Caterpillar CB-534C & CB-634C Vibratory Compactors Factory Service & Shop Manual
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Complete workshop repair service manual with electrical wiring diagrams for Caterpillar CB-534C & CB-634C Vibratory Compactors. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This Caterpillar CB-534C & CB-634C Vibratory Compactors service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
KENR2845 - Specifications (CB-534C & CB-634C Vibratory Compactors Propel System)
KENR2845 - Systems Operation (CB-534C & CB-634C Vibratory Compactors Propel System)
KENR2845 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactors Propel System)
KENR2847 - Specifications (CB-534C & CB-634C Vibratory Compactors Vibratory System)
KENR2847 - Systems Operation (CB-534C & CB-634C Vibratory Compactors Vibratory System)
KENR2847 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactors Vibratory System)
KENR2849 - Specifications (CB-534C & CB-634C Vibratory Compactors Steering System)
KENR2849 - Systems Operation (CB-534C & CB-634C Vibratory Compactors Steering System)
KENR2849 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactors Steering System)
KENR2853 - Disassembly & Assembly (CB-634C Vibratory Compactor Machine Systems)
KENR2854 - Disassembly & Assembly (3116 Engine Supplement for CB-634C Vibratory Compactors)
KENR2856 - Schematic (CB-634C Vibratory Compactors Electrical System)
KENR2862 - Specifications (CB-634C Vibratroy Compactor Electrical System)
KENR2869 - Specifications (CB-434C, CB-534C & CB-634C Vibratory Compactors Water Spray System)
KENR2869 - Systems Operation (CB-434C, CB-534C & CB-634C Vibratory Compactors Water Spray System)
KENR2869 - Testing & Adjusting (CB-434C, CB-534C & CB-634C Vibratory Compactors Water Spray System)
KENR2846 - Systems Operation (CB-534C & CB-634C Vibratory Compactors Propel System).pdf
KENR2846 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactors Propel System).pdf
KENR2848 - Systems Operation (CB-534C & CB-634C Vibratory Compactor Vibratory System).pdf
KENR2848 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactor Vibratory System).pdf
KENR2855 - Schematic (CB-634 & CB-634C Vibratory Compactors Hydraulic System).pdf
KENR2862 - System Operation (CB-634C Vibratroy Compactor Electrical System).pdf
KENR2862 - Testing & Adjusting (CB-634C Vibratroy Compactor Electrical System).pdf
EXCERPT:
Testing And Adjusting
SMCS - 4351-081; 5058-081
Introduction
Reference: For Specifications with illustrations, refer to the Specifications for the CB-534C and CB-634C Propel System, Form No. KENR2845. If the Specifications in Form No. KENR2845 are not the same as listed in the Systems Operation and the Testing And Adjusting, look at the print date on the back cover of each book. Use the Specifications listed in the book with the latest date.
Troubleshooting
During a diagnosis of the hydraulic system, remember that correct oil flow and pressure are necessary for correct operation. The output of the pump (oil flow) increases with an increase in engine speed (rpm) and decreases when engine speed (rpm) is decreased. Oil pressure is caused by resistance to the flow of oil.
The 6V4161 Pressure Gauge Kit can be used to make pressure tests on the propel system. Before any tests are made, visually inspect the complete hydraulic system for leakage of oil and for parts that are damaged. For some of the tests a magnet and a mm (in) measuring rule are usable tools
When any test is made of the propel system, the hydraulic oil must be at the normal temperature for operation.
