Complete workshop repair service manual with electrical wiring diagrams for Caterpillar C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Industrial Engines & Engines for Caterpillar Built Machines. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Industrial Engines & Engines for Caterpillar Built Machines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

1,302 pages, bookmarked, Searchable, Printable, high quality PDF

MANUAL LIST:
RENR2422 - Specifications (C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Industrial Engines & Engines for Caterpillar Built Machines)
RENR2423 - Systems Operation (C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Industrial Engines & Engines for Caterpillar Built Machines)
RENR2424 - Disassembly & Assembly (C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Industrial Engines & Engines for Caterpillar Built Machines)
SENR5004 - Specifications (3024C Engine for Caterpillar Built Machines)
SENR5005 - Systems Operation (3024C & C1.1 Engines for Caterpillar Built Machines)
SENR5005 - Testing & Adjusting (3024C & C1.1 Engines for Caterpillar Built Machines)
SENR5006 - Disassembly & Assembly (3024C Engine for Caterpillar Built Machines)
RENR2423 - Troubleshooting (C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Industrial Engines & Engines for Caterpillar Built Machines).pdf
KENR6948 - Disassembly & Assembly (C1.5 & C2.2 Engines for Caterpillar Built Machines)

KENR6948 - Disassembly & Assembly (C1.5 & C2.2 Engines for Caterpillar Built Machines).......1
  Alternator - Remove and Install - 55 Amp Alternator.......4
  Alternator - Remove and Install - 65 Amp and 85 Amp Alternators.......8
  Bearing Clearance - Check.......12
  Camshaft - Assemble.......15
  Camshaft - Disassemble.......17
  Camshaft - Install.......19
  Camshaft - Remove.......23
  Connecting Rod Bearings - Install - Connecting rods in position.......27
  Connecting Rod Bearings - Remove - Connecting rods in position.......30
  Coolant Temperature Switch - Remove and Install.......32
  Crankcase Breather - Remove and Install - Naturally Aspirated Engines.......35
  Crankcase Breather - Remove and Install - Turbocharged Engines.......40
  Crankshaft - Install.......45
  Crankshaft - Remove.......49
  Crankshaft Front Seal - Remove and Install.......52
  Crankshaft Main Bearings - Install.......56
  Crankshaft Main Bearings - Remove.......61
  Crankshaft Pulley - Remove and Install.......65
  Crankshaft Rear Seal - Remove and Install.......68
  Crankshaft Wear Sleeve (Rear) - Remove and Install.......72
  Cylinder Head - Install.......78
  Cylinder Head - Remove.......83
  Electric Starting Motor - Remove and Install.......88
  Engine Oil Cooler - Remove and Install.......91
  Engine Oil Line - Remove and Install.......95
  Engine Oil Pan - Remove and Install.......100
  Engine Oil Pressure Switch - Remove and Install.......104
  Engine Oil Pump - Install.......109
  Engine Oil Pump - Remove.......115
  Engine Oil Relief Valve - Remove and Install.......120
  Exhaust Manifold - Remove and Install.......124
  Fan - Remove and Install.......128
  Flywheel - Install.......131
  Flywheel - Remove.......135
  Flywheel Housing - Remove and Install - Engines with Flywheel Housing and Back Plate.......138
  Flywheel Housing - Remove and Install.......144
  Fuel Filter Base - Remove and Install.......148
  Fuel Injection Lines - Remove and Install.......152
  Fuel Injection Pump - Remove and Install.......159
  Fuel Injector - Remove and Install.......165
  Fuel Shutoff Solenoid - Remove and Install.......169
  Fuel Transfer Pump - Remove and Install - Electrical Fuel Transfer Pump.......172
  Fuel Transfer Pump - Remove and Install - Mechanical Fuel Transfer Pump.......175
  Glow Plugs - Remove and Install.......179
  Housing (Front) - Assemble.......182
  Housing (Front) - Disassemble.......191
  Housing (Front) - Install.......197
  Housing (Front) - Remove.......201
  Inlet and Exhaust Valve Springs - Remove and Install.......204
  Inlet and Exhaust Valves - Remove and Install.......210
  Lifter Group - Remove and Install.......218
  Pistons and Connecting Rods - Assemble.......221
  Pistons and Connecting Rods - Disassemble.......227
  Pistons and Connecting Rods - Install.......233
  Pistons and Connecting Rods - Remove.......236
