Caterpillar Loaders 259D, 279D, 289D, 299D, 299D XHP, 299D2/XHP & 257D, 277D, 287D, 297D, 297D XHP, 297D2/XHP & 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2/XHP Repair & Service Manual

Complete official service manual for Caterpillar Loaders 259D, 279D, 289D, 299D, 299D XHP, 299D2, 299D2 XHP, 257D, 277D, 287D, 297D, 297D XHP, 297D2, 297D2 XHP, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2, 272D2 XHP, with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.

Caterpillar Loaders 259D, 279D, 289D, 299D, 299D XHP, 299D2, 299D2 XHP, 257D, 277D, 287D, 297D, 297D XHP, 297D2, 297D2 XHP, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2, 272D2 XHP official workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Pages: 1,773
File Format: PDF (Windows & Mac & Linux)
Language: English

Table of Contents

    Air Inlet And Exhaust System
    Basic Engine
    Cooling System
    Electrical And Starting System
    Engine Arrangement
    Frame And Body
    Fuel System
    Hydraulic System
    Implements
    Lubrication System
    Machine Arrangement
    Operator Station
    Power Train
    Schematics Hydraulic & Electrical
    Service Equipment And Supplies
    Torque Specifications
    Undercarriage
    Work Tools

MANUAL LIST:
UENR3966 - Schematic (272D, 272D XHP Skid Steer Loader, 297D, 297D XHP Multi Terrian Loader and 299D, 299D XHP Compact Track Loader Electrical System).pdf
UENR4732 - Schematic (236D, 242D, 246D, 262D, 272D, and 272D XHP Skid Steer Loader 257D, 277D, and 287D Multi-Terrain Loader 259D, 279D, 289D, 299D, and 299D XHP Compact Track Loader Hydraulic System).pdf
 UENR3699 - Systems Operation (239D, 249D, 259D, 279D, 289D, 299D357200242XHP357200242D2 & 257D, 277D, 287D, 297D357200242XHP357200242D2 & 226D, 232D, 236D, 242D, 246D, 262D, 272D357200242XHP357200242D2 Machine Electronic Control System)
    Data Link.pdf
    Electrical Input Components.pdf
    Electrical Output Components.pdf
    Electronic Control Module.pdf
    Features.pdf
   General Information.pdf
 UENR3699 - Testing & Adjusting (239D, 249D, 259D, 279D, 289D, 299D357200242XHP357200242D2 & 257D, 277D, 287D, 297D357200242XHP357200242D2 & 226D, 232D, 236D, 242D, 246D, 262D, 272D357200242XHP357200242D2 Machine Electronic Control System)
    Calibration.pdf
    Electrical Connector - Inspect.pdf
    Electronic Control Module (ECM) - Configure.pdf
    Electronic Control Module (ECM) - Flash Program.pdf
    Electronic Control Module (ECM) - Replace.pdf
    System Schematic.pdf
    Wiring Harness (Open Circuit) - Test.pdf
   Wiring Harness (Short Circuit) - Test.pdf
 UENR3699 - Troubleshooting (239D, 249D, 259D, 279D, 289D, 299D357200242XHP357200242D2 & 257D, 277D, 287D, 297D357200242XHP357200242D2 & 226D, 232D, 236D, 242D, 246D, 262D, 272D357200242XHP357200242D2 Machine Electronic Control System)
    Connector Locations.pdf
    Diagnostic Capabilities.pdf
    Diagnostic Code List.pdf
    Emerging Symptom Information.pdf
    Event Code List.pdf
    General Information.pdf
...