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KEBU6877 - Operation & Maintenance Manual (CB-534C Vibratory Compactor)...3
1 Foreword...4
2 Product Information...8
Emissions Certification Film...9
Plate Locations and Film Locations...10
Specifications...13
3 Safety...15
Engine Starting...16
Fire Extinguisher Location...18
Sound Information and Vibration Information...19
Before Starting Engine...20
Parking...21
Operation...22
Electrical Storm Injury Prevention...24
General Hazard Information...25
Safety Messages...31
Engine Stopping...37
Fire Prevention and Explosion Prevention...38
Burn Prevention...45
Operator Station...47
Crushing Prevention and Cutting Prevention...48
Before Operation...50
4 Maintenance...51
Fuel Tank Water and Sediment - Drain...54
Indicators and Gauges - Test...56
Fuel Tank Cap and Strainer - Clean...58
Water Tank Strainer - Clean and Inspect...60
Engine Oil Level - Check...62
Battery - CleanCheck...65
Drum Drive Planetary Oil - Change...67
Fuel System Water Separator - Drain...72
Cooling System Water Temperature Regulator - Replace...75
Engine Crankcase Breather - Clean...78
Hydraulic Tank Screen - Clean...80
Engine Air Filter Primary Element - CleanReplace...81
Drum Drive Planetary Oil Sample - Obtain...85
Engine Air Filter Secondary Element - Replace...89
Seat Belt - Inspect...92
Lubricant Viscosities...94
Braking System - Test...98
Water Spray System Filter - Clean...100
Maintenance Interval Schedule...103
Hydraulic System Oil Level - Check...106
Welding on Machines and Engines with Electronic Controls...107
Fuel System Primary Filter - CleanInspectReplace...109
Drum Drive Planetary Oil Level - Check...111
Battery or Battery Cable - InspectReplace...115
Ring Bearing - Lubricate...117
Fuel System Water Separator Element - Replace...119
Radiator Core - Clean...123
Rollover Protective Structure (ROPS) - Inspect...126
Engine Valve Rotators - Inspect...127
Engine Water Pump - Inspect...128
Hydraulic System Oil Filter - Replace...130
Fuel System - Prime...133
Cooling System Pressure Cap - CleanReplace...136
Cooling System Coolant Sample (Level 1) - Obtain...139
Platform Tilting...142
Operator Platform - Lubricate...146
Backup Alarm - Test...147
Cooling System Coolant (ELC) - Change...149
Access Doors and Covers...154
Cooling System Coolant Extender (ELC) - Add...157
Crankshaft Vibration Damper - Inspect...160
Engine Oil Sample - Obtain...163
Seat Belt - Replace...166
Hydraulic System Oil Sample - Obtain...168
Engine Air Precleaner - Clean...171
S·O·S Information...172
Battery - Recycle...173
Vibratory Amplitude Control - Adjust...174
Engine Valve Lash - Check...176
Eccentric Weight Housing Oil Level - Check...178
Engine Oil and Filter - Change...180
Circuit Breakers - Reset...184
Hydraulic System Oil - Change...186
Steering Pivot Clearance - Adjust...189
Fuel Injection Timing - Check...190
Fuses - Replace...191
Water Spray Nozzles - Clean...193
Engine Mounts - Inspect...195
Belts - InspectAdjustReplace...197
Drum Scrapers - InspectAdjustReplace...200
Capacities (Refill)...203
Engine Air Filter Service Indicator - Inspect...204
Water Spray System - Drain...206
Hydraulic Tank Vent - Replace...209
Steering Cylinder Ends - Lubricate...210
Oil Filter - Inspect...211
Articulating and Oscillating Bearings - Lubricate...213
Eccentric Weight Housing Oil - Change...215
Cooling System Coolant Sample (Level 2) - Obtain...224
Cooling System Coolant Level - Check...225
5 Operation...228
Stopping the Engine...230
Heating Control...232
Towing the Machine...233
Operation Information...239
Directional Turn Signal and Hazard Flasher Control...241
Leaving the Machine...243
Vibratory OnOff Control...245
Propel Speed Range Control...247
Mirror...249
