Honda TRX500 2001-2012 Factory Service & Shop Manual
Catalog:
Model:
Complete workshop & service manual with electrical wiring diagrams for Honda TRX500FA, TRX500FE, TRX500FM, TRX500TM, TRX500FA, TRX500FGA, TRX500FE, TRX500FPE, TRX500FM, TRX500FPM, TRX500TM, TRX500FA, TRX500FGA, TRX500FPA 2001-2012. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This Honda TRX500 2001-2012 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
├── '01-'03\ TRX500FA\ RUBICON.pdf
├── '05-'06\ TRX500\ FE_FM_TM\ FourTrax\ Foreman.pdf
├── '05-'08\ TRX500FA,\ TRX500FGA.pdf
├── '05-'11\ TRX500-FE_FPE_FM_FPM_TM\ FourTrax_Foreman.pdf
└── '05-'12\ TRX500FA_FGA_FPA.pdf
Model: TRX500FA, TRX500FE, TRX500FM, TRX500TM, TRX500FA, TRX500FGA, TRX500FE, TRX500FPE, TRX500FM, TRX500FPM, TRX500TM, TRX500FA, TRX500FGA, TRX500FPA
EXCERPT:
CONTENTS
GENERAL INFORMATION
FRAME/BODY PANELS/EXHAUST SYSTEM
MAINTENANCE
LUBRICATION SYSTEM
FUEL SYSTEM
COOLING SYSTEM
ENGINE REMOVAUINSTALLATION
CYLINDER HEADNALVE/CAMSHAFT
CYLlNDERIPISTON
CENTRIFUGAL CLUTCH
ALTERNATOR/STARTER CLUTCH
SUB-TRANSMISSION/GEARSHIFT LINKAGE
CRANKSHAFT/AUTOMATIC TRANSMISSION
FRONT WHEEUSUSPENSION/STEERING
REAR WHEEL/SUSPENSION
BRAKE SYSTEM
FRONT DRIVING MECHANISM
REAR DRIVING MECHANISM
BATTERY/CHARGING SYSTEM
IGNITION SYSTEM
ELECTRIC STARTER
LIGHTS/METERS/SWITCHES
SELECTABLE 4WD SYSTEM
HONDAMATIC
ELECTRIC POWER STEERING (EPS)
WIRING DIAGRAMS
TROUBLESHOOTING
INDEX
…
SUB-TRANSMISSION/GEARSHIFT LINKAGE
INSTALLATION
Apply locking agent to the stopper arm pivot bolt threads.
Install the return spring as shown.
Install the washer, stopper arm and pivot bolt, and tighten the bolt.
TORQUE: 12 N'm (1.2 kgf·m. 9 Lbf·ft)
Insert the gearshift spindle into the crankcase.
Apply locking agent to the setting plate bolt threads.
Install the setting plate and lighten the bolt.
Apply oil to the shift drum guide grooves.
Lower the stopper arm and installing the shift drum by aligning the index lug of the shift drum with the
index line on the gearshift spindle.
Turn the shift drum clockwise and set it in neutral position so that its groove position is lengthwise as
shown.
Install the shift forks into the gear shifter grooves and shift drum guide grooves with the marks facing
out.
Coat the shift fork shaft with oil and insert it into the shift forks and crankcase.
…