 PRODUCT IDENTIFICATION...2718
    1.4.1 MACHINE SERIAL NUMBER...2718
    1.4.2 MACHINE IDENTIFICATION PLATE...2718
    1.4.3 ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE...2719
    1.4.4 TRAVEL REDUCTION GEAR SERIAL NUMBER...2719
    1.4.5 CAB SERIAL NUMBER...2719
    1.4.6 EXCAVATOR IDENTIFICATION PLATE (if installed)...2719
    1.4.7 SERIAL NUMBERS AND DISTRIBUTOR’S ADDRESS...2720
  TABLE OF CONTENTS...2721
  SAFETY AND ACCIDENT PREVENTION...2728
    2.1 SAFETY, NOISE AND VIBRATION PLATES...2729
      2.1.1 POSITION OF THE SAFETY PLATES...2729
      2.1.2 POSITION OF THE PICTOGRAMS...2747
      2.1.3 PICTOGRAMS AND RELEVANT MEANINGS...2751
      2.1.4 VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED...2754
    2.2 GENERAL PRECAUTIONS...2755
      2.2.1 GENERAL SAFETY RULES...2755
      2.2.2 SAFETY DEVICES AND GUARDS...2755
      2.2.3 CLOTHING AND PERSONAL PROTECTION ITEMS...2755
      2.2.4 UNAUTHORIZED MODIFICATIONS...2756
      2.2.5 LEAVING THE OPERATOR’S SEAT...2756
      2.2.6 GETTING ON AND OFF THE MACHINE...2757
      2.2.7 CHECKING THE REAR-VIEW MIRRORS (if installed)...2757
      2.2.8 PREVENTING FIRES DUE TO FUEL AND OIL...2758
      2.2.9 PREVENTING BURNS...2758
      2.2.10 PREVENTING DAMAGE DUE TO ASBESTOS POWDER...2759
      2.2.11 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...2759
      2.2.12 FIRE EXTINGUISHERS AND FIRST AID KIT...2760
      2.2.13 PRECAUTIONS CONCERNING THE CAB STRUCTURE...2760
      2.2.14 PRECAUTIONS CONCERNING THE EQUIPMENT...2760
    2.3 PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE...2761
      2.3.1 SAFETY ON THE WORK SITE...2761
      2.3.2 FIRE PREVENTION...2761
      2.3.3 PRECAUTIONS TO BE TAKEN FOR THE OPERATOR'S CAB...2761
      2.3.4 ROOM VENTILATION...2762
      2.3.5 PRECAUTIONS TO BE TAKEN FOR THE LIGHTS (if installed)...2762
      2.3.6 CLEANING THE WINDOWS AND THE REAR-VIEW MIRRORS - CHECKING THE WINDSHIELD WIPER BLADES (if i...2762
    2.4 PRECAUTIONS TO BE TAKEN WHEN WORKING...2763
      2.4.1 STARTING THE ENGINE...2763
      2.4.2 RULES TO BE FOLLOWED WHEN TRAVELING ON ROADS (if required)...2763
      2.4.3 CHECKS FOR TRAVELING IN REVERSE...2764
      2.4.4 MOVING THE MACHINE...2765
      2.4.5 WORKING ON SLOPES...2765
      2.4.6 PREVENTING ELECTROCUTION...2767
      2.4.7 VISIBILITY...2768
      2.4.8 WORKING ON ICY OR SNOW-COVERED SURFACES...2768
      2.4.9 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...2768
      2.4.10 WORKING ON LOOSE GROUND...2768
      2.4.11 PARKING THE MACHINE...2769
    2.5 TRANSPORTING THE MACHINE ON OTHER VEHICLES...2770
      2.5.1 LOADING AND UNLOADING THE MACHINE...2770
      2.5.2 THE ROUTE...2770
    2.6 BATTERY...2771
      2.6.1 SAFETY PRECAUTIONS FOR WORK ON BATTERIES...2771
      2.6.2 STARTING WITH BOOSTER CABLES...2771
    2.7 PRECAUTIONS FOR EMERGENCY RECOVERY...2772
    2.8 PRECAUTIONS TO BE TAKEN DURING MAINTENANCE...2774
      2.8.1 WARNING PLATES...2774
      2.8.2 TOOLS...2774
      2.8.3 PERSONNEL...2775
      2.8.4 EQUIPMENT...2775
      2.8.5 WORKING UNDER THE MACHINE...2775
      2.8.6 KEEPING THE MACHINE CLEAN...2775
      2.8.7 USE OF THE ENGINE DURING MAINTENANCE...2776
      2.8.8 PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY...2776
      2.8.9 STOP THE ENGINE BEFORE CARRYING OUT ANY MAINTENANCE OPERATION OR INSPECTION...2776
      2.8.10 RULES FOR REFUELING AND ADDING OIL...2777
      2.8.11 CHECKING THE COOLANT LEVEL IN THE RADIATOR...2777
      2.8.12 USING LAMPS...2777
      2.8.13 PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR...2778
      2.8.14 PRECAUTIONS CONCERNING THE STARTER...2778
      2.8.15 PRECAUTIONS CONCERNING HIGH-PRESSURE HOSES...2779
      2.8.16 PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH-PRESSURE SYSTEMS...2779
      2.8.17 PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND PRESSURES...2779
      2.8.18 COOLING FAN AND FAN BELT...2780
      2.8.19 WASTE MATERIALS...2780
      2.8.20 PRECAUTIONS TO BE TAKEN WHEN INFLATING THE TIRES...2780
      2.8.21 PRECAUTIONS TO BE TAKEN WHEN USING THE SYNTHETIC BIODEGRADABLE OIL TYPE «HEES»...2781
  THE MACHINE AND ITS OPERATIONS...2782
    3.1 SAFETY LOCKS...2783
      3.1.1 LOADER LOCKS...2783
      3.1.2 EXCAVATOR LOCKS (if installed)...2785
      3.1.3 ASPHALT CUTTER LOCKS (if installed)...2787
    3.2 GENERAL VIEWS...2788
      3.2.1 FRONT GENERAL VIEW...2788
      3.2.2 REAR GENERAL VIEW...2789
      3.2.3 CAB INSIDE GENERAL VIEW...2790
    3.3 INSTRUMENTS AND CONTROLS...2792
      3.3.1 INSTRUMENTS...2792
      3.3.2 WARNING LIGHTS...2794
      3.3.3 SWITCHES AND PUSH BUTTONS...2799
      3.3.4 ELECTRICAL ACCESSORIES...2804
      3.3.5 MACHINE CONTROLS...2806
    3.4 FUSES AND RELAYS...2824
      3.4.1 MACHINE FUNCTION FUSES...2824
      3.4.2 MAIN FUSE...2825
      3.4.3 RELAYS...2826
    3.5 GUARDS AND DRIVER’S SEAT...2828
      3.5.1 ENGINE HOOD...2828
      3.5.2 REAR PANEL...2829
      3.5.3 CAB...2830
        3.5.3.1 RAISING THE CAB...2831
      3.5.4 STANDARD SEAT...2833
      3.5.5 SUSPENSION SEAT...2833
      3.5.6 SAFETY BELT...2834
      3.5.7 EMERGENCY EXIT...2834
      3.5.8 TECHNICAL DOCUMENTATION CASE...2835
      3.5.9 FIRE EXTINGUISHER...2835
      3.5.10 FIRST AID KIT...2835
    3.6 USE OF THE MACHINE...2836
      3.6.1 CHECKS BEFORE STARTING THE ENGINE...2836
        3.6.1.1 VISUAL CHECKS...2836
        3.6.1.2 DAILY CHECKS...2836
        3.6.1.3 OPERATIONAL CHECKS...2837
      3.6.2 STARTING THE ENGINE...2838
        3.6.2.1 STARTING WITH WARM ENGINE OR IN TEMPERATE CLIMATES...2838
        3.6.2.2 STARTING WITH COLD ENGINE OR IN COLD CLIMATES...2839
      3.6.3 WARMING THE ENGINE...2840
      3.6.4 HEATING THE HYDRAULIC OIL...2840
      3.6.5 HOW TO MOVE THE MACHINE (ISO PATTERN CONTROL SYSTEM)...2840
        3.6.5.1 STEERING (CHANGING DIRECTION)...2842
      3.6.6 HOW TO MOVE THE MACHINE (OPTIONAL PATTERN CONTROL SYSTEM)...2844
