Complete workshop repair service manual with electrical wiring diagrams for Caterpillar 16M Motor Graders. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

Caterpillar 16M Motor Graders service repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

1,391 pages, bookmarked, Searchable, Printable, high quality PDF

FILE LIST:
KENR6017 - Disassembly and Assembly (16M Motor Grader Engine Supplement)
KENR6018 - Disassembly and Assembly (16M Motor Grader Machine Systems)
KENR6019 - Disassembly and Assembly (16M Motor Grader Power Train)
RENR9024 - Schematic (16M Motor Grader Electrical System).pdf
RENR9033 - Schematic (16M Motor Grader Hydraulic System).pdf
KENR6663 - Schematic 12M, 120M, 14M, 140M, 16M and 160M Motor Grader Attachment Electrical System
UENR2139 - Schematic 16M Motor Grader Cat Detect Object Detection Electrical System
UENR1295 - Schematic (16M Motor Grader Electrical System).pdf
UENR1988 - Specifications (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)
UENR1988 - Systems Operation (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)
UENR1988 - Testing and Adjusting (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)
UENR1988 - Troubleshooting (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)
...

EXCERPT:
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
Note: Inspect the O-ring seals. Replace the O-ring seals that are worn or damaged.
1. Release the system pressure. Refer to Operation and Maintenance Manual, "System Pressure - Release".
2. Connect the steering frame lock. Refer to Operation and Maintenance Manual, "Steering Frame Lock".
Illustration 1
3. Install Tooling (A) onto the hydraulic tank. Attach an air supply hose onto Tooling (A).
...

1. Release the system pressure. Refer to Operation and Maintenance Manual, "System Pressure - Release".
2. Connect the steering frame lock. Refer to Operation and Maintenance Manual, "Steering Frame Lock".
Illustration 1
3. Install Tooling (A) onto the hydraulic tank. Attach an air supply hose onto Tooling (A). Apply 138 kPa (20 psi). This procedure will pull a vacuum on the hydraulic system.
...

