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Caterpillar Loaders 272D/272D2/297D2/299D/299D2 Factory Service & Shop Manual

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US Dollar: $59.00

Complete workshop repair service manual with electrical wiring diagrams for Caterpillar Loaders 272D, 272D2, 297D2, 299D, 299D2. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Loaders 272D/272D2/297D2/299D/299D2 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

 

Contents

    Air Inlet And Exhaust System
    Basic Engine
    Cooling System
    Electrical And Starting System
    Electrical System
    Engine Arrangement
    Frame And Body
    Fuel System
    Hydraulic System
    Implements
    Lubrication System
    Machine Arrangement
    Operator Station
    Power Train
    Service Equipment And Supplies
    Undercarriage
    Work Tools
    Torque Specifications
    Caterpillar 299D Compact Track Loader Hydraulic System Manual
    Caterpillar 299D and 299D XHP Compact Track Loader Electrical System Manual

Example:

The piston pump (work tool) (1) is a variable displacement axial piston pump. The piston pump is
controlled by a load sensing line. The pump is used to supply pressure oil to the work tool control
valve. The movement of pistons (8) in the pump pulls oil from the hydraulic tank. The pressure oil
from the hydraulic pump supplies the work tool control valve.
When the engine is in operation and drive shaft (11) is rotating, the components that rotate are
cylinder barrel (14), pistons (8), slipper pads (9), and the slipper retainer (13). There are nine
piston assemblies in the barrel assembly. The components of the pump that remain are fastened to
pump housing (10) .
Oil from the hydraulic tank flows into pump head (5) at inlet passage (4). The oil then flows from
inlet passage (4) through inlet passages in valve plate (16). When drive shaft (11) turns, the
openings of cylinder barrel (14) move toward the inlet passages of valve plate (16) .
Each piston (8) inside cylinder barrel (14) is held against swashplate (12) by the slipper retainer
(10). Swashplate (12) can be at any angle between the maximum angle and the minimum angle.
As pistons (8) follow the angle of swashplate (12), the pistons move in and out of cylinder barrel
(14). When pistons (8) move out of cylinder barrel (14), oil is pulled into cylinder barrel (14) .
The angle of swashplate (12) determines the amount of oil that is drawn into cylinder barrel (14).
As cylinder barrel (14) rotates, the swashplate angle pushes pistons (8) back into cylinder barrel
(14). Pistons (8) will then push oil out of cylinder barrel (14). The oil then flows through the outlet
passages of valve plate (16) .
The angle of swashplate (12) determines the amount of oil that is pushed out of cylinder barrel
(14) .
There are infinite swashplate angle positions. Swashplate (12) can be at any angle between the
minimum angle and the maximum angle. The minimum angle is perpendicular with drive shaft
(11). The discharge of oil is greater when the angle of swashplate (12) is greater. Oil is discharged
through valve plate (16) to outlet passage (3) .
When swashplate (12) is at a minimum angle, pistons (8) do not move in and out of rotating
cylinder barrel (14). Therefore, no oil is drawn into the pump. No oil is pumped out of the pump.
The pump has zero displacement and zero flow.
If swashplate (12) is at the maximum angle, then the pump is at the maximum displacement or at
full flow of the pump.

