John Deere 310K Backhoe Loader Operation & Test Technical Manual (TM13056X19)
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Complete technical Operation & Test Manual with electrical wiring diagrams for John Deere 310K Backhoe Loader. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
John Deere 310K Backhoe Loader Operation & Test Technical Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
TM13056X19 - John Deere 310K Backhoe Loader Operation and Test Technical Manual
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EXCERPT:
TM13056X19 - 310K Backhoe Loader
Loader and Stabilizer Control Valve Operation
TX1135731-UN: 5-Function Loader and Stabilizer Control Valve (neutral, manual auxiliary shown)
LEGEND:
1 - Lift Check Valve (3 used)
2 - Neutral Flow Passage
3 - Power Passage (2 used)
150 - System Relief Valve
190 - Loader and Stabilizer Control Valve
191 - Left Stabilizer Spool
192 - Right Stabilizer Spool
193 - Loader Boom Spool
194 - Loader Bucket Spool
195 - Loader Auxiliary Spool (if equipped)
600 - High Pressure Oil
604 - Return Oil
606 - Trapped Oil
TX1135813A-UN: 5-Function Loader and Stabilizer Control Valve
LEGEND:
1 - Lift Check Valve (3 used)
4 - Supply Inlet Port
5 - Return Outlet Port
7 - Power Beyond Port (not used)
150 - System Relief Valve
190 - Loader and Stabilizer Control Valve
191 - Left Stabilizer Spool
192 - Right Stabilizer Spool
193 - Loader Boom Spool
194 - Loader Bucket Spool
195 - Loader Auxiliary Spool (if equipped)
Loader and stabilizer control valve is an open center, mono-block, spool valve. All function spools are contained within one main housing.
High pressure oil enters valve at supply inlet port (4). When no functions are activated (neutral) supply oil flows uninterrupted through control valve to hydraulic reservoir via neutral flow passage (2). Two power passages (3) branch off parallel to neutral flow passage to provide hydraulic pressure to stabilizer and loader functions. Return oil exits at return outlet (5). System
relief valve (150) regulates loader and stabilizer function maximum supply oil pressure.
Stabilizers only or loader functions only can operate at one time. Stabilizer function takes priority over loader functions. If one or both stabilizer spools are shifted, oil is blocked to downstream loader functions.
All loader functions can operate simultaneously. When one spool moves only neutral flow passage is blocked from return, supply oil is still routed to downstream loader spools through the power passage. This passage is dead-ended at last valve section.
For more information on each spool function operation see the following corresponding sections.
Stabilizer Section
...
TABLE OF CONTENTS.....1
Section 9000: General Information.....19
Group 01: Safety.....19
Recognize Safety Information.....22
Follow Safety Instructions.....23
Operate Only If Qualified.....24
Wear Protective Equipment.....25
Avoid Unauthorized Machine Modifications.....26
Inspect Machine.....27
Stay Clear of Moving Parts.....28
Avoid High-Pressure Oils.....29
Avoid High-Pressure Fluids.....30
Work In Ventilated Area.....31
Prevent Fires.....32
Prevent Battery Explosions.....33
Handle Chemical Products Safely.....34
Decommissioning — Proper Recycling and Disposal of Fluids and Components.....35
Prepare for Emergencies.....36
Use Steps and Handholds Correctly.....37
Start Only From Operator's Seat.....38
Use and Maintain Seat Belt.....39
Prevent Unintended Machine Movement.....40