        3.6.6.1 STEERING (CHANGING DIRECTION)...2846
      3.6.7 MOVING ON SLOPES...2848
      3.6.8 MAXIMUM IMMERSION DEPTH...2849
    3.7 PARKING THE MACHINE...2850
      3.7.1 PARKING ON LEVEL GROUND...2850
      3.7.2 PARKING ON SLOPES...2851
    3.8 STOPPING THE ENGINE...2852
    3.9 TRANSPORTING THE MACHINE ON OTHER VEHICLES...2853
      3.9.1 LOADING AND UNLOADING THE MACHINE...2853
      3.9.2 TRANSPORT...2854
    3.10 HOW TO LIFT THE MACHINE...2855
    3.11 PRECAUTIONS TO BE TAKEN IN THE COLD SEASON...2856
      3.11.1 FUEL AND LUBRICANTS...2856
      3.11.2 COOLANT...2856
      3.11.3 BATTERY...2857
      3.11.4 OTHER PRECAUTIONS...2857
      3.11.5 PRECAUTIONS TO BE TAKEN AT THE END OF WORK...2857
    3.12 PRECAUTIONS TO BE TAKEN IN THE WARM SEASON...2858
    3.13 USING THE WORK EQUIPMENT...2859
      3.13.1 LOWERING THE EQUIPMENT IN CASE OF MACHINE FAILURE...2859
      3.13.2 ORGANIZING THE WORK AREA...2860
      3.13.3 LOADING MATERIAL FROM PILES AND ON LEVEL SURFACES...2861
      3.13.4 LOADING MATERIAL ON SLOPES...2862
      3.13.5 DIGGING METHOD...2863
      3.13.6 CHANGING THE BUCKET WITH OPTIONAL RAPID COUPLING...2864
        3.13.6.1 RELEASING THE BUCKET...2865
        3.13.6.2 COUPLING THE BUCKET...2865
      3.13.7 CHANGING THE BUCKET WITH STANDARD RAPID COUPLING...2867
        3.13.7.1 RELEASING THE BUCKET...2868
        3.13.7.2 COUPLING THE BUCKET...2868
        3.13.7.3 CHECKING THE POSITION OF THE LOCKING PINS...2869
        3.13.7.4 ADJUSTING THE LOCKING PINS...2870
    3.14 LONG PERIODS OF INACTIVITY...2871
      3.14.1 BEFORE THE PERIOD OF INACTIVITY...2871
      3.14.2 DURING THE PERIOD OF INACTIVITY...2872
      3.14.3 AFTER THE PERIOD OF INACTIVITY...2872
    3.15 TROUBLESHOOTING...2873
      3.15.1 HOW TO REMOVE THE MACHINE...2873
      3.15.2 IF THE FUEL HAS BEEN COMPLETELY DEPLETED...2873
      3.15.3 IF THE BATTERY IS DEPLETED...2874
        3.15.3.1 STARTING WITH BOOSTER CABLES...2875
      3.15.4 OTHER TROUBLES...2876
        3.15.4.1 ELECTRICAL CIRCUIT...2876
        3.15.4.2 HYDRAULIC SYSTEM...2877
        3.15.4.3 ENGINE...2878
        3.15.4.4 HYDROSTATIC TRANSMISSION...2879
  MAINTENANCE...2882
    4.1 GUIDE TO MAINTENANCE...2883
    4.2 MAINTENANCE NOTES...2885
      4.2.1 NOTES REGARDING THE ENGINE...2885
        4.2.1.1 ENGINE OIL...2885
        4.2.1.2 COOLANT...2885
        4.2.1.3 FUEL...2886
      4.2.2 NOTES REGARDING THE HYDRAULIC SYSTEM...2886
      4.2.3 NOTES REGARDING THE ELECTRICAL SYSTEM...2887
      4.2.4 NOTES REGARDING LUBRICATION...2887
      4.2.5 PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING...2888
    4.3 FUEL, COOLANT AND LUBRICANTS...2889
      4.3.1 HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES...2893
    4.4 DRIVING TORQUES FOR SCREWS AND NUTS...2894
      4.4.1 STANDARD DRIVING TORQUES...2894
      4.4.2 SPECIFIC DRIVING TORQUES...2894
    4.5 LUBRICATION...2895
      4.5.1 LUBRICATION DIAGRAM...2895
    4.6 PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY...2896
      4.6.1 CRITICAL PARTS FOR SAFETY...2897
    4.7 MAINTENANCE PLAN...2903
      4.7.1 WHEN REQUIRED...2906
        4.7.1.a CHECKING, CLEANING OR CHANGING THE AIR CLEANER CARTRIDGE...2906
        4.7.1.b TIRE ROTATION...2907
        4.7.1.c DRAINING THE FUEL TANK...2908
        4.7.1.d RELEASING THE PARKING BRAKE...2909
        4.7.1.e CHECKING THE BATTERY CHARGE LEVEL...2910
      4.7.2 CHECKS BEFORE STARTING...2911
        4.7.2.a VARIOUS CHECKS...2911
        4.7.2.b CHECKING THE COOLANT LEVEL...2911
        4.7.2.c CHECKING THE FUEL LEVEL...2912
        4.7.2.d CHECKING THE ENGINE OIL LEVEL...2913
        4.7.2.e CHECKING THE OIL LEVEL IN THE HYDRAULIC CIRCUIT...2914
        4.7.2.f CHECKING THE FUEL FILTER FOR SEDIMENTS AND WATER...2915
        4.7.2.g CHECKING THE WIRING SYSTEM...2915
      4.7.3 MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION...2916
        a) CHECKING THE DRIVE CHAIN TENSION...2918
        b) CHECKING THE WHEEL NUT DRIVING TORQUE...2920
        c) CHANGING THE HYDRAULIC OIL DRAIN FILTER...2927
      4.7.4 MAINTENANCE EVERY 50 HOURS OF OPERATION...2916
        4.7.4.a CHECKING THE TIRE PRESSURE...2916
        4.7.4.b CHECKING THE COOLANT LEVEL IN THE RADIATOR...2916
      4.7.5 MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION...2917
        a) CHANGING THE HYDRAULIC OIL DRAIN FILTER...2927
      4.7.6 MAINTENANCE EVERY 250 HOURS OF OPERATION...2917
        4.7.6.a ADJUSTING THE FAN BELT TENSION...2917
        4.7.6.b CHECKING THE DRIVE CHAIN TENSION...2918
        4.7.6.c CLEANING THE OUTSIDE OF THE RADIATORS...2920
        4.7.6.d CHECKING THE WHEEL NUT DRIVING TORQUE...2920
        4.7.6.e CHECKING THE OIL LEVEL IN THE FINAL TRANSMISSIONS...2921
        4.7.6.f LUBRICATING THE JOINTS...2922
        4.7.6.g CHANGING THE ENGINE OIL...2923
        4.7.6.h CHANGING THE ENGINE OIL FILTER...2924
      4.7.7 MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines filled with synthetic...2925
        a) CHANGINE THE HYDRAULIC SYSTEN OIL AND CLEANING THE SUCTION FILTER...2932
      4.7.8 MAINTENANCE EVERY 500 HOURS OF OPERATION...2925
        4.7.8.a CHANGING THE FUEL FILTER...2925
        4.7.8.b CHANGING THE HYDRAULIC OIL DRAIN FILTER...2927
        4.7.8.c CHANGING THE FUEL PUMP PRECLEANER...2928
        4.7.8.d DRAINING THE HYDRAULIC OIL TANK (Only for machines filled with synthetic biodegradable oi...2929
      4.7.9 MAINTENANCE EVERY 1000 HOURS OF OPERATION...2931
        4.7.9.a CHANGING THE OIL IN THE FINAL TRANSMISSION...2931
        4.7.9.b CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION FILTER...2932
        4.7.9.c CHECKING AND ADJUSTING THE ENGINE VALVE CLEARANCE...2934
      4.7.10 MAINTENANCE EVERY 2000 HOURS OF OPERATION...2935
        4.7.10.a CHANGING THE COOLANT...2935
        4.7.10.b CHANGING THE SUCTION FILTER...2937
        4.7.10.c CHECKING THE ALTERNATOR AND THE STARTER...2938
