Complete Repair service manual for John Deere 35D and 50D Excavator, with all the shop information to maintain, repair, and rebuild like professional mechanics.

John Deere 35D and 50D Excavator workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM2264 - 35D and 50D Excavator Repair Manual.pdf

PRODUCT DETAILS:
Total Pages: 755 pages
File Format: PDF (Windows & Mac & Linux)
Language: English

MAIN SECTIONS
00 - General Information
01 - Tracks
02 - Axles and Suspension Systems
04 - Engine
05 - Engine Auxiliary Systems
17 - Frames, Chassis, or Supporting Structure
18 - Operator's Station
32 - Bulldozer
33 - Excavator
43 - Swing or Pivoting System
9900 - Dealer Fabricated Tools

TABLE OF CONTENTS
 00 - General Information
    01 - Safety
       Add and Operate Attachments Safely.pdf
       Add Cab Guarding for Special Uses.pdf
       Avoid Backover Accidents.pdf
       Avoid High-Pressure Fluids.pdf
       Avoid High-Pressure Oil.pdf
       Avoid Machine Tip Over.pdf
       Avoid Unauthorized Machine Modifications.pdf
       Avoid Work Site Hazards.pdf
       Beware of Exhaust Fumes.pdf
       Dispose of Waste Properly.pdf
       Drive Metal Pins Safely.pdf
       Follow Safety Instructions.pdf
       Handle Chemical Products Safely.pdf
       Inspect Machine.pdf
       Keep Riders Off Machine.pdf
       Make Welding Repairs Safely.pdf
       Operate Only If Qualified.pdf
       Park and Prepare for Service Safely.pdf
       Prepare for Emergencies.pdf
       Prevent Battery Explosions.pdf
       Prevent Fires.pdf
       Prevent Unintended Machine Movement.pdf
       Recognize Safety Information.pdf
       Remove Paint Before Welding or Heating.pdf
       Service Cooling System Safely.pdf
       Start Only From Operator's Seat.pdf
       Stay Clear of Moving Parts.pdf
       Use and Maintain Seat Belt.pdf
       Use Special Care When Lifting Objects.pdf
       Use Steps and Handholds Correctly.pdf
       Wear Protective Equipment.pdf
    03 - Torque Values
        Additional Metric Cap Screw Torque Values.pdf
        Check Oil Lines and Fittings.pdf
        Metric Bolt and Cap Screw Torque Values.pdf
        Service Recommendations for 37° Flare and 30° Cone Seat Connectors.pdf
        Service Recommendations For Flared Connections—Straight or Tapered Threads.pdf
        Service Recommendations For Flat Face O-Ring Seal Fittings.pdf
        Service Recommendations For Inch Series Four Bolt Flange Fittings.pdf
        Service Recommendations for Metric Series Four Bolt Flange Fitting.pdf
        Service Recommendations for O-Ring Boss Fittings.pdf
        Unified Inch Bolt and Cap Screw Torque Values.pdf
 01 - Wheels or Tracks
    Front Idler Disassemble and Assemble.pdf
    Front Idler Remove and Install.pdf
    Inspect Metal Face Seals.pdf
    Measure Front Idler Wear.pdf
    Measure Rubber Track Lugs.pdf
    Measure Track Carrier Roller Wear.pdf
    Rubber Track Remove and Install.pdf
    Sprocket Remove and Install.pdf
    Steel Track Components Inspection.pdf
    Steel Track Remove and Install.pdf
    Track Adjuster and Recoil Spring Disassemble and Assemble .pdf
    Track Adjuster and Recoil Spring Remove and Install.pdf
    Track Adjuster Cylinder Disassemble and Assemble.pdf
    Track Carrier Roller Remove and Install.pdf
    Track Roller Disassemble and Assemble.pdf
    Track Roller Oil Leakage Test.pdf
    Track Roller Remove and Install.pdf
    Track Shoe Welded Remove and Install.pdf
    Track Shoe with Cap Screws Remove and Install.pdf
 02 - Axles and Suspension Systems
    Center Joint Disassemble and Assemble.pdf
    Travel Gearbox Disassemble and Assemble—35D and 50D (S.N. —274999).pdf
    Travel Gearbox Disassemble and Assemble—50D (S.N. 275000— ).pdf
    Travel Gearbox Remove and Install—35D and 50D (S.N. —274999).pdf
    Travel Gearbox Remove and Install—50D (S.N. 275000— ).pdf
    Travel Motor Disassemble and Assemble—35D and 50D (S.N. —274999).pdf
    Travel Motor Disassemble and Assemble—50D (S.N. 275000— ).pdf
 04 - Engine
    Camshaft End Play Check.pdf
    Camshaft Remove and Install .pdf
    Check Engine Rotation for Excessive Tightness .pdf
    Crankcase Extension Housing Remove and Install .pdf
    Crankshaft and Main Bearing Failure Analysis .pdf
    Crankshaft and Main Bearings Repair .pdf
    Crankshaft Rear Oil Seal Replace.pdf
    Cylinder Block Repair .pdf
    Cylinder Head and Valves Disassemble and Assemble .pdf
    Cylinder Head Remove and Install.pdf
    Engine Remove and Install—35D.pdf
    Engine Remove and Install—50D .pdf
    Exhaust Manifold Remove and Install—35D.pdf
    Exhaust Manifold Remove and Install—50D.pdf
    Flywheel Housing Remove and Install .pdf
    Flywheel Remove and Install .pdf
    Fuel Injection Nozzles Disassemble and Assemble .pdf
    Fuel Injection Nozzles Remove and Install .pdf
    Fuel Injection Pump Remove and Install.pdf
    Idler Gear Remove and Install.pdf
    Intake Manifold Remove and Install .pdf
    Measure Crankshaft End Play .pdf
    Measure Valve Lift.pdf
    Muffler Remove and Install—35D.pdf
    Muffler Remove and Install—50D .pdf
    Oil Filter Adapter Remove and Install.pdf
    Oil Pan and Strainer Remove and Install.pdf
    Oil Pressure Regulating Valve Remove and Install .pdf
    Oil Pump Disassemble, Inspect, and Assemble.pdf
    Oil Pump Remove and Install.pdf
    Piston and Connecting Rod Disassemble and Assemble.pdf
    Piston and Connecting Rod Remove and Install.pdf
    Preliminary Piston and Rod Checks .pdf
    Replace Crankshaft Front Oil Seal.pdf
    Rocker Arm Cover Remove and Install.pdf
    Rocker Arm Shaft Assembly Repair .pdf
    Thermostat Remove and Install.pdf
    Timing Gear Backlash Check .pdf