Avoid Work Site Hazards.....41
Keep Riders Off Machine.....43
Avoid Backover Accidents.....44
Avoid Machine Tipover.....45
Add and Operate Attachments Safely.....46
Use Special Care When Operating.....47
Operating or Traveling On Public Roads.....48
Inspect and Maintain ROPS.....49
Park and Prepare for Service Safely.....50
Service Cooling System Safely.....51
Remove Paint Before Welding or Heating.....52
Make Welding Repairs Safely.....53
Drive Metal Pins Safely.....54
Service Tires Safely.....55
Section 9001: Diagnostics.....56
Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes.....61
Engine Control Unit (ECU) Diagnostic Trouble Codes.....61
000029.03 - Hand Throttle.....56
000029.04 - Hand Throttle.....56
000029.14 - Hand Throttle.....56
000091.03 - Foot Throttle.....56
000091.04 - Foot Throttle.....56
000091.14 - Foot Throttle.....56
000107.00 - Engine Air Filter.....56
000190.00 - Engine Speed.....56
000190.16 - Engine Speed.....56
000237.31 - Vehicle ID Number.....56
000628.12 - Memory Error.....56
001321.05 - Starter Relay.....56
001321.06 - Starter Relay.....56
001321.16 - Starter Relay.....56
002003.09 - No CAN From TCU.....56
002047.09 - Can Communication Lost with VCU.....56
002071.09 - No CAN From VCU.....56
523702.09 - Flex Power Message Missing.....56
Group 20: Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes.....110
Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes.....110
000096.03 - Fuel Level Sensor.....56
000096.04 - Fuel Level Sensor.....56
000168.03 - Battery Voltage.....56
000168.04 - Battery Voltage.....56
000234.02 - Software Incorrect.....56
000237.02 - VIN Mismatch.....56
000237.13 - VIN Mismatch.....56
000237.31 - VIN Missing.....56
000628.12 - Memory Error.....56
000629.12 - Controller Fault.....56
000920.06 - Alarm Output.....57
000920.12 - Alarm Output.....57
001196.11 - Antitheft.....57
002000.09 - No CAN from ECU.....57
002003.09 - No CAN from TCU.....57
002071.09 - No CAN from VCU.....57
002251.09 - No CAN from MTG.....57
524082.07 - Display Buttons.....57
Group 30: Transmission Control Unit (TCU) Diagnostic Trouble Codes.....166
Transmission Control Unit (TCU) Diagnostic Trouble Codes.....166
000070.04 - Park Brake.....57
000070.07 - Park Brake.....57
000070.14 - Park Brake.....57
000177.00 - Trans Oil Temp.....57
000177.04 - Trans Oil Temp.....57
000525.02 - Requested Gear.....57
000525.03 - Requested Gear.....57
000525.04 - Requested Gear.....57
000525.05 - Requested Gear.....57
000604.04 - TCL Neutral SW.....57
000617.07 - Park Brake Circuit.....57
000618.07 - Park Brake Circuit.....57
000629.12 - Controller Fault.....57
000736.03 - Y3 Solenoid.....57
000736.05 - Y3 Solenoid.....57
000736.06 - Y3 Solenoid.....57
000737.03 - Y4 Solenoid.....57
000737.05 - Y4 Solenoid.....57
000737.06 - Y4 Solenoid.....57
000738.03 - Y5 Solenoid.....57
000738.05 - Y5 Solenoid.....57
000738.06 - Y5 Solenoid.....57
000746.03 - Differential Lock.....57
000746.05 - Differential Lock.....58
000746.06 - Differential Lock.....58
000746.31 - Differential Lock.....58
000767.05 - TCL Reverse SW.....58
000880.06 - Brake Lights.....58
000903.05 - TCL Forward SW.....58
001045.04 - Brake Light SW.....58
002000.09 - No CAN from ECU.....58
002023.09 - No CAN from PDU.....58
002034.09 - No CAN from AVC.....58
002071.09 - No CAN from TCU.....58
002612.05 - MFWD Solenoid.....58
002612.06 - MFWD Solenoid.....58
004312.02 - TCL Selector.....58
004312.03 - TCL Selector.....58
004312.05 - TCL Selector.....58
