Audi A4/S4/RS4 1994-2016 Workshop Repair & Service Manual
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Model:
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Audi A4/S4/RS4 1994-2016 (B5~B6~B7~B8). Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for Audi A4/S4/RS4 1994-2016 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
FILELIST (2.7GB PDF):
A4 (B5) 1994-2001
A4 2006-
A4 2012-
A4 Avant 1995-2001
A4 B5-B6-B7-B8
bonus_material
S4 2004-
S4 2007-
S4 2012-
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ACCESSORIES & EQUIPMENT Body Collision Repair - Cabriolet.pdf
ACCESSORIES & EQUIPMENT Body Collision Repair - General Information.pdf
ACCESSORIES & EQUIPMENT Body Collision Repair.pdf
ACCESSORIES & EQUIPMENT Body Exterior - Cabriolet.pdf
ACCESSORIES & EQUIPMENT Body Exterior.pdf
ACCESSORIES & EQUIPMENT Body Interior - Cabriolet.pdf
ACCESSORIES & EQUIPMENT Body Interior.pdf
ACCESSORIES & EQUIPMENT Body On Board Diagnostic (OBD).pdf
ACCESSORIES & EQUIPMENT Communication, Cabriolet.pdf
ACCESSORIES & EQUIPMENT Communication.pdf
BRAKES Brake System.pdf
ELECTRICAL Electrical Equipment - General Information.pdf
ELECTRICAL Electrical Equipment.pdf
ELECTRICAL Fuses & Circuit Breakers - A4 & S4, Except Cabriolet.pdf
ELECTRICAL Fuses & Circuit Breakers - A4, S4, Cabriolet.pdf
ENGINE 1.8 Liter 4-Cyl. 5V Turbo Engine Mechanical, Engine Code(s) AMB.pdf
ENGINE 1.8L 4-Cylinder Turbo - A4 (AMB Engine).pdf
ENGINE 2.0 Liter 4-Cyl. 4V Turbo Engine Mechanical, Engine Code(s) BPG, BWT.pdf
ENGINE 3.0 Liter 6-Cyl. 5V Engine Mechanical, Engine Code(s) AVK, BGN.pdf
ENGINE 3.2 V6 4V Engine Mechanical, Engine Code(s) BKH.pdf
ENGINE Exhaust System, Emission Controls, 1.8L AMB Generic Scan Tool - A4.pdf
ENGINE Fuel Supply System.pdf
ENGINE IgnitionGlow Plug System, 1.8L AMB - A4.pdf
ENGINE IgnitionGlow Plug System, 1.8L AMB Generic Scan Tool - A4.pdf
ENGINE PERFORMANCE 1.8 Liter 4-Cyl. 5V Turbo Fuel Injection & Ignition, Engine Code(s) AMB.pdf
ENGINE PERFORMANCE 1.8 Liter 4-Cyl. 5V Turbo Generic Scan Tool, Engine Code(s) AMB.pdf
ENGINE PERFORMANCE 2.0 Liter 4-Cyl. 4V Turbo Fuel Injection Ignition, Engine Code(s) BPG, BWT.pdf
ENGINE PERFORMANCE 2.0L 4-Cyl. 4V Turbo Engine Code BPG Motronic Fuel Injection System, Ignition System, Generic Scan Tool..pdf
ENGINE PERFORMANCE 3.0 Liter 6-Cyl. 5V Fuel Injection & Ignition, Engine Code(s) AVK, BGN.pdf
ENGINE PERFORMANCE 3.0 Liter V6 5V Generic Scan Tool, Engine Codes AVK, BGN.pdf
ENGINE PERFORMANCE 3.2 V6 4V Fuel Injection Ignition, Engine Code(s) BKH.pdf
ENGINE PERFORMANCE 3.2 V6 4V Generic Scan Tool, Engine Code BKH.pdf
ENGINE PERFORMANCE Firing Order & Cylinder Identification.pdf
ENGINE PERFORMANCE Fuel Supply, 1.8L AMB Generic Scan Tool - A4.pdf
ENGINE PERFORMANCE Multiport Fuel Injection (MFI), 1.8L AMB Generic Scan Tool - A4.pdf
ENGINE PERFORMANCE On Board Diagnostic (OBD), 1.8L AMB - A4.pdf
ENGINE PERFORMANCE On-Board Diagnostic, 1.8L AMB Generic Scan Tool - A4.pdf
ENGINE Turbocharger, Exhaust System, Emission Controls, 1.8L Turbo AMB - A4.pdf
GENERAL INFORMATION Cabin Air Filter.pdf
GENERAL INFORMATION Diagnostic Connector (DLC) Locations.pdf
GENERAL INFORMATION Electrical Component Locator.pdf
GENERAL INFORMATION Reminder Indicator Reset Procedures.pdf
HVAC Heating Air Conditioning.pdf
HVAC Refrigerant R134a - Servicing.pdf
MAINTENANCE Maintenance Procedures - Cabriolet.pdf
MAINTENANCE Maintenance Procedures.pdf
REAR DIFFERENTIAL Rear Final Drive 0AR.pdf
REAR DIFFERENTIAL Rear Final Drive.pdf
SUSPENSION Suspension, Wheels, Steering.pdf
SUSPENSION Wheel and Tire Guide.pdf
SYSTEM WIRING DIAGRAMS 1.pdf
SYSTEM WIRING DIAGRAMS 2.pdf