Mounting and Dismounting...250
Stopping the Machine...252
Engine Starting...254
Seat...257
Engine Starting with Jump Start Cables...260
Battery Disconnect Switch...263
Engine Start Switch...265
Light Switches...267
Vibratory Controls...269
Air Inlet Heater Starting Aid...271
Steering Control...273
Stopping the Engine if an Electrical Malfunction Occurs...275
Gauges...276
Engine Starting with Auxiliary Start Receptacle...278
Engine and Machine Warm-Up...280
Operator Platform Swivel...282
Alert Indicators...283
Vibratory Mode Control...286
Roading the Machine...288
Ether Starting Aid...289
Backup Alarm...290
Propel Control...292
Throttle Control...294
Parking Brake Manual Release...296
Shipping the Machine...298
Seat Belt...301
Window Wiper and Washer Control...307
Lifting and Tying Down the Machine...308
Daily Inspection...312
Rotating Beacon Light...314
Horn...315
Steering Frame Lock...316
Water Spray Control...318
Parking Brake Control...320
KENR2845 - Specifications (CB-534C & CB-634C Vibratory Compactors Propel System)...322
Brake and Shift Valve...323
Drum Drive Gearbox...325
Hydraulic Oil Filter...328
Hydraulic Tank...330
Piston Motor (Propel)...332
Piston Pump (Propel)...336
Smooth Drum...338
KENR2845 - Systems Operation (CB-534C & CB-634C Vibratory Compactors Propel System)...341
Brake Pump (Manual Release)...342
Brake and Shift Valve...344
Drum Drive Gearbox...348
General Information...351
Hydraulic Control...353
Hydraulic Propel System...356
Piston Motor (Propel)...361
Piston Pump (Propel)...367
KENR2845 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactors Propel System)...378
Brake and Shift Valve - Test...379
Hydraulic Control Neutral - Test and Adjust...383
Hydraulic Oil Contamination - Test...392
Machine Preparation for Troubleshooting...394
Neutral Start Switch - Adjust...397
Parking Brake - Test...399
Piston Motor Case Drain Flow - Test...402
Piston Pump Case Drain Flow - Test...408
Piston Pump Flow - Test...412
Piston Pump Servo Neutral - Adjust...415
Pressure Override Relief Valve - Test and Adjust...419
Propel System Troubleshooting...423
Relief Valve (Main) - Test and Adjust...429
Travel Speed - Test...435
Visual Inspection...437
KENR2846 - Systems Operation (CB-534C & CB-634C Vibratory Compactors Propel System)...440
KENR2846 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactors Propel System)...474
KENR2847 - Specifications (CB-534C & CB-634C Vibratory Compactors Vibratory System)...506
Drum (Split)...507
Eccentric Weight Drive...510
Eccentric Weight Mounting...512
Eccentric Weight...515
Hydraulic Oil Filter...518
Hydraulic Tank...520
Piston Motor (Vibratory)...522
Piston Pump (Vibratory) (1)...524
Piston Pump (Vibratory) (2)...527
Vibratory Valve...530
KENR2847 - Systems Operation (CB-534C & CB-634C Vibratory Compactors Vibratory System)...532
Drum (Split)...533
General Information...539
Piston Motor (Vibratory)...543
Piston Pump (Vibratory)...546
Vibratory Hydraulic System...557
Vibratory Valve...576
KENR2847 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactors Vibratory System)...581
Hydraulic Oil Contamination - Test...582
Machine Preparation for Troubleshooting...584
Piston Motor Case Drain Flow - Test...587
Piston Pump Case Drain Flow - Test...591
Piston Pump Flow - Test...595
Piston Pump Servo Neutral - Adjust...598
Pressure Valve (POR) - Test and Adjust...602
Relief Valve (Charge) - Test and Adjust...607
Relief Valve (Main) - Test and Adjust...610
Vibratory Frequency - Test and Adjust...614
Vibratory System Troubleshooting...619
Visual Inspection...626
KENR2848 - Systems Operation (CB-534C & CB-634C Vibratory Compactor Vibratory System)...629
KENR2848 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactor Vibratory System)...668
