Complete Repair Technical Manual for John Deere 310SJ Backhoe Loader. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

John Deere 310SJ Backhoe Loader Repair Technical Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

TM10849 - John Deere 310SJ Backhoe Loader (S.N. 159760-) Repair Technical Manual.pdf
820 pages, bookmarked, Searchable, Printable, high quality PDF

EXCERPT:
TM10849 - 310SJ Backhoe Loader (S.N. 159760— )
Make Welding Repairs Safely
T133547-UN: Avoid Heating Near Pressurized Fluid Lines
IMPORTANT:
Disable electrical power before welding. Turn off main battery switch or disconnect positive battery cable.
Separate harness connectors to engine and vehicle microprocessors.
Avoid welding or heating near pressurized fluid lines. Flammable spray may result and cause severe burns if pressurized lines fail as a result of heating. Do not let heat go beyond work area to nearby pressurized lines.
Remove paint properly. Do not inhale paint dust or fumes. Use a qualified welding technician for structural repairs. Make sure there is good ventilation. Wear eye protection and protective equipment when welding.
...

TABLE OF CONTENTS................1
Section 00: General Information................15
  Group 0001: Safety Information................15
    Recognize Safety Information................18
    Follow Safety Instructions................19
    Operate Only If Qualified................20
    Wear Protective Equipment................21
    Avoid Unauthorized Machine Modifications................22
    Inspect Machine................23
    Stay Clear of Moving Parts................24
    Avoid High-Pressure Oils................25
    Avoid High-Pressure Fluids................26
    Beware of Exhaust Fumes................27
    Prevent Fires................28
    Prevent Battery Explosions................29
    Handle Chemical Products Safely................30
    Dispose of Waste Properly................31
    Prepare for Emergencies................32
    Use Steps and Handholds Correctly................33
    Start Only From Operator's Seat................34
    Use and Maintain Seat Belt................35
    Prevent Unintended Machine Movement................36
    Prevent Unintended Machine Movement—If Equipped With Pilot Controls................37
    Avoid Work Site Hazards................38
    Keep Riders Off Machine................40
    Avoid Backover Accidents................41
    Avoid Machine Tipover................42
    Add and Operate Attachments Safely................43
    Use Special Care When Operating................44
    Operating or Traveling On Public Roads................45
    Inspect and Maintain ROPS................46
    Prevent Unintended Detonation of Explosive Devices................47
    Park and Prepare for Service Safely................48
    Service Cooling System Safely................49
    Remove Paint Before Welding or Heating................50
    Make Welding Repairs Safely................51
    Drive Metal Pins Safely................52
    Service Tires Safely................53
  Group 0003: Torque Values................16
    Metric Bolt and Cap Screw Torque Values................56
    Additional Metric Cap Screw Torque Values................58
    Unified Inch Bolt and Cap Screw Torque Values................60
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors................62
    Service Recommendations for O-Ring Boss Fittings................64
    O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators................66
    Service Recommendations for Flared Connections—Straight or Tapered Threads................69
    Service Recommendations For Flat Face O-Ring Seal Fittings................71
    O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations................73
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations................75
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations................78
    Service Recommendations for Metric Series Four Bolt Flange Fitting................81
    Service Recommendations For Inch Series Four Bolt Flange Fittings................83
    Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations................85
    Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings................87
    Service Recommendations For O-Ring Boss Fittings With Shoulder................90
    Metric 24° O-Ring Seal DIN 20078 Service Recommendations................93
Section 01: Wheels................97
  Group 0110: Powered or Non-Powered Wheels and Fastenings................97
    Rear Wheel Assembly Remove and Install................100
    Front Wheel Assembly Remove and Install................102
