Complete workshop repair & service manual with electrical wiring diagrams for Caterpillar 3508C/3512C/3516C Generator Set / Industrial / Machine / Marine / Petroleum Engines. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar 3508C/3512C/3516C Generator Set / Industrial / Machine / Marine / Petroleum Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
SEBP4364 - Parts Manual (3512C Engine).pdf
KENR5402 - Specifications (3500C Marine Engines)
KENR5403 - Systems Operation (3500 Marine Engines)
KENR5403 - Testing & Adjusting (3500 Marine Engines)
KENR5405 - Troubleshooting (3500C Marine Auxiliary Engines)
KENR6055 - Disassembly & Assembly (3508C, 3512C, 3516C Marine Engines)
UENR4397 - Testing & Adjusting (3516C High Displacement Industrial Engine)
UENR0576 - Specifications (3516C Petroleum Engines)
UENR0577 - Systems Operation (3516C HD Petroleum Well Service Engines)
UENR0577 - Testing & Adjusting (3516C HD Petroleum Well Service Engines)
UENR0578 - Troubleshooting (3516C HD Petroleum Well Service Engines)
UENR2650 - Schematic (3516C Well Fracturing Engine Electrical System)
UENR3273 - Disassembly & Assembly (3516C Petroleum Engines)
UENR4397 - Systems Operation (3516C High Displacement Industrial Engine)
KENR5415 - Specifications (3512C & 3516C Industrial Engines)
...

KENR5402 - Specifications (3500C Marine Engines)...1
  Accessory Drive (Lower Left Hand)...4
  Accessory Drive (Lower Left Hand, Reverse Rotation)...12
  Accessory Drive (Upper Left Hand)...22
  Accessory Drive (Upper Left Hand, Reverse Rotation)...33
  Accessory Drive (Upper Right Hand)...37
  Accessory Drive...51
  Aftercooler Coolant Temperature Sensor...54
  Air Cleaner Adapter...57
  Air Cleaner...60
  Air Inlet and Exhaust Lines...65
  Air Starting Motor...96
  Alternator Mounting...99
  Alternator and Regulator...106
  Atmospheric Pressure Sensor...117
  Auxiliary Water Pump - Sea Water...122
  Auxiliary Water Pump...126
  Balancer Group (Front)...145
  Camshaft...149
  Connecting Rod and Main Bearing Journals...184
  Connecting Rod...188
  Coolant Level Sensor...198
  Coupling Guard...201
  Cover (Vibration Damper Guard)...203
  Cover Group (Front Housing)...206
  Crankcase Breather...209
  Crankcase Pressure Sensor...217
  Crankshaft Wear Sleeves and Seals...222
  Crankshaft...226
  Cylinder Block...240
  Cylinder Head Valves...265
  Cylinder Head...272
  Cylinder Liner...282
  Electric Starting Motor...283
  Engine Coolant Temperature Sensor...292
  Engine Design...299
  Engine Oil Cooler Bypass and Cooling Jet Sequence Valves...325
  Engine Oil Cooler...334
  Engine Oil Filter...339
  Engine Oil Lines...348
  Engine Oil Pan...368
  Engine Oil Pressure Sensor...402
  Engine Oil Pump...403
  Engine Oil Scavenge Pump...431
  Engine Oil Sump Pump...443
  Engine Speed Sensor...454
  Engine Speed_Timing Sensor...455
  Exhaust Bypass Valve...456
  Exhaust Flange...465
  Exhaust Manifold...476
  Fan Drive...536
  Flywheel Housing...538
  Flywheel...545
  Fuel Filter (Primary)...557
  Fuel Filter...563
  Fuel Injector Mechanism...566
  Fuel Injector...580
  Fuel Pressure Regulator...589
  Fuel Pressure Sensor...590
  Fuel Priming Pump...597
  Fuel Transfer Pump...602
  Gear Group (Front) - Reverse Rotation...609
  Gear Group (Front)...615
  Gear Group (Rear)...624
  Housing (Front)...650
  Junction Box...655
  Piston and Rings - One-Piece Piston...661
  Piston and Rings - Two-Piece Piston...664
  Piston and Rings...670
  Stub Shaft (Front)...679
  Thermostatic Valve...694
  Turbocharger Exhaust Temperature Sensor...698
  Turbocharger Inlet Pressure Sensor...699
  Turbocharger Oil Lines...703
  Turbocharger Outlet Pressure Sensor...709
  Turbocharger...712
  Valve Mechanism...744
  Vibration Damper Guard...752
  Vibration Damper...759
  Water Pump...777
  Water Temperature Regulator...789
KENR5403 - Systems Operation (3500 Marine Engines)...792
  100 Hour Free Configuration on Engine Start-up...794
  Aftercooler - Jacket Water Aftercooler...795
  Air Inlet and Exhaust System Operation...797
  Air Starting System...799
  Camshaft...802
  Cat Data Link...805
  Charging System...807
  Cold Cylinder Cutout...809
  Cooling System Operation - Jacket Water Aftercooled...811
  Crankshaft...813
  Cylinder Block, Liners and Heads...814
  ECM Hour Increment Adjustment...816
  ECM Total Fuel Consumption Adjustment - Diesel Fuel...817
  Electrical System Operation...818
  Electronic Circuits...819
  Electronic Control Module (ECM)...820
  Electronic Control System Operation...823
  Engine Monitoring System...825
  Engine Speed Sensor...829
  Exhaust Monitoring...830
  Fuel Injector Mechanism...832
  Fuel Injector...834
  Fuel Rate Scaling (Fuel Correction Factor) - Diesel Fuel...836
  Fuel System Operation...837
  Fumes Disposal System...841
  Grounding Practices...843
  Histogramming...844
  Load Feedback Capability (Marine Propulsion Only)...845
  Lubrication System Operation...848
