Kawasaki KZ Series 1974-2002 Workshop Repair & Service Manual
Catalog:
Model:
- KZ400
- KZ400-J1
- KZ400-J2
- Z400F
- Z400F-II
- ZR400-A1
- ZR400-B1
- ZX400-A3
- ZX400-C2
- KZ440-A1
- KZ440-B1
- KZ440-C1
- KZ440-D1
- KZ440-A2
- KZ440-B2
- KZ440-C2
- KZ440-D2
- KZ440-A3
- KZ440-D3
- KZ440-D4
- KZ500-B1
- KZ500-B2
- KZ500-B3
- KZ500-B4
- ZR500-A1
- ZR550-A1
- ZR550-A2
- Z500F
- KZ550-A1
- KZ550-A2
- KZ550-A3
- KZ550-B1
- KZ550-B2
- KZ550-C1
- KZ550-C2
- KZ550-C3
- KZ550-D1
- KZ550-F1
- KZ550-H1
- KZ550-M1
- Z550F
- ZX550-A1
- ZX550-A2
- KZ650-D1
- KZ650-F2
- KZ650-H1
- KZ750-B1
- KZ750-B2
- KZ750-B3
- KZ750-B4
- KZ750-E1
- Z750-E1
- KZ750-E2
- Z750-E2
- KZ750-E3
- Z750-E3
- KZ750-H1
- Z750-H1
- KZ750-H2
- Z750-H2
- KZ750-H3
- Z750-H3
- KZ750-H4
- Z750-L1
- Z750-L2
- KZ750-L3
- Z750-L3
- KZ750-L4
- Z750-L4
- KZ750-R1
- Z750-R1
- ZX750-A1
- KZ700-A1
- ZX750-A2
- ZX750-A3
- ZX750-A5
- KZ1000-J1
- KZ1000-J2
- KZ1000-K1
- KZ1000-K2
- KZKKIO-M1
- KZKKIO-M2
- KZ1000-R1
- KZ1000-R2
- KZ1100-A1
- KZ1100-A2
- KZ1100-A3
- KZ1100-B1
- KZ1100-B2
- KZ1100-D1
- KZ1100-D2
- KZ1100-L1
- ZX1100-A1
- ZX1100-A2
- ZN1100-B1
- ZN1100-B2
- Z1000 Police Model P1-P21
- Z1000-J1
- Z1000-J2
- Z1000-K1
- Z1000-K2
Complete factory shop service repair manual including electrical wiring diagrams for 1974-2002 Kawasaki KZ Series (KZ400, KZ400-J1, KZ400-J2, Z400F, Z400F-II, ZR400-A1, ZR400-B1, ZX400-A3, ZX400-C2, KZ440-A1, KZ440-B1, KZ440-C1, KZ440-D1, KZ440-A2, KZ440-B2, KZ440-C2, KZ440-D2, KZ440-A3, KZ440-D3, KZ440-D4, KZ500-B1, KZ500-B2, KZ500-B3, KZ500-B4, ZR500-A1, ZR550-A1, ZR550-A2, Z500F, KZ550-A1, KZ550-A2, KZ550-A3, KZ550-B1, KZ550-B2, KZ550-C1, KZ550-C2, KZ550-C3, KZ550-D1, KZ550-F1, KZ550-H1, KZ550-M1, Z550F, ZX550-A1, ZX550-A2, KZ650-D1, KZ650-F2, KZ650-H1, KZ750-B1, KZ750-B2, KZ750-B3, KZ750-B4, KZ750-E1, Z750-E1, KZ750-E2, Z750-E2, KZ750-E3, Z750-E3, KZ750-H1, Z750-H1, KZ750-H2, Z750-H2, KZ750-H3, Z750-H3, KZ750-H4, Z750-L1, Z750-L2, KZ750-L3, Z750-L3, KZ750-L4, Z750-L4, KZ750-R1, Z750-R1, ZX750-A1, KZ700-A1, ZX750-A2, ZX750-A3, ZX750-A5, KZ1000-J1, KZ1000-J2, KZ1000-K1, KZ1000-K2, KZKKIO-M1, KZKKIO-M2, KZ1000-R1, KZ1000-R2, KZ1100-A1, KZ1100-A2, KZ1100-A3, KZ1100-B1, KZ1100-B2, KZ1100-D1, KZ1100-D2, KZ1100-L1, ZX1100-A1, ZX1100-A2, ZN1100-B1, ZN1100-B2, Z1000 Police Model P1-P21, Z1000-J1, Z1000-J2, Z1000-K1, Z1000-K2, Z1100-A1, Z1100-A2, Z1100-B1, Z1100-B2, Z1000-J3, Z1100-D2, Z1000-R2, Z1100-A1, Z1100-A2, Z1100-A3) Motorcycle. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page to save your precious time.
This repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
MAKE: Kawasaki
YEAR: 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002
MODEL: KZ400, KZ400-J1, KZ400-J2, Z400F, Z400F-II, ZR400-A1, ZR400-B1, ZX400-A3, ZX400-C2, KZ440-A1, KZ440-B1, KZ440-C1, KZ440-D1, KZ440-A2, KZ440-B2, KZ440-C2, KZ440-D2, KZ440-A3, KZ440-D3, KZ440-D4, KZ500-B1, KZ500-B2, KZ500-B3, KZ500-B4, ZR500-A1, ZR550-A1, ZR550-A2, Z500F, KZ550-A1, KZ550-A2, KZ550-A3, KZ550-B1, KZ550-B2, KZ550-C1, KZ550-C2, KZ550-C3, KZ550-D1, KZ550-F1, KZ550-H1, KZ550-M1, Z550F, ZX550-A1, ZX550-A2, KZ650-D1, KZ650-F2, KZ650-H1, KZ750-B1, KZ750-B2, KZ750-B3, KZ750-B4, KZ750-E1, Z750-E1, KZ750-E2, Z750-E2, KZ750-E3, Z750-E3, KZ750-H1, Z750-H1, KZ750-H2, Z750-H2, KZ750-H3, Z750-H3, KZ750-H4, Z750-L1, Z750-L2, KZ750-L3, Z750-L3, KZ750-L4, Z750-L4, KZ750-R1, Z750-R1, ZX750-A1, KZ700-A1, ZX750-A2, ZX750-A3, ZX750-A5, KZ1000-J1, KZ1000-J2, KZ1000-K1, KZ1000-K2, KZKKIO-M1, KZKKIO-M2, KZ1000-R1, KZ1000-R2, KZ1100-A1, KZ1100-A2, KZ1100-A3, KZ1100-B1, KZ1100-B2, KZ1100-D1, KZ1100-D2, KZ1100-L1, ZX1100-A1, ZX1100-A2, ZN1100-B1, ZN1100-B2, Z1000 Police Model P1-P21, Z1000-J1, Z1000-J2, Z1000-K1, Z1000-K2, Z1100-A1, Z1100-A2, Z1100-B1, Z1100-B2, Z1000-J3, Z1100-D2, Z1000-R2, Z1100-A1, Z1100-A2, Z1100-A3
"'80-'88 KZ750 Four.pdf"
390 pages; Kawasaki KZ750 Four Motorcycle Service Manual 1980-1988
KZ750-E1, Z750-E1, KZ750-E2, Z750-E2, KZ750-E3, Z750-E3, KZ750-H1, Z750-H1, KZ750-H2, Z750-H2, KZ750-H3, Z750-H3, KZ750-H4, Z750-L1, Z750-L2, KZ750-L3, Z750-L3, KZ750-L4, Z750-L4, KZ750-R1, Z750-R1, ZX750-A1, KZ700-A1, ZX750-A2, ZX750-A3, ZX750-A5
"'83-'85 Z400F_FII, Z500F, Z550F, GPz400_550.pdf"
126 pages; Kawasaki Z400F, Z400F-II, Z500F, Z550F, GPz400, GPz550 Motorcycle Service Manual Supplement 1983-1985
Z400F, Z400F-II, ZR400-A1, ZR400-B1, ZR500-A1, ZR550-A1, ZR550-A2, ZX400-A3, ZX400-C2, Z500F, Z550F, ZX550-A1, ZX550-A2, GPz400, GPz550
"'74-'84 KZ400.pdf"
189 pages, Part No. 99997-710; Kawasaki KZ Series (KZ400) Motorcycle Service Manual 1974-1984
"'76-'83 KZ750.pdf"
240 pages; Kawasaki KZ750 Motorcycle Service Manual 1976-1983
KZ750-B1, KZ750-B2, KZ750-B3, KZ750-B4
"'79-'81 KZ400, KZ500, KZ550.pdf"
342 pages; Kawasaki KZ400, KZ500, KZ550 Motorcycle Service Manual 1979-1981
KZ400-J1, KZ400-J2, KZ500-B1, KZ500-B2, KZ500-B3, KZ550-A1, KZ550-A2, KZ550-B2, KZ550-C1, KZ550-C2, KZ550-D1
"'80-'82 KZ440.pdf"
314 pages; Kawasaki KZ440 Motorcycle Service Manual 1980-1982
