Caterpillar D9H Tractors Factory Service & Shop Manual
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Complete workshop reapair service manual with electrical wiring diagrams for Caterpillar D9H Tractors. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This Caterpillar D9H Tractors service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
RENR1252 - Systems Operation (26SI Series Alternator)
RENR1252 - Testing & Adjusting (26SI Series Alternator)
SENR2082 - Disassembly & Assembly (N3 Series Brushless Alternators)
SENR2082 - Systems Operation (N3 Series Brushless Alternators)
SENR2082 - Testing & Adjusting (N3 Series Brushless Alternators)
SENR2082 - Troubleshooting (N3 Series Brushless Alternators)
SENR4130 - Disassemble & Assemble (HDB Series and M1 Series Heavy Duty Brushless Alternators)
SENR4130 - Systems Operation (HDB Series and M1 Series Heavy Duty Brushless Alternators)
SENR4130 - Testing & Adjusting (HDB Series and M1 Series Heavy Duty Brushless Alternators)
SENR4130 - Troubleshooting (HDB Series and M1 Series Heavy Duty Brushless Alternators)
SENR7008 - Disassemble & Assemble (173, 183, 193 Hydraulic Controls)
SENR7008 - Specifications (173, 183, 193 Hydraulic Controls)
SENR7045 - Specifications (D353 Vehicular Engine)
SENR7048 - Specifications (D9H Tractor Power Train)
SENR7049 - Disassembly & Assembly (D353 Vehicular Engine for D9H Tractors (97V 1554-UP))
SENR7050 - Disassembly & Assembly (D9H Tractor Power Train)
RENR1252 - Disassembly and Assembly (26SI Series Alternator).pdf
RENR1252 - Specifications (26SI Series Alternator).pdf
SENR2082 - Specifications (N3 Series Brushless Alternators).pdf
SENR4130 - Specifications (HDB Series and M1 Series Heavy Duty Brushless Alternators).pdf
SENR7008 - Schematic (173, 183, 193 Hydraulic Controls).pdf
SENR7008 - Systems Operation (173, 183, 193 Hydraulic Controls).pdf
SENR7008 - Testing & Adjusting (173, 183, 193 Hydraulic Controls).pdf
SENR7044 - Systems Operation (D353 Vehicular Engine).pdf
SENR7044 - Testing & Adjusting (D353 Vehicular Engine).pdf
SENR7046 - Systems Operation (D9H Tractor Power Train).pdf
SENR7046 - Testing & Adjusting (D9H Tractor Power Train).pdf
SENR7047 - Testing & Adjusting (D9 tractor power shift transmission).pdf
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TABLE OF CONTENTS
RENR1252 - Disassembly and Assembly (26SI Series Alternator)....3
RENR1252 - Specifications (26SI Series Alternator)....14
RENR1252 - Systems Operation (26SI Series Alternator)....21
Component Description....22
General Information....26
Normal Operation....28
RENR1252 - Testing & Adjusting (26SI Series Alternator)....32
Component - Test....33
General Information....37
Initial Troubleshooting Procedure....38
T1 Alternator Output - Test....41
T2 Electrical System Current - Test....43
T3 Charging System - Test....46
T4 Alternator Drive System - Check....49
T5 Alternator Current - Test....50
T6 Residual Magnetism Restoration....52
T7 Identifying Source of Current Draw - Test....54
T8 Alternator Overcharging - Test....55
SENR2082 - Disassembly & Assembly (N3 Series Brushless Alternators)....57
Alternator - Assemble....58
Alternator - Disassemble....69
SENR2082 - Specifications (N3 Series Brushless Alternators)....84
SENR2082 - Systems Operation (N3 Series Brushless Alternators)....86
Component Description....87
General Information....94
Normal Operation....96
SENR2082 - Testing & Adjusting (N3 Series Brushless Alternators)....105
Capacitor - Test....106
Field Winding - Test....108
Rectifier - Test....112
Regulator - Test....118
Residual Magnetism - Restore....121
Stator - Test....123
SENR2082 - Troubleshooting (N3 Series Brushless Alternators)....126
Charging System....127
General Information....140
Service Tools....141
SENR4130 - Disassemble & Assemble (HDB Series and M1 Series Heavy Duty Brushless Alternators)....144
Alternator - Assemble - HDB Series Alternator....145