  Output for the General System Alarm...852
  Pistons, Rings and Connecting Rods - One-Piece Piston...853
  Pistons, Rings and Connecting Rods - Two-Piece Piston...857
  Protection Override Switch...861
  Separate Circuit Cooling System...862
  Starting System...863
  System Configuration Parameters...866
  Turbocharger...867
  Valve Mechanism...871
KENR5403 - Testing & Adjusting (3500 Marine Engines)...875
  Alternator Regulator...877
  Battery...879
  Calibration...880
  Camshaft Timing...881
  Charging System...888
  Checking Engine Cylinders with an Electronic Service Tool...889
  Checking Engine Cylinders...890
  Configuration Parameters...891
  Connecting Rod Bearings...892
  Coolant Temperature Sensor - Test...893
  Crankcase Pressure...895
  Crankshaft Position for Fuel Injector Adjustment and Valve Lash Setting...896
  Cylinder Block...899
  Cylinder Head...900
  Cylinder Liner Projection...902
  Duplex Oil Filter - Adjust...907
  Electric Starting System...910
  Engine Governing - Adjust...911
  Engine Oil Pressure - Test...921
  Engine Oil Pressure is High...926
  Engine Oil Pressure is Low...927
  Excessive Bearing Wear - Inspect...929
  Excessive Engine Oil Consumption - Inspect...930
  Finding the Top Center Position for the No. 1 Piston...931
  Flywheel - Inspect...934
  Flywheel Housing - Inspect...937
  Fuel Injector Adjustment...941
  Fuel Pressure - Diesel System...950
  Fuel Ratio Control...956
  Fuel System Inspection...957
  General Information (Air_Electric Starting System)...958
  General Information (Cooling System)...961
  General Information (Fuel System) - Diesel...963
  General Information (Lubrication System)...964
  Increased Engine Oil Temperature - Inspect...965
  Indicators for Engine Oil Pressure...966
  Main Bearings...967
  Measuring Exhaust Temperature...968
  Measuring Inlet Manifold Pressure...969
  Monitoring System Parameters...970
  Pinion Clearance Adjustment...971
  Restriction of Air Inlet and Exhaust...973
  Test Tools for the Cooling System...974
  Test Tools for the Electrical System...977
  Testing the Cooling System...982
  Valve Lash and Valve Bridge Adjustment...986
  Vibration Damper...993
  Visual Inspection...994
  Water Temperature Regulator - Test...996
KENR5405 - Troubleshooting (3500C Marine Auxiliary Engines)...997
  Acceleration Is Poor or Throttle Response Is Poor...1000
  Air Shutoff - Test...1003
  Air Starting Motor Problem...1022
  Alternator Problem - Charging Problem and_or Noisy Operation...1023
  Boost Pressure Is High...1025
  CAN Data Link - Test...1026
  Cat Data Link - Test...1035
  Component Location...1043
  Configuration Parameters...1049
  Coolant Contains Fuel...1056
  Coolant Contains Oil...1058
  Coolant Level - Test...1060
  Coolant Temperature Is High...1070
  Coolant Temperature Is Low...1073
  Crankcase Pressure Is High...1074
  Cylinder Is Noisy...1076
  Diagnostic Capabilities...1078
  Diagnostic Trouble Codes...1080
  Direct Fuel Control Mode - Test...1089
  ECM - Replace...1098
  ECM Does Not Communicate with Other Modules...1102
  ECM Software - Install...1103
  ECM Will Not Accept Factory Passwords...1105
  Electrical Connectors - Inspect...1107
  Electrical Connectors...1116
  Electrical Power Supply - Test...1120
  Electronic Display Module...1131
  Electronic Service Tool Does Not Communicate...1134
  Electronic Service Tools...1138
  Emergency Stop (Remote) - Test...1148
  Emergency Stop - Test...1155
  Engine Control Switch - Test...1167
  Engine Cranks but Does Not Start...1185
  Engine Does Not Crank...1188
  Engine Has Early Wear...1191
  Engine Has Mechanical Noise (Knock)...1194
  Engine Misfires, Runs Rough or Is Unstable...1196
  Engine Overspeeds...1199
  Engine Shutdown Occurs Intermittently...1201
  Engine Stalls at Low RPM...1203
  Engine Top Speed Is Not Obtained...1205
  Engine Vibration Is Excessive...1208
  Event Codes...1210
  Exhaust Has Excessive Black Smoke...1220
  Exhaust Has Excessive White Smoke...1222
  Exhaust Temperature Is High...1226
  Factory Passwords...1228
  Fuel Consumption Is Excessive...1229
  Fuel Filter Is Restricted...1232
  Fuel Pressure Is Low...1233
  General Information...1235
  High Altitude Derate Occurrence...1236
  Injector Solenoid - Test...1237
  Inlet Air Is Restricted...1253
  Oil Consumption Is Excessive...1254
  Oil Contains Coolant...1256
  Oil Contains Fuel...1269
  Oil Filter Differential Pressure Problem...1271
  Oil Pressure Is Low...1273
  Power Is Intermittently Low or Power Cutout Is Intermittent...1276
  Prelubrication - Test...1278
  Pressure Sensor - Calibrate...1297
  Programmable Parameters...1298
  Protection Override - Test...1299
  Sensor Signal (Analog, Active) - Test...1305
  Sensor Signal (Analog, Passive) - Test...1321
  Sensor Signal (PWM) - Test...1330
  Sensor Supply - Test...1340
  Speed Control (Switch) - Test...1355
  Speed_Timing - Test...1371
  Starting - Test...1379
  Symptom Troubleshooting...1398