    Motor Speed Is Unexpected.pdf
    Power Supply Circuit of Electronic Control Module.pdf
    Pulse Width Modulated Sensor.pdf
    Service Tools.pdf
    Starting System.pdf
    Switch Circuits.pdf
    Symptom Troubleshooting.pdf
    Using Caterpillar Electronic Technician to Determine Diagnostic Codes.pdf
   Using the Operator Monitor to Determine Diagnostic Codes.pdf
 UENR3728 - Disassembly & Assembly (259D, 279D, 289D Compact Track Loaders & 257D, 277D, 287D Multi Terrain Loaders & 236D, 242D, 246D, 262D Skid Steer Loaders Engine Supplement)
    Air Cleaner - Remove and Install.pdf
    Alternator - Remove and Install.pdf
    Battery and Battery Cable - Separate and Connect.pdf
    Cab - Tilt.pdf
    Coolant Tank - Remove and Install.pdf
    Diesel Particulate Filter - Remove and Install.pdf
    Electric Starting Motor - Remove and Install.pdf
    Electronic Control Module (ECM) - Remove and Install.pdf
    Engine Enclosure - Remove and Install.pdf
    Engine - Remove and Install .pdf
    Engine - Remove and Install.pdf
    Fuel Filter and Water Separator - Remove and Install.pdf
    Fuel Priming Pump - Remove and Install.pdf
    Gear Motor (Fan) - Assemble.pdf
    Gear Motor (Fan) - Disassemble.pdf
    Gear Motor (Fan) - Remove and Install.pdf
    Muffler - Remove and Install.pdf
    Pump Drive Coupling - Remove and Install .pdf
    Radiator and Hydraulic Oil Cooler - Remove and Install.pdf
    System Pressure - Release.pdf
    Turbocharger - Remove and Install.pdf
    Water Pump - Remove and Install.pdf
   Water Temperature Regulator - Remove and Install.pdf
 UENR3729 - Specifications (259D, 279D, 289D, 299D357200242XHP357200242D2, 257D, 277D, 287D, 297D357200242XHP, 236D, 242D, 246D, 262D, 272D357200242XHP357200242D2)
    Air Conditioner Lines.pdf
    Air Conditioner - Mounting.pdf
    Angle Blade Cylinder and Mounting.pdf
    Angling Blade.pdf
    Armrest and Mounting.pdf
    Auger Drive.pdf
    Auger Planetary.pdf
    Auxiliary Hydraulic Lines.pdf
    Bank Valve.pdf
    Battery and Wiring Group.pdf
    Bucket Lines.pdf
    Cab Door.pdf
    Control Manifold (Angling Blade).pdf
    Control Manifold.pdf
    Control Manifold - Quick Coupler.pdf
    Control Valve (Auxiliary).pdf
    Control Valve (Implement).pdf
    Control Valve (Lift).pdf
    Control Valve (Tilt).pdf
    Cylinder Mounting.pdf
    Electrohydraulic Control (Joystick).pdf
    Engine Enclosure.pdf
    Front Idler.pdf
    Fuel Tank and Mounting.pdf
    Fuel Tank.pdf
    Gear Motor (Fan, Demand).pdf
    Gear Motor.pdf
    Gear Pump.pdf
    Governor Pedal.pdf
    Heater Lines.pdf
    Hydraulic Accumulator (Pilot Oil).pdf
    Hydraulic Cylinder.pdf
    Hydraulic Lines.pdf
    Hydraulic Oil Filter.pdf
    Hydraulic Tank and Mounting.pdf
    Hydraulic Tank.pdf
    Hydrostatic Motor and Mounting.pdf
    Idler Wheel.pdf
    Lift Arm Group.pdf
    Lift Cylinder.pdf
    Lines (Lift Cylinder).pdf
    Lines (Tilt Cylinder) .pdf
    Lines (Tilt Cylinder).pdf
    Loader Frame.pdf
    Pilot Valve.pdf
    Piston Motor (Hydrostatic).pdf
    Piston Pump (Hydrostatic).pdf
    Piston Pump (Work Tool) - High Flow.pdf
    Piston Pump (Work Tool).pdf
    Pump Lines 1.pdf
    Pump Lines 2.pdf
    Pump Lines .pdf
    Pump Lines.pdf
    Quick Coupler.pdf
    Refrigerant Compressor.pdf
    Refrigerant Condenser and Mounting.pdf
    Relief Valve (Lift Cylinder Head End).pdf
    Ride Control Accumulator.pdf
    ROPS Mounting.pdf
    Seat and Mounting.pdf
    Solenoid Valve (Pilot Manifold).pdf
    Sprocket.pdf
    Tandem Drive.pdf
    Tilt Cylinder.pdf
    Tire and Rim.pdf
    Track Adjuster and Recoil.pdf
    Track Drive.pdf
    Track Idler.pdf
    Track Roller Frame - LH.pdf
    Track Roller Frame - RH.pdf
    Track Roller - Triple Flange.pdf
    Track Tensioner.pdf
   Undercarriage.pdf
 UENR3729 - Systems Operation (259D, 279D, 289D, 299D357200242XHP357200242D2, 257D, 277D, 287D, 297D357200242XHP, 236D, 242D, 246D, 262D, 272D357200242XHP357200242D2)
    Control Valve (Work Tool) - High Flow XPS.pdf
    Control Valve (Work Tool).pdf
    Control Valve (Work Tool) - Standard Flow.pdf
