Caterpillar D250E & D300E Articulated Trucks Factory Service & Shop Manual
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Complete workshop repair service manual with electrical wiring diagrams for Caterpillar D250E & D300E Articulated Trucks. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This Caterpillar D250E & D300E Articulated Trucks service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
SENR2947 - Systems Operation (Starting and Charging Systems).pdf
SENR8632 - Schematics (D250E and D300E Articulated Truck Electrical System).pdf
SENR8636 - Specifications (D250E and D300E Articulated Trucks Power Train).pdf
SENR8641 - Specifications (D250E & D300E Articulated Trucks Brake System).pdf
SENR8643 - Specifications (D250E and D300E Articulated Trucks Steering, Suspension, and Body Hoist Hydraulic Systems).pdf
SENR8647 - Schematics (D250E and D300E Articulated Truck Hydraulic System).pdf
SENR8653 - Disassembly and Assembly (D250E & D300E Articulated Trucks Power Train).pdf
SENR8654 - Disassembly and Assembly (D250E & D300E Articulated Trucks Machine Systems).pdf
SENR8655 - Disassembly and Assembly (Supplement for D250E & D300E Articulated Trucks - 3306 Engine).pdf
SENR8637 - Systems Operation (D250E & D300E Articulated Trucks Power Train).pdf
SENR8640 - Systems Operation (D250E & D300E Articulated Trucks Steering, Suspension & Body).pdf
SENR8640 - Testing and Adjusting (D250E & D300E Articulated Trucks Steering, Suspension & Body).pdf
SENR8642 - Systems Operation (D250E & D300E Articulated Trucks Brake System).pdf
SENR8642 - Testing and Adjusting (D250E & D300E Articulated Trucks Brake System).pdf
SENR8656 - Systems Operation (Electronic Programmable Transmission Control (EPTC II) for A).pdf
SENR8656 - Testing and Adjusting (Electronic Programmable Transmission Control (EPTC II) for A).pdf
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SENR2947 - Systems Operation (Starting and Charging Systems)
Alternator Breaker Test Description
Alternator Test Description
Analyzer Test Description
Basic Operation
Batteries Test Description
Coolant Switch Test Description
General Information
Key Breaker Test Description
Key Start Switch Test Description
Main Relay and_or Breaker Test Description
Reference Information
Specifications
Start Aid Switch_Solenoid Test Description
Starter Ground Circuit Test Description
Starter Solenoid Power Circuit (Starter One) Test Description
Starter Solenoid Power Circuit (Starter Two) Test Description
Starter Solenoid (Starter One) Test Description
Starter Solenoid (Starter Two) Test Description
Start Relay (Starter One) Test Description
Start Relay (Starter Two) Test Description
Test Considerations
Test Setup A, Hookup
Test Step B, Crank
Test Step C, Start Aid
Test Step D, High Idle
Troubleshooting
SENR2947 - Systems Operation (Starting and Charging Systems)
SENR8632 - Schematics (D250E and D300E Articulated Truck Electrical System)
Collage
Main
SENR8632 - Schematics (D250E and D300E Articulated Truck Electrical System)
SENR8636 - Specifications (D250E and D300E Articulated Trucks Power Train)
Accumulator (Retarder)
Center Axle
Differential and Bevel Gear
Final Drive and Wheel
Front Axle
Front Drive Shaft
Hitch Drive Shaft
Lockup Clutch and Solenoid Valve
Main Drive Shaft
Oil Filter (Transmission)
Output Transfer Gear Group
Priority Valve
Rear Axle
Rear Drive Shaft
Relief Valve (Torque Converter Outlet)
Retarder Hydraulic Control Valve
Retarder Solenoid Control Valve
Selector and Pressure Control Valve
