Complete factory shop manual including electrical wiring diagrams for Kawasaki Ninja 300, Ninja 300 ABS Motorcycle. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page to save your precious time.
This repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
MODEL: Ninja 300, Ninja 300 ABS (EX300AD, EX300BD)
"'13 Ninja 300.pdf"
621 pages; 2013 Ninja 300, Ninja 300 ABS Service Manual
30 pages; 2013 Ninja 300, Ninja 300 ABS Motorcycle Assembly & Preparation Manual
Quick Reference Guide
General Information 1
Periodic Maintenance 2
Fuel System (DFI) 3
Cooling System 4
Engine Top End 5
Engine Lubrication System 7
Engine Removal/Installation 8
Final Drive 11
Electrical System 16
Crankshaft and Connecting Rods
•Install new bolts and nuts in reused connecting rod.
If the connecting rod assy was replaced, use the new bolts and nuts attached to the new connecting rod assy.
•Apply a small amount of molybdenum disulfide oil solution to the following portions.
Threads [A] of Nuts and Bolts
Seating Surfaces [B] of Nuts and Connecting Rods
•Dent both bolt head and bolt tip with a punch as shown.
•Before tightening, use a point micrometer to measure the
length of new connecting rod bolts and record the values to find the bolt stretch.
Connecting Rod [A]
Dent here with a punch [B].
Fit micrometer pins into dents [D].
•Tighten the big end nuts until the bolt elongation reaches the length specified as follows.
Bolt Length after tightening
– Bolt Length before tightening = Bolt Stretch
Connecting Rod Bolt Stretch
Usable Range: 0.28 ∼ 0.38 mm (0.0110 ∼ 0.0150 in.)
•Check the length of the connecting rod bolts.
If the stretch is more than the usable range, the bolt has stretched too much. An over-elongated bolt may break in use.
(2) Rotation Angle Method
If you do not have a point micrometer, you may tighten the nuts using the “Rotation Angle Method”.
•Be sure to clean the bolts, nuts and connecting rods thoroughly with a high flash-point solvent, because the new connecting rods, bolts and nuts are treated with an anti-rust solution.