  System Overview...1400
  Timing - Calibrate...1402
  Valve Lash Is Excessive...1404
  Valve Rotator or Spring Lock Is Free...1406
  Welding Precaution...1407
KENR5415 - Specifications (3512C & 3516C Industrial Engines)...1409
  Accessory Drive (Lower Left Hand)...1412
  Accessory Drive (Upper Left Hand)...1414
  Accessory Drive (Upper Right Hand)...1416
  Accessory Drive...1418
  Aftercooler Coolant Temperature Sensor...1419
  Air Cleaner Adapter...1420
  Air Cleaner...1421
  Air Inlet and Exhaust Lines...1422
  Air Lines...1426
  Alternator Mounting...1433
  Alternator and Regulator...1437
  Atmospheric Pressure Sensor...1441
  Auxiliary Water Pump...1444
  Belt Tensioner...1446
  Camshaft Bearing Position...1447
  Camshaft...1451
  Connecting Rod and Main Bearing Journals...1457
  Connecting Rod...1458
  Coolant Temperature Switch...1464
  Crankcase Breather...1465
  Crankcase Pressure Sensor...1468
  Crankshaft Wear Sleeves and Seals...1470
  Crankshaft...1472
  Cylinder Block...1476
  Cylinder Head Valves...1487
  Cylinder Head...1493
  Cylinder Liner...1499
  Electric Starting Motor...1500
  Electronic Control Module...1504
  Engine Coolant Temperature Sensor...1509
  Engine Design...1511
  Engine Oil Cooler Bypass and Cooling Jet Sequence Valves...1515
  Engine Oil Cooler...1521
  Engine Oil Filter Base...1522
  Engine Oil Filter...1524
  Engine Oil Pan...1526
  Engine Oil Pressure Sensor...1531
  Engine Oil Pump...1533
  Engine Oil Scavenge Pump...1542
  Engine Speed Sensor...1549
  Engine Speed_Timing Sensor...1551
  Engine Trunnion...1553
  Ether Starting Aid...1556
  Exhaust Elbow...1557
  Exhaust Manifold...1559
  Fan Drive...1564
  Flywheel Housing Cover...1565
  Flywheel Housing...1567
  Flywheel...1571
  Fuel Filter (Primary)...1574
  Fuel Filter Base - Electric Fuel Priming Pump...1576
  Fuel Filter Base...1578
  Fuel Injection Lines...1580
  Fuel Injector Mechanism...1583
  Fuel Injector...1587
  Fuel Pressure Regulator...1591
  Fuel Pressure Sensor...1592
  Fuel Priming Pump...1594
  Fuel Transfer Pump 1...1595
  Fuel Transfer Pump 2...1597
  Gear Group (Front)...1599
  Gear Group (Rear)...1603
  Housing (Front)...1609
  Jacket Water Heater Mount...1613
  Piston and Rings - Two-Piece Piston...1614
  Piston and Rings...1617
  Radiator...1619
  Switches...1621
  Turbocharger Exhaust Temperature Sensor...1622
  Turbocharger Inlet Pressure Sensor...1623
  Turbocharger Oil Lines...1624
  Turbocharger Outlet Pressure Sensor...1628
  Turbocharger...1629
  Valve Mechanism...1633
  Vibration Damper Guard...1637
  Vibration Damper...1639
  Water Connection Group...1644
  Water Lines...1645
  Water Pump...1652
  Water Temperature Regulator...1656
KENR5477 - Systems Operation (3516C Locomotive Engines Selective Catalytic Reduction)...1658
KENR5477 - Testing and Adjusting (3516C Locomotive Engines Selective Catalytic Reduction)...1664
  Aftertreatment SCR System Verification Test...1665
  Diesel Exhaust Fluid Quality - Test...1666
  Dosing Lines Blockage - Test...1669
KENR5477 - Troubleshooting (3516C Locomotive Engines Selective Catalytic Reduction)...1672
  Electronic Service Tools...1673
  System Overview...1683
  Component Location...1695
  System Monitoring...1701
  Diagnostic Trouble Codes...1703
  Event Codes...1709
  Air Assist Pressure Is High...1714
  Air Assist Pressure Is Low...1716
  DEF Pressure Is High...1718
  DEF Pressure Is Low...1721
  DEF Tank Level Is Low...1724
  NOx Conversion Is Low...1727
  SCR Module Differential Pressure Is High...1732
  Data Link - Test...1734
  Relay - Test...1744
  Sensor Signal (Analog; Active) - Test...1749
  Sensor Signal (Analog; Passive) - Test...1754
  Sensor Supply - Test...1759
  Solenoid Valve - Test...1764
KENR6055 - Disassembly & Assembly (3508C, 3512C, 3516C Marine Engines)...1768
  Accessory Drive (Front) - Assemble - Engine Oil Pump and Water Pump...1772
  Accessory Drive (Front) - Assemble...1775
  Accessory Drive (Front) - Disassemble - Engine Oil Pump and Water Pump...1777
  Accessory Drive (Front) - Disassemble...1780
  Accessory Drive (Front) - Install - Engine Oil Pump and Water Pump...1783
  Accessory Drive (Front) - Install...1785
  Accessory Drive (Front) - Remove - Engine Oil Pump and Water Pump...1788
  Accessory Drive (Front) - Remove...1790
  Aftercooler - Remove and Install...1792
  Aftercooler Coolant Temperature Sensor - Remove and Install...1799
  Air Inlet Manifold - Remove and Install...1802
  Alternator - Remove and Install...1806
  Alternator Mounting Group - Remove and Install...1809
  Atmospheric Pressure Sensor - Remove and Install...1812
  Auxiliary Water Pump - Assemble...1816
  Auxiliary Water Pump - Disassemble...1819
  Auxiliary Water Pump - Install...1822
  Auxiliary Water Pump - Remove...1826
  Balancer Group (Front) - Remove and Install - 3508C Engine...1829
  Bearing Clearance - Check...1833
  Camshaft - Install...1836
  Camshaft - Remove...1844
