New Holland TD5040, TD5050 Factory Service & Shop Manual
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Complete workshop repair service manual with electrical wiring diagrams for New Holland TD5040, TD5050. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
New Holland TD5040, TD5050 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
598 pages, bookmarked, Searchable, Printable, high quality PDF
New Holland TD Series Tractors (TD5040, TD5050) Repair Manual.pdf
598 pages PDF
Print No. 87749051 - 11 - 2007
EXCERPT:
SECTION 27 - REAR AXLE AND TRANSMISSION - CHAPTER 1
TRANSMISSION-GEARBOX CASE
Removal-Refitting (Op. 21 118 85)
WARNING
Handle all parts with great care. Never place your hands or fingers between one part and another. Wear the prescribed safety clothing, including glasses, gloves and protective footwear.
1. Secure the transmission box-gearbox to the rotating stand 290090 using the front 293972 and rear 293971 mountings.
2. Turn the box by 180°, undo the bolts (1) and remove the transfer box (2).
3. Turn the box back 180°, then use a punch to remove the roll pins (1) and take out the rods, the prongs, the gearbox and final drive control forks.
4. Use a punch to remove the roll pin (2) retaining the differential lock engagement fork (1). With- draw the rod (4) and remove the helical spring (3) and the fork.
…
TABLE OF CONTENTS
GENERAL SECTION 00
General Instructions and Health and Safety
Chapter 1
General instructions
Notes for spare parts
Notes for equipment
Safety rules
Consumables
ENGINE
SECTION 10
Engine System Section
General specifications
Data
Tightening torques
Tools
Engine views
Lubrication diagram
Cooling system diagram
Fault diagnosis
Engine R.I
Engine D.A. Checks, measurements and repairs
Crankshaft front seal -- Replacement
Crankshaft rear seal -- Replacement
Valve tappet and rocker arm clearance -- Adjustment
Engine injector R.I
Bosch injection pump R.I. Timing. Air bleed
Coolant pump R.I
Thermostat valve R.I
Radiator R.I
Coolant pump and generator drive belts. Tension adjustment
CLUTCH
SECTION 18
Clutches
Section
Description
Chapter 1
Page
General Characteristics
Tightening Torques
Tools
Sectional views
Clutch Troubleshooting
Removal -- Refitting
Overhaul
Checks, measurements and repairs
Adjustments
GEARBOX
SECTION 21
Mechanical Transmission (12x4)
Chapter 1
Section Description
21 000 Main data
Tightening torques
Tools
Section views
Description and operation
Fault diagnosis
Removal -- Refitting see sect 27
Reverser (12x12)
Chapter 2
Section Description
21 000 Main data
Tightening torques
Tools
Section views
Description and operation
Fault diagnosis
Removal--Refitting
Reverser and Creeper (20x12)
Chapter 3
Section Description
21 000 Main data
Tightening torques
Tools
Section views
Description and operation
Fault diagnosis
Removal--Refitting
PageDRIVE LINES
Drive Lines
SECTION 23
Chapter 1
Section Description
23 000 Main specification
Torque settings and Tools
Cross--Sectional views
Transmission shafts and guard (Disassembly -- Assembly)
Drive gear housing (Removal -- Installation)
Drive gear housing removed (Disassembly -- Assembly)
FRONT AXLE MECHANICAL TRANSMISSION
SECTION 25
Chapter 1
Section Description
25 000 Main data
Tightening torques
Tools
Cross--sectional views
Description and operation
Complete front axle. Removal -- Installation
Front axle. Removal -- Installation
Steering knuckle bearing pins. Replacement
Stub axle adjustment
Wheel hub bearing adjustment
Bevel drive adjustment
Front axle differential. Overhaul
Front axle differential with LIM--SLIP. Overhaul
Front axle differential with NO SPIN. Overhaul
Leading drive wheels toe--in check
REAR AXLE AND TRANSMISSION
Rear Axle And Transmission
SECTION 27
Chapter 1
Section Description
27 000 Main specifications
Torque settings
Special tools
Sectional views
Description and operation
Fault finding
Removal--Refitting--Overhaul
PagePOWER TAKE--OFF
Mechanical Power Take -- Off
SECTION 31
Chapter 1
Section Description
31 000 Main specification
Tools
Torque settings
Sectional drawings
Description and operation
Troubleshooting
Removal -- Refitting
Bench overhaul
BRAKING SYSTEM
Braking System
SECTION 33
Chapter 1
Section Description
33 000 Main data
Tightening torques
Cross--sectional views
Description & Operation
Tools -- Troubleshooting
Service brake removal and refitting
Removal--Refitting of front brake pumps
Bleeding air from the front braking system