Alternator - Assemble - M1 Series Alternator (35 Amp)....151
Alternator - Disassemble - HDB Series Alternator....156
Alternator - Disassemble - M1 Series Alternator (35 Amp)....162
SENR4130 - Specifications (HDB Series and M1 Series Heavy Duty Brushless Alternators)....167
SENR4130 - Systems Operation (HDB Series and M1 Series Heavy Duty Brushless Alternators)....171
Component Description....172
General Information....179
Normal Operation....181
SENR4130 - Testing & Adjusting (HDB Series and M1 Series Heavy Duty Brushless Alternators)....187
Capacitor - Test....188
Field Winding - Test....191
Rectifier - Test....194
Regulator - Test....198
Residual Magnetism - Restore....201
Stator - Test....203
SENR4130 - Troubleshooting (HDB Series and M1 Series Heavy Duty Brushless Alternators)....207
Charging System....208
General Information....221
Service Tools....222
SENR7008 - Disassemble & Assemble (173, 183, 193 Hydraulic Controls)....225
Dozer Control Valve....226
Hydraulic Filter....235
Hydraulic Tank....238
Pilot Valve Group....240
Pressure Control Valve....244
Ripper Control Valve....247
SENR7008 - Schematic (173, 183, 193 Hydraulic Controls)....251
SENR7008 - Specifications (173, 183, 193 Hydraulic Controls)....253
3G5810 Hydraulic Pump (193 Hydraulic Control)....254
7J4634, 9J5058 Hydraulic Pump (173 Hydraulic Control)....257
7J612, 9J5050 Hydraulic Pump (183 Hydraulic Control)....260
8J5409 Hydraulic Pump (193 Hydraulic Control)....263
9C Bulldozer Frame....266
Cutting Edges And End Bits....267
Hydraulic Cylinder (183 & 193)....270
Hydraulic Cylinders (D7 Tractors)....272
Hydraulic Cylinders (D8 Tractors)....275
Hydraulic Cylinders (D9 Tractors)....278
Hydraulic Tank And Filter 8J8778 (173 & 183), 8J8779 (193)....281
Lift And Tilt Control Valve 9J7144 (173), 8J7435 (183), 9J7143 (193)....284
Mounting Brackets For Ripper....290
Pressure Control Valve (9J5169)....292
Push Arm And Brace Group....295
Quick Drop Valves....297
Ripper Lift And Tip Valves 3G1773 (173 & 183 Lift Only), 3G1774 (183 Lift And Tip), 3G598 (193 Lift Only), 3G599 (193 Lift And Tip)....299
Trunnion 9A, 9S and 9U Bulldozers (6J5520)....301
SENR7008 - Systems Operation (173, 183, 193 Hydraulic Controls)....302
SENR7008 - Testing & Adjusting (173, 183, 193 Hydraulic Controls)....328
SENR7044 - Systems Operation (D353 Vehicular Engine)....343
SENR7044 - Testing & Adjusting (D353 Vehicular Engine)....363
SENR7046 - Systems Operation (D9H Tractor Power Train)....426
SENR7046 - Testing & Adjusting (D9H Tractor Power Train)....481
SENR7047 - Testing & Adjusting (D9 tractor power shift transmission)....489
SENR7048 - Specifications (D9H Tractor Power Train)....503
Adjustment Of The Control Linkage For The Steering Clutches....505
Bevel Gear And Pinion....507
Brake Adjustment....510
Brake Hydraulic Control Mechanism....514
Converter Inlet Relief Valve (In 6P994 Selector Valve)....517
Converter Outlet Relief Valve (3P7665)....519
Crankcase Guard....521
Drawbar....522
Equalizer Bar....523
Final Drive Oil Filter....526
Final Drive....528
Front Idler And Recoil Spring....531
Introduction....534
Oil Pump For The Final Drive (4M1001)....535
Pressure Control Valve (1P4145)....538
Priority Valve (6P3554)....541
Relief Valve For Brake Cooling And Lubrication....543
Rollover Protective Structure....545
Scavenge And Circulating Oil Pump (7S7400)....547
Steering Clutches....549
Torque Divider....551
Track Adjustment....554
Track Carrier Rollers....558
Track Roller Frame....559
Track Roller Guard....561
Track Rollers....562
Track....564
Transmission And Steering Clutch Oil Pump (2P9239)....567
Transmission Hydraulic Controls (6P995)....569
Transmission Oil Filter (3P4243)....570
Transmission To Bevel Gear Case....572
Transmission....574
Universal Joint (1S8754)....578
Valve Group For Control Of The Steering Clutches....579
SENR7049 - Disassembly & Assembly (D353 Vehicular Engine for D9H Tractors (97V 1554-UP))....581