FILELIST:
 UENR2328 - Disassembly & Assembly (299D, 299D XHP Compact Track Loaders & 297D, 297D XHP Multi Terrain Loaders & 272D, 272D XHP Skid Steer Loaders Engine Supplement)
    Air Cleaner - Remove and Install
    Alternator - Remove and Install
    Battery and Battery Cable - Separate and Connect
    Cab - Tilt
    Diesel Particulate Filter - Remove and Install
    Electric Starting Motor - Remove and Install
    Electronic Control Module (Engine) - Remove and Install
    Engine Enclosure - Remove and Install
    Engine - Install
    Engine - Remove
    Expansion Tank (Coolant) - Remove and Install
    Fuel Filter and Water Separator - Remove and Install
    Gear Motor and Fan - Remove and Install
    Gear Motor (Hydraulic Fan) - Assemble
    Gear Motor (Hydraulic Fan) - Disassemble
    Pressure Sensor (Mass Air Flow) - Remove and Install
    Pump Drive Coupling - Remove and Install
    Radiator and Hydraulic Oil Cooler - Remove and Install
    System Pressure - Release
    Turbocharger - Remove and Install
    Water Pump - Remove and Install
    Water Temperature Regulator - Remove and Install
 UENR2329 - Specifications (299D, 299D XHP Compact Track Loaders & 272D, 272D XHP Skid Steer Loaders Engine Supplement)
    Axle
    Control Manifold (Auxiliary) - High Flow
    Control Manifold (Auxiliary)
    Control Manifold (Motor, 2-Speed)
    Control Manifold (Pilot Shutoff)
    Control Valve (Work Tool) - High Flow
    Control Valve (Work Tool) - Standard Flow
    Electrohydraulic Control (Joystick) - Left Hand
    Electrohydraulic Control (Joystick) - Right Hand
    Engine Enclosure
    Front Idler
    Fuel Tank and Mounting
    Gas Spring Group (Cab)
    Gear Motor (Fan, Demand)
    Gear Pump
    Hydraulic Accumulator (Pilot Oil)
    Hydraulic Oil Filter
    Hydraulic Tank
    Hydrostatic Motor and Mounting
    Hydrostatic Pump and Mounting
    Idler Wheel
    Lift Arm Cylinder and Mounting
    Lift Cylinder
    Machine Frame and Mounting
    Piston Motor (Hydrostatic) - 2-speed LH Motor
    Piston Motor (Hydrostatic) - 2-speed RH Motor
    Piston Motor (Hydrostatic)
    Piston Pump (Hydrostatic)
    Piston Pump (Work Tool) - High Flow
    Quick Coupler
    Radiator and Hydraulic Oil Cooler (Fan)
    Radiator and Oil Cooler Mounting
    Ride Control Accumulator
    Ride Control Manifold
    ROPS Mounting
    Sprocket
    Tandem Drive
    Tilt Cylinder
    Tire and Rim
    Track Adjuster and Recoil
    Track Idler
    Track Roller Frame Mounting
    Track Roller
    Undercarriage Axle and Mounting
    Undercarriage
 UENR2330 - Systems Operation (299D, 299D XHP Compact Track Loaders & 272D, 272D XHP Skid Steer Loaders Machine Systems)
    Axle (Rear) - Remove and Install
    Control Valve (Work Tool) - High Flow XPS and XHP
    Control Valve (Work Tool) - Standard Flow
    Electrohydraulic System
    Engine Speed Control
    Gear Pump - Charge Oil
    General Information - High Flow XPS and XHP
    General Information - Standard Flow
    Hydrostatic System
    Piston Motor (Hydrostatic)
    Piston Pump - High Flow XPS or XHP) (If Equipped
    Piston Pump (Hydrostatic)
    Ride Control System - If Equipped
    Tandem Drive and Axle
    Undercarriage
    Work Tool Hydraulic System
 UENR2330 - Testing & Adjusting (299D, 299D XHP Compact Track Loaders & 272D, 272D XHP Skid Steer Loaders Machine Systems)
    Accumulator (Pilot) - Test and Charge
