Caterpillar 14H Motor Graders Factory Service & Shop Manual
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Complete workshop repair service manual with electrical wiring diagrams for Caterpillar 14H Motor Graders. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This Caterpillar 14H Motor Graders service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
RENR4199 - Schematic (16H Motor Grader Electrical System)
RENR4118 - Specifications (120H, 12H, 135H, 140H, 143H, 14H, 160H, 163H & 16H Motor Graders Secondary Steering System)
RENR4118 - Systems Operation (120H, 12H, 135H, 140H, 143H, 14H, 160H, 163H & 16H Motor Graders Secondary Steering System)
RENR4118 - Testing & Adjusting (120H, 12H, 135H, 140H, 143H, 14H, 160H, 163H & 16H Motor Graders Secondary Steering System)
RENR4118 - Troubleshooting (120H, 12H, 135H, 140H, 143H, 14H, 160H, 163H & 16H Motor Graders Secondary Steering System)
RENR4169 - Disassembly & Assembly (14H Motor Grader 3176C Engine Supplement)
RENR4173 - Specifications (14H & 16H Motor Graders Power Train)
RENR4174 - Systems Operation (14H & 16H Motor Graders Power Train)
RENR4174 - Testing and Adjusting (14H & 16H Motor Graders Power Train)
RENR4174 - Troubleshooting (14H & 16H Motor Graders Power Train)
RENR4178 - Disassembly & Assembly (14H Motor Grader Power Train)
RENR4179 - Specifications (14H & 16H Motor Graders Hydraulic & Steering System)
RENR4183 - Systems Operation (14H & 16H Motor Graders Hydraulic and Steering System)
RENR4183 - Testing & Adjusting (14H & 16H Motor Graders Hydraulic and Steering System)
RENR4183 - Troubleshooting (14H & 16H Motor Graders Hydraulic and Steering System)
RENR4184 - Schematic (14H Motor Grader Hydraulic System)
RENR4188 - Specifications (14H & 16H Motor Graders Air System and Brakes)
RENR4189 - Systems Operation (14H & 16H Motor Graders Air System & Brakes)
RENR4189 - Testing & Adjusting (14H & 16H Motor Graders Air System & Brakes)
RENR4189 - Troubleshooting (14H & 16H Motor Graders Air System & Brakes)
RENR4193 - Disassembly & Assembly (14H Motor Grader Machine Systems)
RENR4194 - Schematic (14H Motor Grader Electrical System)
...
EXCERPT:
11. Apply Tooling (D) between inserts (14B) and ballstuds (14A). Install cap (14) and install bolts (13) .
Note: As required, use shims (14C) in order to allow the socket to move freely around ballstud (14A).
12. Assemble the same quantity of shims (14C) on both sides of ballstud (14A) .
Repeat Step 11 for the opposite side.
Install centershift cylinder (12). Refer to Disassembly and Assembly, "Centershift Cylinder Remove and Install".
...