Accessory Drive....584
Aftercooler....591
Air Cleaner Assembly....594
Alternator....598
Camshaft And Camshaft Bearings....600
Connecting Rod Bearings....605
Cooling System Relief Valve....609
Crankcase Guards (Front)....611
Crankshaft Front Seal....614
Crankshaft Main Bearings....618
Crankshaft Rear Seal Ring And Thrower....622
Crankshaft....626
Cylinder Head Assembly (Earlier)....632
Cylinder Head Assembly (Later)....637
Cylinder Liners (Earlier)....642
Cylinder Liners (Later)....646
Electric Starting Motor....651
Engine And Torque Converter....653
Engine Front Support....665
Engine Oil Cooler....670
Exhaust Manifold....674
Fan Assembly....677
Fan Belt Tightener And Fan Drive....679
Fan Belt Tightener....682
Fan Belts....686
Fan Drive (Earlier)....689
Fan Drive (Later)....693
Flywheel Housing....698
Flywheel....702
Front Housing....705
Fuel Filters And Cover Assembly....710
Fuel Injection Lines....712
Fuel Injection Pump Housing....715
Fuel Injection Valves....731
Fuel Priming Pump....733
Fuel Pump And Governor Drive....736
Fuel Ratio Control....747
Fuel Transfer Pump Adapter Housing....752
Fuel Transfer Pump....756
Glow Plugs....762
Governor....764
Hood....788
Inlet Manifold....790
Muffler....794
Oil Filter....796
Oil Pan....798
Oil Pump Drive....801
Oil Pump....807
Pistons (Earlier)....821
Pistons (Later)....825
Pistons....829
Power Take-Off Drive....831
Precombustion Chambers....839
Primary Fuel Filter....842
Radiator Guard....845
Radiator....849
Rocker Shaft Assembly And Push Rods (Earlier)....853
Rocker Shaft Assembly And Push Rods (Later)....855
Rocker Shaft Assembly....858
Service Meter....862
Spacer Plate....865
Timing Gear Housing Assembly....867
Timing Gears....876
Transmission Oil Cooler....885
Turbocharger (Earlier)....889
Turbocharger (Later)....899
Valve Covers....912
Valve Guides....914
Valve Lifters....917
Valve Seat Inserts....919
Valves....921
Vibration Damper....924
Water Directors....926
Water Manifold....928
Water Pump (Earlier)....930
Water Pump (Later)....939
Water Pump....947
Water Temperature Regulators....951
SENR7050 - Disassembly & Assembly (D9H Tractor Power Train)....954
Bevel Gear And Shaft....956
Brake Cooling And Lubrication Relief Valve....962
Brake Hydraulic Controls And Actuating Mechanisms....964
Brake Pedals And Das....979
Crankcase Guard (Rear)....985
Drawbar....989
Equalizer Bar Suspension Pads....991
Equalizer Bar....995
Final Drive Cases And Hub Assemblies....1006
Final Drive Oil Filters....1018
Final Drive Oil Pumps....1022
Final Drive Pinions And Flanges....1027
Front Idlers....1034
Fuel Tank....1043
Pistons And Cylinders....1046
Recoil Springs....1050
Roll-Over Protective Structure (ROPS)....1061
Seat And Seat Frame Assembly....1065
Sprocket Assemblies....1070
Sprocket Segments....1080
Sprocket Shafts....1082
Steering Clutch Hubs....1086
Steering Clutch Hydraulic Control Valve....1090
Steering Clutches....1098
Torque Converter Outlet Relief Valve....1106
Torque Divider Oil Screen....1110
Torque Divider Scavenge And Circulating Oil Pump....1112
Torque Divider....1118
Track Carrier Rollers....1141
Track Roller Frames....1147
Track Rollers....1154
Tracks....1163
Transmission And Transfer Gears....1178
Transmission Hydraulic Control Valves....1223
Transmission Magnetic Screen....1234
Transmission Oil Filter....1236
Transmission Oil Pump....1239
Universal Joint....1244
Yoke Assemblies....1246
EXCERPT:
D9 TRACTOR POWER SHIFT TRANSMISSION
Testing And Adjusting
Power Shift Transmission
NOTE: All tests and adjustments must be made with the oil in the hydraulic control system at normal
operating temperature. Be sure the linkage adjustments are correct before making any tests.
HYDRAULIC CONTROLS IN FIRST SPEED REVERSE (No. 2 and No. 5 Clutches Engaged)
1. Body for direction selector valves.
2. Direction selector valve.
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Caterpillar D9H Tractors Factory Service & Shop Manual