Solenoid and Relief Valve (Output Transfer Gears)
Solenoid Valve (Differential Lock)
Solenoid Valve (Lockup Clutch)
Solenoid Valve (Retarder)
Solenoid Valve (Upshift and Downshift)
Speed Sensor (Transmission)
Torque Converter and Housing
Torque Converter
Transfer Gear Group
Transmission Hydraulic Control
Transmission Mounting
Transmission Planetary
Transmission Pump
SENR8636 - Specifications (D250E and D300E Articulated Trucks Power Train)
SENR8637 - Systems Operation (D250E & D300E Articulated Trucks Power Train)
SENR8640 - Systems Operation (D250E & D300E Articulated Trucks Steering, Suspension & Body)
SENR8640 - Testing and Adjusting (D250E & D300E Articulated Trucks Steering, Suspension & Body)
SENR8641 - Specifications (D250E & D300E Articulated Trucks Brake System)
Accumulator
Accumulators (7U7745)
Parking Brake (Part Of 118-2282 And 132-7346 Transfer Drive Groups)
Parking Brake Valve (120-4886)
Pressure Switch (128-3166)
Pressure Switch 7U9036
Pressure Switch 7U9037
Service Brake Group (8X7186)
Service Brake Valve (2U7332)
SENR8641 - Specifications (D250E & D300E Articulated Trucks Brake System)
SENR8642 - Systems Operation (D250E & D300E Articulated Trucks Brake System)
SENR8642 - Testing and Adjusting (D250E & D300E Articulated Trucks Brake System)
SENR8643 - Specifications (D250E and D300E Articulated Trucks Steering, Suspension, and Body Hoist Hydraulic Systems)
Counterbalance Valve (Tailgate)
Hoist Control Valve
Hoist Cylinder
Hydraulic Tank
Metering Pump (Steering)
Piston Pump (Secondary Steering)
Piston Pump (Steering, Hoist, and Brake)
Pressure and Flow Compensator Valve (Secondary Steering)
Pressure and Flow Compensator Valve (Steering, Hoist, and Brake)
Pressure Switch (Steering, Hoist, and Brake Oil and Secondary Steering Oil)
Secondary Steering Valve
Selector Valve (Steering)
Steering Control Valve
Steering Cylinder
Suspension Accumulator
Suspension Accumulator
Suspension Cylinder (Front)
Tailgate Cylinder
SENR8643 - Specifications (D250E and D300E Articulated Trucks Steering, Suspension, and Body Hoist Hydraulic Systems)
SENR8647 - Schematics (D250E and D300E Articulated Truck Hydraulic System)
Collage
Main
SENR8647 - Schematics (D250E and D300E Articulated Truck Hydraulic System)
SENR8653 - Disassembly and Assembly (D250E & D300E Articulated Trucks Power Train)
Axles
Center Axle Housing
Differential & Bevel Gear (Center or Rear)
Differential & Bevel Gear (Front)
Differential & Bevel Gear (Front)
Drive Shaft, (Mid Bearing To Rear Axle)
Drive Shaft, (Mid Bearing To Rear Axle)
Drive Shaft, (Transfer Gear Case To Center Axle)
Drive Shaft, (Transfer Gear Case To Center Axle)
Drive Shaft, (Transfer Gear To Mid Bearing)
Drive shaft (Transmission Drop Box To Drive Hitch)
Duo-Cone Seals (Conventional & Inverted)
Final Drive Planet Carriers & Ring Gears
Front Axle Housing
Front Drive Shaft (Transmission To Front Axle)
Gear Group-Transfer
Gear Group-Transfer
Inter-Axle Differential
Introduction
Main Drive Shaft (Torque Converter To Transmission)
Main Drive Shaft (Torque Converter To Transmission)
Rear Axle Housing
Scavenge & Transmission Oil Pump
Secondary Steering Pump Drive
Secondary Steering Pump Drive
Tires & Rims
Tires & Rims
Torque Converter Accessory Drive Gear
Torque Converter Lock-Up Valve
Torque Converter Outlet Relief Valve
Torque Converter Pump Drive Gears
Torque Converter & Retarder
Torque Converter Screen
Torque Converter Screen
Transmission Hydraulic Control Valve
Transmission Oil Filter
Transmission Output Speed Sensor