  TECHNICAL SPECIFICATIONS...2940
    5.1 TECHNICAL DATA...2941
      5.1.1 STANDARD MACHINE OVERALL DIMENSIONS...2941
      5.1.2 MACHINE OVERALL DIMENSIONS WITH OPTIONAL EQUIPMENT...2943
      5.1.3 TECHNICAL CHARACTERISTICS...2945
  AUTHORIZED OPTIONAL EQUIPMENT...2948
    6.1 AUTHORIZED OPTIONAL EQUIPMENT...2949
      6.1.1 PRECAUTIONS REGARDING SAFETY...2949
      6.1.2 PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT...2950
      6.1.3 CHARACTERISTICS OF THE STANDARD MACHINE OPTIONAL EQUIPMENT...2951
      6.1.4 CHARACTERISTICS OF THE OPTIONAL EQUIPMENT OF THE MACHINE VERSION WITH SUPER-FLOW HYDRAULIC ...2952
    6.2 CHANGING THE AUTHORIZED EQUIPMENT...2953
      6.2.1 CONNECTING THE EXCAVATOR...2953
      6.2.2 CONNECTING THE HYDRAULIC CIRCUIT...2954
      6.2.3 CONNECTING THE RETURN CIRCUIT WITH DIRECT DRAINAGE INTO THE TANK...2956
      6.2.4 PREPARING THE MACHINE FOR THE USE OF THE EXCAVATOR...2957
      6.2.5 USING THE MACHINE WITH THE EXCAVATOR...2957
    6.3 PALLET FORKS...2958
WEAM005301 - Skid Steer Loader SK815-5 turbo Operation & Maintenance Manual...2960
  COVER...2960
  1.1 FOREWORD...2961
  1.2 INFORMATION ON SAFETY...2963
  1.3 INTRODUCTION...2965
    1.3.1 INTENDED USES...2965
    1.3.2 IMPROPER OR UNAUTHORIZED USES...2965
    1.3.3 MAIN CHARACTERISTICS...2966
    1.3.4 RUNNING-IN...2966
  1.4 PRODUCT IDENTIFICATION...2967
    1.4.1 MACHINE SERIAL NUMBER...2967
    1.4.2 MACHINE IDENTIFICATION PLATE...2967
    1.4.3 ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE...2968
    1.4.4 TRAVEL REDUCTION GEAR SERIAL NUMBER...2968
    1.4.5 CAB SERIAL NUMBER...2968
    1.4.6 EXCAVATOR IDENTIFICATION PLATE (if installed)...2968
    1.4.7 SERIAL NUMBERS AND DISTRIBUTOR’S ADDRESS...2969
  TABLE OF CONTENTS...2970
  SAFETY AND ACCIDENT PREVENTION...2977
    2.1 SAFETY, NOISE AND VIBRATION PLATES...2978
      2.1.1 POSITION OF THE SAFETY PLATES...2978
      2.1.2 POSITION OF THE PICTOGRAMS...2996
      2.1.3 PICTOGRAMS AND RELEVANT MEANINGS...3000
      2.1.4 VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED...3003
    2.2 GENERAL PRECAUTIONS...3004
      2.2.1 GENERAL SAFETY RULES...3004
      2.2.2 SAFETY DEVICES AND GUARDS...3004
      2.2.3 CLOTHING AND PERSONAL PROTECTION ITEMS...3004
      2.2.4 UNAUTHORIZED MODIFICATIONS...3005
      2.2.5 LEAVING THE OPERATOR’S SEAT...3005
      2.2.6 GETTING ON AND OFF THE MACHINE...3006
      2.2.7 CHECKING THE REAR-VIEW MIRRORS (if installed)...3006
      2.2.8 PREVENTING FIRES DUE TO FUEL AND OIL...3007
      2.2.9 PREVENTING BURNS...3007
      2.2.10 PREVENTING DAMAGE DUE TO ASBESTOS POWDER...3008
      2.2.11 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...3008
      2.2.12 FIRE EXTINGUISHERS AND FIRST AID KIT...3009
      2.2.13 PRECAUTIONS CONCERNING THE CAB STRUCTURE...3009
      2.2.14 PRECAUTIONS CONCERNING THE EQUIPMENT...3009
    2.3 PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE...3010
      2.3.1 SAFETY ON THE WORK SITE...3010
      2.3.2 FIRE PREVENTION...3010
      2.3.3 PRECAUTIONS TO BE TAKEN FOR THE OPERATOR'S CAB...3010
      2.3.4 ROOM VENTILATION...3011
      2.3.5 PRECAUTIONS TO BE TAKEN FOR THE LIGHTS (if installed)...3011
      2.3.6 CLEANING THE WINDOWS AND THE REAR-VIEW MIRRORS - CHECKING THE WINDSHIELD WIPER BLADES (if i...3011
    2.4 PRECAUTIONS TO BE TAKEN WHEN WORKING...3012
      2.4.1 STARTING THE ENGINE...3012
      2.4.2 RULES TO BE FOLLOWED WHEN TRAVELING ON ROADS (if required)...3012
      2.4.3 CHECKS FOR TRAVELING IN REVERSE...3013
      2.4.4 MOVING THE MACHINE...3014
      2.4.5 WORKING ON SLOPES...3014
      2.4.6 PREVENTING ELECTROCUTION...3016
      2.4.7 VISIBILITY...3017
      2.4.8 WORKING ON ICY OR SNOW-COVERED SURFACES...3017
      2.4.9 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT...3017
      2.4.10 WORKING ON LOOSE GROUND...3017
      2.4.11 PARKING THE MACHINE...3018
    2.5 TRANSPORTING THE MACHINE ON OTHER VEHICLES...3019
      2.5.1 LOADING AND UNLOADING THE MACHINE...3019
      2.5.2 THE ROUTE...3019
    2.6 BATTERY...3020
      2.6.1 SAFETY PRECAUTIONS FOR WORK ON BATTERIES...3020
      2.6.2 STARTING WITH BOOSTER CABLES...3020
    2.7 PRECAUTIONS FOR EMERGENCY RECOVERY...3021
    2.8 PRECAUTIONS TO BE TAKEN DURING MAINTENANCE...3023
      2.8.1 WARNING PLATES...3023
      2.8.2 TOOLS...3023
      2.8.3 PERSONNEL...3024
      2.8.4 EQUIPMENT...3024
      2.8.5 WORKING UNDER THE MACHINE...3024
      2.8.6 KEEPING THE MACHINE CLEAN...3024
      2.8.7 USE OF THE ENGINE DURING MAINTENANCE...3025
      2.8.8 PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY...3025
      2.8.9 STOP THE ENGINE BEFORE CARRYING OUT ANY MAINTENANCE OPERATION OR INSPECTION...3025
      2.8.10 RULES FOR REFUELING AND ADDING OIL...3026
      2.8.11 CHECKING THE COOLANT LEVEL IN THE RADIATOR...3026
      2.8.12 USING LAMPS...3026
      2.8.13 PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR...3027
      2.8.14 PRECAUTIONS CONCERNING THE STARTER...3027
      2.8.15 PRECAUTIONS CONCERNING HIGH-PRESSURE HOSES...3028
      2.8.16 PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH-PRESSURE SYSTEMS...3028
      2.8.17 PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND PRESSURES...3028
      2.8.18 COOLING FAN AND FAN BELT...3029
      2.8.19 WASTE MATERIALS...3029
      2.8.20 PRECAUTIONS TO BE TAKEN WHEN INFLATING THE TIRES...3029
      2.8.21 PRECAUTIONS TO BE TAKEN WHEN USING THE SYNTHETIC BIODEGRADABLE OIL TYPE «HEES»...3030
  THE MACHINE AND ITS OPERATIONS...3031
    3.1 SAFETY LOCKS...3032
      3.1.1 LOADER LOCKS...3032
      3.1.2 EXCAVATOR LOCKS (if installed)...3034
      3.1.3 ASPHALT CUTTER LOCKS (if installed)...3036
    3.2 GENERAL VIEWS...3037
      3.2.1 FRONT GENERAL VIEW...3037
      3.2.2 REAR GENERAL VIEW...3038
      3.2.3 CAB INSIDE GENERAL VIEW...3039
    3.3 INSTRUMENTS AND CONTROLS...3041
      3.3.1 INSTRUMENTS...3041
      3.3.2 WARNING LIGHTS...3043