    Accumulator (Ride Control) - Test and Charge
    Gear Motor (Fan) - Test
    High Flow Hydraulic System - Test and Adjust - If Equipped
    Hydraulic Oil Contamination - Test
    Hydraulic Oil Temperature - Check
    Hydraulic System Troubleshooting
    Hydrostatic System - Flush and Fill
    Hydrostatic System - Test and Adjust
    Hydrostatic System Troubleshooting
    Line Relief Valve - Test and Adjust
    Machine Preparation
    Main Relief Valve - Test and Adjust
    Operational Checks
    Pilot System Pressure - Test
    Pump Flow - Test
    System Pressure - Release
    Visual Inspection
    Worksheets - Troubleshoot
 UENR2332 - Disassembly & Assembly (299D, 299D XHP Compact Track Loaders & 272D, 272D XHP Skid Steer Loaders Power Train)
    Axle - Assemble
    Axle - Disassemble
    Axle (Front) - Remove and Install
    Axle (Rear) - Remove and Install
    Axle - Remove and Install
    Chain (Drive) Tension - Adjust
    Idler - Assemble
    Idler - Disassemble
    Idler - Remove and Install - Double Flange
    Idler - Remove and Install - Single Flange
    Idler - Remove and Install - Triple Flange
    Piston Motor (Hydrostatic) - Assemble - CTL
    Piston Motor (Hydrostatic) - Assemble - Final Drive Bench Method
    Piston Motor (Hydrostatic) - Assemble - Single Speed SSL
    Piston Motor (Hydrostatic) - Assemble - Two Speed SSL
    Piston Motor (Hydrostatic) - Disassemble - CTL
    Piston Motor (Hydrostatic) - Disassemble - Final Drive Bench Method
    Piston Motor (Hydrostatic) - Disassemble - Single Speed SSL
    Piston Motor (Hydrostatic) - Disassemble - Two Speed SSL
    Piston Motor (Hydrostatic) - Remove and Install - CTL
    Piston Motor (Hydrostatic) - Remove and Install - SSL
    Piston Pump (Hydrostatic) - Assemble
    Piston Pump (Hydrostatic) - Disassemble
    Piston Pump (Hydrostatic) - Remove and Install
    Recoil Spring and Track Adjuster - Install
    Recoil Spring and Track Adjuster - Remove
    Recoil Spring - Assemble
    Recoil Spring - Disassemble
    Sprocket - Remove and Install
    System Pressure - Release
    Tire and Rim - Remove and Install
    Track - Remove and Install
    Track Roller - Remove and Install
    Undercarriage - Remove and Install
 UENR2333 - Disassembly & Assembly (299D, 299D XHP Compact Track Loaders & 272D, 272D XHP Skid Steer Loaders Machine Systems)
    Accumulator Manifold and Solenoid Mounting (Pilot Shutoff) - Remove and Install
    Air Conditioner and Heater - Remove and Install
    Blower Motor - Remove and Install
    Cab - Install
    Cab - Remove
    Cab - Tilt
    Control Valve (Work Tool) - Assemble - High Flow
    Control Valve (Work Tool) - Assemble - Standard Flow
    Control Valve (Work Tool) - Disassemble - High Flow
    Control Valve (Work Tool) - Disassemble - Standard Flow
    Control Valve (Work Tool) - Remove and Install - High Flow
    Control Valve (Work Tool) - Remove and Install - Standard Flow
    Coupler Cylinder - Remove and Install
    Electrohydraulic Control (Joystick) - Install
    Electrohydraulic Control (Joystick) - Remove
    Fuel Tank - Remove and Install
    Gas Spring - Remove and Install - Extended Reach
    Gear Pump (Charge) - Assemble
    Gear Pump (Charge) - Disassemble - Standard Flow
    Gear Pump (Charge) - Remove and Install - Standard Flow
    Hydraulic Accumulator (Pilot Oil) - Remove and Install