    Timing Gear Cover Mounting Plate Remove and Install .pdf
    Timing Gear Cover Remove and Install.pdf
    Water Pump Remove and Install.pdf
 05 - Engine Auxiliary Systems
    Bleed Fuel System .pdf
    Final Fuel Filter Remove and Install.pdf
    Fuel Tank Remove and Install—35D.pdf
    Fuel Tank Remove and Install—50D .pdf
    Primary Fuel Filter (Water Separator) Remove and Install .pdf
    Radiator Remove and Install—35D (S.N. —254999) .pdf
    Radiator Remove and Install—35D (S.N. 255000— ).pdf
    Radiator Remove and Install—50D (S.N. —274999) .pdf
    Radiator Remove and Install—50D (S.N. 275000— ).pdf
 17 - Frames, Chassis, or Supporting Structure
    Counterweight Remove and Install—35D.pdf
    Counterweight Remove and Install—50D .pdf
    Welding on Machine.pdf
    Welding Repair of Major Structure.pdf
 18 - Operator's Station
    00 - Removal & Installation
       Cab Remove and Install .pdf
       Canopy Remove and Install .pdf
       Platform Remove and Install .pdf
    10 - Operator Enclosure
       Sliding Windows Remove and Install.pdf
       Windowpanes Remove and Install.pdf
    21 - Seat & Seat Belt
       Seat Base Remove and Install.pdf
       Seat Belt Remove and Install .pdf
       Seat Remove and Install.pdf
    30 - Heating & Air Conditioning System
        Air Conditioner Compressor Remove and Install.pdf
        Air Conditioner  _  Heater Module Remove and Install.pdf
        Charge R134a System .pdf
        Condenser Remove and Install.pdf
        Evacuate R134a System.pdf
        Flush and Purge Air Conditioner System .pdf
        Heater Control Valve Remove and Install .pdf
        R134a Refrigerant Oil Information.pdf
        R134a Refrigerant Recovery  _  Recycling and Charging Station Installation Procedure.pdf
        Receiver-Dryer Remove and Install .pdf
        Recover R134a Refrigerant.pdf
        Refrigerant Cautions and Proper Handling.pdf
 32 - Bulldozers (Blade)
    Angle Blade Cylinder Remove and Install—If Equipped.pdf
    Angle Blade Disassemble and Assemble—If Equipped.pdf
    Angle Blade Remove and Install—If Equipped .pdf
    Angle Blade Solenoid Valve Disassemble and Assemble—If Equipped .pdf
    Angle Blade Solenoid Valve Remove and Install—If Equipped .pdf
    Blade Cylinder Remove and Install.pdf
    Blade Disassemble and Assemble.pdf
    Blade Pilot Control Valve Disassemble and Assemble.pdf
    Blade Pilot Control Valve Remove and Install.pdf
    Blade Remove and Install .pdf
 33 - Excavator
    02 - Buckets
       Bucket Pin-Up Data.pdf
       Tooth Shank Remove and Install—35D.pdf
       Tooth Shank Remove and Install—50D.pdf
    40 - Frames
       Arm Remove and Install .pdf
       Boom Remove and Install .pdf
       Boom Swing Remove and Install.pdf
       Bucket Link Remove and Install.pdf
       Bucket Quick Coupler Remove and Install.pdf
       Bushing and Seal Remove and Install .pdf
       Inspect Arm, Boom, Bucket, and Boom Swing Pins and Bushings .pdf
    60 - Hydraulic System
        Angle Blade Cylinder Disassemble and Assemble—If Equipped.pdf
        Arm Cylinder Disassemble and Assemble .pdf
        Arm Cylinder Remove and Install.pdf
        Blade Lift and Swing Boom Cylinder Disassemble and Assemble.pdf
        Boom Cylinder Disassemble and Assemble.pdf
        Boom Cylinder Remove and Install.pdf
        Bucket Cylinder Disassemble and Assemble.pdf
        Bucket Cylinder Remove and Install—35D .pdf
        Bucket Cylinder Remove and Install—50D.pdf
        Control Lever Pattern Selector Disassemble and Assemble .pdf
        Control Lever Pattern Selector Remove and Install .pdf
        Control Valve Disassemble and Assemble—35D and 50D (S.N. —274999) .pdf
        Control Valve Disassemble and Assemble—50D (S.N. 275000— ) .pdf
        Control Valve Remove and Install .pdf
        Dampener Drive (Flex Coupling) Remove and Install.pdf
        Hydraulic Cylinder Bleed Procedure.pdf
        Hydraulic Oil Cooler Remove and Install—35D .pdf
        Hydraulic Oil Cooler Remove and Install—50D (S.N. —274999) .pdf
        Hydraulic Oil Cooler Remove and Install—50D (S.N. 275000— ).pdf
        Hydraulic Oil Tank Remove and Install—35D.pdf
        Hydraulic Oil Tank Remove and Install—50D.pdf
        Hydraulic Pump Assemble—35D.pdf
        Hydraulic Pump Assemble—50D.pdf
        Hydraulic Pump Disassemble—35D .pdf
        Hydraulic Pump Disassemble—50D .pdf
        Hydraulic Pump Remove and Install—35D.pdf
        Hydraulic Pump Remove and Install—50D .pdf
        Hydraulic Pump Start-Up Procedure.pdf
        Pilot Control Valve Disassemble and Assemble.pdf
        Pilot Control Valve Remove and Install .pdf
        Solenoid Valve Manifold Disassemble and Assemble.pdf
        Swing Boom Cylinder Remove and Install.pdf
        Swing Boom or Auxiliary Pilot Control Valve Disassemble and Assemble .pdf
        Swing Boom or Auxiliary Pilot Control Valve Remove and Install .pdf
        Travel Pilot Control Valve Disassemble and Assemble.pdf
        Travel Pilot Control Valve Remove and Install.pdf
 43 - Swing or Pivoting System
    Swing Bearing Remove and Install.pdf
    Swing Gearbox Disassemble and Assemble—35D .pdf
    Swing Gearbox Disassemble and Assemble—50D.pdf
    Swing Gearbox Remove and Install—35D.pdf
    Swing Gearbox Remove and Install—50D.pdf
    Swing Motor and Park Brake Disassemble and Assemble .pdf
    Swing Motor and Park Brake Remove and Install.pdf
    Swing Motor Start-Up Procedure.pdf
    Upperstructure Remove and Install.pdf
 99 - Dealer Fabricated Tools
    DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool.pdf
    ST4920 Track Recoil Spring Disassembly and Assembly Tool.pdf