RENR4118 - Specifications (120H, 12H, 135H, 140H, 143H, 14H, 160H, 163H & 16H Motor Graders Secondary Steering System)................3
Check Valve (Secondary Steering)................4
Electric Drive Pump (Secondary Steering)................5
Magnetic Switch (Secondary Steering)................7
Pressure Switch (Secondary Steering)................9
Relief Valve (Secondary Steering)................10
RENR4118 - Systems Operation (120H, 12H, 135H, 140H, 143H, 14H, 160H, 163H & 16H Motor Graders Secondary Steering System)................11
Features................12
Hydraulic Schematic................13
Introduction................15
Location of Electrical Components................18
Location of Hydraulic Components................23
Pressure Switch (Secondary Steering)................27
Secondary Steering Control................28
Secondary Steering Electrical System................31
Secondary Steering Hydraulic System................36
Secondary Steering System................42
RENR4118 - Testing & Adjusting (120H, 12H, 135H, 140H, 143H, 14H, 160H, 163H & 16H Motor Graders Secondary Steering System)................49
Relief Valve (Secondary Steering) - Test................50
RENR4118 - Troubleshooting (120H, 12H, 135H, 140H, 143H, 14H, 160H, 163H & 16H Motor Graders Secondary Steering System)................53
Electrical System................54
General Information................66
Hydraulic System................67
Machine Preparation for Troubleshooting................73
Operational Checks................75
Service Tools................78
Visual Inspection................80
RENR4169 - Disassembly & Assembly (14H Motor Grader 3176C Engine Supplement)................81
Aftercooler - Remove and Install................83
Air Cleaner - Remove and Install................92
Air Compressor - Assemble................104
Air Compressor - Disassemble................123
Air Compressor - Install................142
Air Compressor - Remove................147
Alternator - Remove and Install................153
Battery - Remove and Install................160
Electric Starting Motor - Remove and Install................165
Engine - Install................184
Engine - Remove................207
Engine Oil Cooler - Remove and Install................233
Engine Oil Filler - Remove and Install................242
Engine Oil Filter Base - Assemble................246
Engine Oil Filter Base - Disassemble................249
Engine Oil Filter Base - Install................252
Engine Oil Filter Base - Remove................256
Engine Support (Front) - Remove and Install................260
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install................271
Fuel Priming Pump - Remove and Install................276
Hood - Install................279
Hood - Remove................285
Muffler - Remove and Install................291
Radiator - Remove and Install................296
Radiator Guard and Support, Aftercooler, and Radiator - Install................305
Radiator Guard and Support, Aftercooler, and Radiator - Remove................317
Rear Chassis Support - Install................330
Rear Chassis Support - Remove................339
Refrigerant Compressor - Remove and Install................349
Refrigerant Condenser - Remove and Install................356
Removal Procedure................364
Turbocharger - Remove and Install................367
Water Pump - Install................373
Water Pump - Remove................383
Water Separator and Fuel Filter (Primary) - Remove and Install................394
RENR4173 - Specifications (14H & 16H Motor Graders Power Train)................397
Air Conditioner................398
Battery................400
Case and Frame................401
Clutch Control (Modulation)................403
Differential and Bevel Gear................405
Differential................407
Drive Chain................410
Final Drive................412
Fuel Tank................415
Gear Pump (Transmission Charging and Scavenge)................416
Governor Control................418
Muffler................420
Oil Filter (Power Train)................422
Rollover Protective Structure (ROPS) - If Equipped SMCS - 7325................424
Selector and Pressure Control Valve................426
Solenoid Valve (Differential Lock)................432
Tandem and Cover................433
Transmission Control Linkage................434
Transmission Control Valve................437
Transmission Oil Cooler................439
Transmission and Transfer Gears................441
Transmission................443
Wheel Group................447
Window Wipers................449
RENR4174 - Systems Operation (14H & 16H Motor Graders Power Train)................452
Differential and Bevel Gear................453
