Honda CH80/CH150 Elite Scooter 1985-2002 Factory Service & Shop Manual
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Complete workshop service manual with electrical wiring diagrams for 1985-2002 Honda CH80 Elite, CH150 Elite Scooter. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This service & repair manual for CH80/CH150 (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
"'85-'02 CH80 Elite.pdf"
185 pages
"'85-'87 CH150 Elite.pdf"
223 pages
EXCERPT:
REAR WHEEL/BRAKE/SUSPENSION
REAR SHOCK ABSORBER
REMOVAL
Remove the right and left rear cover (page 13-2).
Remove the left rear shock absorber mount bolts and remove the left shock absorber.
Remove the exhaust muffler (page 15-2) and remove the right rear shock absorber mount bolts.
Remove the right rear shock absorber.
DISASSEMBLY
Install the spring compressor as shown and compress the spring.
Loosen the lock nut and remove the lower joint from the damper rod.
Remove the spring.
INSPECTION
Measure the spring free length.
SERVICE LIMIT: 233.8 mm (9.20 in)
Inspect the damper for damage and replace if necessary.
ASSEMBLY
Install the shock absorber spring with the closely wound coils toward the top.
Compress the shock absorber with the compressor and attachment as shown.
Extend the damper rod fully and apply a locking agent to the threaded portion of the damper rod.
Install the lower joint and tighten the lock nut.
TORQUE: 15-25 N·m
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