    Tire Remove and Install................104
Section 02: Axles and Suspension Systems................107
  Group 0225: Input Drive Shafts and U-Joints................107
    Universal Joint and Drive Shaft Remove and Install................113
  Group 0230: Non-Powered Wheel Axles................107
    Hub Assembly Remove and Install................120
    Spindle Assembly Remove and Install................122
    Tie Rod Remove and Install................126
    Non-Powered Front Axle Remove and Install................128
  Group 0240: Powered Wheel Axle (MFWD)................107
    Mechanical Front Wheel Drive (MFWD) Axle Remove and Install................134
    Mechanical Front Wheel Drive (MFWD) Axle Disassemble................137
    Mechanical Front Wheel Drive (MFWD) Axle Assemble................155
    Open Differential Disassemble and Assemble—If Equipped................187
    Limited Slip Differential Disassemble and Assemble—If Equipped................193
  Group 0250: Axle Shaft, Bearings, and Reduction Gears................107
    Service Brakes Inspection................205
    Rear Axle Remove and Install................207
    Rear Axle Disassemble................210
    Park Brake Disassemble and Assemble................227
    Rear Axle Assemble................245
    Gear Tooth Contact Pattern Check................269
Section 03: Transmission................270
  Group 0300: Removal and Installation................270
    Transmission Remove................281
    Transmission Install................291
  Group 0315: Controls Linkage................270
    Transmission Control Lever (TCL) Remove and Install................300
  Group 0350: Gears, Shafts, and Power Shift Clutches................270
    Remove Outer Components to Disassemble Transmission................307
    Torque Converter Side of Transmission Case Disassemble................312
    Clutch Packs Remove................316
    High Range Forward, Low Range Forward, and Reverse Clutch Packs Disassemble and Assemble................322
    First Speed and Third Speed Clutch Disassemble and Assemble................342
    Second Speed Clutch Disassemble and Assemble................360
    Mechanical Front Wheel Drive (MFWD) Clutch Disassemble and Assemble................378
    Pump Drive Shaft Install................391
    Clutch Packs Install................393
    Torque Converter Side of Transmission Case Assemble................399
    Install Outer Components to Assemble Transmission................406
  Group 0360: Hydraulic System................270
    Transmission Charge Pump Remove and Install................415
    Transmission Charge Pump Disassemble and Assemble................419
Section 04: Engine................421
  Group 0400: Removal and Installation................421
    PowerTech and PowerTech E 4.5 L and 6.8 L John Deere Engines................423
    Engine Remove................424
    Engine Install................439
    PowerTech and PowerTech E 4.5 L and 6.8 L John Deere Engines—Stage II or Tier 2 Engines................451
    Engine Remove—Stage II or Tier 2 Engine................452
    Engine Install—Stage II or Tier 2 Engine................461
Section 05: Engine Auxiliary Systems................468
  Group 0505: Cold Weather Starting Aid................468
    Coolant Heater Remove and Install................472
    Starting Aid Nozzle Remove and Install................475
    Starting Aid Nozzle Remove and Install—Stage II or Tier 2 Engine................477
    Starting Aid Solenoid Remove and Install................479
  Group 0510: Cooling System................468
    Fan Remove and Install................483
    Fan Belt Remove and Install................485
    Radiator Remove and Install................487
    Fan Remove and Install—Stage II or Tier 2 Engine................493
    Fan Belt Remove and Install—Stage II or Tier 2 Engine................496
    Radiator Remove and Install—Stage II or Tier 2 Engine................499
  Group 0515: Speed Controls................468
    Engine Speed Control Pedal Remove and Install................508
  Group 0520: Intake System................468
    Air Cleaner Remove and Install................512
    Air Cleaner Remove and Install—Stage II or Tier 2 Engine................514
    Charge Air Cooler Remove and Install................516
  Group 0530: Exhaust System................468
    Muffler With Turbocharger Remove and Install................521
    Muffler With Turbocharger Remove and Install—Stage II or Tier 2 Engine................523
  Group 0560: External Fuel Supply System................468