004312.06 - TCL Direction Driver.....58
522379.03 - Park Brake.....58
522379.04 - Park Brake.....58
522379.05 - Park Brake.....58
522379.06 - Park Brake.....58
522405.03 - PB Pressure Switch.....58
523689.04 - Diff Lock Switch.....58
523689.07 - Diff Lock Switch.....58
524172.03 - Clutch Disconnect.....58
524172.04 - Clutch Disconnect.....58
Group 40: Vehicle Control Unit (VCU) Diagnostic Trouble Codes.....322
Vehicle Control Unit (VCU) Diagnostic Trouble Codes.....322
000237.02 - VIN Mismatch.....58
000237.13 - VIN Mismatch.....58
000237.31 - VIN Missing.....58
000628.12 - Memory Error.....58
001713.00 - Hyd Oil Restriction.....58
520713.03 - Seat Position.....59
520713.04 - Seat Position.....59
520713.07 - Seat Position.....59
520713.12 - Seat Position.....59
520713.13 - Seat Position.....59
Section 9005: Operational Checkout Procedure.....389
Group 10: Operational Checkout Procedure.....389
Operational Checkout Procedure.....389
Section 9010: Engine.....425
Group 05: Theory of Operation.....425
John Deere Engine Operation.....446
Engine Cooling System Operation.....428
Group 15: Diagnostic Information.....425
John Deere Engine Operation.....446
Engine Cooling System Component Location.....432
Engine Fuel System Component Location.....435
Engine Intake and Exhaust Component Location.....437
Group 20: Adjustments.....425
John Deere Engine Operation.....446
Engine Speed Control Lever Tension Adjustment—(S.N. 000471— ).....441
Slow and Fast Idle Speed Adjustment.....443
Group 25: Tests.....425
John Deere Engine Operation.....446
Fluid Sampling Procedure—If Equipped.....975
Engine Speed Check.....452
Air in Fuel Test.....454
Engine Thermostat Test.....455
Thermal Bypass Valve Test.....456
Intake Manifold Pressure—Turbocharger Boost.....458
Section 9015: Electrical System.....461
Group 05: System Information.....461
Electrical Diagram Information.....468
Electrical Schematic Symbols.....472
Group 10: System Diagrams.....461
Fuse and Relay Location and Specifications.....480
System Functional Schematic, Wiring Diagram, and Component Location Legend.....485
System Functional Schematic and Section Legend.....489
Engine Harness (W10) Component Location.....497
Engine Harness (W10) Wiring Diagram.....501
Transmission Harness (W13) Component Location.....503
Transmission Harness (W13) Wiring Diagram.....504
Cab Harness (W14) Component Location.....505
Cab Harness (W14) Wiring Diagram.....509
Canopy (With Windshield) Harness (W16) Component Location.....515
Canopy (With Windshield) Harness (W16) Wiring Diagram.....519
Roof Harness (W17) Component Location.....525
Roof Harness (W17) Wiring Diagram.....527
Radio Harness (W18) Component Location.....529
Radio Harness (W18) Wiring Diagram.....531
Heater and Air Conditioner Harness (W19) Component Location.....533
Heater and Air Conditioner Harness (W19) Wiring Diagram.....534
Pilot Control, Selective Flow and Ride Control Harness (W20) Component Location—(S.N. —000470).....535
Pilot Control, Selective Flow and Ride Control Harness (W20) Wiring Diagram—(S.N. —000470).....537
Selective Flow and Ride Control Harness (W21) Component Location—(S.N. —000470).....538
Selective Flow and Ride Control Harness (W21) Wiring Diagram—(S.N. —000470).....540
Ride Control Harness (W46) Component Location—(S.N. 000471— ).....541
Ride Control Harness (W46) Wiring Diagram—(S.N. 000471— ).....542
Ride Control Solenoid Harness (W27) Component Location.....543
Ride Control Solenoid Harness (W27) Wiring Diagram.....544
