Caterpillar TH580B Telehandler Factory Service & Shop Manual
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Complete workshop repair & service manual with electrical wiring diagrams for Caterpillar TH580B Telehandler. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This Caterpillar TH580B Telehandler service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
2,013 pages, bookmarked, Searchable, Printable, high quality PDF
MANUAL LIST:
31200254 - Parts Manual (TH580B Telehandler).pdf
RENR7753 - Disassembly and Assembly (TH580B Telehandler Engine Supplement)
RENR7755 - Disassembly and Assembly (TH580B Telehandler Power Train)
RENR7756 - Systems Operation (TH580B Telehandler Hydraulic System)
RENR7756 - Testing and Adjusting (TH580B Telehandler Hydraulic System)
RENR7760 - Disassembly and Assembly (TH580B Telehandler Machine Systems)
RENR7761 - Schematic (TH580B Telehandler Electrical System)
RENR7766 - Specifications (TH580B Telehandler Machine Systems)
RENR9863 - Schematic (TH580B Telehandler Electrical System)
...
EXCERPT:
Remove bolts (42), cover (43), O-ring seal (44), spring (45), washer (46), and retaining ring (47) from the center housing. Remove bolts (57), cover (56), O-ring seal (55), piston (54), O-ring seals (53), retaining ring (52), bushing (51), spring (50), and shaft (49) from the center housing. Remove fork (48) from the center housing.
31200254 - Parts Manual (TH580B Telehandler)................1
31200254_C_TH580B_Parts................1
Table of Contents................9
Maintenance Parts................14
Index................17
Machine Arrangement................27
Engine Arrangement................30
Basic Engine................39
Lubrication System................102
Cooling System................108
Air Inlet and Exhaust System................133
Fuel System................149
Electrical and Starting System................172
Power Train................273
Frame and Body................331
Braking System................368
Steering System................382
Hydraulic System................392
Implements................489
Work Tools................509
Operator Station................537
Service Equipment and Supplies................628
Part Number Index................687
Tier III................714
RENR7753 - Disassembly and Assembly (TH580B Telehandler Engine Supplement)................747
Air Cleaner - Remove and Install................748
Alternator - Remove and Install................752
Battery - Remove and Install................754
Connector Contact Description................758
Electric Starting Motor - Remove and Install................774
Engine - Install................777
Engine - Remove................790
Engine Enclosure - Remove and Install................803
Engine Mount - Remove and Install................808
Fan - Remove and Install................815
Fan Guard - Remove and Install................818
Muffler - Remove and Install................820
Radiator - Install................824
Radiator - Remove................832
Refrigerant Compressor - Remove and Install................840
Refrigerant Condenser - Remove and Install................844
System Schematic................848
RENR7755 - Disassembly and Assembly (TH580B Telehandler Power Train)................856
Axle Housing (Differential and Bevel Gear) (Rear) - Assemble................858
Axle Housing (Differential and Bevel Gear) (Rear) - Disassemble................879
Axle Housing (Differential and Bevel Gear) (Rear) - Install................896
Axle Housing (Differential and Bevel Gear) (Rear) - Remove................898
Axle Housing (Service Brakes, Differential and Bevel Gear) (Front) - Assemble................900
Axle Housing (Service Brakes, Differential and Bevel Gear) (Front) - Disassemble................936
Axle Housing (Service Brakes, Differential and Bevel Gear) (Front) - Install................957
Axle Housing (Service Brakes, Differential and Bevel Gear) (Front) - Remove................960
Axle Housing and Flange - Assemble................963
Axle Housing and Flange - Disassemble................969
Axle Housing and Flange - Install................974
Axle Housing and Flange - Remove................983
Axle Shaft - Remove and Install................992
Brake Cylinder (Master) - Remove and Install................998
Drive Shaft (Front) - Remove and Install................1005
Drive Shaft (Rear) - Remove and Install................1007
Drive and Steering Axle (Front) - Install................1009
Drive and Steering Axle (Front) - Remove................1013
Drive and Steering Axle (Rear) - Install................1017
Drive and Steering Axle (Rear) - Remove................1022
Final Drive Planetary - Assemble................1028
Final Drive Planetary - Disassemble................1030
Final Drive Planetary - Install................1032
Final Drive Planetary - Remove................1034
Parking Brake - Assemble................1036
Parking Brake - Disassemble................1041
Parking Brake - Install................1046
Parking Brake - Remove................1049
Parking Brake Control - Remove and Install................1051
Steering Cylinder - Remove and Install................1056
Tie Rod (Steering) - Remove and Install................1063