    Fuel Tank Remove and Install................528
    Auxiliary Water Separator Fuel Filter Remove and Install—If Equipped................531
Section 06: Torque Converter................533
  Group 0651: Turbine, Gears and Shaft................533
    Torque Converter Remove and Install................535
    Torque Converter Disassemble and Assemble................536
Section 09: Steering System................537
  Group 0960: Hydraulic System................537
    Steering Column Remove and Install................543
    Standard Steering Wheel and Column Disassemble and Assemble................548
    Tilt Steering Wheel and Column Disassemble and Assemble................550
    Steering Valve Remove and Install................552
    Steering Valve Disassemble and Assemble................560
    Non-Powered Front Axle Steering Cylinder Repair................566
    Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Disassemble and Assemble................571
Section 10: Service Brakes................577
  Group 1011: Active Elements................577
    Service Brake External Inspection................579
    Brake Disk and Pressure Plate Remove and Install................580
  Group 1060: Hydraulic System................577
    Brake Valve Remove and Install................587
    Brake Valve Disassemble and Assemble................593
    Brake Valve Lines Disassemble and Assemble................600
    Brake Pedals Remove and Install................602
    Brake Pedal Adjustment................604
    Brake Bleeding Procedure................606
Section 11: Park Brake................610
  Group 1111: Active Elements................610
    Park Brake Remove and Install................612
Section 17: Frame or Supporting Structure................613
  Group 1740: Frame Installation................613
    Welding Repair of Major Structures................615
    RIVNUT RIVNUT is a registered trademark of The BF Goodrich Co. (KREMNUT) Fasteners Remove and Install................613
    Main Frame Bushings Remove and Install................619
  Group 1749: Chassis Weights................613
    Counterweight Remove and Install................622
Section 18: Operator’s Station................624
  Group 1800: Removal and Installation................624
    Cab/ROPS Remove and Install................645
  Group 1810: Operator Enclosure................624
    Front Window Wiper and Wiper Motor Remove and Install................667
    Rear Window Wiper and Wiper Motor Remove and Install................670
    Front Cab Windowpane Remove and Install................673
    Fixed Windowpanes Remove and Install................675
    Cab Door and Side Window Disassemble and Assemble................676
    Cab Door Hinges and Latch Adjustment................679
    Upper Cab Door and Side Windowpanes Adjustment................681
    Upper Cab Door and Side Window Latch Adjustment................683
    Rear Window and Frame Assembly Remove and Install................684
    Rear Windows Remove and Install................687
    Headliner Remove and Install................690
    Cab Roof Remove and Install................691
  Group 1821: Seat and Seat Belt................624
    Seat Assembly Remove and Install................695
    Seat and Arm Rest Disassemble and Assemble................697
    Seat Belt Disassemble and Assemble................699
    Seat Slide, Lumbar Support, and Adjuster Control Levers Disassemble and Assemble................701
    Seat Swivel and Swivel Latch Disassemble and Assemble................703
    Seat Suspension and Shock Absorber Disassemble and Assemble................705
    Air Suspension Seat Disassemble and Assemble—If Equipped................707
  Group 1830: Heating and Air Conditioning................624
    Proper Refrigerant Handling................718
    R134a Refrigerant—Cautions................719
    R134a Refrigerant Theory Of Operation................720
    Refrigerant Hoses and Tubing Inspection................722
    Air Conditioner Compressor Remove and Install................723
    R134a Compressor Oil Check................725
    R134a Compressor Oil Removal Procedure................727
    R134a Component Oil Charge Procedure................728
    Compressor Clutch Disassemble and Assemble................730
    Clutch Hub Clearance Check................732
    Compressor Manifold Inspect................733
    Air Conditioning Compressor Disassemble and Assemble................734
    R134a Refrigerant Recover, Recycle, and Charge Station Installation Procedure................738
    R134a System Recover Procedure................740
    R134a System Evacuate Procedure................742