      3.3.3 SWITCHES AND PUSH BUTTONS...3048
      3.3.4 ELECTRICAL ACCESSORIES...3053
      3.3.5 MACHINE CONTROLS...3055
    3.4 FUSES AND RELAYS...3073
      3.4.1 MACHINE FUNCTION FUSES...3073
      3.4.2 MAIN FUSE...3074
      3.4.3 RELAYS...3075
    3.5 GUARDS AND DRIVER’S SEAT...3077
      3.5.1 ENGINE HOOD...3077
      3.5.2 REAR PANEL...3078
      3.5.3 CAB...3079
        3.5.3.1 RAISING THE CAB...3080
      3.5.4 STANDARD SEAT...3082
      3.5.5 SUSPENSION SEAT...3082
      3.5.6 SAFETY BELT...3083
      3.5.7 EMERGENCY EXIT...3083
      3.5.8 TECHNICAL DOCUMENTATION CASE...3084
      3.5.9 FIRE EXTINGUISHER...3084
      3.5.10 FIRST AID KIT...3084
    3.6 USE OF THE MACHINE...3085
      3.6.1 CHECKS BEFORE STARTING THE ENGINE...3085
        3.6.1.1 VISUAL CHECKS...3085
        3.6.1.2 DAILY CHECKS...3085
        3.6.1.3 OPERATIONAL CHECKS...3086
      3.6.2 STARTING THE ENGINE...3087
        3.6.2.1 STARTING WITH WARM ENGINE OR IN TEMPERATE CLIMATES...3087
        3.6.2.2 STARTING WITH COLD ENGINE OR IN COLD CLIMATES...3088
      3.6.3 WARMING THE ENGINE...3089
      3.6.4 HEATING THE HYDRAULIC OIL...3089
      3.6.5 HOW TO MOVE THE MACHINE (ISO PATTERN CONTROL SYSTEM)...3089
        3.6.5.1 STEERING (CHANGING DIRECTION)...3091
      3.6.6 HOW TO MOVE THE MACHINE (OPTIONAL PATTERN CONTROL SYSTEM)...3093
        3.6.6.1 STEERING (CHANGING DIRECTION)...3095
      3.6.7 MOVING ON SLOPES...3097
      3.6.8 MAXIMUM IMMERSION DEPTH...3098
    3.7 PARKING THE MACHINE...3099
      3.7.1 PARKING ON LEVEL GROUND...3099
      3.7.2 PARKING ON SLOPES...3100
    3.8 STOPPING THE ENGINE...3101
    3.9 TRANSPORTING THE MACHINE ON OTHER VEHICLES...3102
      3.9.1 LOADING AND UNLOADING THE MACHINE...3102
      3.9.2 TRANSPORT...3103
    3.10 HOW TO LIFT THE MACHINE...3104
    3.11 PRECAUTIONS TO BE TAKEN IN THE COLD SEASON...3105
      3.11.1 FUEL AND LUBRICANTS...3105
      3.11.2 COOLANT...3105
      3.11.3 BATTERY...3106
      3.11.4 OTHER PRECAUTIONS...3106
      3.11.5 PRECAUTIONS TO BE TAKEN AT THE END OF WORK...3106
    3.12 PRECAUTIONS TO BE TAKEN IN THE WARM SEASON...3107
    3.13 USING THE WORK EQUIPMENT...3108
      3.13.1 LOWERING THE EQUIPMENT IN CASE OF MACHINE FAILURE...3108
      3.13.2 ORGANIZING THE WORK AREA...3109
      3.13.3 LOADING MATERIAL FROM PILES AND ON LEVEL SURFACES...3110
      3.13.4 LOADING MATERIAL ON SLOPES...3111
      3.13.5 DIGGING METHOD...3112
      3.13.6 CHANGING THE BUCKET WITH OPTIONAL RAPID COUPLING...3113
        3.13.6.1 RELEASING THE BUCKET...3114
        3.13.6.2 COUPLING THE BUCKET...3114
      3.13.7 CHANGING THE BUCKET WITH STANDARD RAPID COUPLING...3116
        3.13.7.1 RELEASING THE BUCKET...3117
        3.13.7.2 COUPLING THE BUCKET...3117
        3.13.7.3 CHECKING THE POSITION OF THE LOCKING PINS...3118
        3.13.7.4 ADJUSTING THE LOCKING PINS...3119
    3.14 LONG PERIODS OF INACTIVITY...3120
      3.14.1 BEFORE THE PERIOD OF INACTIVITY...3120
      3.14.2 DURING THE PERIOD OF INACTIVITY...3121
      3.14.3 AFTER THE PERIOD OF INACTIVITY...3121
    3.15 TROUBLESHOOTING...3122
      3.15.1 HOW TO REMOVE THE MACHINE...3122
      3.15.2 IF THE FUEL HAS BEEN COMPLETELY DEPLETED...3122
      3.15.3 IF THE BATTERY IS DEPLETED...3123
        3.15.3.1 STARTING WITH BOOSTER CABLES...3124
      3.15.4 OTHER TROUBLES...3125
        3.15.4.1 ELECTRICAL CIRCUIT...3125
        3.15.4.2 HYDRAULIC SYSTEM...3126
        3.15.4.3 ENGINE...3127
        3.15.4.4 HYDROSTATIC TRANSMISSION...3128
  MAINTENANCE...3131
    4.1 GUIDE TO MAINTENANCE...3132
    4.2 MAINTENANCE NOTES...3134
      4.2.1 NOTES REGARDING THE ENGINE...3134
        4.2.1.1 ENGINE OIL...3134
        4.2.1.2 COOLANT...3134
        4.2.1.3 FUEL...3135
      4.2.2 NOTES REGARDING THE HYDRAULIC SYSTEM...3135
      4.2.3 NOTES REGARDING THE ELECTRICAL SYSTEM...3136
      4.2.4 NOTES REGARDING LUBRICATION...3136
      4.2.5 PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING...3137
    4.3 FUEL, COOLANT AND LUBRICANTS...3138
      4.3.1 HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES...3142
    4.4 DRIVING TORQUES FOR SCREWS AND NUTS...3143
      4.4.1 STANDARD DRIVING TORQUES...3143
      4.4.2 SPECIFIC DRIVING TORQUES...3143
    4.5 LUBRICATION...3144
      4.5.1 LUBRICATION DIAGRAM...3144
    4.6 PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY...3145
      4.6.1 CRITICAL PARTS FOR SAFETY...3146
    4.7 MAINTENANCE PLAN...3152
      4.7.1 WHEN REQUIRED...3155
        4.7.1.a CHECKING, CLEANING OR CHANGING THE AIR CLEANER CARTRIDGE...3155
        4.7.1.b TIRE ROTATION...3156
        4.7.1.c DRAINING THE FUEL TANK...3157
        4.7.1.d RELEASING THE PARKING BRAKE...3158
        4.7.1.e CHECKING THE BATTERY CHARGE LEVEL...3159
      4.7.2 CHECKS BEFORE STARTING...3160
        4.7.2.a VARIOUS CHECKS...3160
        4.7.2.b CHECKING THE COOLANT LEVEL...3160
        4.7.2.c CHECKING THE FUEL LEVEL...3161
        4.7.2.d CHECKING THE ENGINE OIL LEVEL...3162
        4.7.2.e CHECKING THE OIL LEVEL IN THE HYDRAULIC CIRCUIT...3163
        4.7.2.f CHECKING THE FUEL FILTER FOR SEDIMENTS AND WATER...3164
        4.7.2.g CHECKING THE WIRING SYSTEM...3164
      4.7.3 MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION...3165
        CHECKING THE DRIVE CHAIN TENSION...3167
        CHECKING THE WHEEL NUT DRIVING TORQUE...3169
        CHANGING THE HYDRAULIC OIL DRAIN FILTER...3176
      4.7.4 MAINTENANCE EVERY 50 HOURS OF OPERATION...3165
        4.7.4.a CHECKING THE TIRE PRESSURE...3165
        4.7.4.b CHECKING THE COOLANT LEVEL IN THE RADIATOR...3165
      4.7.5 MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION...3166
        CHANGING THE HYDRAULIC OIL DRAIN FILTER...3176
      4.7.6 MAINTENANCE EVERY 250 HOURS OF OPERATION...3166
        4.7.6.a ADJUSTING THE FAN BELT TENSION...3166
        4.7.6.b CHECKING THE DRIVE CHAIN TENSION...3167
        4.7.6.c CLEANING THE OUTSIDE OF THE RADIATORS...3169