KZ440-A1, KZ440-B1, KZ440-C1, KZ440-D1, KZ440-A2, KZ440-B2, KZ440-C2, KZ440-D2, KZ440-A3, KZ440-D3, KZ440-D4
"'81 KZ650.pdf"
226 pages; Kawasaki KZ650 Motorcycle Service Manual 1981
KZ650-D1, KZ650-F2, KZ650-H1
"'79-'85 KZ500, KZ550, ZX550.pdf"
340 pages; Kawasaki KZ500/KZ550 & ZX550 Service/Repair/Maintenance Manual 1979-1985
KZ500-B1, KZ500-B2, KZ500-B4, KZ550-A1, KZ550-A2, KZ550-A3, KZ550-B1, KZ550-B2, KZ550-C1, KZ550-C2, KZ550-C3, KZ550-D1, KZ550-F1, KZ550-H1, KZ550-M1, GPZ550, ZX550-A1, ZX550-A2
"'81-'02 KZ, ZX & ZN 1000-1100cc.pdf"
378 pages; Kawasaki KZ, ZX & ZN 1000-1100cc (Includes Z1000 P Series Police Models) Service/Repair/Maintenance Manual 1981-2002
U.S. and Canada Models
KZ1000 J1, J2 Standard (1981-1982)
KZ1000 K1, K2 LTD (1981-1982)
KZKKIO M1, M2 CSR (1981-1982)
KZ1000 R1, R2 Replica (1982-1983)
KZ1100A1.A2, A3 Standard (1981-1983)
KZ1100B1, B2 GP(1981-1982)
KZ1100 D1, D2 Spectre (1952-1983)
KZ1100L1 LTD-shaft(1983)
ZX1100A1, A2 (1983-1984)
ZN1100B1, B2 (1984-1985)
Z1000 Police Model P1-P21 (1982-2002)
Other than U.S. and Canada
Z1000J1, J2 (1981-1982)
Z1000K1, K2 (1981-1982)
Z1100A1, A2 (1981-1982)
Z1100B1, B2 (1981-1982)
Z1000J3 (1983)
Z1000R2 (1983)
Z1100D2 (1983)
Z1100A1,A2 (1983-1984)
Z1100A3 (1985)
EXCERPT:
DISASSEMBLY-ENGINE INSTALLED 49
AIR CLEANER ELEMENT
Removal (KZ440B, C):
• Unlock the seat, and swing it open.
• Remove the tool kit, and remove its tray retaining screw, lock-washer, and flat washer.
A. Tray B. Retaining Screw
• Take off the tray, and pull out the air cleaner element.
A. Air Cleaner Element
Installation (KZ440B, C):
• Taking care not to push the sponge gasket out of place, install the air cleaner clement to push the element until it stops at the bottom of the air cleaner housing, and
push the upper part of the element towards the front.
The open side of the air cleaner element must face to the front.
NOTE: When properly installed, the projection in the air cleaner housing hangs over the clement upper end as shown in fig. E3, and the sponge gasket securely contacts against the front wall of the air cleaner housing.
• Install the tool tray with the screw. The screw has a flat washer and lock-washer. Be sure that the stop on the bottom of the tray goes to the rear of the element (Fig. E3). It keeps the element from moving towards the rear.
• Put the tool kit in its tray, and push back the seat.
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Kawasaki KZ Series 1974-2002 Workshop Repair & Service Manual