    R134a System Charge Procedure................746
    R134a System Cleaning Procedure................748
    R134a System Leak Testing................749
    Heater Core Remove and Install................750
    Evaporator Remove and Install................755
    R134a System Flush Procedure................761
    R134a System Purge Procedure................765
    Air Conditioning Freeze Switch Remove and Install................766
    Heater/Blower Assembly with Air Conditioning and Pressurizer System Disassemble and Assemble................770
    Air Ducts Disassemble and Assemble................774
    Condenser Disassemble and Assemble................776
    Receiver Dryer Remove and Install................779
    Expansion Valve—Remove and Install................782
Section 19: Sheet Metal and Styling................783
  Group 1910: Hood and Engine Enclosure................783
    Hood and Engine Enclosure Disassemble and Assemble................787
  Group 1913: Miscellaneous Shields................783
    Battery Box Disassemble and Assemble................792
  Group 1921: Grille and Grille Housing................783
    Grille and Grille Housing Disassemble and Assemble................796
  Group 1927: Fenders................783
    Fenders and Cab Skirts Remove and Install—If Equipped................799
Section 20: Safety, Convenience and Miscellaneous................800
  Group 2001: Radio................800
    Radio and Speakers Remove and Install................803
    Antenna Remove and Install................805
    Radio Speakers and Antenna Remove and Install................806
  Group 2004: Horn and Warning Devices................800
    Horn Remove and Install................808
    Backup Alarm Remove and Install................809
    Backup Alarm Volume Adjustment................810
Section 21: Main Hydraulic System................811
  Group 2160: Hydraulic System................811
    Hydraulic Pump Remove and Install................815
    Hydraulic Pump Disassemble and Assemble................818
    Hydraulic Filter Assembly Remove and Install................824
    Hydraulic Reservoir Remove and Install................827
    Hydraulic Reservoir Disassemble and Assemble................834
    Hydraulic and Transmission Oil Coolers Remove and Install................836
Section 31: Loader................843
  Group 3100: Loader................843
    Loader Boom Remove and Install................982
  Group 3102: Bucket................843
    Loader Bucket Remove and Install................857
    Welded Bucket Cutting Edges Replacement Procedure................859
    Loader Bucket Cutting Edge Crack Repair................860
    Loader Bucket Cutting Edge Remove and Install................861
    Multi-Purpose Bucket and Lines Disassemble and Assemble................866
  Group 3104: Attachment Coupler................843
    Attachment Coupler Remove and Install................871
    Attachment Coupler Cylinder Remove and Install................874
    Attachment Coupler Cylinder Disassemble and Assemble................876
  Group 3115: Control Linkages................843
    Loader Bucket Self-Leveling Linkage and Return-to-Dig Switch Adjustment................878
    Loader Control Valve Linkage Remove and Install................879
    Third Function Loader Control Valve Linkage Remove and Install................881
    Stabilizer Linkage Remove and Install................884
    Loader Bucket Cylinder Linkage Remove and Install................887
  Group 3160: Hydraulic System................843
    Loader and Stabilizer Control Valve Remove and Install................892
    Loader and Stabilizer Control Valve Disassemble and Assemble................895
    Loader and Stabilizer Control Valve Relief Valves Remove and Install................901
    Loader Boom Anticavitation Valve Disassemble and Assemble................903
    Loader Boom Raise and Bucket Curl Circuit Relief Valve Disassemble and Assemble................904
    Loader Bucket Dump Circuit Relief Valve with Anticavitation Disassemble and Assemble................906
    Loader Auxiliary Circuit Relief Valve Disassemble and Assemble................908
    Loader Auxiliary Shutoff Plug Disassemble and Assemble................909
    Loader Boom Cylinder Remove and Install................910
    Loader Boom Cylinder Disassemble and Assemble................912
    Loader Bucket Cylinder Remove and Install................913
    Loader Bucket Cylinder Disassemble and Assemble................916
    Loader Multi-Purpose Bucket Cylinder Disassemble and Assemble................917