Final Drive and Tandem Drive................458
Graphic Color Codes................461
Introduction................464
Location of Hydraulic Components................466
Power Train Hydraulic System................471
Transmission Control Valve................477
Transmission and Transfer Gears................490
RENR4174 - Testing and Adjusting (14H & 16H Motor Graders Power Train)................503
Differential Lock Pressure - Check................504
Differential and Bevel Gear - Adjust................506
Direction Clutch Pressure - Test................509
Final Drive Bearings - Adjust................514
Pilot Pressure - Test................518
Pump Efficiency (Gear Pumps) - Test................521
Speed Clutch Pressure - Test and Adjust................523
Transmission Charging Pump Pressure - Test and Adjust................527
Transmission Control - Adjust................531
Transmission Lubrication Oil Pressure - Test................534
Transmission Oil Cooler Pressure - Test................539
RENR4174 - Troubleshooting (14H & 16H Motor Graders Power Train)................541
General Information................542
Machine Preparation for Troubleshooting................543
Operational Checks................545
Power Train................546
Visual Inspection................551
RENR4178 - Disassembly & Assembly (14H Motor Grader Power Train)................552
Axle - Remove and Install................554
Brake Actuator - Assemble................561
Brake Actuator - Disassemble................564
Brake Actuator - Install................568
Brake Actuator - Remove................572
Differential and Bevel Gear - Assemble................576
Differential and Bevel Gear - Disassemble................597
Differential and Bevel Gear - Install................612
Differential and Bevel Gear - Remove................620
Drive Chain - Install................628
Drive Chain - Remove................633
Drive Sprocket - Remove and Install................638
Final Drive - Assemble................642
Final Drive - Disassemble................655
Final Drive - Install................671
Final Drive - Remove................679
Gear Pump (Transmission Charging and Scavenge) - Assemble................686
Gear Pump (Transmission Charging and Scavenge) - Disassemble................693
Gear Pump (Transmission Charging and Scavenge) - Install................700
Gear Pump (Transmission Charging and Scavenge) - Remove................704
Machine Preparation for Disassembly and Assembly................708
Relief Valve (Main) - Assemble................709
Relief Valve (Main) - Disassemble................718
Relief Valve (Main) - Install................727
Relief Valve (Main) - Remove................729
Service Brake (Wheel Spindle) - Assemble................732
Service Brake (Wheel Spindle) - Disassemble................741
Service Brake (Wheel Spindle) - Install................751
Service Brake (Wheel Spindle) - Remove................755
Tandem and Cover - Remove and Install................759
Transmission Control Valve - Assemble................766
Transmission Control Valve - Disassemble................780
Transmission Control Valve - Install................793
Transmission Control Valve - Remove................800
Transmission Oil Cooler - Install................808
Transmission Oil Cooler - Remove................811
Transmission Oil Filter Base - Assemble................815
Transmission Oil Filter Base - Disassemble................820
Transmission Oil Filter Base - Install................825
Transmission Oil Filter Base - Remove................827
Transmission and Transfer Gears - Assemble................830
Transmission and Transfer Gears - Disassemble................896
Transmission and Transfer Gears - Install................954
Transmission and Transfer Gears - Remove................965
Wheel (Rear) - Remove and Install................977
RENR4179 - Specifications (14H & 16H Motor Graders Hydraulic & Steering System)................984
Accumulator (Blade Cushion)................987
Accumulator (Steering)................989
Articulated Hitch................991
Articulation Cylinder Mounting................993
Articulation Cylinder................994
Blade Lift Cylinder Mounting................996
Blade Lift Cylinder................999
Blade Lift................1000
Blade Tip Cylinder................1001
Centershift Cylinder Mounting................1003
Centershift Cylinder................1005
Circle Drive................1007
Circle................1010
Combination Valve 1................1012
Combination Valve 2................1017
Control Valve (Articulation)................1022
Control Valve (Blade Lift)................1024
Control Valve (Blade Tip)................1030
Control Valve (Centershift)................1033