    Hydraulic Oil Filter Base - Remove and Install
    Hydraulic Tank - Remove and Install
    Lift Arms - Install
    Lift Arms - Remove
    Lift Cylinder - Remove and Install
    Piston Pump - Assemble - High Flow
    Piston Pump - Disassemble - High Flow
    Piston Pump (High Flow) - Remove and Install - High Flow
    Quick Coupler - Remove and Install
    Refrigerant Accumulator - Remove and Install
    Refrigerant Compressor - Remove and Install
    Refrigerant Condenser and Mounting - Remove and Install
    Ride Control Valve - Remove and Install
    Seat - Remove and Install
    System Pressure - Release
    Tilt Cylinder - Remove and Install
    Window Wiper Motor - Remove and Install
 UENR2334 - Schematic (272D Skid Steer Loader & 299D Compact Track Loader Hydraulic System)
    Main
 UENR2335 - Schematic (272D Skid Steer Loader & 299D Compact Track Loader Electrical System)
    Collage
    Main
 UENR2479 - Systems Operation (299D, 299D XHP Compact Track Loaders and 272D, 272D XHP Skid Steer Loaders Machine Electronic Control System)
    Data Link
    Electrical Input Components
    Electrical Output Components
    Electronic Control Module
    Features
    General Information
 UENR2479 - Testing & Adjusting (299D, 299D XHP Compact Track Loaders and 272D, 272D XHP Skid Steer Loaders Machine Electronic Control System)
    Calibration
    Electrical Connector - Inspect
    Electronic Control Module (ECM) - Configure
    Electronic Control Module (ECM) - Flash Program
    Electronic Control Module (ECM) - Replace
    System Schematic
    Wiring Harness (Open Circuit) - Test
    Wiring Harness (Short Circuit) - Test
 UENR2479 - Troubleshooting (299D, 299D XHP Compact Track Loaders and 272D, 272D XHP Skid Steer Loaders Machine Electronic Control System)
    Connector Locations
    Diagnostic Capabilities
    Diagnostic Code List
    Emerging Symptom Information
    Event Code List
    General Information
    MID 039 - CID 0041 - FMI 03
    MID 039 - CID 0041 - FMI 04
    MID 039 - CID 0070 - FMI 03
    MID 039 - CID 0070 - FMI 04
    MID 039 - CID 0091 - FMI 03
    MID 039 - CID 0091 - FMI 04
    MID 039 - CID 0091 - FMI 08
    MID 039 - CID 0091 - FMI 13
    MID 039 - CID 0096 - FMI 03
    MID 039 - CID 0096 - FMI 04
    MID 039 - CID 0354 - FMI 03
    MID 039 - CID 0354 - FMI 05
    MID 039 - CID 0354 - FMI 06
    MID 039 - CID 0354 - FMI 13
    MID 039 - CID 0355 - FMI 03
    MID 039 - CID 0355 - FMI 05
    MID 039 - CID 0355 - FMI 06
    MID 039 - CID 0355 - FMI 13
    MID 039 - CID 0356 - FMI 03
    MID 039 - CID 0356 - FMI 05
    MID 039 - CID 0356 - FMI 06
    MID 039 - CID 0356 - FMI 13
    MID 039 - CID 0357 - FMI 03
    MID 039 - CID 0357 - FMI 05
    MID 039 - CID 0357 - FMI 06
    MID 039 - CID 0357 - FMI 13
    MID 039 - CID 0358 - FMI 03
    MID 039 - CID 0358 - FMI 05
    MID 039 - CID 0358 - FMI 06
    MID 039 - CID 0364 - FMI 03
    MID 039 - CID 0364 - FMI 04
    MID 039 - CID 0364 - FMI 08
    MID 039 - CID 0367 - FMI 03
    MID 039 - CID 0367 - FMI 04
    MID 039 - CID 0490 - FMI 03
    MID 039 - CID 0490 - FMI 04
    MID 039 - CID 0598 - FMI 03
    MID 039 - CID 0598 - FMI 05
    MID 039 - CID 0598 - FMI 06
    MID 039 - CID 0600 - FMI 03
    MID 039 - CID 0600 - FMI 04
    MID 039 - CID 0681 - FMI 03
    MID 039 - CID 0681 - FMI 05
    MID 039 - CID 0681 - FMI 06
    MID 039 - CID 1007 - FMI 02
    MID 039 - CID 1007 - FMI 03