        4.7.6.d CHECKING THE WHEEL NUT DRIVING TORQUE...3169
        4.7.6.e CHECKING THE OIL LEVEL IN THE FINAL TRANSMISSIONS...3170
        4.7.6.f LUBRICATING THE JOINTS...3171
        4.7.6.g CHANGING THE ENGINE OIL...3172
        4.7.6.h CHANGING THE ENGINE OIL FILTER...3173
      4.7.7 MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines filled with synthetic...3174
        CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION FILTER...3181
      4.7.8 MAINTENANCE EVERY 500 HOURS OF OPERATION...3174
        4.7.8.a CHANGING THE FUEL FILTER...3174
        4.7.8.b CHANGING THE HYDRAULIC OIL DRAIN FILTER...3176
        4.7.8.c CHANGING THE FUEL PUMP PRECLEANER...3177
        4.7.8.d DRAINING THE HYDRAULIC OIL TANK (Only for machines filled with synthetic biodegradable oi...3178
      4.7.9 MAINTENANCE EVERY 1000 HOURS OF OPERATION...3180
        4.7.9.a CHANGING THE OIL IN THE FINAL TRANSMISSION...3180
        4.7.9.b CHANGING THE HYDRAULIC SYSTEM OIL AND CLEANING THE SUCTION FILTER...3181
        4.7.9.c CHECKING AND ADJUSTING THE ENGINE VALVE CLEARANCE...3183
      4.7.10 MAINTENANCE EVERY 2000 HOURS OF OPERATION...3184
        4.7.10.a CHANGING THE COOLANT...3184
        4.7.10.b CHANGING THE SUCTION FILTER...3186
        4.7.10.c CHECKING THE ALTERNATOR AND THE STARTER...3187
  TECHNICAL SPECIFICATIONS...3189
    5.1 TECHNICAL DATA...3190
      5.1.1 STANDARD MACHINE OVERALL DIMENSIONS...3190
      5.1.2 MACHINE OVERALL DIMENSIONS WITH OPTIONAL EQUIPMENT...3192
      5.1.3 TECHNICAL CHARACTERISTICS...3194
  AUTHORIZED OPTIONAL EQUIPMENT...3197
    6.1 AUTHORIZED OPTIONAL EQUIPMENT...3198
      6.1.1 PRECAUTIONS REGARDING SAFETY...3198
      6.1.2 PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT...3199
      6.1.3 CHARACTERISTICS OF THE STANDARD MACHINE OPTIONAL EQUIPMENT...3200
      6.1.4 CHARACTERISTICS OF THE OPTIONAL EQUIPMENT OF THE MACHINE VERSION WITH SUPER-FLOW HYDRAULIC ...3201
    6.2 CHANGING THE AUTHORIZED EQUIPMENT...3202
      6.2.1 CONNECTING THE EXCAVATOR...3202
      6.2.2 CONNECTING THE HYDRAULIC CIRCUIT...3203
      6.2.3 CONNECTING THE RETURN CIRCUIT WITH DIRECT DRAINAGE INTO THE TANK...3205
      6.2.4 PREPARING THE MACHINE FOR THE USE OF THE EXCAVATOR...3206
      6.2.5 USING THE MACHINE WITH THE EXCAVATOR...3206
    6.3 PALLET FORKS...3207
WEBM003400 - Skid Steer Loader SK714-5, SK815-5 Shop Manual...3210
  COVER...3210
  CONTENTS...3211
  LIST OF REVISED PAGES...3212
  SAFETY...3214
  FOREWORD...3216
  HOWTO READ THE SHOP MANUAL...3217
  HOISTING INSTRUCTIONS...3218
  STANDARD TIGHTENING TORQUE...3219
  COATI NG MATERI ALS...3221
  ELECTRIC...3222
  WEIGHT TABLE...3223
  TABLE OF OIL AND COOLANT QUANTITIES...3224
  CONVERSION TABLE...3226
  10. STRUCTURE AND FUNCTION...3236
    P. T. O...3237
    POWER TRAIN...3238
    TRANSMISSION...3239
    FINAL DRIVE...3241
    HYDRAULIC CIRCUIT SK714- 5 (STANDARD)...3248
    HYDRAULIC CIRCUIT SK714- 5 (ROAD HOMOLOGATION)...3249
    HYDRAULIC CIRCUIT SK815- 5 (STANDARD)...3250
    HYDRAULIC CIRCUIT SK815- 5 (ROAD HOMOLOGATION)...3251
    HYDRAULIC PUMP...3252
    CONTROL VALVE (3-SPOOL)...3271
    CONTROL VALVE (4-SPOOL)...3274
    CLSS...3278
    SOLENOID VALVE...3286
    ACCUMULATOR...3288
    PATTERN CHANGE VALVE (OPTIONAL)...3289
    R.H. PPC VALVE (STANDARD)...3293
    R.H. PPC VALVE (PATTERN CHANGE) (OPTIONAL)...3297
    L.H. PPC VALVE (STANDARD)...3301
    L.H. PPC VALVE - PATTERN CHANGE (OPTIONAL)...3305
    CYLINDERS...3309
    ELECTRICAL DIAGRAM (ENGINE LINE)...3310
    ELECTRICAL DIAGRAM (FRAME LINE STANDARD)...3314
    ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL)...3318
    ELECTRICAL DIAGRAM (CABIN LINE STANDARD)...3322
    ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL)...3328
    ELECTRICAL DIAGRAM (TOP- CABIN LIGHT LINE STANDARD)...3336
    ELECTRICAL DIAGRAM (TOP- CABIN LIGHT LINE OMOLOGATION)...3338
    ELECTRICAL DIAGRAM (TOP- CABIN LIGHT LINE OPTIONAL)...3340
  20. TESTING AND ADJUSTMENTS...3344
    NORMAL OR STANDARD TECHNICAL DATA...3345
    SPECIAL TOOLS...3357
    CHECKING THE ENGINE SPEED...3358
    ADJUSTMENT OF VALVE CLEARANCE...3359
    MEASUREMENT OF THE COMPRESSION PRESSURE...3360
    CONTROL AND ADJUSTMENT OF THE FAN BELT TENSION...3361
    CONTROL AND ADJUSTMENT OF THE INJECTION TIMING...3362
    CHECKING ENGINE OIL PRESSURE...3364
    ADJUSTING THE STROKE OF THE ACCELERATOR CABLES...3365
    ADJUSTMENT OF THE PPC VALVE CLEARANCES...3366
    ADJUSTING THE POSITION OF THE SERVO-CONTROL ENGAGEMENT SAFETY SENSOR...3367
    TESTING AND ADJUSTMENT OF GEARING CHAIN TENSION...3368
    CONTROL AND REGULATION OF THE PRESSURES IN THE HYDRAULIC CIRCUITS...3369
    TESTING THE HYDRAULIC PUMP...3370
    VALVE CALIBRATION...3371
    CHECKING THE TRAVEL DEVIATION...3373
    CONTROL VALVE...3375
    CONTROL AND REGULATION OF THE SERVO-CONTROL POWER SUPPLY...3376
    ELIMINATION OF RESIDUAL PRESSURES - PRESSURISATION OF THE TANK...3378
    BLEEDING AIR FROM THE HYDRAULIC CIRCUITS...3379
  30. REMOVAL AND INSTALLATION...3384
    HOWTO READ THE MANUAL...3386
    PRECAUTIONS TO BE TAKEN WHILE WORKING...3387
    TILTING THE CAB...3388
    LOWERING THE CAB...3390
    BATTERY...3391
    STARTING MOTOR...3392
    ALTERNATOR...3393
    MUFFLER...3394
    NOZZLE HOLDER...3395
    INJECTION PUMP...3396
    CYLINDER HEAD...3399
    COOLANT LIQUID PUMP...3401
    RADIATOR GROUP...3402
    FUEL TANK...3404
    CAB...3405
    ENGINE-PUMP GROUP...3408
    COMPLETE HYDRAULIC PUMP...3411
    HYDRAULIC PUMP...3413
    GEAR PUMP...3414
    ENGINE-PUMP COUPLING...3415
    CONTROL VALVE...3416
    PPC VALVES...3417
    HUB WHEEL...3418
    FINAL DRIVE...3422
    RAISING CYLINDER...3424
    BUCKET CYLINDER...3425
    WORK EQUIPMENT CYLINDERS...3427
    WORKING EQUIPMENT...3433
    WORKING EQUIPMENT SUPPORT FRAME...3435
  40. STANDARD MAINTENANCE...3438
    P. T. O...3439
    TRANSMISSION...3440
    FINAL DRIVE...3441
    HYDRAULIC PUMP...3442