Adjusting service brake pedals travel
Parking brake travel adjustment
HYDRAULIC SYSTEM
Rear Mechanical Hydraulic Lift
SECTION 35
Chapter 1
Page
Main specification
Tightening torques
Tools
Cross--sectional views
Description & Operation
Hydraulic circuit
Description and operation of lift phases
Fault diagnosis
Hydraulic lift -- disassembly reassembly
46 Hydraulic lift -- bench overhaul
Adjusting the lift
Linkage adjustment
Pressure relief valve -- disassembly reassembly
Pressure relief valve -- setting
Lift control valve -- disassembly assembly and overhaul on bench
Lift pump
35 000Open Centre System Auxiliary Control Valves
Chapter 2
Section Description
35 000 Main data -- Tools
Auxiliary control valves -- sectional views
Description and operation
Fault diagnosis see chapter 1
Auxiliary control valves -- Assembly--Disassembly
Spool binding test
Spool leakage test
Adjustment of the automatic detent release pressure
Trailer Brake Auxiliary Control Valve
Page
Chapter 3
Section Description
Page
35 000 Section views
Description and operation
Hydraulic diagram
Description and operation of valve phases
Trailer brake auxiliary control valve linkage adjustment
STEERING
SECTION 41
Steering
Chapter 1
Section Description
41 000 Principal data
Tightening torques
Section views
Hydraulic diagram
Operation
Fault diagnosis
Tools
Hydrostatic steering control valve -- Removal--Installation
Hydrostatic steering control valve -- Disassembly--Assembly
Hydrostatic steering control valve -- Bench testing
Hydrostatic steering oil pump -- Disassembly--Assembly
Steering cylinder (two--wheel drive axle) -- Removal--Refitting
Steering cylinder (four wheel drive axle) -- Removal--Refitting
FRONT AXLE AND WHEELS
Front Axle And Wheels
SECTION 44
Chapter 1
Section Description
44 000 Principal data
Sectional views
Torque settings
Equipment -- Fault diagnosis
Removal--Refitting--Overhaul
Wheel hub disassembly--assembly
Stub axle overhaul
PageAUXILIARY UNITS
Auxiliary Units
SECTION 50
Chapter 1
Section Description
50 000 Safety instructions
General characteristics
Equipment
Operating principles
Fault diagnosis
Cab controls
Main components of the cab air conditioning system
Refrigerant recovery--recycling and evacuation--charging stations
50 200 04 Drying recharging and checking cooling
50 200 03 Functional testing of air conditioning system
Summary of the cab air--conditioning system charging operations
Checking for refrigerant leaks using an electronic leak detector
Summary of fault diagnosis and maintenance
Air conditioning and heating pipes -- Replacement
50 200 04--74 Receiver--drier -- Replacement
50 200 04--72 Condenser -- Replacement
50 200 04--26 Compressor -- Removal--Refitting
50 200 10 Compressor drive belt tension adjustment
ELECTRICAL SYSTEM
Instruments
SECTION 55
Chapter 1
Section Description
55 418 Analogue instruments and introduction
Transmitter and switches
Components
Chapter 2
Section Description
55 500 Introduction
Component description
Chapter 3
Section Description
55 000 Technical information
Tightening torques
Description and operation
Starting circuit
System tests
Removal and re--installation of starter motor
Servicing
Bench tests
55 201
Charging System
Chapter 4
Section Description
55 000 Technical information
Tightening torques
Battery
Chapter 5
Section Description
55 000 Technical information
Description and operation
Removal and re--installation
Battery checking and maintenance
Charging the battery
Battery problems -- Frequent causes
Electrical Circuits
Fuses (all versions)
Symbols used in electrical circuits
Electrical wire colour coding
Ground locations
Electrical diagrams
-- General diagrams (W/Cab)
-- General diagrams (W/Out Cab)
-- Analogue instrument circuit and connector overview
-- Start--up circuit and connector overview
-- Direction indicator & hazard warning light circuit and connector overview
-- Windscreen and rear window wiper/washer circuit and connector overview
-- Brake light circuit and connector overview
-- Heating and air--conditioning system circuit and connector overview9-- Work lamp (without cab circuit and connector overview)
-- Work lamp (without cab circuit and connector overview)
-- Side lights,main and dipped headlights, parking light circuit and connector
overview
BODYWORK AND DRIVER POSITION
Bodywork And Driver Position
SECTION 90
Chapter 1
90 000 Disassembly--Assembly
New Holland TD5040, TD5050 Factory Service & Shop Manual