    MID 039 - CID 1007 - FMI 04
    MID 039 - CID 1076 - FMI 03
    MID 039 - CID 1076 - FMI 05
    MID 039 - CID 1076 - FMI 06
    MID 039 - CID 1190 - FMI 04
    MID 039 - CID 1251 - FMI 04
    MID 039 - CID 1703 - FMI 03
    MID 039 - CID 1703 - FMI 05
    MID 039 - CID 1703 - FMI 06
    MID 039 - CID 1703 - FMI 13
    MID 039 - CID 1704 - FMI 03
    MID 039 - CID 1704 - FMI 05
    MID 039 - CID 1704 - FMI 06
    MID 039 - CID 1704 - FMI 13
    MID 039 - CID 1705 - FMI 03
    MID 039 - CID 1705 - FMI 05
    MID 039 - CID 1705 - FMI 06
    MID 039 - CID 1705 - FMI 13
    MID 039 - CID 1706 - FMI 03
    MID 039 - CID 1706 - FMI 05
    MID 039 - CID 1706 - FMI 06
    MID 039 - CID 1706 - FMI 13
    MID 039 - CID 1936 - FMI 03
    MID 039 - CID 1936 - FMI 05
    MID 039 - CID 1936 - FMI 06
    MID 039 - CID 1960 - FMI 09
    MID 039 - CID 2197 - FMI 03
    MID 039 - CID 2197 - FMI 04
    MID 039 - CID 2204 - FMI 03
    MID 039 - CID 2204 - FMI 04
    MID 039 - CID 2204 - FMI 08
    MID 039 - CID 2211 - FMI 03
    MID 039 - CID 2211 - FMI 05
    MID 039 - CID 2211 - FMI 06
    MID 039 - CID 2212 - FMI 03
    MID 039 - CID 2212 - FMI 05
    MID 039 - CID 2212 - FMI 06
    MID 039 - CID 2471 - FMI 03
    MID 039 - CID 2471 - FMI 04
    MID 039 - CID 2474 - FMI 03
    MID 039 - CID 2474 - FMI 04
    MID 039 - CID 2474 - FMI 08
    MID 039 - CID 2474 - FMI 13
    MID 039 - CID 2475 - FMI 03
    MID 039 - CID 2475 - FMI 04
    MID 039 - CID 2475 - FMI 08
    MID 039 - CID 2475 - FMI 13
    MID 039 - CID 2476 - FMI 03
    MID 039 - CID 2476 - FMI 04
    MID 039 - CID 2476 - FMI 08
    MID 039 - CID 2476 - FMI 13
    MID 039 - CID 2477 - FMI 03
    MID 039 - CID 2477 - FMI 04
    MID 039 - CID 2477 - FMI 08
    MID 039 - CID 2477 - FMI 13
    MID 039 - CID 2669 - FMI 03
    MID 039 - CID 2669 - FMI 04
    MID 039 - CID 2685 - FMI 02
    MID 039 - CID 2685 - FMI 08
    MID 039 - CID 2686 - FMI 02
    MID 039 - CID 2686 - FMI 08
    MID 039 - CID 2687 - FMI 02
    MID 039 - CID 2687 - FMI 08
    MID 039 - CID 2688 - FMI 02
    MID 039 - CID 2688 - FMI 08
    MID 039 - CID 2795 - FMI 03
    MID 039 - CID 2795 - FMI 04
    MID 039 - CID 2795 - FMI 08
    MID 039 - CID 2795 - FMI 13
    MID 039 - CID 3700 - FMI 03
    MID 039 - CID 3700 - FMI 04
    MID 039 - CID 3700 - FMI 08
    MID 039 - CID 3700 - FMI 13
    MID 039 - CID 3915 - FMI 03
    MID 039 - CID 3915 - FMI 04
    Motor Speed Is Unexpected
    Power Supply Circuit of Electronic Control Module
    Pulse Width Modulated Sensor
    Service Tools
    Starting System
    Switch Circuits
    Symptom Troubleshooting
    Using Caterpillar Electronic Technician to Determine Diagnostic Codes
    Using the Operator Monitor to Determine Diagnostic Codes
 UENR2679 - Systems Operation (299D, 299D XHP Compact Track Loaders & 272D, 272D XHP Skid Steer Loaders Monitoring System)
    Data Link
    Display Module
    General Information
    Input Components
    Monitoring System
    Operator Mode
    Output Components
    Powerup Test
    Service Mode
    System Schematic
    Warning Operation
 UENR3729 - Specifications (259D, 279D, 289D, 299D357200242XHP, 299D2357200242XHP, 257D, 277D, 287D, 297D357200242XHP, 297D2357200242XHP, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2357200242XHP)
    Air Conditioner Lines
    Air Conditioner - Mounting
    Angle Blade Cylinder and Mounting