KENR6017 - Disassembly and Assembly (16M Motor Grader Engine Supplement)
    Aftercooler - Remove and Install.pdf
    Air Cleaner - Remove and Install.pdf
    Alternator - Remove and Install.pdf
    Battery - Remove and Install.pdf
    Electric Starting Motor - Remove and Install.pdf
    Engine Enclosure (Hood) - Install.pdf
    Engine Enclosure (Hood) - Remove.pdf
    Engine - Install.pdf
    Engine Oil Cooler - Remove and Install.pdf
    Engine Oil Filter Base - Assemble.pdf
    Engine Oil Filter Base - Disassemble.pdf
    Engine Oil Filter Base - Install.pdf
    Engine Oil Filter Base - Remove.pdf
    Engine - Remove.pdf
    Engine Support (Front) - Remove and Install.pdf
    Flywheel and Rear Gear Group - Remove and Install - Drive Gear.pdf
    Flywheel Housing - Remove and Install.pdf
    Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install.pdf
    Fuel Priming Pump and Water Separator - Remove and Install.pdf
    Fuel Transfer Pump - Remove and Install.pdf
    Muffler - Remove and Install.pdf
    Radiator Guard and Support, Aftercooler, Hydraulic Oil Cooler, and Radiator, - Install.pdf
    Radiator Guard and Support, Aftercooler, Hydraulic Oil Cooler, and Radiator - Remove.pdf
    Radiator - Install.pdf
    Radiator - Remove.pdf
    Rear Chassis Support - Install.pdf
    Rear Chassis Support - Remove.pdf
    Rear Gear Group - Remove and Install.pdf
    Refrigerant Compressor - Remove and Install.pdf
    Refrigerant Condenser - Install.pdf
    Refrigerant Condenser - Remove.pdf
    Turbocharger - Remove and Install.pdf
    Vibration Damper and Pulley - Remove and Install.pdf
    Water Pump - Install.pdf
    Water Pump - Remove.pdf
 KENR6017 - Disassembly and Assembly (16M Motor Grader Engine Supplement).pdf
 KENR6018 - Disassembly and Assembly (16M Motor Grader Machine Systems)
    Accumulator (Blade Cushion) - Remove and Install.pdf
    Articulation Cylinder - Remove and Install.pdf
    Bank Valve - Assemble - Front Frame.pdf
    Bank Valve - Assemble - Rear Frame.pdf
    Bank Valve - Disassemble - Front Frame.pdf
    Bank Valve - Disassemble - Rear Frame.pdf
    Bank Valve - Install - Front Frame.pdf
    Bank Valve - Install - Rear Frame.pdf
    Bank Valve - Remove - Front Frame.pdf
    Bank Valve - Remove - Rear Frame.pdf
    Blade Lift Arm - Install.pdf
    Blade Lift Arm - Remove.pdf
    Blade Lift Cylinder - Remove and Install.pdf
    Blade - Remove and Install .pdf
    Blade - Remove and Install.pdf
    Blade Tip Cylinder - Remove and Install.pdf
    Blower Motor (Air Conditioner and Heater) - Remove and Install.pdf
    Bottom Guard - Remove and Install.pdf
    Brake Accumulator - Remove and Install.pdf
    Cab - Install.pdf
    Cab - Remove.pdf
    Centershift Cylinder - Remove and Install.pdf
    Centershift Lock - Assemble.pdf
    Centershift Lock Bar and Front Frame Bushings - Install.pdf
    Centershift Lock Bar and Front Frame Bushings - Remove.pdf
    Centershift Lock - Disassemble.pdf
    Centershift Lock - Install.pdf
    Centershift Lock - Remove.pdf
    Circle Drive - Assemble.pdf
    Circle Drive - Disassemble.pdf
    Circle Drive - Install.pdf
    Circle Drive - Remove.pdf
    Circle - Install.pdf
    Circle - Remove.pdf
    Control Manifold (Steering Backup) - Assemble.pdf
    Control Manifold (Steering Backup) - Disassemble.pdf
    Control Manifold (Steering Backup) - Remove and Install.pdf
    Drawbar - Install.pdf
    Drawbar - Remove.pdf
    Duo-Cone Conventional Seals - Install.pdf
    Evaporator Coil and Heater Coil - Remove and Install.pdf
    Fan and Gear Motor (Hydraulic Fan) - Install.pdf
    Fan and Gear Motor (Hydraulic Fan) - Remove.pdf
    Front Axle - Install.pdf
    Front Axle - Remove.pdf
    Front Frame from Rear Frame (Articulating Hitch) - Separate.pdf
    Front Frame to Rear Frame (Articulating Hitch) - Connect.pdf
    Fuel Tank - Install.pdf
    Fuel Tank - Remove.pdf
    Gear Motor (Hydraulic Fan) - Assemble.pdf
    Gear Motor (Hydraulic Fan) - Disassemble.pdf
    Gerotor Motor (Circle Drive) - Assemble.pdf
    Gerotor Motor (Circle Drive) - Disassemble.pdf
    Gerotor Motor (Circle Drive) - Install.pdf
    Gerotor Motor (Circle Drive) - Remove.pdf
    Hydraulic Oil Cooler - Remove and Install.pdf
    Hydraulic Tank and Filter - Assemble.pdf
    Hydraulic Tank and Filter - Disassemble.pdf
    Hydraulic Tank and Filter - Install.pdf
    Hydraulic Tank and Filter - Remove.pdf
    Joystick Control - Remove and Install.pdf
    Piston Pump (Hydraulic and Steering) - Assemble.pdf
    Piston Pump (Hydraulic and Steering) - Disassemble.pdf
    Piston Pump (Hydraulic and Steering) - Install.pdf
    Piston Pump (Hydraulic and Steering) - Remove.pdf
    Piston Pump (Hydraulic Fan) - Assemble.pdf
    Piston Pump (Hydraulic Fan) - Disassemble.pdf
    Piston Pump (Hydraulic Fan) - Install.pdf
    Piston Pump (Hydraulic Fan) - Remove.pdf
    Ripper - Install.pdf
    Ripper Lift Cylinder - Remove and Install.pdf
    Ripper - Remove.pdf
    Seat - Remove and Install.pdf
    Secondary Steering Pump and Motor - Remove and Install.pdf
    Sideshift Cylinder - Remove and Install.pdf
    Sleeve Bearing - Install.pdf
    Sleeve Bearing - Remove.pdf