    CONTROL VALVE...3445
    R.H. PPC VALVE...3451
    L.H. PPC VALVE...3452
    PATTERN CHANGE VALVE (OPTIONAL)...3454
    CYLINDERS...3455
    WORKING EQUIPMENT...3457
WEBM005500 - Skid Steer Loader SK714-5, SK815-5, SK815-5 turbo Shop Manual...3460
  COVER...3460
    CONTENTS...3463
    REVISED PAGES...3464
    SAFETY...3466
    FOREWORD...3468
    HOW TO READ THE SHOP MANUAL...3469
    HOISTING INSTRUCTIONS...3470
    STANDARD TIGHTENING TORQUE...3471
    COATING MATERIALS...3473
    ELECTRIC WIRE CODE...3474
    WEIGHT TABLE...3475
    TABLE OF OIL AND COOLANT QUANTITIES...3476
    CONVERSION TABLE...3478
    10.STRUCTURE AND FUNCTION...3486
      P.T.O...3487
      POWER TRAIN...3488
      TRANSMISSION...3489
      FINAL DRIVE...3491
      HYDRAULIC CIRCUIT SK714-5 (STANDARD)...3498
      HYDRAULIC CIRCUIT SK714-5 (ROAD HOMOLOGATION)...3499
      HYDRAULIC CIRCUIT SK815-5 - SK815-5 turbo (STANDARD)...3500
      HYDRAULIC CIRCUIT SK815-5 - SK815-5 turbo (ROAD HOMOLOGATION)...3501
      HYDRAULIC PUMP...3502
      CONTROL VALVE...3521
      CLSS...3528
      SOLENOID VALVE...3536
      ACCUMULATOR...3538
      PATTERN CHANGE VALVE (OPTIONAL)...3539
      R.H. PPC VALVE (STANDARD)...3543
      R.H. PPC VALVE (PATTERN CHANGE) (OPTIONAL)...3547
      L.H. PPC VALVE (STANDARD)...3551
      L.H. PPC VALVE - PATTERN CHANGE (OPTIONAL)...3555
      CYLINDERS...3559
      ELECTRICAL DIAGRAM (ENGINE LINE) (1/3)...3560
      ELECTRICAL DIAGRAM (ENGINE LINE) (2/3)...3561
      ELECTRICAL DIAGRAM (ENGINE LINE) (3/3)...3562
      ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (1/3)...3564
      ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (2/3)...3565
      ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (3/3)...3566
      ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (1/3)...3568
      ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (2/3)...3569
      ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (3/3)...3570
      ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (1/5)...3572
      ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (2/5)...3573
      ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (3/5)...3574
      ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (4/5)...3575
      ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (5/5)...3576
      ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (1/7)...3578
      ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (2/7)...3579
      ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (3/7)...3580
      ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (4/7)...3581
      ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (5/7)...3582
      ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (6/7)...3583
      ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (7/7)...3584
      ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE STANDARD) (1/2)...3586
      ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE STANDARD) (2/2)...3587
      ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE OMOLOGATION) (1/2)...3588
      ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE OMOLOGATION) (2/2)...3589
      ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE OPTIONAL) (1/2)...3590
      ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE OPTIONAL) (2/2)...3591
    20.TESTING AND ADJUSTMENTS...3592
      NORMAL OR STANDARD TECHNICAL DATA...3593
      SPECIAL TOOLS...3605
      CHECKING THE ENGINE SPEED...3606
      ADJUSTMENT OF VALVE CLEARANCE...3607
      MEASUREMENT OF THE COMPRESSION PRESSURE...3608
      CONTROL AND ADJUSTMENT OF THE FAN BELT TENSION...3609
      CONTROL AND ADJUSTMENT OF THE INJECTION TIMING...3610
      CHECKING ENGINE OIL PRESSURE...3612
      ADJUSTING THE STROKE OF THE ACCELERATOR CABLES...3613
      REGULATION OF PPC VALVES’ DRIVE PRESSURE...3614
      REGULATION OF MANIPULATORS’ DRIVE PRESSURE...3615
      ADJUSTMENT OF THE PPC VALVE CLEARANCES...3616
      ADJUSTING THE POSITION OF THE SERVO-CONTROL ENGAGEMENT SAFETY SENSOR...3617
      TESTING AND ADJUSTMENT OF GEARING CHAIN TENSION...3618
      CONTROL AND REGULATION OF THE PRESSURES IN THE HYDRAULIC CIRCUITS...3619
      TESTING THE HYDRAULIC PUMP...3620
      VALVE CALIBRATION...3621
      CHECKING THE TRAVEL DEVIATION...3623
      CONTROL VALVE...3625
      CONTROL AND REGULATION OF THE SERVO-CONTROL POWER SUPPLY...3626
      ELIMINATION OF RESIDUAL PRESSURES - PRESSURISATION OF THE TANK...3628
      BLEEDING AIR FROM THE HYDRAULIC CIRCUITS...3629
    30.REMOVAL AND INSTALLATION...3632
      HOW TO READ THE MANUAL...3634
      PRECAUTIONS TO BE TAKEN WHILE WORKING...3635
      ENGINE HOOD...3636
      CAB...3637
      BATTERY...3640
      STARTING MOTOR...3641
      ALTERNATOR...3642
      MUFFLER (SK714-5 SK815-5)...3643
      MUFFLER (SK815-5 turbo)...3644
      TURBOCHARGER (SK815-5 turbo)...3645
      AIR INTAKE FILTER...3647
      NOZZLE HOLDER...3648
      INJECTION PUMP...3649
      CYLINDER HEAD (SK714-5 SK815-5)...3652
      CYLINDER HEAD (SK815-5 turbo)...3654
      COOLANT LIQUID PUMP...3656
      RADIATOR GROUP...3657
      FUEL TANK (SK714-5 SK815-5)...3659
      FUEL TANK (SK815-5 turbo)...3660
      CAB...3662
      ENGINE-PUMP GROUP...3665
      COMPLETE HYDRAULIC PUMP...3669
      GEAR PUMP...3672
      ENGINE-PUMP COUPLING...3673
      CONTROL VALVE...3674
      PPC VALVES...3675
      HUB WHEEL...3676
      FINAL DRIVE...3680
      RAISING CYLINDER...3682
      BUCKET CYLINDER...3683
      WORK EQUIPMENT CYLINDERS...3685
      COMPLETE WORKING EQUIPMENT...3691
      WORKING EQUIPMENT SUPPORT FRAME...3693
    40.STANDARD MAINTENANCE...3694
      P.T.O...3695
      TRANSMISSION...3696
      FINAL DRIVE...3697
      HYDRAULIC PUMP...3698
      CONTROL VALVE...3701
      R.H. PPC VALVE...3707
      L.H. PPC VALVE...3708
      PATTERN CHANGE VALVE (OPTIONAL)...3710
      CYLINDERS...3711