    Electrohydraulic System.pdf
    Engine Speed Control.pdf
    Gear Pump - Charge Oil.pdf
    General Information - High Flow .pdf
    General Information - High Flow.pdf
    General Information - High Flow XPS.pdf
    General Information.pdf
    General Information - Standard Flow.pdf
    Hydraulic Fan System.pdf
    Hydrostatic System.pdf
    Low Pressure Fuel System.pdf
    Piston Motor (Hydrostatic).pdf
    Piston Pump - High Flow (If Equipped).pdf
    Piston Pump - High Flow XPS (If Equipped).pdf
    Piston Pump (Hydrostatic).pdf
    Ride Control System - If Equipped.pdf
    Tandem Drive and Axle.pdf
    Undercarriage.pdf
    Work Tool Hydraulic System - High Flow (If Equipped).pdf
    Work Tool Hydraulic System.pdf
   Work Tool Hydraulic System - Standard Flow.pdf
 UENR3729 - Testing & Adjusting (259D, 279D, 289D, 299D357200242XHP357200242D2, 257D, 277D, 287D, 297D357200242XHP, 236D, 242D, 246D, 262D, 272D357200242XHP357200242D2)
    Accumulator (Pilot) - Test and Charge.pdf
    Accumulator (Ride Control) - Test.pdf
    Gear Motor (Fan) - Test.pdf
    High Flow Hydraulic System - Test and Adjust - If Equipped.pdf
    Hydraulic Oil Contamination - Test.pdf
    Hydraulic Oil Temperature - Check.pdf
    Hydraulic System Troubleshooting - Implement.pdf
    Hydrostatic System - Flush and Fill.pdf
    Hydrostatic System - Test and Adjust.pdf
    Hydrostatic System Troubleshooting.pdf
    Implement System - Test - Pressure.pdf
    Line Relief Valve - Test.pdf
    Machine Preparation.pdf
    Main Relief Valve - Adjust.pdf
    Operational Checks.pdf
    Pilot System Pressure - Test.pdf
    Pressure Tap Locations.pdf
    Pump Flow - Test.pdf
    Standard Flow Hydraulic System - Test and Adjust.pdf
    System Pressure - Release.pdf
   Visual Inspection.pdf
 UENR3730 - Disassembly and Assembly (259D, 279D, 289D, 299D357200242XHP Compact Track Loaders, 257D, 277D, 287D, 297D357200242XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D357200242XHP Skid Steer Loaders Power Train)
    Axle - Assemble - Heavy Duty.pdf
    Axle - Assemble.pdf
    Axle - Disassemble - Heavy Duty.pdf
    Axle - Disassemble.pdf
    Axle (Front) - Remove and Install.pdf
    Axle (Rear) - Remove and Install.pdf
    Axle - Remove and Install.pdf
    Bogie Axle - Assemble.pdf
    Bogie Axle - Disassemble.pdf
    Bogie Wheel - Remove and Install - Axle.pdf
    Bogie Wheel - Remove and Install.pdf
    Chain (Drive) - Remove and Install.pdf
    Chain (Drive) Tension - Adjust.pdf
    Duo-Cone Seals - Install.pdf
    Idler - Assemble.pdf
    Idler Axle - Assemble.pdf
    Idler Axle - Disassemble.pdf
    Idler Axle - Remove and Install - Front .pdf
    Idler Axle - Remove and Install.pdf
    Idler Axle - Remove and Install - Rear.pdf
    Idler - Disassemble.pdf
    Idler - Remove and Install - Double Flange.pdf
    Idler - Remove and Install.pdf
    Idler - Remove and Install - Single Flange.pdf
    Idler - Remove and Install - Triple Flange.pdf
    Idler Wheel - Remove and Install.pdf
    Piston Motor (Hydrostatic) - Assemble - CTL.pdf
    Piston Motor (Hydrostatic) - Assemble - MTL.pdf
    Piston Motor (Hydrostatic) - Assemble.pdf
    Piston Motor (Hydrostatic) - Assemble - Single Speed SSL.pdf
    Piston Motor (Hydrostatic) - Assemble - Two Speed SSL.pdf
    Piston Motor (Hydrostatic) - Disassemble - CTL.pdf
    Piston Motor (Hydrostatic) - Disassemble - MTL.pdf
    Piston Motor (Hydrostatic) - Disassemble.pdf
    Piston Motor (Hydrostatic) - Disassemble - Single Speed SSL.pdf
    Piston Motor (Hydrostatic) - Disassemble - Two Speed SSL.pdf
    Piston Motor (Hydrostatic) - Remove and Install - CTL.pdf
    Piston Motor (Hydrostatic) - Remove and Install - MTL.pdf
    Piston Motor (Hydrostatic) - Remove and Install - SSL.pdf
    Piston Pump (Hydrostatic) - Assemble.pdf
    Piston Pump (Hydrostatic) - Disassemble.pdf
    Piston Pump (Hydrostatic) - Remove and Install.pdf
    Recoil Spring and Track Adjuster - Remove and Install.pdf
    Recoil Spring - Assemble.pdf
    Recoil Spring - Disassemble.pdf
    Sprocket - Remove and Install.pdf