Control Valve (Circle Drive)................1035
Control Valve (Ripper)................1037
Control Valve (Sideshift)................1043
Control Valve (Snow Plow_Dozer Lift)................1046
Control Valve (Wheel Lean)................1052
Control Valve (Wing Lift)................1054
Control Valve (Wing Tilt)................1058
Drawbar................1060
Front Axle................1065
Gear Motor (Hydraulic Fan)................1067
Hydraulic Tank and Filter................1069
Instrument Panel................1072
Metering Pump (Steering)................1074
Operator Console................1079
Piston Pump (Hydraulic Fan)................1081
Piston Pump (Hydraulic and Steering)................1086
Position Sender (Articulation)................1095
Pressure Sensor (Hydraulic Fan)................1098
Pump Control Valve (Hydraulic Fan)................1099
Pump Control Valve (Hydraulic, Steering)................1101
Pump Drive Shaft (Implement and Steering)................1103
Pump Mounting................1104
Relief Valve (Blade Lift)................1105
Relief Valve (Blade Tip)................1109
Relief Valve (Implement)................1111
Relief Valve (Ripper)................1112
Relief Valve (Sideshift)................1116
Relief Valve (Signal)................1118
Relief Valve (Snow Plow_Dozer Lift)................1119
Relief Valve (Steering Cylinder Crossover)................1125
Relief Valve (Steering)................1127
Relief Valve (Wing Lift)................1129
Relief Valve (Wing Tilt)................1133
Ripper Lift Cylinder................1135
Shuttle Valve................1136
Sideshift Cylinder................1137
Solenoid Valve (Blade Cushion)................1139
Solenoid Valve (Hydraulic Fan)................1140
Solenoid Valve Mounting (Hydraulic Fan)................1141
Steering Control................1142
Steering Cylinder................1143
Swivel................1145
Temperature Switch (Hydraulic Oil)................1146
Valve and Linkage Group................1147
Wheel Lean Cylinder Mounting................1149
Wheel Lean Cylinder................1150
RENR4183 - Systems Operation (14H & 16H Motor Graders Hydraulic and Steering System)................1152
Blade Cushion................1153
Combination Valve................1155
Control Valve (Blade Lift)................1163
Control Valve (Implement)................1169
Fan Drive System................1172
Graphic Color Codes................1176
Hydraulic Schematic................1179
Hydraulic Tank and Filter................1181
Hydraulic and Steering System................1184
Implement System................1186
Introduction................1190
Location Of Components................1193
Metering Pump (Steering)................1202
Piston Pump (Hydraulic Fan)................1210
Piston Pump (Hydraulic and Steering)................1213
Relief Valve (Steering Cylinder Crossover)................1223
Steering System................1225
RENR4183 - Testing & Adjusting (14H & 16H Motor Graders Hydraulic and Steering System)................1230
Accumulator (Blade Cushion) - Test and Charge................1231
Accumulator (Steering) - Test and Charge................1236
Axle Toe-In (Front) - Adjust................1244
Bearing End Play (Piston Pump) - Adjust................1247
Cylinder Cycle Time - Check................1250
Disc Pack Preload for Circle Drive - Adjust................1253
Hydraulic Cylinder Drift - Check................1259
Piston Pump Cutoff Pressure (Hydraulic Fan) - Test and Adjust................1260
Piston Pump Margin Pressure (Hydraulic Fan) - Test and Adjust................1264
Position Sender (Articulation) - Adjust................1268
Pump Control Valve (Hydraulic, Steering) - Test and Adjust................1271
Pump Efficiency (Gear Pumps) - Test................1297
Relief Valve (Steering) - Test and Adjust................1299
Relief Valves (Implement) - Test and Adjust................1301
Steering Linkage - Adjust................1304
Steering System - Purge................1306
Steering Wheel Slip - Check................1310
RENR4183 - Troubleshooting (14H & 16H Motor Graders Hydraulic and Steering System)................1312
General Information................1313
Hydraulic and Steering System................1314
Machine Preparation for Troubleshooting................1324
Operational Checks................1326
Visual Inspection................1327
RENR4184 - Schematic (14H Motor Grader Hydraulic System)................1329
Collage................1330
Main................1345
RENR4188 - Specifications (14H & 16H Motor Graders Air System and Brakes)................1347
Air Compressor................1348
Air Control Valve (Parking Brake)................1349
Air Horn................1350
Centershift Lock Pin................1352