  Camshaft Bearings - Install...1850
  Camshaft Bearings - Remove...1853
  Connecting Rod Bearings - Remove and Install...1855
  Coolant Temperature Sensor - Remove and Install...1860
  Crankcase Breather - Remove and Install...1863
  Crankcase Pressure Sensor - Remove and Install...1867
  Crankshaft - Install...1869
  Crankshaft - Remove...1875
  Crankshaft Front Seal and Wear Sleeve - Install...1878
  Crankshaft Front Seal and Wear Sleeve - Remove...1881
  Crankshaft Main Bearings - Install...1883
  Crankshaft Main Bearings - Remove...1888
  Crankshaft Rear Seal and Wear Sleeve - Install...1892
  Crankshaft Rear Seal and Wear Sleeve - Remove...1895
  Cylinder Head - Install...1897
  Cylinder Head - Remove...1903
  Cylinder Liner - Install...1906
  Cylinder Liner - Remove...1910
  Electric Starting Motor - Remove and Install...1914
  Electronic Control Module (Engine) - Remove and Install...1916
  Electronic Unit Injector - Install...1920
  Electronic Unit Injector - Remove...1923
  Engine Oil Cooler - Assemble...1926
  Engine Oil Cooler - Disassemble...1929
  Engine Oil Cooler - Install...1932
  Engine Oil Cooler - Remove...1934
  Engine Oil Filter Housing - Assemble...1937
  Engine Oil Filter Housing - Disassemble...1939
  Engine Oil Filter Housing - Install...1941
  Engine Oil Filter Housing - Remove...1944
  Engine Oil Pan - Assemble...1947
  Engine Oil Pan - Disassemble...1951
  Engine Oil Pan - Install...1954
  Engine Oil Pan - Remove...1958
  Engine Oil Pressure Sensor - Remove and Install...1962
  Engine Oil Pump - Assemble...1965
  Engine Oil Pump - Disassemble...1968
  Engine Oil Pump - Install...1970
  Engine Oil Pump - Remove...1972
  Engine Oil Sequence Valves - Remove and Install...1975
  Engine Speed Sensor - Remove and Install...1982
  Engine Speed_Timing Sensor - Remove and Install...1984
  Exhaust Bypass Valve - Remove and Install...1986
  Exhaust Elbow - Remove and Install...1991
  Exhaust Manifold - Remove and Install...1994
  Flywheel - Remove and Install...2006
  Flywheel Housing - Install...2009
  Flywheel Housing - Remove...2015
  Fuel Filter Housing - Install...2020
  Fuel Filter Housing - Remove...2022
  Fuel Pressure Sensor - Remove and Install...2025
  Fuel Priming Pump - Remove and Install...2027
  Fuel Transfer Pump - Assemble...2030
  Fuel Transfer Pump - Disassemble...2034
  Fuel Transfer Pump - Install...2038
  Fuel Transfer Pump - Remove...2040
  Fumes Filter - Remove and Install...2042
  Gear Group (Rear) - Install...2045
  Gear Group (Rear) - Remove...2048
  Heat Exchanger - Assemble...2050
  Heat Exchanger - Disassemble...2073
  Housing (Front) - Install...2078
  Housing (Front) - Remove...2083
  Inlet and Exhaust Valve Guides - Remove and Install...2086
  Inlet and Exhaust Valve Seat Inserts - Remove and Install...2089
  Inlet and Exhaust Valve Springs - Remove and Install...2093
  Inlet and Exhaust Valves - Remove and Install...2097
  Piston Cooling Jets - Remove and Install...2102
  Pistons and Connecting Rods - Install...2105
  Pistons and Connecting Rods - Remove...2110
  Rocker Shaft - Assemble...2113
  Rocker Shaft - Disassemble...2115
  Rocker Shaft and Push Rods - Install...2117
  Rocker Shaft and Pushrod - Remove...2122
  Turbocharger - Install...2125
  Turbocharger - Remove...2128
  Turbocharger Inlet Pressure Sensor - Remove and Install...2132
  Turbocharger Outlet Pressure Sensor - Remove and Install...2134
  Valve Mechanism Cover - Remove and Install...2136
  Valve Mechanism Cover Base - Remove and Install...2138
  Vibration Damper - Remove and Install...2140
  Water Pump - Assemble...2142
  Water Pump - Disassemble...2149
  Water Pump - Install...2155
  Water Pump - Remove...2157
  Water Temperature Regulators - Install...2159
  Water Temperature Regulators - Remove...2162
KENR8145 - Disassembly and Assembly (3516C Locomotive Engines)...2165
  Air Starting Motor - Remove...2169
  Air Starting Motor - Disassemble...2172
  Air Starting Motor - Assemble...2183
  Air Starting Motor - Install...2195
  Electric Starting Motor - Remove and Install...2198
  Electronic Control Module (Engine) - Remove and Install...2200
  Fuel Filter Housing - Remove...2202
  Fuel Filter Housing - Install...2205
  Fuel Priming Pump - Remove and Install...2207
  Fuel Transfer Pump - Remove...2210
  Fuel Transfer Pump - Disassemble...2212
  Fuel Transfer Pump - Assemble...2216
  Fuel Transfer Pump - Install...2220
  Turbocharger - Remove...2222
  Turbocharger - Disassemble...2225
  Turbocharger - Disassemble - Type 2...2227
  Turbocharger - Assemble...2229
  Turbocharger - Assemble - Type 2...2231
  Turbocharger - Install...2233
  Aftercooler - Remove and Install...2236
  Air Inlet Manifold - Remove and Install...2244
  Exhaust Elbow - Remove and Install...2246
  Exhaust Manifold - Remove and Install...2249
  Water Temperature Regulators - Remove...2253
  Water Temperature Regulators - Install...2256
  Water Pump - Remove...2259