Selective Flow Harness (W47) Component Location—(S.N. 000471— ).....545
Selective Flow Harness (W47) Wiring Diagram (S.N. 000471— ).....546
Selective Flow Solenoid Harness (W28) Component Location.....547
Selective Flow Solenoid Harness (W28) Wiring Diagram.....548
Return-to-Dig Harness (W32) Component Location.....549
Return-to-Dig Harness (W32) Wiring Diagram.....550
Air Conditioner Compressor Clutch Harness (W39) Component Location.....551
Air Conditioner Compressor Clutch Harness (W39) Wiring Diagram.....552
Blower Mode Door Motor Harness (W40) Component Location.....553
Blower Mode Door Motor Harness (W40) Wiring Diagram.....554
Backup Light Harness (W43) Component Location.....555
Backup Light Harness (W43) Wiring Diagram.....556
Modular Telematics Gateway (MTG) Harness (W6002) Component Location.....557
Modular Telematics Gateway (MTG) Harness (W6002) Wiring Diagram.....558
Satellite (SAT) Harness (W6003) Component Location.....559
Satellite (SAT) Harness (W6003) Wiring Diagram.....560
Group 15: Sub-System Diagnostics.....462
Start and Charge Circuit Theory of Operation.....564
Controller Area Network (CAN) Circuit Theory of Operation.....567
Engine Control Unit (ECU) Circuit Theory of Operation.....569
Engagement and Monitor Unit (EMU) Circuit Theory of Operation.....573
Transmission Control Circuit Theory of Operation.....579
JDLink™ Circuit Theory of Operation.....586
Group 16: Monitor Operation.....462
Engagement and Monitor Unit (EMU)—Service Menu.....589
Engagement and Monitor Unit (EMU)—Clear Codes.....590
Engagement and Monitor Unit (EMU)—Diagnostics.....591
Engagement and Monitor Unit (EMU)—Main Menu Visible or Hidden.....595
Engagement and Monitor Unit (EMU)—Restore Monitor Defaults.....596
Engagement and Monitor Unit (EMU)—Machine Options.....597
Engagement and Monitor Unit (EMU)—Setting Hour Meter.....600
Security System Enable - Disable.....602
Security System Configuration.....604
Security System Operation.....608
Group 20: References.....462
Electrical Component Specifications.....612
Service ADVISOR™ Connection Procedure.....615
JDLink™ Connection Procedure.....617
Reading Diagnostic Trouble Codes (DTCs).....618
Diagnostic Trouble Code (DTC) Monitor Messages.....621
Intermittent Diagnostic Trouble Code (DTC) Diagnostics.....626
Controller Area Network (CAN) Circuit Test.....627
Controller Area Network (CAN) Resistor Test.....636
Alternator Test.....638
Wire Harness Test.....640
Sensor Circuit Test.....641
Crank Position Sensor Test.....643
Transmission Control Circuit Test.....644
Transmission Solenoid Circuit Test.....646
Transmission Control Lever (TCL) Test.....647
Transmission Solenoid Check.....649
Throttle Position Sensor Test.....650
Engine Speed Control Pedal Test.....652
Seat Position Sensor Remove and Install.....655
Controller Remove and Install.....657
Section 9020: Power Train.....658
Group 05: Theory of Operation.....658
Power Train Overview.....662
Transmission Pump Operation.....664
Torque Converter Operation.....665
Transmission Filter Operation.....667
Clutch Modulation Operation.....668
Clutch Pack Operation.....670
Transmission Gear Flow.....671
Transmission Clutch Engagement and Solenoid Activation.....674
Differential Operation.....675
Differential Lock Operation.....676
Mechanical Front Wheel Drive (MFWD) Operation—If Equipped.....678
Mechanical Front Wheel Drive (MFWD) Differential Operation—If Equipped.....680
Park Brake Operation.....683
Service Brake Operation.....685