    Solenoid Valve and Manifold (Hydraulic Fan) - Remove and Install.pdf
    Solenoid Valve (Blade Cushion) - Remove and Install.pdf
    Solenoid Valve (Centershift Lock) - Remove and Install.pdf
    Spindle Housing - Install.pdf
    Spindle Housing - Remove.pdf
    Steering Control Valve - Assemble.pdf
    Steering Control Valve - Disassemble.pdf
    Steering Control Valve - Remove and Install.pdf
    Steering Cylinder - Remove and Install.pdf
    Swivel - Assemble.pdf
    Swivel - Disassemble.pdf
    Swivel - Install.pdf
    Swivel - Remove.pdf
    Tie Rod (Steering) - Remove and Install.pdf
    Wheel Lean Arm and Axle Bushings - Install.pdf
    Wheel Lean Arm and Axle Bushings - Remove.pdf
    Wheel Lean Bar - Remove and Install.pdf
    Wheel Lean Cylinder - Remove and Install.pdf
    Wheel - Remove and Install - Front Wheel.pdf
    Wheel Spindle - Install.pdf
    Wheel Spindle - Remove - Front Wheel.pdf
    Window Wiper and Wiper Motor (Front) - Remove and Install.pdf
    Window Wiper and Wiper Motor (Rear) - Remove and Install.pdf
 KENR6018 - Disassembly and Assembly (16M Motor Grader Machine Systems).pdf
 KENR6019 - Disassembly and Assembly (16M Motor Grader Power Train)
    Drive Chain - Install.pdf
    Drive Chain - Remove.pdf
    Drive Shaft - Remove and Install.pdf
    Duo-Cone Conventional Seals - Install.pdf
    Gear Pump (Transmission Charging and Scavenge) - Assemble.pdf
    Gear Pump (Transmission Charging and Scavenge) - Disassemble.pdf
    Gear Pump (Transmission Charging and Scavenge) - Install.pdf
    Gear Pump (Transmission Charging and Scavenge) - Remove.pdf
    Housing (Tandem) - Remove and Install.pdf
    Modulating Valve (Transmission Clutch) - Assemble.pdf
    Modulating Valve (Transmission Clutch) - Disassemble.pdf
    Modulating Valve (Transmission Clutch) - Install.pdf
    Modulating Valve (Transmission Clutch) - Remove.pdf
    Parking Brake - Install .pdf
    Parking Brake - Remove.pdf
    Rear Axle, Differential and Final Drive - Assemble.pdf
    Rear Axle, Differential and Final Drive - Disassemble.pdf
    Rear Axle, Differential and Final Drive - Install.pdf
    Rear Axle, Differential and Final Drive - Remove.pdf
    Relief Valve - Assemble.pdf
    Relief Valve - Disassemble.pdf
    Relief Valve - Install.pdf
    Relief Valve - Remove.pdf
    Service Brake (Wheel Spindle) - Assemble.pdf
    Service Brake (Wheel Spindle) - Disassemble.pdf
    Service Brake (Wheel Spindle) - Install.pdf
    Service Brake (Wheel Spindle) - Remove.pdf
    Transmission - Assemble.pdf
    Transmission - Disassemble.pdf
    Transmission - Install.pdf
    Transmission Oil Cooler - Install.pdf
    Transmission Oil Cooler - Remove.pdf
    Transmission Oil Filter Base - Assemble.pdf
    Transmission Oil Filter Base - Disassemble.pdf
    Transmission Oil Filter Base - Install.pdf
    Transmission Oil Filter Base - Remove.pdf
    Transmission - Remove.pdf
    Wheel and Tire (Rear) - Remove and Install.pdf
 KENR6019 - Disassembly and Assembly (16M Motor Grader Power Train).pdf
 KENR6663-02 - Schematic (12M, 120M, 14M, 140M, 16M and 160M AccuGrade Ready Option (ARO) Electrical System).pdf
 KENR6663 - Schematic (12M, 120M, 14M, 140M, 16M and 160M Motor Grader Attachment Electrical System)
    Collage.pdf
    Main.pdf
 KENR6663 - Schematic (12M, 120M, 14M, 140M, 16M and 160M Motor Grader Attachment Electrical System).pdf
 RENR9024 - Schematic (16M Motor Grader Electrical System).pdf
 RENR9033-03 - Schematic (16M Motor Grader Hydraulic System).pdf
 RENR9033-06 - Schematic (16M Motor Grader Hydraulic System).pdf
 UENR1295 - Schematic (16M Motor Grader Electrical System).pdf
 UENR1988 - Specifications (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)
    Lubrication Distribution Valve.pdf
 UENR1988 - Specifications (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System).pdf
 UENR1988 - Systems Operation (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)
    Electrical System - Automatic Lubrication System.pdf
    General Information.pdf
    Lubrication System.pdf
 UENR1988 - Systems Operation (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System).pdf
 UENR1988 - Testing and Adjusting (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)
    Automatic Lubrication System - Test.pdf
    Electrical System - Test.pdf
    Lubrication Injectors - Check and Adjust.pdf
    Pump Manifold Pressure and Flow Control - Check and Adjust.pdf
    System Pressure - Release.pdf
    Timer (Cycle) - Adjust.pdf
 UENR1988 - Testing and Adjusting (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System).pdf
 UENR1988 - Troubleshooting (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)
    Automatic Lubrication System - Automatic Lubrication System.pdf
    General Troubleshooting Information.pdf
    Machine Preparation for Troubleshooting.pdf
    Operational Checks.pdf
    Visual Inspection.pdf
 UENR1988 - Troubleshooting (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System).pdf
 UENR2139 - Schematic (16M Motor Grader Cat Detect Object Detection Electrical System)
    Collage.pdf
    Main.pdf
 UENR2139 - Schematic (16M Motor Grader Cat Detect Object Detection Electrical System).pdf