  Water Pump - Disassemble...2261
  Water Pump - Assemble...2267
  Water Pump - Install...2274
  Auxiliary Water Pump - Remove...2276
  Auxiliary Water Pump - Disassemble...2278
  Auxiliary Water Pump - Assemble...2281
  Auxiliary Water Pump - Install...2283
  Engine Oil Cooler - Remove...2285
  Engine Oil Cooler - Disassemble...2288
  Engine Oil Cooler - Assemble...2291
  Engine Oil Cooler - Install...2294
  Engine Oil Pump - Remove...2296
  Engine Oil Pump - Disassemble...2298
  Engine Oil Pump - Assemble...2302
  Engine Oil Pump - Install...2306
  Engine Oil Filter Housing - Remove...2308
  Engine Oil Filter Housing - Disassemble...2311
  Engine Oil Filter Housing - Assemble...2313
  Engine Oil Filter Housing - Install...2315
  Engine Oil Pan - Remove...2318
  Engine Oil Pan - Disassemble...2322
  Engine Oil Pan - Assemble...2325
  Engine Oil Pan - Install...2327
  Crankcase Breather - Remove and Install...2331
  Valve Mechanism Cover - Remove and Install...2335
  Valve Mechanism Cover Base - Remove and Install...2337
  Rocker Shaft and Pushrod - Remove...2339
  Rocker Shaft - Disassemble...2341
  Rocker Shaft - Assemble...2343
  Rocker Shaft and Push Rods - Install...2345
  Electronic Unit Injector - Remove...2350
  Electronic Unit Injector - Install...2353
  Cylinder Head - Remove...2356
  Cylinder Head - Install...2359
  Inlet and Exhaust Valve Springs - Remove and Install...2365
  Inlet and Exhaust Valves - Remove and Install...2369
  Inlet and Exhaust Valve Guides - Remove and Install...2374
  Inlet and Exhaust Valve Seat Inserts - Remove and Install...2377
  Accessory Drive (Front) - Remove - Engine Oil Pump and Water Pump...2380
  Accessory Drive (Front) - Disassemble - Engine Oil Pump and Water Pump...2382
  Accessory Drive (Front) - Assemble - Engine Oil Pump and Water Pump...2385
  Accessory Drive (Front) - Install - Engine Oil Pump and Water Pump...2388
  Housing (Front) - Remove...2390
  Housing (Front) - Install...2393
  Vibration Damper - Remove and Install...2396
  Crankshaft Front Seal and Wear Sleeve - Remove...2398
  Crankshaft Front Seal and Wear Sleeve - Install...2400
  Flywheel - Remove and Install...2407
  Crankshaft Rear Seal and Wear Sleeve - Remove...2410
  Crankshaft Rear Seal and Wear Sleeve - Install...2412
  Flywheel Housing - Remove...2419
  Flywheel Housing - Install...2424
  Engine Oil Sequence Valves - Remove and Install...2430
  Gear Group (Rear) - Remove...2436
  Gear Group (Rear) - Install...2441
  Piston Cooling Jets - Remove and Install...2447
  Bearing Clearance - Check...2450
  Connecting Rod Bearings - Remove and Install...2453
  Crankshaft Main Bearings - Remove...2456
  Crankshaft Main Bearings - Install...2460
  Pistons and Connecting Rods - Remove...2465
  Pistons and Connecting Rods - Install...2468
  Cylinder Liner - Remove...2472
  Cylinder Liner - Install...2474
  Camshaft - Remove...2478
  Camshaft Bearings - Remove...2485
  Camshaft Bearings - Install...2487
  Camshaft - Install...2490
  Crankshaft - Remove...2498
  Crankshaft - Install...2501
  Selective Catalytic Reduction Module - Disassemble...2507
  Selective Catalytic Reduction Module - Assemble...2513
  Control Cabinet - Disassemble...2519
  Control Cabinet - Assemble...2524
  Engine Oil Pressure Sensor - Remove and Install...2529
  Turbocharger Outlet Pressure Sensor - Remove and Install...2532
  Coolant Temperature Sensor - Remove and Install...2534
  Aftercooler Coolant Temperature Sensor - Remove and Install...2537
  Engine Speed_Timing Sensor - Remove and Install...2540
  Crankcase Pressure Sensor - Remove and Install...2542
  Atmospheric Pressure Sensor - Remove and Install...2544
  Engine Speed Sensor - Remove and Install...2546
  Fuel Pressure Sensor - Remove and Install...2548
SEBP4364 - Parts Manual (3512C Engine)...2550
SEBU8024 - OPERATION AND MAINTENANCE MANUAL (3512C Oil Well Servicing Engine)...3017
UENR0576 - Specifications (3516C Petroleum Engines)...3127
  Accessory Drive (Lower Left Hand)...3130
  Accessory Drive (Upper Left Hand)...3132
  Accessory Drive (Upper Right Hand)...3134
  Air Cleaner Adapter...3136
  Air Cleaner...3137
  Air Lines...3139
  Alternator Mounting...3143
  Alternator and Regulator...3145
  Alternator...3147
  Atmospheric Pressure Sensor...3149
  Auxiliary Drive Shaft...3150
  Auxiliary Water Pump...3153
  Belt Tension Chart...3155
  Camshaft Bearing Position...3156
  Camshaft...3158
  Connecting Rod and Main Bearing Journals...3161
  Connecting Rod...3163
  Coolant Level Sensor...3166
  Cover (Vibration Damper Guard)...3167
  Cover Group (Front Housing)...3168
  Crankcase Breather...3172
  Crankcase Pressure Sensor...3173
  Crankshaft Wear Sleeves and Seals...3174
  Crankshaft...3176
  Cylinder Block...3178
  Cylinder Head Valves...3182
  Cylinder Head...3184
  Cylinder Liner...3187
  Engine Air Cleaner Service Indicator...3188
  Engine Coolant Temperature Sensor...3189
  Engine Design...3190
  Engine Oil Cooler...3192