    Angling Blade
    Armrest and Mounting
    Auger Drive
    Auger Planetary
    Auxiliary Hydraulic Lines
    Bank Valve
    Battery and Wiring Group
    Bucket Lines
    Cab Door
    Control Manifold (Angling Blade)
    Control Manifold
    Control Valve (Auxiliary)
    Control Valve (Implement)
    Control Valve (Lift)
    Control Valve (Tilt)
    Cylinder Mounting
    Electrohydraulic Control (Joystick)
    Engine Enclosure
    Front Idler
    Fuel Tank and Mounting
    Fuel Tank
    Gear Motor (Fan, Demand)
    Gear Motor
    Gear Pump
    Governor Pedal
    Heater Lines
    Hydraulic Accumulator (Pilot Oil)
    Hydraulic Cylinder
    Hydraulic Lines
    Hydraulic Oil Filter
    Hydraulic Tank and Mounting
    Hydraulic Tank
    Hydrostatic Motor and Mounting
    Idler Wheel
    Lift Arm Group
    Lift Cylinder
    Lines (Lift Cylinder)
    Lines (Tilt Cylinder)
    Lines (Tilt Cylinder)
    Loader Frame
    Pilot Valve
    Piston Motor (Hydrostatic)
    Piston Pump (Hydrostatic)
    Piston Pump (Work Tool) - High Flow
    Piston Pump (Work Tool)
    Pump Lines 1
    Pump Lines 2
    Quick Coupler
    Refrigerant Compressor
    Refrigerant Condenser and Mounting
    Relief Valve (Lift Cylinder Head End)
    Ride Control Accumulator
    ROPS Mounting
    Seat and Mounting
    Solenoid Valve (Pilot Manifold)
    Sprocket
    Tandem Drive
    Tilt Cylinder
    Tire and Rim
    Track Adjuster and Recoil
    Track Drive
    Track Idler
    Track Roller Frame - LH
    Track Roller Frame - RH
    Track Roller - Triple Flange
    Track Tensioner
    Undercarriage
 UENR3729 - Systems Operation (259D, 279D, 289D, 299D357200242XHP, 299D2357200242XHP, 257D, 277D, 287D, 297D357200242XHP, 297D2357200242XHP, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2357200242XHP)
    Control Valve (Work Tool) - High Flow XPS
    Control Valve (Work Tool)
    Control Valve (Work Tool) - Standard Flow
    Electrohydraulic System
    Engine Speed Control
    Gear Pump - Charge Oil
    General Information - High Flow
    General Information - High Flow
    General Information - High Flow XPS
    General Information
    General Information - Standard Flow
    Hydraulic Fan System
    Hydrostatic System
    Low Pressure Fuel System
    Piston Motor (Hydrostatic)
    Piston Pump - High Flow (If Equipped)
    Piston Pump - High Flow XPS (If Equipped)
    Piston Pump (Hydrostatic)
    Ride Control System - If Equipped
    Tandem Drive and Axle
    Undercarriage
    Work Tool Hydraulic System - High Flow (If Equipped)
    Work Tool Hydraulic System
    Work Tool Hydraulic System - Standard Flow
 UENR3729 - Testing & Adjusting (259D, 279D, 289D, 299D357200242XHP, 299D2357200242XHP, 257D, 277D, 287D, 297D357200242XHP, 297D2357200242XHP, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2357200242XHP)
    Accumulator (Pilot) - Test and Charge
    Accumulator (Ride Control) - Test
    Gear Motor (Fan) - Test
    High Flow Hydraulic System - Test and Adjust - If Equipped
    Hydraulic Oil Contamination - Test
    Hydraulic Oil Temperature - Check
    Hydraulic System Troubleshooting - Implement
    Hydrostatic System - Flush and Fill
    Hydrostatic System - Test and Adjust
    Hydrostatic System Troubleshooting
    Implement System - Test - Pressure
    Line Relief Valve - Test
    Machine Preparation
    Main Relief Valve - Adjust
    Operational Checks