Power Boost Service Brake Valve Operation.....686
Group 15: Diagnostic Information.....658
Hydraulic Circuit—Symbols.....695
Power Train Component Location.....696
Power Train Schematic—Neutral.....697
Power Train Schematic—First Forward.....699
Diagnose Transmission Malfunctions.....701
Transmission Slippage.....658
Machine Lacks Power or Moves Slow.....658
Transmission Overheats.....658
Excessive Power Train Noise.....658
No Power to Mechanical Front Wheel Drive (MFWD).....658
No Power to One Wheel of Mechanical Front Wheel Drive (MFWD).....658
No Differential Lock Operation.....676
Differential Lock Slips or Chatters When Engaged.....658
Differential Lock Will Not Release.....658
Rear Axle Overfilled With Oil.....658
Poor Service Brakes.....659
Brake Pedal Hard to Push.....659
Service Brakes Will Not Release.....659
Service Brakes Chatter or Noisy.....659
Park Brake Will Not Hold.....659
Park Brake Will Not Release.....659
Group 20: Adjustments.....659
Mechanical Park Brake Release—Towing.....747
Service Brake Pedal Adjustment.....750
Service Brake Bleed Procedure.....752
Tracking Angle Check and Adjust.....756
Toe-In Check and Adjust.....758
Steering Angle Check and Adjust.....761
Group 25: Tests.....659
Transmission Oil Warm-Up Procedure.....765
Transmission Oil Sampling Procedure—If Equipped.....767
Transmission Overall Test Connections, Ports, and Locations.....768
Torque Converter Stall Speed Test.....770
Torque Converter Inlet Pressure Test.....773
Power Boost Service Brake Valve Leakage Test.....778
Park Brake Release Pressure Test.....781
Transmission System Pressure Test.....783
Service Brake Boost Pressure Test.....786
Clutch Pressure Test.....789
Differential Lock Pressure Test.....791
Mechanical Front Wheel Drive (MFWD) Pressure Test.....793
Cooler In and Cooler Out Pressure Test.....795
Solenoid Circuit Leakage Test.....799
Transmission Pump Flow Test.....801
Section 9025: Hydraulic System.....804
Group 05: Theory of Operation.....804
Hydraulic System Operation.....808
Hydraulic Pump Operation.....809
Hydraulic Filter Operation.....810
Steering Valve Operation.....816
Ride Control Operation—If Equipped.....820
System Relief Valve Operation.....822
Circuit Relief Valve without Anticavitation—Loader and Backhoe.....823
Circuit Relief Valve with Anticavitation—Backhoe Swing, Boom Lower.....825
Circuit Relief Valve with Anticavitation—Backhoe Bucket Curl and Loader Bucket Dump.....826
Backhoe Control Valve Operation.....828
Loader and Stabilizer Control Valve Operation.....842
Group 15: Diagnostic Information.....804
Hydraulic System Schematic.....862
Hydraulic System Component Location.....865
Slow Steering Hydraulics.....804
No Steering Hydraulics, Loader Hydraulics OK.....804
Hard Steering, Loader Hydraulics OK.....804
Steering Valve Does Not Return to Neutral.....804
No Response When Steering Wheel is Turned, Loader Hydraulics OK.....804
Machine Turns in Opposite Direction.....804
Excessive Vibration of the Steering Wheel.....804
Machine Turns When Steering Valve is in Neutral.....804
Steering Wheel Kickback.....804
Excessive Steering Wheel Turns to Steer Machine.....804
Erratic (“Spongy”) Steering.....804
Steering Wheel "Locks" Up.....804
Poor Centering of Steering Wheel (Wheels Continue to Move After Steering Wheel is Stopped).....804
Steering Wheel or Front Wheels Slowly Turn by Themselves When Using Backhoe or Loader.....804
Steering Wheel Turns Apply Rear Axle Service Brakes.....804