  Engine Oil Filter...3193
  Engine Oil Lines...3196
  Engine Oil Pan...3201
  Engine Oil Pressure Sensor...3207
  Engine Oil Pump...3208
  Engine Oil Scavenge Pump...3210
  Engine Speed Sensor...3214
  Engine Speed_Timing Sensor...3216
  Engine Trunnion...3217
  Exhaust Elbow...3219
  Exhaust Fitting...3220
  Exhaust Flange...3221
  Exhaust Manifold...3222
  Flywheel Housing Cover...3224
  Flywheel Housing...3225
  Flywheel...3227
  Fuel Filter (Primary)...3228
  Fuel Injector Mechanism...3230
  Fuel Injector...3232
  Fuel Pressure Regulator...3233
  Fuel Pressure Sensor...3234
  Fuel Priming Pump...3235
  Fuel Transfer Pump...3236
  Gear Group (Front)...3237
  Gear Group (Rear)...3239
  Housing (Front)...3241
  Piston and Rings...3242
  Stub Shaft (Front)...3244
  Thermostatic Valve...3245
  Turbocharger Exhaust Temperature Sensor...3246
  Turbocharger Inlet Pressure Sensor...3247
  Turbocharger Oil Lines...3248
  Turbocharger Outlet Pressure Sensor...3249
  Turbocharger...3250
  Valve Mechanism...3252
  Vibration Damper Guard...3254
  Vibration Damper...3255
  Water Lines...3256
  Water Pump...3259
  Water Temperature Regulator...3264
UENR0577 - Systems Operation (3516C HD Petroleum Well Service Engines)...3266
  100 Hour Free Configuration on Engine Start-up...3268
  Aftercooler - Jacket Water Aftercooler...3269
  Air Inlet and Exhaust System Operation...3271
  Air Starting System Operation...3273
  Air Starting System...3274
  CAN Data Link...3276
  Camshaft...3277
  Cat Data Link...3278
  Charging System...3280
  Circuit Breaker...3282
  Cold Cylinder Cutout...3283
  Crankshaft - 16 Cylinders...3285
  Cylinder Block, Liners and Heads...3288
  ECM Hour Increment Adjustment...3290
  ECM Total Fuel Consumption Adjustment - Diesel Fuel...3291
  Electrical System Operation...3292
  Electronic Control Module (ECM)...3293
  Electronic Control System Components...3296
  Electronic Control System Operation...3297
  Engine Monitoring System...3300
  Engine Speed Sensor...3304
  Ether Control System...3305
  Fuel Injector Mechanism...3307
  Fuel Injector...3309
  Fuel Rate Scaling (Fuel Correction Factor) - Diesel Fuel...3311
  Fuel System Operation...3312
  Grounding Practices...3316
  Histogramming...3317
  Hydraulic Starting System...3318
  Jacket Water Cooling Circuit...3322
  Lubrication System Operation...3324
  Pistons, Rings and Connecting Rods - One-Piece Piston...3328
  Separate Circuit Cooling System...3330
  Starting System...3331
  System Configuration Parameters...3334
  Turbocharger...3335
  Valve Mechanism...3338
UENR0577 - Testing & Adjusting (3516C HD Petroleum Well Service Engines)...3340
  Alternator Regulator...3342
  Battery...3344
  Calibration...3345
  Camshaft Timing...3346
  Charging System...3353
  Checking Engine Cylinders with an Electronic Service Tool...3354
  Checking Engine Cylinders...3355
  Configuration Parameters...3356
  Connecting Rod Bearings...3357
  Coolant Temperature Sensor - Test...3358
  Crankcase Pressure...3360
  Crankshaft Position for Fuel Injector Adjustment and Valve Lash Setting...3361
  Cylinder Block...3362
  Cylinder Head...3363
  Cylinder Liner Projection...3365
  Engine Governing - Adjust...3370
  Engine Oil Pressure - Test...3373
  Engine Rotation...3376
  Finding the Top Center Position for the No. 1 Piston...3377
  Flywheel - Inspect...3380
  Flywheel Housing - Inspect...3383
  Fuel Injector Adjustment...3388
  Fuel Pressure...3397
  Fuel System Inspection...3402
  General Information (Cooling System)...3403
  General Information (Fuel System)...3405
  General Information (Lubrication System)...3406
  Main Bearings...3410
  Measuring Exhaust Temperature...3411
  Measuring Inlet Manifold Pressure...3412
  Monitoring System Parameters...3413
  Pinion Clearance Adjustment...3414
  Radiator and Cooling System - Test...3416
  Restriction of Air Inlet and Exhaust...3420
  Test Tools for the Cooling System...3422
  Test Tools for the Electrical System...3425
  Valve Lash - Adjust...3430
  Vibration Damper...3433
  Visual Inspection...3434
  Water Temperature Regulator - Test...3436
UENR0578 - Troubleshooting (3516C HD Petroleum Well Service Engines)...3437
  Acceleration Is Poor or Throttle Response Is Poor...3440
  CAN Data Link - Test...3444
  Cat Data Link - Test...3449
  Configuration Parameters...3455
  Coolant Contains Fuel...3462
  Coolant Contains Oil...3464
  Coolant Temperature Is High...3468
  Coolant Temperature Is Low...3473
  Crankcase Pressure Is High...3477
  Customer Specified Parameters Worksheet...3480
  Cylinder Is Noisy...3484
  Data Link Configuration Status - Test...3488
  Diagnostic Trouble Codes...3490
  ECM - Replace...3501
  ECM Does Not Communicate with Other Modules...3505
  ECM Software - Install...3507
  ECM Will Not Accept Factory Passwords...3509
  Electrical Connectors - Inspect...3510
  Electrical Connectors...3519
  Electrical Power Supply - Test...3524