  Rocker Shaft - Assemble.......239
  Rocker Shaft - Disassemble.......242
  Rocker Shaft and Pushrod - Install.......245
  Rocker Shaft and Pushrod - Remove.......248
  Turbocharger - Remove and Install.......251
  V-Belts - Remove and Install.......257
  Valve Mechanism Cover - Remove and Install.......260
  Water Pump - Remove and Install.......265
  Water Temperature Regulator - Remove and Install.......270
  Water Temperature Regulator Housing - Remove and Install.......274
RENR2422 - Specifications (C0.5, C0.7, C1.1:3011C, C1.5:3013C, C1.6 & C2.2:3024C:3024CT Industrial Engines & Engines for Caterpillar Built Machines).......277
  Alternator and Regulator.......279
  Belt Tension Chart.......281
  Camshaft.......283
  Connecting Rod Bearing Journal.......286
  Connecting Rod.......288
  Coolant Temperature Switch.......291
  Crankshaft Pulley.......292
  Crankshaft.......293
  Cylinder Block.......297
  Cylinder Head Valves.......299
  Cylinder Head.......305
  Electric Starting Motor.......311
  Engine Design.......314
  Engine Lifting Bracket.......322
  Engine Oil Filter.......323
  Engine Oil Lines.......324
  Engine Oil Pan.......326
  Engine Oil Pressure Switch.......328
  Engine Oil Pump.......330
  Engine Oil Relief Valve.......334
  Exhaust Manifold.......336
  Fan Drive.......337
  Flywheel Housing.......339
  Flywheel.......341
  Fuel Injection Lines.......342
  Fuel Injection Nozzles.......345
  Fuel Injection Pump.......347
  Fuel Shutoff Solenoid.......349
  Fuel Transfer Pump.......350
  Gear Group (Front).......352
  Glow Plugs.......354
  Housing (Front).......355
  Lifter Group.......356
  Main Bearing Journal.......357
  Piston and Rings.......360
  Rocker Shaft.......366
  Turbocharger.......370
  Valve Mechanism Cover.......372
  Water Temperature Regulator.......374
RENR2423 - Systems Operation (C0.5, C0.7, C1.1:3011C, C1.5:3013C, C1.6 & C2.2:3024C:3024CT Industrial Engines & Engines for Caterpillar Built Machines).......378
  Air Inlet and Exhaust System.......379
  Basic Engine.......385
  Cooling System.......388
  Electrical System.......390
  Engine Design.......401
  Fuel System.......409
  General Information.......417
  Lubrication System.......424
RENR2423 - Troubleshooting (C0.5, C0.7, C1.1:3011C, C1.5:3013C, C1.6 & C2.2:3024C:3024CT Industrial Engines & Engines for Caterpillar Built Machines).......427
RENR2424 - Disassembly & Assembly (C0.5, C0.7, C1.1:3011C, C1.5:3013C, C1.6 & C2.2:3024C:3024CT Industrial Engines & Engines for Caterpillar Built Machines).......471
  Alternator - Remove and Install.......474
  Bearing Clearance - Check.......484
  Camshaft - Assemble.......487
  Camshaft - Disassemble.......489
  Camshaft - Install.......491
  Camshaft - Remove.......495
  Connecting Rod Bearings - Install.......499
  Connecting Rod Bearings - Remove.......502
  Coolant Temperature Switch - Remove and Install.......504
  Crankcase Breather - Remove and Install.......509
  Crankshaft - Install.......518
  Crankshaft - Remove.......520
  Crankshaft Front Seal - Install.......522
  Crankshaft Front Seal - Remove.......524
  Crankshaft Main Bearings - Install.......528
  Crankshaft Main Bearings - Remove.......531
  Crankshaft Pulley - Remove and Install.......534
  Crankshaft Rear Seal - Install.......538
  Crankshaft Rear Seal - Remove.......541
  Cylinder Head - Install.......543
  Cylinder Head - Remove.......563
  Electric Starting Motor - Remove and Install.......576
  Engine Oil Cooler - Remove and Install.......578
  Engine Oil Line - Remove and Install.......581
  Engine Oil Pan - Remove and Install.......586
  Engine Oil Pressure Switch - Remove and Install.......589
  Engine Oil Pump - Install.......592
  Engine Oil Pump - Remove.......598
  Engine Oil Relief Valve - Remove and Install.......602
  Exhaust Manifold - Remove and Install.......605
  Fan - Remove and Install.......608
  Flywheel - Install.......612
  Flywheel - Remove.......615
  Flywheel Housing - Remove and Install.......618
  Fuel Filter Base - Install.......627
  Fuel Filter Base - Remove.......630
  Fuel Injection Lines - Remove and Install.......633
  Fuel Injection Nozzles - Install.......640
  Fuel Injection Nozzles - Remove.......643
  Fuel Injection Pump - Install.......645
  Fuel Injection Pump - Remove.......648
