Complete factory shop manual including electrical wiring diagrams for 1992-2006 Kawasaki KX65, KX85, KX100, KX125, KX250, KX250F, KX450F (KX65-A1, KX65-A2, KX65-A3, KX65-A4, KX65-A5, KX65-A6, KX65-A6F, KX85-A1, KX85-B1, KX100-D1, KX85-A2, KX85-B2, KX100-D2, KX85-A3, KX85-B3, KX100-D3, KX85-A4, KX85-B4, KX100-D4, KX85-A5, KX85-B5, KX100-D5, KX85A6F, KX85B6F, KX100D6F, KX85A7F, KX85B7F, KX100D7F, KX125K1, KX250K1, KX125K2, KX250K2, KX125K3, KX250K3, KX125K4, KX250K4, KX125K5, KX250K5, KX125-J1, KX250-J1, KX125-J2, KX250-J2, KX250–N1, KX450D6F) Motorcycle. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page to save your precious time.
This repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
"'01-'07 KX85, KX100.pdf"
233 pages; Kawasaki KX85, KX100 Motorcycle Service Manual 2001-2007
KX85-A1, KX85-B1, KX100-D1, KX85-A2, KX85-B2, KX100-D2, KX85-A3, KX85-B3, KX100-D3, KX85-A4, KX85-B4, KX100-D4, KX85-A5, KX85-B5, KX100-D5, KX85A6F, KX85B6F, KX100D6F, KX85A7F, KX85B7F, KX100D7F
221 pages; Kawasaki KX65 Motorcycle Service Manual 2000-2006
KX65-A1, KX65-A2, KX65-A3, KX65-A4, KX65-A5, KX65-A6, KX65-A6F
369 pages; Kawasaki KX450F (KX450D6F) Motorcycle Service Manual 2006
356 pages; Kawasaki KX250F (KX250–N1) Motorcycle Service Manual 2004
"'94-'98 KX125, KX250.pdf"
304 pages; KX125, KX250 Motorcycle Service Manual 1994-1998
KX125K1, KX250K1, KX125K2, KX250K2, KX125K3, KX250K3, KX125K4, KX250K4, KX125K5, KX250K5
"'92-'93 KX125, KX250.pdf"
236 pages; KX125, KX250 Motorcycle Service Manual 1992-1993
KX125-J1, KX250-J1, KX125-J2, KX250-J2
Quick Reference Guide
General Information 1
Fuel System 2
Cooling System 3
Engine Top End 4
Engine Right Side 5
Engine Removal/Installation 6
Engine Bottom End/Transmission 7
Final Drive 9
Electrical System 14
6-4 ENGINE REMOVAL/INSTALLATION
• Move the engine forward and remove it from the vehicle right or left side.
• Engine installation is the reverse of removal.
Torque - Swingarm Pivot Shaft Nut: 69 N·m (7.0 kgf·m, 51 ft·lb)
Engine Mounting Bracket Nuts: 29 N·m(3.0 kgf·m, 22 ft·lb)
Engine Mounting Nuts: 29 N·m (3.0 kgf·m, 22 ft·lb)
• To install parts removed, refer to the appropriate chapters.
• Run the wires, cables, and hoses as shown in the Cable, Wire and Hose Routing section of the General Information chapter.
• Adjust the following.
Clutch Cable (see Engine Right Side chapter)
Throttle Cable (see Fuel System chapter)
Drive Chain (see Final Drive chapter)
• Fill the engine with coolant (see Cooling System chapter).
• Fill the engine with engine oil (see Engine Bottom End/Transmission chapter).
• Adjust the carburetor idling.