    Pilot System Pressure - Test
    Pressure Tap Locations
    Pump Flow - Test
    Standard Flow Hydraulic System - Test and Adjust
    System Pressure - Release
    Visual Inspection
 UENR5958 - Schematic (272D2, 272D2 XHP Skid Steer Loader & 297D2, 297D2 XHP Multi Terrain Loader & 299D2, 299D2 XHP Compact Track Loader Hydraulic System)
    Main
 UENR5959 - Schematic (272D2357200242272D2 XHP Skid Steer Loader & 297D2357200242297D2 XHP Multi Terrain Loader & 299D2357200242299D2 XHP Compact Track Loader Electrical System)
    Collage
    Main
 UENR6553 - Disassembly & Assembly (299D2, 299D2 XHP Compact Track Loaders & 297D2, 297D2 XHP Multi Terrain Loaders & 272D2, 272D2 XHP Skid Steer Loaders Engine Supplement)
    Air Cleaner - Remove and Install
    Alternator - Remove and Install
    Battery - Remove and Install
    Cab - Tilt
    Catalyst (SCR) - Remove and Install
    Crankshaft Pulley - Remove and Install
    DEF Injector and Mounting - Remove and Install
    Diesel Exhaust Fluid Filter - Remove and Install
    Diesel Exhaust Fluid Pump - Remove and Install
    Diesel Exhaust Fluid Tank - Remove and Install
    Diesel Particulate Filter - Remove and Install
    Electric Starting Motor - Remove and Install
    Electronic Control (Aftertreatment) - Remove and Install
    Electronic Control Module (Engine) - Remove and Install
    Engine Enclosure - Remove and Install
    Engine - Install
    Engine Oil Pan - Remove and Install
    Engine - Remove
    Exhaust Cooler (NRS) - Remove and Install
    Exhaust Gas Valve (NRS) - Remove and Install
    Expansion Tank (Coolant) - Remove and Install
    Fuel Filter and Water Separator - Remove and Install
    Fuel Priming Pump - Remove and Install
    Fumes Disposal Filter - Remove and Install
    Gear Motor and Fan - Remove and Install
    Gear Motor and Fan - Remove and Install - Reversing
    Gear Motor (Hydraulic Fan) - Assemble
    Gear Motor (Hydraulic Fan) - Assemble - Reversing
    Gear Motor (Hydraulic Fan) - Disassemble
    Gear Motor (Hydraulic Fan) - Disassemble - Reversing
    Pressure Sensor (Mass Air Flow) - Remove and Install
    Pump Drive Coupling - Remove and Install
    Radiator, Aftercooler, and Hydraulic Oil Cooler - Remove and Install
    Radiator Guard - Remove and Install
    Refrigerant Compressor - Remove and Install
    Solenoid Valve (DEF Heater Coolant) - Remove and Install
    System Pressure - Release
    Turbocharger - Remove and Install
    Turbocharger - Remove and Install
    Valve Mechanism Cover - Remove and Install
    Water Pump - Remove and Install
    Water Temperature Regulator - Remove and Install
 UENR6554 - Disassembly & Assembly (299D2, 299D2 XHP Compact Track Loaders & 297D2, 297D2 XHP Multi Terrain Loaders & 272D2, 272D2 XHP Skid Steer Loaders Power Train)
    Axle - Assemble
    Axle - Disassemble
    Axle (Front) - Remove and Install
    Axle (Rear) - Remove and Install
    Axle - Remove and Install
    Bogie Axle - Assemble
    Bogie Axle - Disassemble
    Bogie Wheel - Remove and Install
    Idler - Assemble
    Idler Axle - Remove and Install - Front
    Idler Axle - Remove and Install - Front
    Idler Axle - Remove and Install - Rear
    Idler - Disassemble
    Idler - Remove and Install - Double Flange
    Idler - Remove and Install
    Idler - Remove and Install - Single Flange
    Idler - Remove and Install - Triple Flange