  Fuel Shutoff Solenoid - Remove and Install.......651
  Fuel Transfer Pump - Install.......654
  Fuel Transfer Pump - Remove.......657
  Glow Plugs - Remove and Install.......659
  Housing (Front) - Assemble.......662
  Housing (Front) - Disassemble.......670
  Housing (Front) - Install.......678
  Housing (Front) - Remove.......681
  Inlet and Exhaust Valve Springs - Remove and Install.......684
  Inlet and Exhaust Valves - Remove and Install.......689
  Lifter Group - Remove and Install.......696
  Pistons and Connecting Rods - Assemble.......699
  Pistons and Connecting Rods - Disassemble.......705
  Pistons and Connecting Rods - Install.......711
  Pistons and Connecting Rods - Remove.......715
  Rocker Shaft - Assemble.......717
  Rocker Shaft - Disassemble.......722
  Rocker Shaft and Pushrod - Install.......727
  Rocker Shaft and Pushrod - Remove.......730
  Turbocharger - Remove and Install.......733
  V-Belts - Remove and Install.......740
  Valve Mechanism Cover - Remove and Install.......743
  Water Pump - Remove and Install - 3011C, C1.1, and C1.6 Engines.......747
  Water Pump - Remove and Install - 3013C, 3024C, C1.5, and C2.2 Engines.......761
  Water Pump - Remove and Install - C0.5 and C0.7 Engines.......770
  Water Temperature Regulator - Remove and Install.......779
  Water Temperature Regulator Housing - Remove and Install.......787
SENR5004 - Specifications (3024C Engine for Caterpillar Built Machines).......790
  Alternator and Regulator.......792
  Belt Tension Chart.......795
  Camshaft.......796
  Connecting Rod Bearing Journal.......801
  Connecting Rod.......804
  Coolant Temperature Switch.......807
  Crankshaft Pulley.......808
  Crankshaft.......810
  Cylinder Block.......816
  Cylinder Head Valves.......818
  Cylinder Head.......825
  Electric Starting Motor.......828
  Engine Design.......831
  Engine Lifting Bracket.......833
  Engine Oil Filter.......834
  Engine Oil Lines.......836
  Engine Oil Pan.......838
  Engine Oil Pressure Switch.......840
  Engine Oil Pressure.......842
  Engine Oil Pump.......843
  Engine Oil Relief Valve.......847
  Exhaust Manifold.......849
  Fan Drive.......851
  Flywheel Housing.......853
  Flywheel.......855
  Fuel Injection Lines.......857
  Fuel Injection Nozzles.......860
  Fuel Injection Pump.......862
  Fuel Shutoff Solenoid.......864
  Fuel Transfer Pump.......866
  Gear Group (Front).......868
  Glow Plugs.......870
  Housing (Front).......872
  Main Bearing Journal.......874
  Piston and Rings.......875
  Rocker Shaft.......880
  Valve Mechanism Cover.......883
  Water Temperature Regulator.......885
SENR5005 - Systems Operation (3024C & C1.1 Engines for Caterpillar Built Machines).......887
  Air Inlet and Exhaust System.......888
  Basic Engine.......893
  Cooling System.......897
  Electrical System.......900
  Engine Design.......910
  Fuel System.......913
  General Information.......923
  Lubrication System.......929
SENR5005 - Testing & Adjusting (3024C & C1.1 Engines for Caterpillar Built Machines).......933
  Air Inlet and Exhaust System - Inspect.......935
  Air in Fuel - Test.......937
  Alternator - Test.......940
  Battery - Test.......942
  Charging System - Test.......944
  Compression - Test.......945
  Connecting Rod - Inspect.......948
  Connecting Rod Bearings - Inspect.......951
  Coolant Temperature Switch - Test.......953
  Cooling System - Check - Overheating.......954
  Cooling System - Inspect.......957
  Cooling System - Test.......959
  Cylinder Block - Inspect.......968
  Cylinder Head - Inspect 1.......971
  Cylinder Head - Inspect 2.......977
  Electric Starting System - Test.......981
  Engine Crankcase Pressure (Blowby) - Test.......983
  Engine Oil Pressure - Test.......985
  Engine Oil Pressure Switch - Test.......988
  Engine Oil Pump - Inspect.......989
  Engine Speed - Check.......993
  Engine Valve Lash - InspectAdjust.......995
  Excessive Bearing Wear - Inspect.......1000
  Excessive Engine Oil Consumption - Inspect.......1001
  Exhaust Temperature - Test.......1003
  Finding Top Center Position for No. 1 Piston.......1004
  Flywheel - Inspect.......1007
  Flywheel Housing - Inspect.......1010
  Fuel Injection Nozzle - Test 1.......1014
  Fuel Injection Nozzle - Test 2.......1026
  Fuel Injection Timing - Check.......1034