EXCERPTS:
Hydraulic Pump Assemble—35D
T207938-UN: Hydraulic Pump Exploded View—35D
LEGEND:
1 - Snap Ring
2 - Seal
3 - Shaft
4 - Bearing
5 - Snap Ring
6 - O-Ring (2 used)
7 - Plug (2 used)
8 - Pin
9 - Pump Housing
10 - Gasket
11 - Disk Spring (4 used)
12 - Pin (stop, short)
13 - Rod
14 - Swash Plate
15 - Hose Fitting
16 - Pin (stop, long)
17 - Ceramic Ball (2 used)
18 - Piston (10 used)
19 - Retainer
20 - Bushing
21 - Pin (3 used)
22 - Cylinder Block
23 - Washer (2 used)
24 - Spring
25 - Snap Ring
26 - Valve Plate
27 - Spring Pin
28 - Bearing
29 - Spring Seat
30 - Spring
31 - Spring Seat
32 - Pin
33 - O-Ring (2 used)
34 - Pump Housing
35 - Sealing Washer
36 - Adjusting Screw
37 - Nut
38 - Lock Washer (5 used)
39 - Cap Screw (5 used)
40 - O-Ring
41 - O-Ring
42 - O-Ring
43 - Bushing
44 - Coupling
45 - Hydraulic Pump 3
46 - Washer (2 used)
47 - Cap Screw (2 used)
48 - Cap Screw (4 used)
49 - O-Ring
50 - Rod (air conditioning only)
...

John Deere 35D and 50D Excavator Repair Technical Manual (TM2264)