    Piston Motor (Hydrostatic) - Assemble - CTL
    Piston Motor (Hydrostatic) - Assemble - MTL
    Piston Motor (Hydrostatic) - Assemble - Two Speed SSL
    Piston Motor (Hydrostatic) - Disassemble - CTL
    Piston Motor (Hydrostatic) - Disassemble - MTL
    Piston Motor (Hydrostatic) - Disassemble - Two Speed SSL
    Piston Motor (Hydrostatic) - Remove and Install - 2 Speed
    Piston Motor (Hydrostatic) - Remove and Install - CTL
    Piston Motor (Hydrostatic) - Remove and Install - MTL
    Piston Motor (Hydrostatic) - Remove and Install - SSL Single Speed
    Piston Pump (Hydrostatic) - Assemble
    Piston Pump (Hydrostatic) - Disassemble
    Piston Pump (Hydrostatic) - Remove and Install
    Recoil Spring and Track Adjuster - Remove and Install
    Recoil Spring - Assemble
    Recoil Spring - Disassemble
    Sprocket - Remove and Install
    System Pressure - Release
    Tire and Rim - Remove and Install
    Track Drive - Assemble
    Track Drive - Disassemble
    Track Drive - Remove and Install
    Track - Remove and Install
    Track Roller - Remove and Install
    Track (Rubber) - Remove and Install
    Track Tensioner - Remove and Install
    Undercarriage - Remove and Install
 UENR6555 - Disassembly & Assembly (299D2, 299D2 XHP Compact Track Loaders & 297D2, 297D2 XHP Multi Terrain Loaders & 272D2, 272D2 XHP Skid Steer Loaders Machine Systems)
     Accumulator Manifold and Solenoid Mounting (Pilot Shutoff) - Remove and Install
     Air Conditioner and Heater - Remove and Install
     Blower Motor - Remove and Install
     Cab - Remove and Install - Extended Reach
     Cab - Tilt
     Control Valve (Work Tool) - Assemble - High Flow
     Control Valve (Work Tool) - Assemble - Standard Flow
     Control Valve (Work Tool) - Disassemble - High Flow
     Control Valve (Work Tool) - Disassemble - Standard Flow
     Control Valve (Work Tool) - Remove and Install - High Flow
     Control Valve (Work Tool) - Remove and Install - Standard Flow
     Coupler Cylinder - Remove and Install
     Electrohydraulic Control (Joystick) - Remove and Install
     Fuel Tank - Remove and Install
     Gas Spring - Remove and Install - Extended Reach
     Gear Pump - Assemble - Charge Pump Standard Flow
     Gear Pump - Disassemble - Charge Pump Standard Flow
     Gear Pump - Remove and Install - Charge Pump
     Governor Pedal - Remove and Install
     Hydraulic Accumulator (Pilot Oil) - Remove and Install
     Hydraulic Oil Filter Base - Remove and Install
     Hydraulic Tank - Remove and Install
     Lift Arms - Remove and Install - Extended Reach
     Lift Cylinder - Remove and Install
     Oil Cooler Bypass Valve - Remove and Install
     Piston Pump - Assemble - High Flow
     Piston Pump - Assemble
     Piston Pump - Disassemble - High Flow
     Piston Pump - Disassemble
     Piston Pump - Remove and Install - High Flow
     Piston Pump - Remove and Install - Standard Flow
     Quick Coupler - Assemble
     Quick Coupler - Disassemble
     Quick Coupler - Remove and Install
     Refrigerant Condenser - Remove and Install
     Ride Control Valve - Remove and Install
     Seat - Remove and Install
     System Pressure - Release
     Tilt Cylinder - Remove and Install
     Window Wiper Motor - Remove and Install

Caterpillar Loaders 272D/272D2/297D2/299D/299D2 Factory Service & Shop Manual


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