    System Pressure - Release.pdf
    Tire and Rim - Remove and Install.pdf
    Track - Detension and Tension.pdf
    Track Drive - Assemble.pdf
    Track Drive - Disassemble.pdf
    Track Drive - Remove and Install.pdf
    Track - Remove and Install.pdf
    Track Roller - Remove and Install.pdf
    Track (Rubber) - Detension and Tension.pdf
    Track (Rubber) - Remove and Install.pdf
    Track Tensioner - Remove and Install.pdf
   Undercarriage - Remove and Install.pdf
 UENR3731 - Disassembly and Assembly (259D, 279D, 289D, 299D357200242XHP Compact Track Loaders, 257D, 277D, 287D, 297D357200242XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D357200242XHP Skid Steer Loaders Machine Systems)
    Accumulator Manifold and Solenoid Mounting (Pilot Shutoff) - Remove and Install.pdf
    Air Conditioner and Heater - Remove and Install.pdf
    Blower Motor - Remove and Install.pdf
    Cab - Remove and Install - Extended Reach.pdf
    Cab - Remove and Install - Radial Lift.pdf
    Cab - Tilt.pdf
    Control Valve (Work Tool) - Assemble - High Flow.pdf
    Control Valve (Work Tool) - Assemble - Standard and High Flow.pdf
    Control Valve (Work Tool) - Disassemble - High Flow.pdf
    Control Valve (Work Tool) - Disassemble - Standard and High Flow.pdf
    Control Valve (Work Tool) - Remove and Install - High Flow.pdf
    Control Valve (Work Tool) - Remove and Install - Standard and High Flow.pdf
    Control Valve (Work Tool) - Remove and Install - Standard Flow.pdf
    Coupler Cylinder - Remove and Install.pdf
    Electrohydraulic Control (Joystick) - Remove and Install.pdf
    Fuel Tank - Remove and Install.pdf
    Gas Spring - Remove and Install - Extended Reach.pdf
    Gas Spring - Remove and Install - Radial Lift.pdf
    Gear Pump - Assemble - Charge Pump.pdf
    Gear Pump - Assemble - Standard Flow.pdf
    Gear Pump - Disassemble - Charge Pump.pdf
    Gear Pump - Disassemble - Standard Flow.pdf
    Gear Pump - Remove and Install - Charge Pump.pdf
    Gear Pump - Remove and Install - Standard Flow.pdf
    Governor Pedal - Remove and Install.pdf
    Hydraulic Accumulator (Pilot Oil) - Remove and Install.pdf
    Hydraulic Oil Filter Base - Remove and Install.pdf
    Hydraulic Tank - Remove and Install .pdf
    Lift Arms - Remove and Install - Extended Reach.pdf
    Lift Arms - Remove and Install - Radial Lift.pdf
    Lift Cylinder - Remove and Install .pdf
    Piston Pump - Assemble - High Flow.pdf
    Piston Pump - Disassemble - High Flow.pdf
    Piston Pump - Remove and Install - High Flow.pdf
    Piston Pump - Remove and Install - Standard Flow.pdf
    Quick Coupler - Remove and Install.pdf
    Refrigerant Accumulator - Remove and Install.pdf
    Refrigerant Compressor - Remove and Install.pdf
    Refrigerant Condenser - Remove and Install.pdf
    Ride Control Valve - Remove and Install.pdf
    Seat - Remove and Install.pdf
    System Pressure - Release.pdf
    Tilt Cylinder - Remove and Install.pdf
   Window Wiper Motor - Remove and Install.pdf
 UENR3962 - Schematic (236D, 242D, 246D, 262D Skid Steer Loader & 257D, 277D, 287D Multi Terrain Loader & 259D, 279D, 289D Compact Track Loader Electrical System)
 UENR4731 - Schematic (236D, 242D, 246D, 262D Skid Steer Loader & 257D, 277D, 287D Multi-Terrain Loader & 259D, 279D, 289D Compact Track Loader Hydraulic System)
 UENR7456 - Schematic (236D, 242D, 246D, 262D Skid Steer Loader & 257D, 277D, 287D Multi Terrain Loader & 259D, 279D, 289D Compact Track Loader Electrical System)
 UENR8023 - Schematic (236D, 242D, 246D, 262D Skid Steer Loader & 257D, 277D, 287D Multi Terrain Loader & 259D, 279D, 289D Compact Track Loader Electrical System)
UENR8055 - Schematic (246D, 262D, 272D, 272D XHP, 272D2, 272D2 XHP Skid Steer Loader & 277D, 287D, 297D, 297D XHP, 297D2, 297D2 XHP Multi-Terrain Loader & 279D, 289D, 299D, 299D XHP, 299D2, 299D2 XHP Compact Track Loader Hydraulic System)
...
Caterpillar Loaders 259D, 279D, 289D, 299D, 299D XHP, 299D2/XHP & 257D, 277D, 287D, 297D, 297D XHP, 297D2/XHP & 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2/XHP Repair & Service Manual