      WORKING EQUIPMENT...3713
WEBM005501 - Skid Steer Loader SK714-5, SK815-5, SK815-5 turbo Shop Manual...3718
  STRUCTURE AND FUNCTION...3744
  P.T.O...3745
  POWER TRAIN...3746
  TRANSMISSION...3747
  FINAL DRIVE...3749
    STRUCTURE AND FUNCTION...3745
    STRUCTURE AND FUNCTION...3746
    STRUCTURE AND FUNCTION...3747
    STRUCTURE AND FUNCTION...3748
    STRUCTURE AND FUNCTION...3749
    STRUCTURE AND FUNCTION...3750
    STRUCTURE AND FUNCTION...3751
    STRUCTURE AND FUNCTION...3752
    STRUCTURE AND FUNCTION...3753
    STRUCTURE AND FUNCTION...3754
    P.T.O...3745
    POWER TRAIN...3746
    TRANSMISSION...3747
    TRANSMISSION...3748
    FINAL DRIVE...3749
    FINAL DRIVE...3750
    FINAL DRIVE...3751
    FINAL DRIVE...3752
    FINAL DRIVE...3753
    FINAL DRIVE...3754
  gr10-02.pdf...0
    HYDRAULIC CIRCUIT SK714-5 (HIGH-FLOW)...3757
      STRUCTURE AND FUNCTION...3756
      STRUCTURE AND FUNCTION...3758
      STRUCTURE AND FUNCTION...3759
      STRUCTURE AND FUNCTION...3760
      STRUCTURE AND FUNCTION...3761
      HYDRAULIC CIRCUIT SK714-5 (STANDARD)...3756
      HYDRAULIC CIRCUIT SK714-5 (HIGH-FLOW)...3757
      HYDRAULIC CIRCUIT SK714-5 (ROAD HOMOLOGATION)...3758
      HYDRAULIC CIRCUIT SK815-5 - SK815-5 turbo (STANDARD) HYDRAULIC CIRCUIT SK815-5 - SK815-5 turbo (HIGH-FLOW)...3759
      HYDRAULIC CIRCUIT SK815-5 - SK815-5 turbo (ROAD HOMOLOGATION)...3761
    HYDRAULIC CIRCUIT SK714-5 (ROAD HOMOLOGATION)...3758
    HYDRAULIC CIRCUIT SK815-5 - SK815-5 turbo (STANDARD)...3759
    HYDRAULIC CIRCUIT SK815-5 - SK815-5 turbo (HIGH-FLOW)...3760
      STRUCTURE AND FUNCTION...3757
    HYDRAULIC CIRCUIT SK815-5 - SK815-5 turbo (ROAD HOMOLOGATION)...3761
    HYDRAULIC CIRCUIT SK714-5 (STANDARD)...3756
  gr10-03.pdf...0
    STRUCTURE AND FUNCTION...3744
  gr10-04.pdf...0
    STRUCTURE AND FUNCTION...3820
    ELECTRICAL DIAGRAM (ENGINE LINE) (3/3)...3820
    ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE OMOLOGATION) (1/2)...3846
    ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE OMOLOGATION) (2/2)...3847
      STRUCTURE AND FUNCTION...3756
      ELECTRICAL DIAGRAM (ENGINE LINE) (2/3)...3819
      STRUCTURE AND FUNCTION...3822
      ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (1/3)...3822
      STRUCTURE AND FUNCTION...3833
      STRUCTURE AND FUNCTION...3823
      ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (2/3)...3823
      ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (4/5)...3833
    ELECTRICAL DIAGRAM (ENGINE LINE) (2/3)...3819
    ELECTRICAL DIAGRAM (ENGINE LINE) (3/3)...3820
    LEFT BLANK...3821
      ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (1/3)...3822
      ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (2/3)...3823
      ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (3/3)...3824
      ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (1/3)...3826
      ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (2/3)...3827
      ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (3/3)...3828
    LEFT BLANK...3829
      ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (1/5)...3830
      ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (2/5)...3831
      ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (3/5)...3832
      ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (4/5)...3833
      ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (5/5)...3834
    LEFT BLANK...3835
      ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (1/7)...3836
      ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (2/7)...3837
      ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (3/7)...3838
      ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (4/7)...3839
      ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (5/7)...3840
      ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (6/7)...3841
        STRUCTURE AND FUNCTION...3824
        ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (3/3)...3824
      ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (7/7)...3842
    LEFT BLANK...3843
    LEFT BLANK...3825
      ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE STANDARD) (1/2)...3844
      ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE STANDARD) (2/2)...3845
      ELECTRICAL DIAGRAM (ENGINE LINE) (1/3)...3818
        STRUCTURE AND FUNCTION...3826
        ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (1/3)...3826
        STRUCTURE AND FUNCTION...3834
        STRUCTURE AND FUNCTION...3836
        STRUCTURE AND FUNCTION...3837
        STRUCTURE AND FUNCTION...3838
        STRUCTURE AND FUNCTION...3839
        STRUCTURE AND FUNCTION...3840
        STRUCTURE AND FUNCTION...3841
        STRUCTURE AND FUNCTION...3827
        ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (2/3)...3827
        ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (5/5)...3834
        ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (1/7)...3836
        ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (2/7)...3837
        ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (3/7)...3838
        ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (4/7)...3839
        ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (5/7)...3840
        ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (6/7)...3841
        STRUCTURE AND FUNCTION...3828
        ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (3/3)...3828
        STRUCTURE AND FUNCTION...3830
        STRUCTURE AND FUNCTION...3831
        STRUCTURE AND FUNCTION...3832
        STRUCTURE AND FUNCTION...3842
        ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (1/5)...3830
        ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (2/5)...3831
        ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (3/5)...3832
        ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (7/7)...3842
        STRUCTURE AND FUNCTION...3818