Transmission Output Speed Sensor
Transmission & Output Transfer Drive
Transmission Priority Valve
Transmission Priority Valve
Transmission Screen
Wheels, Bearings & Duo-Cone Seals
Wheels, Bearings & Duo-Cone Seals
SENR8653 - Disassembly and Assembly (D250E & D300E Articulated Trucks Power Train)
SENR8654 - Disassembly and Assembly (D250E & D300E Articulated Trucks Machine Systems)
Accumulator-Brake
Accumulator-Charge & Test Procedure
Accumulator-Front
Another Service Brake System Valve
Anticavitation Valve
Ball Resolver Valve
Body Group
Body Prop Assembly
Brake Carriers Lining or Pads
Cab
Cab Tilt Cylinder
Disc Brake Caliper_Pad Assembly
Duo-Cone Seals (Conventional & Inverted)
Fender
Frame Lock Links
Front Suspension Cylinder
Fuel Tank
Hand Metering Pump
Hoist Control Valve
Hoist Cylinder
Hydraulic Manifold
Hydraulic Tank
Implement Hydraulic Oil Pump
Introduction
Oscillating Hitch
Rear Suspension Equalizing Frame
Retarder Control Solenoid Valve
Seat
Secondary Steering Pump
Steering Control Valve
Steering Cylinder
Steering Triple Check Valve
Steering Wheel
Tailgate Cylinder
Tailgate Cylinder Valve
Tailgate
Tractor & Trailer
Valve-Foot Brake
SENR8654 - Disassembly and Assembly (D250E & D300E Articulated Trucks Machine Systems)
SENR8655 - Disassembly and Assembly (Supplement for D250E & D300E Articulated Trucks - 3306 Engine)
Aftercooler
Air Cleaner Assembly
Air Conditioning Accumulator
Air Conditioning Compressor
Air Conditioning Dryer
Alternator
Brake Oil Cooler
Cab (Raise & Lower)
Crankcase Guard
Crankshaft Vibration Damper & Pulley
Electric Starting Motor
Engine Mounting Group (Rear)
Engine Oil Cooler
Engine Oil Filler
Engine Oil Filter & Oil Filter Base
Engine, Retarder & Torque Converter
Engine Support (Front)
Fan Drive
Fan Guards
Fan
Fuel Priming Pump & Primary Fuel Filter
Fuel Solenoid Shutoff
Fuel Transfer Pump
Hood
Muffler Group
Oil Pan
Oil Pan Plate
Precleaner Assembly
Radiator
Shunt Tank Group
Starting Solenoid
Transmission Oil Cooler
Turbocharger
Water Pump
Water Temperature Regulator
SENR8655 - Disassembly and Assembly (Supplement for D250E & D300E Articulated Trucks - 3306 Engine)
SENR8656 - Systems Operation (Electronic Programmable Transmission Control (EPTC II) for A)
SENR8656 - Testing and Adjusting (Electronic Programmable Transmission Control (EPTC II) for A)
EXCERPT:
Tractor Arrangement - D250E
A ring gear mounted on the engine flywheel drives the torque converter (6). The torque converter has an integral lockup clutch which allows the machine to operate in converter drive or direct drive.
Hydraulic retarder (9) - if equipped - is positioned between the engine and the torque converter. The retarder is an auxiliary brake used for continuous speed control during operation on downgrades.
The transmission drive shaft (5) transmits power to the planetary transmission (4). The transmission is a full power shift planetary type which contains six hydraulically actuated clutches to give five forward and two reverse speeds.
The transmission output shaft transmits drive through the output transfer drive (3) to the front and center drive shafts (12 and 2). The front drive shaft is connected to the front differential (11) which transmits torque to the wheel mounted final drives (10). The center drive shaft (2) is connected to the through
hitch drive shaft (1).
The output transfer drive (3) houses an inter-axle differential (13), which divides torque between the tractor and trailer axle differentials.
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