Complete workshop & service manual with electrical wiring diagrams for 1986-2008 Yamaha YZF-R1, YZF-R1P, YZF-R1PC, YZF-R1S, YZF-R1SC, YZF-R1W, YZF-R1WC, YZF-R6L, YZF-R6CL, VZF-R6R, VZF-R6SR, VZF-R6RC, VZF-R6SRC, YZF-R6V, YZF-R6VC, YZF-R6X, YZF-R6XC, YZF350T, YZF350A, YZF350B, YZF350J, YZF350K, YZF600R, YZF750R, YZF750SP, YZF1000R, YZF1000RJ, YZF1000RJC, FZS600. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Yamaha YZF-R1/R6/350/600/750/1000 1986-2008 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MAKE: Yamaha
YEAR: 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008
FORMAT: PDF (442 MB)
MODEL:
YZF-R1, YZF-R1P, YZF-R1PC, YZF-R1S, YZF-R1SC, YZF-R1W, YZF-R1WC, YZF-R6L, YZF-R6CL, VZF-R6R, VZF-R6SR, VZF-R6RC, VZF-R6SRC, YZF-R6V, YZF-R6VC, YZF-R6X, YZF-R6XC, YZF350T, YZF350A, YZF350B, YZF350J, YZF350K, YZF600R, YZF750R, YZF750SP, YZF1000R, YZF1000RJ, YZF1000RJC, FZS600

"'01-'02 YZF-R1P(C).pdf"
YZF-R1P, YZF-R1PC
LIT-11616-15-47, 5PW-28197-10, 437 pages

"'01-'05 YZF-R6R_SR(C).pdf"
VZF-R6R, VZF-R6SR, VZF-R6RC, VZF-R6SRC
LIT-11616-16-45, SSL-28197-10, 538 pages

"'03-'05 YZF-R1S(C).pdf"
YZF-R1S, YZF-R1SC, 454 pages

"'06 YZF-R6V.pdf"
2C0281972006, EAS20040, 437 pages

"'06-'07 YZF-R6V, YZF-R6VC.pdf"
YZFR6V(C)
LIT-11616-19-78, 2C0-28197-10, 434 pages

"'06-'08 YZF-R1W(C).pdf"
YZFR1W, YZFR1WC
LIT-11616-20-53, 4C8-28197-10, 426 pages

"'08 YZF-R6X(C).pdf"
2008 YZFR6X(C)
LIT-11616-21-61, 13S-28197-10, 434 pages

"'86-'98 YZF350.pdf"
1986-1998 YZF350 (T, A, B, J/K) ATV
LIT-11616-YF-36, LIT-11616-05-87, LIT-11616-07-46, LIT-11616-07-86, LIT-11616-10-96, 278 pages

"'93-'98 YZF750R_SP, '96-'00 YZF1000R.pdf"
'93-'98 YZF750R & YZF750SP, '96-'00 YZF1000R Thunderace, 288 pages

"'96-'03 YZF600R Thundercat, FZS600 Fazer.pdf"
22 pages

"'96-'98 Yamaha YZF1000RJ(C).pdf"
LIT-11616-10-60, 407 pages

"'98-'01 YZF-R1.pdf"
415 pages

"'99-'02 YZF-R6L.pdf"
'99-'02 YZF-R6L(CL)
LIT-11616-12-62, 5GV-28197-EO, 401 pages

EXCERPT:
TABLE OF CONTENTS
GENERAL INFORMATION
SPECIFICATIONS
PERIODIC CHECKS AND ADJUSTMENTS
CHASSIS
ENGINE
COOLING SYSTEM
FUEL SYSTEM
ELECTRICAL SYSTEM
TROUBLESHOOTING
…
CHECKING THE AIR INDUCTION SYSTEM
Air injection
The air induction system burns unburned exhaust gases by injecting fresh air (secondary air) into the exhaust port, reducing the emission of hydrocarbons. When there is negative pressure at the exhaust port, the reed valve opens, allowing secondary air to flow into the exhaust port. The required temperature for
burning the unburned exhaust gases is approximately 600 to 700°C.
Air cut-off valve
The air cut-off valve is controlled by the signals from the ECU in accordance with the combustion conditions. Ordinarily, the air cut-off valve opens to allow the air to flow during idle and closes to cut-off the flow when the vehicle is being driven. However, if the coolant temperature is below the specified value, the air cut-off
valve remains open and allows the air to flow into the exhaust pipe until the temperature becomes higher than the specified value.
…
CHECKING THE CYLINDER AND PISTON
1. Check:
• Piston wall
• Cylinder wall
Vertical scratches → Rebore or replace the cylinder, and replace the piston and piston rings as a set.
2. Measure:
• Piston-to-cylinder clearance
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Measure cylinder bore “C” with the cylinder bore gauge.
NOTE:
Measure cylinder bore “C” by taking side-toside and front-to-back measurements of the cylinder. Then, find the average of the measurements.
…