        ELECTRICAL DIAGRAM (ENGINE LINE) (1/3)...3818
        STRUCTURE AND FUNCTION...3846
        STRUCTURE AND FUNCTION...3847
        ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE OMOLOGATION) (1/2)...3846
        ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE OMOLOGATION) (2/2)...3847
        STRUCTURE AND FUNCTION...3844
        ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE STANDARD) (1/2)...3844
        STRUCTURE AND FUNCTION...3845
        ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE STANDARD) (2/2)...3845
  gr10-05.pdf...0
    STRUCTURE AND FUNCTION...3820
    ELECTRICAL DIAGRAM (OPTIONAL)...3820
    ELECTRICAL DIAGRAM (OPTIONAL)...3850
    ELECTRICAL DIAGRAM (STANDARD)...3818
      STRUCTURE AND FUNCTION...3818
      ELECTRICAL DIAGRAM (STANDARD)...3818
WEBM005600 - Skid Steer Loader SK714-5, SK815-5, SK815-5 turbo Shop Manual...3984
  COVER...3984
  CONTENTS...3985
  SAFETY...3988
  FOREWORD...3990
    HOW TO READ THE SHOP MANUAL...3991
    HOISTING INSTRUCTIONS...3992
    STANDARD TIGHTENING TORQUE...3993
    COATING MATERIALS...3995
    WEIGHT TABLE...3997
    TABLE OF OIL AND COOLANT QUANTITIES...3998
    CONVERSION TABLE...4000
  10 STRUCTURE AND FUNCTION...4008
    P.T.O...4009
    POWER TRAIN...4010
    TRANSMISSION...4011
    FINAL DRIVE...4013
    HYDRAULIC CIRCUIT SK714-5...4020
    HYDRAULIC CIRCUIT SK815-5 - SK815-5 TURBO...4021
    HYDRAULIC PUMP...4022
    CONTROL VALVE (3-SPOOL)...4041
    CONTROL VALVE (4-SPOOL)...4044
    CLSS...4048
    SOLENOID VALVE...4056
    ACCUMULATOR...4058
    PATTERN CHANGE VALVE...4059
    R.H. PPC VALVE (STANDARD)...4063
    R.H. PPC VALVE PATTERN CHANGE...4067
    L.H. PPC VALVE (STANDARD)...4071
    L.H. PPC VALVE PATTERN CHANGE...4075
    CYLINDERS...4079
    ELECTRICAL DIAGRAM (ENGINE LINE)...4080
    ELECTRICAL DIAGRAM (FRAME LINE STANDARD)...4084
    ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) ...4088
    ELECTRICAL DIAGRAM (CABIN LINE STANDARD)...4092
    ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL)...4098
    ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE)...4106
  20 TESTING AND ADJUSTMENTS...4108
    NORMAL OR STANDARD TECHNICAL DATA...4109
    SPECIAL TOOLS...4121
    CHECKING THE ENGINE SPEED...4122
    ADJUSTMENT OF VALVE CLEARANCE...4123
    MEASUREMENT OF THE COMPRESSION...4124
    CONTROL AND ADJUSTMENT OF THE FAN BELT TENSION...4125
    CONTROL AND ADJUSTMENT OF THE INJECTION TIMING...4126
    CHECKING ENGINE OIL PRESSURE...4128
    ADJUSTING THE STROKE OF THE ACCELERATOR CABLES...4129
    REGULATION OF PPC VALVES' DRIVE PRESSURE...4130
    ADJUSTMENT OF THE PPC VALVE CLEARANCES...4132
    ADJUSTING THE POSITION OF THE SERVO-CONTROL ENGAGEMENT SAFETY SENSOR...4133
    TESTING AND ADJUSTMENT OF GEARING CHAIN TENSION...4134
    CONTROL AND REGULATION OF THE PRESSURES IN HYDRAULIC CIRCUITS...4135
    TESTING THE HYDRAULIC PUMP...4136
    VALVE CALIBRATION...4137
    CHECKING THE TRAVEL DEVIATION...4139
    CONTROL VALVE...4141
    CONTROL AND REGULATION OF THE SURVO-CONTROL POWER SUPPLY...4142
    ELIMINATION OF RESIDUAL PRESSURES - PRESSURIZATION OF THE TANK...4144
    BLEEDING AIR FROM THE HYDRAULIC CIRCUITS...4145
  30 REMOVAL AND INSTALLATION...4148
    HOW TO READ THE MANUAL...4150
    PRECAUTIONS TO BE TAKEN WHILE WORKING...4151
    ENGINE HOOD...4152
      REMOVAL AND INSTALLATION...4152
    CAB...4153
      TILTING...4153
      LOWERING...4155
    BATTERY...4156
      REMOVAL AND INSTALLATION...4156
    STARTING MOTOR...4157
      REMOVAL AND INSTALLATION...4157
    ALTERNATOR...4158
      REMOVAL AND INSTALLATION...4158
    MUFFLER (SK714-5 SK815-5)...4159
      REMOVAL AND INSTALLATION...4159
    MUFFLER (SK815-5) TURBO...4160
      REMOVAL AND INSTALLATION...4160
    TURBOCHARGER (SK815-5 TURBO)...4161
      REMOVAL...4161
      INSTALLATION...4162
    AIR INTAKE FILTER...4163
      REMOVAL AND INSTALLATION...4163
    NOZZLE HOLDER...4164
      REMOVAL AND INSTALLATION...4164
    INJECTION PUMP...4165
      REMOVAL...4165
      INSTALLATION...4167
    CYLINDER HEAD (SK714-5 SK815-5)...4168
      REMOVAL...4168
      INSTALLATION...4169
    CYLINDER HEAD (SK815-5 TURBO)...4170
      REMOVAL...4170
      INSTALLATION...4171
    COOLANT LIQUID PUMP...4172
      REMOVAL AND INSTALLATION...4172
    RADIATOR GROUP...4173
      REMOVAL...4173
      INSTALLATION...4174
    FUEL TANK (SK714-5 SK815-5)...4175
      REMOVAL AND INSTALLATION...4175
    FUEL TANK (SK815-5 TURBO)...4176
      REMOVAL...4176
      INSTALLATION...4177
    CAB...4178
      REMOVAL...4178
      INSTALLATION...4180
    ENGINE-PUMP GROUP...4181
      REMOVAL...4181
      INSTALLATION...4184
    COMPLETE HYDRAULIC PUMP...4185
      REMOVAL...4185
      INSTALLATION...4187
    GEAR PUMP...4188
      REMOVAL AND INSTALLATION...4188
    ENGINE-PUMP COUPLING...4189
      REMOVAL AND INSTALLATION...4189
    CONTROL VALVE...4190
      REMOVAL AND INSTALLATION...4190
    PPC VALVES...4191
      REMOVAL AND INSTALLATION...4191
    HUB WHEEL...4192
      REMOVAL ...4192
      INSTALLATION...4193
      DISMANTLING...4194
      ASSEMBLY...4195
    FINAL DRIVE...4196
      REMOVAL...4196
      INSTALLATION...4197
    RAISING CYLINDER...4198
      REMOVAL AND INSTALLATION...4198
    BUCKET CYLINDER...4199
      REMOVAL...4199
      INSTALLATION...4200
    WORK EQUIPMENT CYLINDERS...4201
      DISASSEMBLY...4201
      ASSEMBLY...4204
    COMPLETE WORKING EQUIPMENT...4207
      REMOVAL...4207
      INSTALLATION...4208
    WORKING EQUIPMENT SUPPORT FRAME...4209
      REMOVAL AND INSTALLATION...4209
  40 STANDARD MAINTENANCE...4210
    P.T.O...4211
    TRANSMISSION...4212
    FINAL DRIVE...4213
    HYDRAULIC PUMP...4214
    CONTROL VALVE...4217
    R.H. PPC VALVE...4223
    L.H. PPC VALVE...4224
    PATTERN CHANGE VALVE...4226
    CYLINDERS...4227
    WORKING EQUIPMENT...4229

Komatsu Skid-Steer Loaders SK714, SK815 Workshop Repair & Service Manual