Tire and Rim - Remove and Install................1067
Transmission - Disassemble................1071
Transmission Control (Select Lever) - Remove and Install................1209
Transmission and Torque Converter - Install................1219
Transmission and Torque Converter - Remove................1230
RENR7756 - Systems Operation (TH580B Telehandler Hydraulic System)................1242
Accumulator................1243
Auxiliary Hydraulic System................1245
Boom Hydraulic System................1258
Check and Relief Valves................1274
Compensating System................1276
Configuration Parameters................1281
Electrical Function Requirements................1283
Electrical Input Components................1291
Electrical Output Components................1296
Electrical Schematic................1308
Electronic Control Module................1312
Frame Leveling System................1327
General Information................1333
Graphic Color Codes................1366
Hydraulic System Schematic................1369
Introduction................1379
Location of Electrical Components................1384
Location of Hydraulic Components................1421
Lowering Control Pump (Electric) - If Equipped................1438
Lowering Control Pump (Manual)................1441
Main Control Valve (Implement)................1445
Manifold Valve (Inlet)................1450
Manifold Valve (Outlet)................1453
Piston Pump (Implement and Steering)................1455
Stabilizer System................1468
Telescoping System................1489
RENR7756 - Testing and Adjusting (TH580B Telehandler Hydraulic System)................1499
Accumulator - Test and Charge................1500
Boom Chain - Clean_Inspect_Lubricate................1505
General Troubleshooting Information................1508
Hydraulic Oil Contamination - Test................1509
Hydraulic System Pressure - Release................1513
Hydraulic System Troubleshooting................1524
Joystick Control - Calibrate................1531
Machine Preparation for Troubleshooting................1550
Main Control Valve (Implement) - Calibrate................1552
Operational Checks................1562
Pilot Pressure (Pressure Reducing Valve) - Test and Adjust................1570
Relief Valve (Implement) - Test and Adjust................1575
Visual Inspection................1580
RENR7760 - Disassembly and Assembly (TH580B Telehandler Machine Systems)................1582
Bank Valve (Implement) - Assemble................1584
Bank Valve (Implement) - Disassemble................1599
Bank Valve (Stabilizer) - Assemble................1615
Bank Valve (Stabilizer) - Disassemble................1621
Blower Motor (Air Conditioner and Heater) - Remove and Install................1626
Boom - Install................1639
Boom - Remove................1660
Boom Cylinder - Remove and Install................1683
Bottom Guard - Remove and Install................1692
Cab - Install................1695
Cab - Remove................1702
Cab Heater - Install................1710
Cab Heater - Remove................1715
Compensating Cylinder - Remove and Install................1721
Control Valve (Compensating Cylinder) - Remove and Install................1730
Control Valve (Stabilizer) - Install................1733
Control Valve (Stabilizer) - Remove................1737
Counterweight - Remove and Install................1741
Coupler Cylinder - Remove and Install................1744
Diverter Valve (Boom Head) - Remove and Install................1749
Evaporator Coil - Remove and Install................1752
Fender - Remove and Install................1756
Frame Leveling Cylinder - Remove and Install................1758
Fuel Tank - Remove and Install................1768
Heater Core - Remove and Install................1776
Hydraulic Oil Cooler (Transmission and Hydraulic System) - Remove and Install................1779
Hydraulic System Pressure - Release................1782
Hydraulic Tank - Remove and Install................1784
Joystick Control - Remove and Install................1791
Load Control Valve (Boom Cylinder) - Remove and Install................1795
Load Control Valve (Frame Leveling Cylinder) - Remove and Install................1798
Load Control Valve (Stabilizer Cylinder) - Remove and Install................1805
Load Control Valve (Telescoping Cylinder) - Remove and Install................1808
Main Control Valve (Implement) - Install................1811
Main Control Valve (Implement) - Remove................1816
Metering Pump (Steering) - Install................1822
Metering Pump (Steering) - Remove................1828
Piston Pump (Implement and Steering) - Assemble................1835
Piston Pump (Implement and Steering) - Disassemble................1852
Piston Pump (Implement and Steering) - Install................1869
Piston Pump (Implement and Steering) - Remove................1872
Quick Coupler - Install................1875
Quick Coupler - Remove................1879
Seat - Remove and Install................1882
Solenoid Valve (Frame Leveling) - Remove and Install................1885
Solenoid Valve (Steering Mode Selector) - Remove and Install................1888