TRANSMISSION 6 Spd. Automatic Transmission 09L All Wheel Drive.pdf
TRANSMISSION 6-speed manual transmission 01X, front-wheel drive.pdf
TRANSMISSION 6-speed manual transmission 02X, four-wheel drive.pdf
TRANSMISSION Continuously Variable Transmission (CVT) 01J - Internal Components, Servicing.pdf
TRANSMISSION Continuously Variable Transmission (CVT) 01J On Board Diagnostic (OBD).pdf
TRANSMISSION Continuously Variable Transmission (CVT) 01J.pdf
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EXCERPT:
A4 Workshop Manual
Please Select Model:
A4 1995 -> 2001
A4 2001 -> 2008
A4 2008 ->
GENERAL:
Maintenance
Vehicle Data Sticker
POWERPLANTS:
4 cylinder Direct Petrol Injection (1.8 ltr, 2.0 ltr 4-valve Turbo)
4 cylinder TDI (2.0 ltr 4-valve Common Rail Generation II)
6 cylinder Direct Petrol Injection with Supercharger (3.0 ltr 4-valve)
6 cylinder Direct Petrol Injection (3.2 ltr 4-valve)
6 cylinder TDI (2.7 ltr, 3.0 ltr 4-valve Common Rail)
FUEL SYSTEM:
Fuel Supply System - Diesel Engines
TDI Injection & Glow Plug System (4 cyl 2.0 ltr 4-valve Common Rail)
Fuel Supply System- Petrol Engines
Direct Petrol Injection & Ignition System (4 cyl 1.8 ltr 4-valve Turbo with Timing Chain)
Direct Petrol Injection & Ignition System (4 cyl 2.0 ltr 4-valve Turbo with Timing Chain)
Simos Direct Petrol Injection & Ignition System (6 cyl 3.0 ltr TFSI 4-valve)
Simos Direct Petrol Injection & Ignition System (6 cyl 3.2 ltr 4-valve)
TRANSMISSIONS:
6 Speed Manual Gearbox OB1, FWD
6 Speed Manual Gearbox OB2, 4WD
6 Speed Manual Gearbox OB3, FWD
6 Speed Manual Gearbox OB4, 4WD
Automatic Gearbox OB6, 4WD
7 Speed Dual Clutch Gearbox OB5 (S Tronic)
Servicing 6 Speed Manual Gearbox OB1, FWD
Servicing 6 Speed Manual Gearbox OB2, 4WD
Servicing 6 Speed Manual Gearbox OB3, FWD
Servicing 6 Speed Manual Gearbox OB4, 4WD
Servicing Multitronic 0AW
Servicing Multitronic 0AW, FWD
Rear Final Drive 0BC
Rear Final Drive 0BD
Rear Final Drive 0BF & 0BE Sport Differential
CHASSIS:
Brake System
Running Gear - FWD & 4WD
Wheels & Tyres
Steering Wheel
Dynamic Steering
SSP409 - Dynamics Steering in the Audi A4 2008+
SSP-346 - Electromechanical Parking Brake
ELECTRICAL:
Electrical System
Fitting Instructions: Ipod Interface
Fitting Instructions - Radio & Communication System
Fitting Instruction - Retrofit Cruise Control System
Infotainment & Audio Output (MOST)
Infotainment & Navigation System
Entry & Start Authorization
Lane Departure Warning System
Lane Change Assist
Adaptive Cruise Control
Lighting - Interior
Lighting - Exterior
Wiper & Washer Systems
HEATING & VENTILATION:
Air Conditioner with Refrigerant R134a
Air Conditioning
Auxiliary Heater
SSP208 - Air Conditioner in the Motor Vehicle
BODY:
General Body Repairs
Windows & Doors
General Body Repairs - Exterior
General Body Repairs - Interior
CURRENT FLOW:
Wiring Diagrams
MISC PUBLICATIONS:
2008 Owner's Manual
2008 Infotainment / MMI Manual
Audi In Car Entertainment Systems Guide - 1998 to Present
2008 Sales Brochure UK
2008 Sales Brochure USA
2009 Sales Brochure UK
2009 Sales Brochure Canada
2009 Accessories Guide Canada
2009 Sales Brochure USA
2009 Accessories Guide USA
2010 Sales Brochure USA
2010 Accessories Guide UK
2011 Sales Brochure UK
2010 Winter Driving Programme
ACCESSORIES & EQUIPMENT
Passenger Protection, Airbags, Seat Belts (Sedan)
PASSENGER PROTECTION, AIRBAGS, SEAT BELTS
GENERAL INFORMATION
GENERAL SAFETY PRECAUTIONS
NOTE: Pyrotechnic components:
Airbag units
Belt tensioner
Belt force limiter (depending on equipment)
Battery cut-off components (depending on equipment)
General
Testing, removing, installing and repair work may only be performed by qualified personnel.