Check Valve (Air Tank)................1354
Check Valve (Parking Brake Release)................1355
Governor (Air Compressor)................1356
Parking Brake Actuator................1357
Parking Brake Control................1358
Parking Brake................1360
Pressure Switch (Brake Air) (Parking Brake)................1362
Pressure Switch (Brake Air) (Stop Lamp)................1363
Pressure Switch (Low Brake Air)................1364
Quick-Release Valve................1365
Relief Valve (Air Tank)................1366
Service Brake Control................1367
Service Brakes................1368
Solenoid Valve (Air Horn)................1371
Solenoid Valve (Centershift Lock)................1373
Solenoid Valve (Parking Brake)................1374
RENR4189 - Systems Operation (14H & 16H Motor Graders Air System & Brakes)................1376
Air Compressor................1377
Air Control Valve (Parking Brake)................1379
Air Control Valve (Service Brakes)................1381
Air Dryer................1384
Air Horn................1386
Air System Schematic................1388
Air System and Brakes................1390
Centershift Lock................1391
Introduction................1394
Location of Components................1397
Monitoring System................1404
Parking Brake Actuator................1408
Parking Brake................1410
Quick-Release Valve................1414
Relief Valve (Air Tank)................1417
Service Brakes................1418
RENR4189 - Testing & Adjusting (14H & 16H Motor Graders Air System & Brakes)................1422
Air Compressor Governor - Test and Adjust................1423
Air Pressure Gauge - Test................1426
Air System - Test................1431
Bearing Preload for Service Brake - Adjust................1436
Brake Disc Wear - Check................1439
Limit Switch (Service Brake) - Test and Adjust................1442
Parking Brake - Test................1446
Parking Brake Actuator - Adjust................1447
Parking Brake Control - Adjust................1448
Pressure Switch (Brake Air) (Stop Lamp) - Test................1449
Pressure Switch (Low Brake Air) - Test................1452
Service Brake Control (Pedal) - Adjust................1455
Service Brake Control Valve - Check................1460
Service Brakes - Test................1463
RENR4189 - Troubleshooting (14H & 16H Motor Graders Air System & Brakes)................1465
Air System and Brakes................1466
General Information................1469
Machine Preparation for Troubleshooting................1470
Operational Checks................1472
Visual Inspection................1474
RENR4193 - Disassembly & Assembly (14H Motor Grader Machine Systems)................1475
Air Control Valve (Parking Brake) - Assemble................1479
Air Control Valve (Parking Brake) - Disassemble................1481
Air Control Valve (Parking Brake) - Install................1483
Air Control Valve (Parking Brake) - Remove................1488
Air Control Valve (Service Brake) - Assemble................1493
Air Control Valve (Service Brake) - Disassemble................1500
Air Control Valve (Service Brake) - Install................1507
Air Control Valve (Service Brake) - Remove................1514
Air Dryer - Remove and Install................1522
Air Tank - Remove and Install................1531
Articulation Cylinder - Remove and Install................1546
Bank Valve - Assemble - Bank Valve with Hydraulic Detent................1558
Bank Valve - Assemble - Bank Valve with Mechanical Detent................1566
Bank Valve - Assemble - Bank Valve with out Detent................1573
Bank Valve - Disassemble - Bank Valve with Hydraulic Detent................1580
Bank Valve - Disassemble - Bank Valve with Mechanical Detent................1588
Bank Valve - Disassemble - Bank Valve with out Detent................1595
Bank Valve - Install................1602
Bank Valve - Remove................1613
Blade - Install................1624
Blade - Remove................1627
Blade Lift Arm - Install................1629
Blade Lift Arm - Remove................1640
Blade Lift Cylinder - Remove and Install................1650
Blade Tip Cylinder - Remove and Install................1660
Blower Motor (Air Conditioner and Heater) - Remove and Install................1668
Cab - Install................1673
Cab - Remove................1683
Centershift Cylinder - Remove and Install................1691
Centershift Lock - Install................1700
Centershift Lock - Remove................1704
Centershift Lock Bar and Front Frame Bushings - Install................1709
Centershift Lock Bar and Front Frame Bushings - Remove................1716
Circle - Install................1723
Circle - Remove................1738