KENR2849 - Specifications (CB-534C & CB-634C Vibratory Compactors Steering System)...690
Bypass Valve...691
Hydraulic Cylinder (Steering)...693
Hydraulic Oil Filter...695
Hydraulic Pump...697
Hydraulic Tank...701
Metering Pump (Steering)...703
Steering Control...706
Steering Pivot and Oscillation Assembly...708
KENR2849 - Systems Operation (CB-534C & CB-634C Vibratory Compactors Steering System)...710
General Information...711
Metering Pump (Steering)...716
Steering Hydraulic System...721
Steering Pump...724
KENR2849 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactors Steering System)...727
Hydraulic Oil Contamination - Test...728
Machine Preparation for Troubleshooting...730
Steering Pivot Clearance - Adjust...733
Steering Pump Flow - Test...737
Steering System Pressures - Test and Adjust...740
Steering System Troubleshooting...744
Steering Time - Check...749
Visual Inspection...751
KENR2853 - Disassembly & Assembly (CB-634C Vibratory Compactor Machine Systems)...753
Assembly & Installation Of Conventional Duo-Cone Seals...754
BrakeShift Valve...761
Bumper...764
Drum Assembly...766
FuelHydraulic Oil Tank...788
Hydraulic Oil Filter...792
Inner Drum Scraper...794
Operators Platform...797
Outer Drum Scraper...802
Propel Control & Automatic Speed Control Valves...804
Propel Motor & Torque Hub...812
Propel Motor (Earlier)...815
Rear Propel Motor (Later)...830
Steering Control Unit (SCU)...838
Steering Cylinder...847
Steering Pivot...851
Steering Pump...853
Steering Wheel & Steering Column...859
Torque Hub...861
Vibratory & Propel Pumps...891
Vibratory CoolingControl Valve...925
Vibratory Motor...928
Water Spray Bars...933
Water Spray Pump...935
Water Spray Tank...940
Water Strainer...942
Yoke...944
KENR2854 - Disassembly & Assembly (3116 Engine Supplement for CB-634C Vibratory Compactors)...949
Air Cleaner...950
Alternator...952
Engine...954
Hydraulic Oil Cooler...959
Muffler...962
Radiator...963
Starter...965
KENR2855 - Schematic (CB-634 & CB-634C Vibratory Compactors Hydraulic System)...966
KENR2856 - Schematic (CB-634C Vibratory Compactors Electrical System)...968
Main...969
Collage...971
KENR2862 - Specifications (CB-634C Vibratroy Compactor Electrical System)...987
Alternator (9W-3043)...988
BrakeShift Valve (112-7040)...990
Circuit Breakers...991
Flood Lamp Group (9X-4381)...994
Governor Control Solenoid (125-5011)...995
Indicator Lamp Assembly (2N-2371)...996
Relays...997
Sensors...1000
Shutdown Solenoid (8C-3663)...1003
Starter Motor (100-6929)...1004
Switches...1005
Warning Horn (7T-0969)...1015
Water Pump Group (128-8625)...1016
KENR2862 - System Operation (CB-634C Vibratroy Compactor Electrical System)...1017
KENR2862 - Testing & Adjusting (CB-634C Vibratroy Compactor Electrical System)...1057
KENR2868 - Schematic (CB-534B and CB-534C Vibratory Compactor Hydraulic System)...1065
KENR2869 - Specifications (CB-434C; CB-534C & CB-634C Vibratory Compactors Water Spray System)...1067
Spray Nozzle...1068
Water Spray Pump...1071
Water Strainer...1073
Water Tank (Front)...1075
Water Tank (Rear)...1077
KENR2869 - Systems Operation (CB-434C; CB-534C & CB-634C Vibratory Compactors Water Spray System)...1079
General Information...1080
Spray Bars and Nozzles...1082
Water Spray Pump (Front)...1083
Water Spray Pump (Rear)...1085
Water Spray System (Front)...1087
Water Spray System (Rear)...1089
Water Tank (Front)...1091
Water Tank (Rear)...1092
KENR2869 - Testing & Adjusting (CB-434C; CB-534C & CB-634C Vibratory Compactors Water Spray System)...1093
Machine Preparation for Troubleshooting...1094
Spray Nozzle - Adjust...1096
Visual Inspection (Water Spray System)...1098
Water Spray Pump Flow - Test...1100
Water Spray System Troubleshooting...1103