There is no change interval for airbag units.
Never test with a test light, volt meter or ohm meter.
The pyrotechnic components may be checked only when they are installed and with a Volkswagen approved vehicle diagnosis, testing and information system.
When working on pyrotechnic components and on the airbag control module -J234-, the battery ground cable must be disconnected WITH THE IGNITION SWITCHED ON. Then cover the negative pole.
Wait for 10 seconds after disconnecting the battery.
Connect the battery with the ignition SWITCHED ON. No one should be sitting inside the vehicle when doing this. Exception: vehicles with the battery inside the passenger compartment. In this case, stay away from the airbags and the safety belts.
If after reconnecting the battery, the ignition does not turn on - indicator lamp in the instrument cluster does not illuminate - keep head and arms far away from the steering wheel and the installed knee airbag if possible, so that they are not near the airbags and the safety belts during the first attempt to start the ignition.
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ENGINE 4.2 Liter V8 4V Engine Mechanical, Engine Code(s): BNS
...
Installing
Fig. 215: Releasing Chain Tensioner Glide Track For Camshaft Timing Chain
Completely release glide track at left and right removed chain tensioner for camshaft timing chain -arrow -.
The chain tensioner piston - 1 - must be driven out completely, thereby releasing the retainer.
NOTE: If the tensioning element is to be removed from the chain tensioner, observe the installed position: Hole in housing floor faces toward chain tensioner, piston faces toward tensioning rail.
Fig. 216: Pressing Guide Rail Of Left/Right Camshaft Timing Chain Inward Up To Stop And Secure Chain Tensioner With Securing Pin T40071
Press guide rail of left and right camshaft timing chain inward - arrow - up to stop and secure chain tensioner with securing pin T40071.
Fig. 217: Placing New Gasket Onto Rear Of Chain Tensioner
Clean oil strainer - 2 - in both chain tensioners if necessary.
Place a new gasket - 3 - onto rear of chain tensioner - 1 -.
Fig. 218: Tightening Bolts & Replacing Camshaft Bolts
Set chain tensioner in place on left cylinder head and install camshaft timing chain, as shown in illustration.
Tighten bolts - 1 - and - 2 -.
Fig. 219: Tightening Bolts & Replacing Camshaft Bolts
Set chain tensioner in place on right cylinder head and install camshaft timing chain, as shown in the illustration.
Tighten bolts - 1 - and - 2 -.
Further installation is in reverse order of removal, note the following:
Position camshaft timing chains on camshafts Installing.
Install lower timing chain cover --> Lower timing chain cover, removing and installing.
Install oil filter housing --> Oil filter housing, removing and installing.
Install intake manifold --> 24 - MULTIPORT FUEL INJECTION (MFI) .
Install left and right timing chain covers Installing.
Install cylinder head cover: Left --> Left cylinder head cover, removing and installing , right --> Right cylinder head cover, removing and installing.
Install dual-mass flywheel --> Dual-mass flywheel, removing and installing.
Install clutch pressure plate -->
30 CLUTCH for 5 SPD. MANUAL TRANSMISSION 012/01W FRONT WHEEL DRIVE
30 CLUTCH for 5 SPD. MANUAL TRANSMISSION 01A ALL WHEEL DRIVE
30 CLUTCH for 6 SPD. MANUAL TRANSMISSION 01E ALL WHEEL DRIVE
30 CLUTCH for 6-SPEED MANUAL TRANSMISSION 01X, FRONT-WHEEL DRIVE
30 CLUTCH for 6-SPEED MANUAL TRANSMISSION 02X, FOUR-WHEEL DRIVE
30 CLUTCH for 6-SPEED MANUAL TRANSMISSION 0A3, ALL WHEEL DRIVE.
Install engine --> Engine, installing.
Add engine oil and check oil level --> Oil level, checking.
Torque specifications
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FINAL DRIVE COVER
The adjusting shim used for the differential tapered roller bearing pre-load must be determined again when replacing the final drive cover.
NOTE: General repair instructions, refer to REPAIR INFORMATION .
This adjusting shim is located behind the outer race / tapered roller bearing inside the final drive cover.
Special tools and workshop equipment required
Crankshaft Seal Installing Tool VW 204 B
Needle Bearing Drift VW 295
End Gauge VW 385/33
Centering Plate VW 385/41
Universal Dial Gauge Mount VW 387
Pressure Plate VW 402
Thrust Disc VW 412
Grease Cap Puller VW 637/2
Press Tool 3345
Puller T 10037
Ruler (1 Set = 2 Pieces) T40100
Use Oil Collecting and Extracting Device V.A.G 1782
Transmission is installed.
Procedure
-- General repair instructions, refer to REPAIR INFORMATION .
-- Remove right front wheel.
-- Remove the rear noise insulation by loosening the fasteners -2- and -3-
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