  Electronic Service Tool Does Not Communicate...3530
  Electronic Service Tools...3538
  Emergency Stop - Test...3548
  Engine Control Switch - Test...3554
  Engine Cranks but Does Not Start...3560
  Engine Does Not Crank...3566
  Engine Has Early Wear...3571
  Engine Has Mechanical Noise (Knock)...3574
  Engine Misfires, Runs Rough or Is Unstable...3577
  Engine Overspeeds...3581
  Engine Shutdown Occurs Intermittently...3583
  Engine Stalls at Low RPM...3587
  Engine Top Speed Is Not Obtained...3589
  Engine Vibration Is Excessive...3593
  Event Codes...3596
  Exhaust Has Excessive Black Smoke...3601
  Exhaust Has Excessive White Smoke...3605
  Exhaust Temperature Is High...3609
  Factory Passwords...3611
  Fuel Consumption Is Excessive...3613
  Fuel Filter Is Restricted...3617
  General Information...3620
  High Altitude Derate Occurrence...3622
  Injector Solenoid - Test...3623
  Inlet Air Is Restricted...3637
  Intake Manifold Air Temperature Is High...3638
  Oil Consumption Is Excessive...3642
  Oil Contains Coolant...3645
  Oil Contains Fuel...3671
  Oil Pressure Is Low...3674
  Power Is Intermittently Low or Power Cutout Is Intermittent...3679
  Prelubrication - Test...3683
  Programmable Parameters...3695
  Sensor Calibration Required - Test...3696
  Sensor Signal (Analog, Active) - Test...3700
  Sensor Signal (Analog, Passive) - Test...3713
  Sensor Signal (PWM) - Test...3719
  Sensor Supply - Test...3726
  Speed Control - Test...3738
  Starting - Test...3746
  Starting Aid - Test...3756
  Symptom Troubleshooting...3762
  System Overview...3764
  Timing - Calibrate...3770
  Valve Lash Is Excessive...3774
  Valve Rotator or Spring Lock Is Free...3778
  Welding Precaution...3779
UENR2650 - Schematic (3516C Well Fracturing Engine Electrical System)...3781
  Main...3782
    Features...3782
    Cover Page...3783
    Schematic...3785
    Machine Views...0
      Front View...3786
      Left Side View...3787
      Rear View...3788
      Right Side View...3789
      Wiring Group...3790
UENR3273 - Disassembly & Assembly (3516C Petroleum Engines)...3791
  Accessory Drive (Front) - Assemble - Engine Oil Pump and Water Pump...3794
  Accessory Drive (Front) - Disassemble - Engine Oil Pump and Water Pump...3797
  Accessory Drive (Front) - Install - Engine Oil Pump and Water Pump...3800
  Accessory Drive (Front) - Remove - Engine Oil Pump and Water Pump...3802
  Aftercooler - Remove and Install...3804
  Air Inlet Manifold - Remove and Install...3809
  Alternator - Remove and Install...3811
  Auxiliary Water Pump - Assemble...3813
  Auxiliary Water Pump - Disassemble...3817
  Auxiliary Water Pump - Install...3822
  Auxiliary Water Pump - Remove...3826
  Bearing Clearance - Check...3829
  Camshaft - Remove and Install...3832
  Camshaft Bearings - Install...3839
  Camshaft Bearings - Remove...3842
  Connecting Rod Bearings - Remove and Install...3844
  Crankcase Breather - Remove and Install...3847
  Crankshaft - Install...3851
  Crankshaft - Remove...3857
  Crankshaft Front Seal and Wear Sleeve - Install...3860
  Crankshaft Front Seal and Wear Sleeve - Remove...3866
  Crankshaft Main Bearings - Install...3868
  Crankshaft Main Bearings - Remove...3873
  Crankshaft Rear Seal and Wear Sleeve - Install...3877
  Crankshaft Rear Seal and Wear Sleeve - Remove...3883
  Cylinder Head - Install...3885
  Cylinder Head - Remove...3891
  Cylinder Liner - Install...3894
  Cylinder Liner - Remove...3898
  Electronic Unit Injector - Install...3900
  Electronic Unit Injector - Remove...3903
  Engine Oil Cooler - Assemble...3906
  Engine Oil Cooler - Disassemble...3914
  Engine Oil Cooler - Remove and Install...3921
  Engine Oil Filter Housing - Assemble...3924
  Engine Oil Filter Housing - Disassemble...3927
  Engine Oil Filter Housing - Install...3930
  Engine Oil Filter Housing - Remove...3933
  Engine Oil Pan - Assemble...3936
  Engine Oil Pan - Disassemble...3938
  Engine Oil Pan - Remove and Install...3940
  Engine Oil Pressure Sensor - Remove and Install...3944
  Engine Oil Pump - Assemble...3946
  Engine Oil Pump - Disassemble...3950
  Engine Oil Pump - Remove and Install...3954
  Engine Oil Sequence Valves - Remove and Install...3956
  Engine Speed Sensor - Remove and Install...3963
  Engine Speed_Timing Sensor - Remove and Install...3965
  Exhaust Bypass Valve - Remove and Install...3967
  Exhaust Elbow - Remove and Install...3971
  Exhaust Manifold - Remove and Install...3973
  Flywheel - Remove and Install...3976
  Flywheel Housing - Install...3979
  Flywheel Housing - Remove...3985
  Fuel Filter Housing - Install...3990
  Fuel Filter Housing - Remove...3992
  Fuel Pressure Sensor - Remove and Install...3995
  Fuel Priming Pump - Remove and Install...3997
  Fuel Transfer Pump - Assemble...4000
  Fuel Transfer Pump - Disassemble...4004
  Fuel Transfer Pump - Install...4008
  Fuel Transfer Pump - Remove...4010
  Gear Group (Rear) - Install...4012
  Gear Group (Rear) - Remove...4015