  Fuel Quality - Test.......1036
  Fuel Shutoff Solenoid - Test.......1039
  Fuel System - Inspect.......1041
  Fuel System - Prime.......1042
  Fuel System Pressure - Test.......1046
  Gear Group (Front) - Time.......1049
  Gear Group - Inspect.......1051
  Glow Plugs - Test.......1053
  Main Bearings - Inspect.......1056
  Piston Height - Inspect.......1058
  Piston Ring Groove - Inspect.......1061
  Troubleshooting.......1064
  Valve Depth - Inspect.......1090
  Valve Guide - Inspect.......1093
  Water Pump - Inspect.......1095
  Water Temperature Regulator - Test.......1097
SENR5006 - Disassembly & Assembly (3024C Engine for Caterpillar Built Machines).......1099
  Alternator - Remove and Install.......1101
  Bearing Clearance - Check.......1104
  Camshaft - Install.......1107
  Camshaft - Remove.......1111
  Connecting Rod Bearings - Install.......1115
  Connecting Rod Bearings - Remove.......1118
  Coolant Temperature Switch - Remove and Install.......1121
  Crankcase Breather - Remove and Install.......1124
  Crankshaft - Install.......1127
  Crankshaft - Remove.......1129
  Crankshaft Front Seal - Install.......1131
  Crankshaft Front Seal - Remove.......1133
  Crankshaft Main Bearings - Install.......1136
  Crankshaft Main Bearings - Remove.......1139
  Crankshaft Pulley - Remove and Install.......1142
  Crankshaft Rear Seal - Install.......1146
  Crankshaft Rear Seal - Remove.......1148
  Cylinder Head - Install.......1150
  Cylinder Head - Remove.......1153
  Electric Starting Motor - Remove and Install.......1156
  Engine Oil Line - Remove and Install.......1158
  Engine Oil Pan - Remove and Install.......1160
  Engine Oil Pressure Switch - Remove and Install.......1163
  Engine Oil Pump - Install.......1166
  Engine Oil Pump - Remove.......1171
  Engine Oil Relief Valve - Remove and Install.......1175
  Exhaust Manifold - Remove and Install.......1178
  Flywheel - Install.......1181
  Flywheel - Remove.......1184
  Flywheel Housing - Remove and Install.......1187
  Fuel Injection Lines - Remove and Install.......1197
  Fuel Injection Nozzles - Install.......1203
  Fuel Injection Nozzles - Remove.......1205
  Fuel Injection Pump - Install.......1207
  Fuel Injection Pump - Remove.......1210
  Fuel Shutoff Solenoid - Remove and Install.......1213
  Fuel Transfer Pump - Install.......1216
  Fuel Transfer Pump - Remove.......1218
  Glow Plugs - Remove and Install.......1220
  Governor - Assemble.......1223
  Governor - Disassemble.......1230
  Housing (Front) - Install.......1236
  Housing (Front) - Remove.......1239
  Inlet and Exhaust Valve Springs - Remove and Install.......1242
  Inlet and Exhaust Valves - Remove and Install.......1246
  Lifter Group - Remove and Install.......1252
  Pistons and Connecting Rods - Assemble.......1255
  Pistons and Connecting Rods - Disassemble.......1262
  Pistons and Connecting Rods - Install.......1267
  Pistons and Connecting Rods - Remove.......1271
  Rocker Shaft - Assemble.......1273
  Rocker Shaft - Disassemble.......1276
  Rocker Shaft and Pushrod - Install.......1279
  Rocker Shaft and Pushrod - Remove.......1282
  V-Belts - Remove and Install.......1285
  Valve Mechanism Cover - Remove and Install.......1288
  Water Pump - Install.......1292
  Water Pump - Remove.......1295
  Water Temperature Regulator - Remove and Install.......1299

EXCERPT:
4. Place camshaft retainer (5) in position. Align the holes in the retainer with the holes in the cylinder block.
5. Rotate camshaft gear (4) to align the access hole in the camshaft gear with the hole for fastener (2).
Install bolt (2) and tighten to a torque of 10 N·m (89 lb in). Rotate camshaft gear (4) to align the access hole in the camshaft gear with the hole for bolt (1). Install bolt (1) and tighten to a torque of 10 N·m (89 lb in).
6. Install slider (3) to camshaft gear (4).
7. If the engine is equipped with a mechanical fuel transfer pump, install the fuel transfer pump.
Refer to Disassembly and Assembly, "Fuel Transfer Pump - Remove and Install".
End By:
a. Install the lifters. Refer to Disassembly and Assembly, "Lifter Group- Remove and Install".
b. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
...
Caterpillar C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Engines Factory Service & Shop Manual