Stabilizer - Install................1893
Stabilizer - Remove................1897
Stabilizer Cylinder - Remove and Install................1901
Steering Column - Install................1910
Steering Column - Remove................1916
Steering Wheel - Remove and Install................1923
Telescoping Cylinder - Remove and Install................1927
Tilt Cylinder - Remove and Install................1936
Window Wiper and Wiper Motor (Front) - Remove and Install................1945
Window Wiper and Wiper Motor (Roof) - Remove and Install................1950
RENR7761 - Schematic (TH580B Telehandler Electrical System)................1955
Collage................1956
Main................1980
Features................1980
Cover Page................1981
Information................0
Component Location................0
Page 1 of 2................1982
Page 2 of 2................1983
Connector Location................1984
CID/MID/FMI................1985
Specification and Related Manuals................1986
Standard Electrical................1987
Schematic................1988
Machine Views................0
Machine Harness Connector and Component Locations................1989
Cab................1990
RENR7766 - Specifications (TH580B Telehandler Machine Systems)................1991
Access Door................1994
Accumulator................1995
Air Cleaner................1997
Alternator................2000
Axle Housing Group (Differential and Brake Cylinder)................2002
Axle Housing and Flange Group................2006
Battery................2008
Boom Cylinder................2012
Boom................2014
Brake Cylinder (Master)................2017
Cab Door................2019
Cab Mounting................2023
Cab................2024
Carriage Cylinder (Rotate)................2027
Carriage Cylinder (Sideshift)................2028
Compensating Cylinder................2030
Control Valve (Stabilizer)................2032
Coolant Lines Group................2036
Coolant Recovery Group................2038
Differential and Bevel Gear Group................2040
Diverter Valve................2042
Drive Shaft................2046
Drive and Steering Axle (Front)................2047
Drive and Steering Axle (Rear)................2053
Engine Enclosure................2057
Engine Oil Drain................2059
Engine and Transmission Mounting................2061
Fender................2063
Final Drive Planetary Group................2064
Flexible Coupling Drive................2065
Frame Leveling Cylinder................2067
Fuel Tank................2069
Hydraulic Cylinder (Multipurpose Bucket)................2070
Hydraulic Oil Cooler................2072
Hydraulic Tank................2074
Joystick Control................2076
Load Control Valve (Boom Cylinder) (Lock)................2077
Load Control Valve (Frame Leveling Cylinder) (Lock)................2078
Load Control Valve (Telescoping Cylinder) (Lock)................2080
Load Control Valve (Tilt Cylinder) (Lock)................2083
Main Control Valve (Implement)................2084
Metering Pump (Steering)................2087
Muffler................2089
Oil Filter................2090
Parking Brake Control................2092
Parking Brake................2093
Piston Pump (Implement and Steering)................2094
Position Sensor (Steering)................2096
Position Sensor (Transmission)................2100
Rear View Mirror................2102
Solenoid Valve (Pilot Selector)................2103
Solenoid Valve (Steering Mode Selector)................2104
Stabilizer Cylinder................2105
Steering Wheel and Column................2109
Suction Fan................2110
Telescoping Cylinder................2111
Tilt Cylinder................2115
Towing Hitch................2117
Transmission................2118
Wheel (Tire and Rim)................2126
Window Washer Tank................2127
Window Wiper and Wiper Motor................2128
RENR9863 - Schematic (TH580B Telehandler Electrical System)................2130
Collage................2131
Main................2189
Feature................2189
Cover Page................2190
Information................0
Component Location................0
Volume 1 of 2 - EROPS................0
Page 1 of 2................2191
Page 2 of 2................2192
Volume 2 of 2 - OROPS................0
Page 1 of 2................2193
Page 2 of 2................2194
Connector Location................0
Volume 1 of 2 - EROPS................2195
Volume 2 of 2 - OROPS................2196
CID/MID/FMI................0
Page 1 of 2................2197
Page 2 of 2................2198
Specifications and Related Manuals................0
Volume 1 of 2 - EROPS................2199
Volume 2 of 2 - OROPS................2200
Standard Electrical................2201
Schematics................0
Volume 1 of 2 - EROPS................2202
Volume 2 of 2 - OROPS................2203
Machine Views................0
Machine Harness Connector and Component Locations - EROPS ................2204
Machine Harness Connector and Component Locations - OROPS ................2205
Access Platform - EROPS................2206
Access Platform - OROPS................2207
Caterpillar TH580B Telehandler Factory Service & Shop Manual