Steering Wheel Turns Freely With No Resistance or Action On Steered Wheels.....804
Steering Wheel Turns With Slight Resistance and No Action On Steered Wheels.....804
Wander—Machine Will Not Stay in a Straight Line.....805
No Loader or Steering Hydraulics.....805
No Loader Hydraulics.....805
Low Loader Hydraulic Power.....805
Low Hydraulic Power.....805
Engine Pulls Down Excessively During Loader Operation.....805
Engine Pulls Down Excessively During Backhoe Operation.....805
Slow Hydraulic Functions.....805
Backhoe Operates Slowly in One Function.....805
Loader Operates Slowly in One Function.....805
No Backhoe Power in One Function.....805
No Loader Power in One Function.....805
No Stabilizer Hydraulics.....805
Slow Loader and Backhoe Hydraulics.....805
Low Hydraulic Power (Low Hydraulic Pressure).....805
Hydraulic Function Makes "Chattering" Noise.....805
Functions Drift.....805
Control Valve Sticks or Works Hard.....805
Hydraulic Oil Overheats.....805
Foaming Oil.....805
Hydraulic Pump Leaking.....805
Excessive Pump Noise.....805
Group 20: Adjustments.....805
Backhoe Control Lever to Valve Linkage (Two Lever) Adjustment.....953
Auxiliary Selective Flow Control Valve Adjustment—If Equipped.....956
Loader Bucket Self-Leveling Linkage and Return-To-Dig Switch Adjustment.....958
Loader and Stabilizer Lever Adjustment.....961
Ride Control Accumulator Charge Procedure.....965
Ride Control Accumulator Charge Check Procedure.....968
Ride Control Accumulator Hydraulic Pressure Release Procedure.....971
Group 25: Tests.....805
JT02156A Digital Pressure and Temperature Analyzer Kit Installation.....973
Hydraulic Oil Warm-Up Procedure.....974
Fluid Sampling Procedure—If Equipped.....975
Hydraulic Oil Sampling Procedure—If Equipped.....980
Hydraulic Circuit Pressure Release.....981
Hydraulic Pump Flow Test.....982
Backhoe Relief Valve Pressure Test.....985
Loader Relief Valve Pressure Test.....989
Hydraulic Oil Cooler Restriction Test.....991
Circuit Relief Valve Test—With Remote Pump.....994
Steering System Leakage Test.....999
Steering Cylinder Leakage Test.....1002
Function Drift Test.....1004
Hydraulic Cylinder Leakage Test.....1013
Loader and Stabilizer Control Valve Lockout Leakage Test.....1016
Section 9031: Heating and Air Conditioning.....1018
Group 05: Theory of Operation.....1018
Air Conditioning System Cycle Of Operation.....1021
Group 15: Diagnostic Information.....1018
Air Conditioning and Heater System Component Location.....1025
Air Conditioning System Does Not Operate.....1018
Air Conditioner Does Not Cool Interior of Cab.....1018
Air Conditioner Runs Constantly, Too Cold.....1018
Heater System Does Not Operate.....1018
Heater Does Not Warm Interior of Cab.....1018
Interior Windows Continue to Fog.....1018
Group 25: Tests.....1018
Refrigerant Cautions and Proper Handling.....1041
R134a Refrigerant Cautions.....1042
R134a Oil Charge Capacity.....1043
R134a Refrigerant Charge Capacity.....1044
Air Conditioner and Heater Operational Checks.....1045
Air Conditioner Compressor Clutch Test.....1048
Air Conditioner High/Low Pressure Switch Test.....1049
Air Conditioner Freeze Control Switch Test.....1052
R134a Air Conditioning System Test.....1055
Operating Pressure Diagnostic Chart.....1058
Expansion Valve Test.....1060
Blower Motor Speed Switch Test.....1062
Blower Motor Resistor Test.....1063
Blower Motor Test.....1065
Air Conditioning Mode Switch Test.....1067
Air Conditioning System Leak Test.....1069
Refrigerant Hoses and Tubing Inspection.....1070