    Ride Control Valve Remove and Install................918
    Ride Control Valve Disassemble and Assemble................921
    Ride Control Valve Solenoid Disassemble and Assemble................923
    Ride Control Accumulator Remove and Install................925
Section 33: Backhoe................928
  Group 3302: Bucket................928
    Backhoe Bucket and Bucket Links Remove and Install................931
    Backhoe Bucket Tooth Tips Remove and Install................932
    Bucket Tooth Shank Remove and Install................933
    Backhoe Bucket Cutting Edge Remove and Install................937
  Group 3315: Control Linkage................928
    Backhoe Control Valve Linkage—Two Lever Remove and Install................941
    Backhoe Control Valve Linkage—Three Lever Remove and Install................943
    Backhoe Fifth Function Pedal Remove and Install................946
    Backhoe Sixth Function Pedal Remove and Install................950
    Backhoe Pilot Control Valve Remove and Install................954
    Backhoe Pilot Control Valve Disassemble and Assemble................959
    Backhoe Pilot Control Tower Remove and Install................966
    Backhoe Pilot Control Tower Disassemble and Assemble................969
    Backhoe Boom Lock Control Lever and Linkage Remove and Install................972
    Backhoe Boom Lock Remove and Install................974
  Group 3340: Frames................928
    Dipperstick Remove and Install................979
    Boom Remove and Install................982
    Swing Frame Remove and Install................984
    Extendible Dipperstick Extension Remove and Install................986
  Group 3360: Hydraulic System................928
    Backhoe Control Valve Remove and Install................1001
    Backhoe Control Valve Disassemble and Assemble................1007
    Backhoe Control Valve Spool Seals Remove and Install................1009
    Backhoe Control Valve Relief Valves Remove and Install................1015
    Backhoe Priority Inlet Section Disassemble and Assemble................1017
    Backhoe Boom Section Disassemble and Assemble................1020
    Backhoe Bucket Section Disassemble and Assemble................1026
    Backhoe Crowd Section Disassemble and Assemble................1031
    Backhoe Swing Section Disassemble and Assemble................1037
    Backhoe Extendable Dipperstick Section Disassemble and Assemble................1043
    Backhoe Selective Flow Section Disassemble and Assemble................1046
    Pilot Control Manifold Valve Remove and Install (S.N. —178748)................1049
    Pilot Control Manifold Valve Disassemble and Assemble (S.N. —178748)................1051
    Pilot Enable and Pattern Select Valve Remove and Install (S.N. 178749— )................1052
    Pilot Enable and Pattern Select Valve Disassemble and Assemble (S.N. 178749— )................1056
    Pattern Select Valve Remove and Install (S.N. —178748)................1057
    Pattern Select Valve Disassemble and Assemble (S.N. —178748)................1061
    Backhoe Boom Cylinder Remove and Install................1063
    Backhoe Boom Cylinder Disassemble and Assemble................1066
    Backhoe Bucket Cylinder Remove and Install................1067
    Backhoe Bucket Cylinder Disassemble and Assemble................1069
    Backhoe Crowd Cylinder Remove and Install................1070
    Backhoe Crowd Cylinder Disassemble and Assemble................1072
    Backhoe Stabilizer Cylinder Remove and Install................1073
    Backhoe Stabilizer Cylinder Disassemble and Assemble................1075
    Backhoe Swing Cylinder Remove and Install................1076
    Backhoe Swing Cylinder Disassemble and Assemble................1079
    Backhoe Extendible Dipperstick Cylinder Remove and Install................1080
    Backhoe Extendible Dipperstick Cylinder Disassemble and Assemble................1082
Section 38: Grapple................1083
  Group 3800: Hydraulic Thumb................1083
    Hydraulic Thumb Remove and Install—If Equipped................1087
  Group 3860: Hydraulic Thumb Cylinder................1083
    Hydraulic Thumb Cylinder Remove and Install—If Equipped................1093
    Hydraulic Thumb Cylinder Disassemble and Assemble—If Equipped................1096
Section 99: Dealer Fabricated Tool................1097
  Group 9900: Dealer Fabricated Tool................1097
    DFRW20 Compressor Holding Fixture................1099
    DFT1101 Cab and ROPS Lift Bracket................1100
    DFT1285 Engine Support Bracket................1101
    DFT1286 Backlash Measurement Tool................1105