Circle Drive - Assemble................1751
Circle Drive - Disassemble................1762
Circle Drive - Install................1772
Circle Drive - Remove................1777
Combination Valve - Assemble................1782
Combination Valve - Disassemble................1791
Combination Valve - Install................1799
Combination Valve - Remove................1802
Drawbar - Install................1806
Drawbar - Remove................1821
Duo-Cone Conventional Seals - Install................1832
Fan and Gear Motor (Hydraulic Fan) - Install................1844
Fan and Gear Motor (Hydraulic Fan) - Remove................1849
Front Axle - Install................1854
Front Axle - Remove................1864
Front Frame from Rear Frame - Separate................1875
Front Frame to Rear Frame - Connect................1910
Fuel Tank (Left Side) - Install................1940
Fuel Tank (Left Side) - Remove................1946
Fuel Tank (Right Side) - Install................1953
Fuel Tank (Right Side) - Remove................1959
Gear Motor (Fan Drive) - Assemble................1966
Gear Motor (Fan Drive) - Disassemble................1972
Gerotor Motor (Circle Drive) - Assemble................1979
Gerotor Motor (Circle Drive) - Disassemble................1984
Gerotor Motor (Circle Drive) - Install................1990
Gerotor Motor (Circle Drive) - Remove................1992
Hydraulic Tank and Filter - Remove and Install................1995
Metering Pump (Steering) - Remove and Install................2003
Piston Pump (Fan Drive) - Assemble................2016
Piston Pump (Fan Drive) - Disassemble................2030
Piston Pump (Fan Drive) - Install................2041
Piston Pump (Fan Drive) - Remove................2044
Piston Pump (Hydraulic and Steering) - Assemble................2048
Piston Pump (Hydraulic and Steering) - Disassemble................2060
Piston Pump (Hydraulic and Steering) - Install................2069
Piston Pump (Hydraulic and Steering) - Remove................2073
Pump Drive Shaft - Remove and Install................2078
Ripper - Install................2081
Ripper - Remove................2095
Ripper Lift Cylinder - Remove and Install................2109
Seat - Remove and Install................2119
Sideshift Cylinder - Remove and Install................2124
Solenoid Valve (Centershift Lock) - Remove and Install................2131
Steering Cylinder - Remove................2133
Swivel - Assemble................2143
Swivel - Disassemble................2149
Swivel - Install................2156
Swivel - Remove................2160
Tie Rod (Steering) - Remove and Install................2165
Wheel - Remove and Install................2168
Wheel Lean Arm and Axle Bushings - Install................2172
Wheel Lean Arm and Axle Bushings - Remove................2178
Wheel Lean Bar - Remove and Install................2184
Wheel Lean Cylinder - Remove and Install................2190
Wheel Spindle - Install................2197
Wheel Spindle - Remove................2203
Wheel Spindle and Wheel Spindle Housing - Install................2210
Wheel Spindle and Wheel Spindle Housing - Remove................2217
Window Wiper and Wiper Motor (Front) - Remove and Install................2223
Window Wiper and Wiper Motor (Rear) - Remove and Install................2233
RENR4194 - Schematic (14H Motor Grader Electrical System)................2239
Collage................2240
Main................2255
Features................2255
Cover Page................2256
Information................0
Component Location................0
Page 1 of 2 ................2257
Page 2 of 2 ................2258
Connector Location................0
Page 1 of 2 ................2259
Page 2 of 2 ................2260
CID/MID/FMI................2261
Specification and Related Manuals................2262
Standard Electrical................2263
Schematic................2264
Machine Views................0
Machine Harness Connector and Component Locations................2265
RENR4199 - Schematic (16H Motor Grader Electrical System)................2266
Collage................2267
Main................2285
Features................2285
Cover Page................2286
Information................0
Component Location................0
Page 1 of 2................2287
Page 2 of 2................2288
Connector Location................0
Page 1 of 2................2289
Page 2 of 2................2290
CID-MID-FMI................2291
Specifications And Related Manuals................2292
Wire Description................2292
Page 1 of 2................2293
Page 2 of 2................2294
Electrical symbols................2295
Schematic................2296
Machine View................0
Machine Harness Connector And Component Locations................2297