  Housing (Front) - Install...4017
  Housing (Front) - Remove...4020
  Hydraulic Starting Motor - Remove and Install...4023
  Inlet and Exhaust Valve Guides - Remove and Install...4024
  Inlet and Exhaust Valve Seat Inserts - Remove and Install...4027
  Inlet and Exhaust Valve Springs - Remove and Install...4030
  Inlet and Exhaust Valves - Remove and Install...4034
  Piston Cooling Jets - Remove and Install...4039
  Pistons and Connecting Rods - Install...4042
  Pistons and Connecting Rods - Remove...4047
  Rocker Shaft - Assemble...4050
  Rocker Shaft - Disassemble...4052
  Rocker Shaft and Push Rods - Install...4054
  Rocker Shaft and Pushrod - Remove...4059
  Turbocharger - Assemble - Type 2...4061
  Turbocharger - Disassemble - Type 2...4063
  Turbocharger - Remove and Install...4065
  Valve Mechanism Cover - Remove and Install...4067
  Valve Mechanism Cover Base - Remove and Install...4069
  Vibration Damper - Remove and Install...4071
  Water Pump - Assemble...4073
  Water Pump - Disassemble...4080
  Water Pump - Install...4086
  Water Pump - Remove...4088
  Water Temperature Regulators - Install...4090
  Water Temperature Regulators - Remove...4093
UENR4397 - Systems Operation (3516C High Displacement Industrial Engine)...4096
  100 Hour Free Configuration on Engine Start-up...4098
  Aftercooler - Air-to-Air Aftercooler...4099
  Air Inlet and Exhaust System Operation...4101
  Air Starting System...4103
  CAN Data Link...4106
  Camshaft...4107
  Cat Data Link...4108
  Charging System...4110
  Circuit Breaker...4112
  Cold Cylinder Cutout...4113
  Crankshaft...4115
  Cylinder Block, Liners and Heads...4116
  ECM Hour Increment Adjustment...4118
  ECM Total Fuel Consumption Adjustment - Diesel Fuel...4119
  Electrical System Operation...4120
  Electronic Control Module (ECM)...4121
  Electronic Control System Components...4124
  Electronic Control System Operation...4125
  Engine Monitoring System...4127
  Ether Control System...4131
  Fuel Injector Mechanism...4132
  Fuel Injector...4134
  Fuel Rate Scaling (Fuel Correction Factor) - Diesel Fuel...4136
  Fuel System Operation...4137
  Grounding Practices...4139
  Histogramming...4141
  Jacket Water Cooling Circuit...4142
  Lubrication System Operation...4144
  Pistons, Rings and Connecting Rods - One-Piece Piston...4147
  Starting System...4149
  System Configuration Parameters...4152
  Turbocharger...4153
  Valve Mechanism...4155
UENR4397 - Testing & Adjusting (3516C High Displacement Industrial Engine)...4157
  Alternator Regulator...4159
  Battery...4161
  Camshaft Timing...4162
  Charging System...4169
  Checking Engine Cylinders with an Electronic Service Tool...4170
  Checking Engine Cylinders...4171
  Connecting Rod Bearings...4172
  Coolant Temperature Sensor - Test...4173
  Crankcase Pressure...4175
  Crankshaft Position for Fuel Injector Adjustment and Valve Lash Setting...4176
  Cylinder Block...4178
  Cylinder Head...4179
  Cylinder Liner Projection...4181
  Electric Starting System...4186
  Engine Oil Pressure - Test...4187
  Engine Oil Pressure is High...4190
  Engine Oil Pressure is Low...4191
  Engine Rotation...4193
  Excessive Bearing Wear - Inspect...4194
  Excessive Engine Oil Consumption - Inspect...4195
  Finding the Top Center Position for the No. 1 Piston...4196
  Flywheel - Inspect...4199
  Flywheel Housing - Inspect...4202
  Fuel Injector Adjustment...4207
  Fuel Pressure...4216
  Fuel System Inspection...4219
  General Information (Air_Electric Starting System)...4220
  General Information (Cooling System)...4223
  General Information (Fuel System)...4225
  General Information (Lubrication System)...4226
  Increased Engine Oil Temperature - Inspect...4230
  Indicators for Engine Oil Pressure...4231
  Main Bearings...4232
  Measuring Exhaust Temperature...4233
  Measuring Inlet Manifold Pressure...4234
  Pinion Clearance Adjustment...4235
  Radiator and Cooling System - Test...4237
  Restriction of Air Inlet and Exhaust...4240
  Test Tools for the Cooling System...4241
  Test Tools for the Electrical System...4244
  Valve Lash - Adjust...4249
  Vibration Damper...4252
  Visual Inspection...4253
  Water Temperature Regulator - Test...4255

EXCERPT:
Illustration 7
6. Use Tooling (E) and a suitable press to install rotating seal group (6). Rotating seal group (6) is to be installed with installation clips (X) in place until rotating seal group (6) is fully seated. Remove installation clips (X).
Note: Do not use hammer to install seal groups as damage to the ceramic faces on the seal groups will occur.
Illustration 8

7. Lubricate the shaft assembly with a light coat of engine oil. Use a suitable press to install impeller (5) into pump housing (10) and onto the shaft assembly. Install impeller (5) to a depth of 0.0 ± 0.15 mm (0.00000 ± 0.00591 inch) from the end of the shaft assembly to the outer face of the impeller.
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