Komatsu Bulldozers D40E, D40P, D41E, D41P Operation & Maintenance Manuals
Catalog:
Model:
Complete Operation & Maintenance Manuals for Komatsu Bulldozers D40E, D40P, D41E, D41P, with all the shop information to maintain & operate.
PRODUCT DETAILS:
Total Pages: 1,501 pages
File Format: PDF
Language: English
EEAM024200- Bulldozer D40E,P-6 Operation & Maintenance Manual (SN-B40688&up).pdf
KEAM003400 - Bulldozer D40E,P-6 Operation & Maintenance Manual (SN-B30001&up).pdf
KEAM003600 - Bulldozer D41E,P-6 Operation & Maintenance Manual (SN-B35001&up).pdf
KEAM048600 - Bulldozer D41E,P-6 Operation & Maintenance Manual (SN-B40001&up).pdf
SEAM008101 - Bulldozer D41E,P-6 Operation & Maintenance Manual (SN-B20001&up).pdf
SEAM008102 - Bulldozer D40E,P-6 & D41E,P-6 Operation & Maintenance Manual (SN-B20501&up).pdf
SEAM037200 - Bulldozer D41E,P-6 Operation & Maintenance Manual (SN-B50001&up).pdf
EEAM024200- Bulldozer D40E,P-6 Operation & Maintenance Manual (SN-B40688&up)....2
FOREWORD....4
FOREWORD....5
SAFETY INFORMATION....6
NOISE EMISSION LEVELS....8
VIBRATION LEVELS....8
Guide to Reduce Vibration Levels on Machine....9
INTRODUCTION....10
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE....10
NECESSARY INFORMATION....11
MACHINE SERIAL NO. PLATE AND POSITION....11
ENGINE SERIAL NO. PLATE AND POSITION....11
POSITION OF SERVICE METER....12
TABLE OF ENTER SERIAL NO. AND DISTRIBUTORN....12
MACHINE SERIAL PLATE....13
CONTENTS....14
FOREWORD....15
SAFETY....15
OPERATION....15
MAINTENANCE....18
SPECIFICATIONS....20
ATTACHMENTS, OPTIONS....20
INDEX....20
SAFETY....22
SAFETY....23
SAFETY LABELS....25
POSITIONS OF SAFETY PICTOGRAMS....25
SAFETY LABELS....26
GENERAL PRECAUTIONS....30
PRECAUTIONS FOR OPERATION....37
STARTING ENGINE....37
OPERATION....38
TRANSPORTATION....41
BATTERY....42
TOWING....44
PRECAUTIONS FOR MAINTENENCE....45
OPERATION....52
GENERAL VIEW....53
GENERAL VIEW OF MACHINE....53
GENERAL VIEW OF CONTROLS AND GAUGES....54
EXPLANATION OF COMPONENTS....56
MONITOR PANEL....56
SWITCHES....60
LAMP....67
CONTROL LEVERS AND PEDALS....69
FUSE....75
ELECTRIC POWER TAKE-OUT ADAPTER....77
MACHINE EQUIPPED WITH CANOPY....77
MACHINE EQUIPPED WITH CAB....77
DOOR - OPEN LOCK....78
SASH GLASS LOCK LEVER....78
DOOR RELEASE LEVER....79
CAP, COVER WITH LOCK....79
METHOD OF OPENING AND CLOSING CAP WITH LOCK....79
METHOD OF OPENING AND CLOSING COVER WITH LOCK....80
HOT AND COOL BOX....80
DOOR POCKET....81
ASHTRAY....81
TOOL BOX....81
CAR STEREO, HANDLING....82
EXPRANATION OF COMPONENTS....83
METOD OF OPERATION....87
PRECAUTION WHEN USING....89
AIR CONDITIONER, HANDLING....90
EXPLANATION OF PARTS....90
COOLING OPERATION....91
HEATING OPERATION....92
PREVENTION METHOD OF ENTRY OF DUST....93
PRECAUTION WHEN USING AIR CONDITIONER....93
INSPECTION DURING OFF-SEASON....93
PROCEDURE FOR REPLACING RECEIVER....93
CLEANING AIR FILTER....94
OPERATION....95
CHECK BEFORE STARTING ENGINE, ADJUST....95
WALK-AROUND CHECK....95
CHECK BEFORE STARTING....96
ADJUSTMENT....107
OPERATION AND CHECK BEFORE STARTING ENGINE....110
STARTING ENGINE....112
NORMAL STARTING....112
STARTING IN COLD WEATHER....113
OPERATIONS AND CHECKS AFTER STARTING ENGINE....116
BREAKING IN THE NEW MACHINE....116
NORMAL OPERATION....116
STARTING IN COLD WEATHER....117
STOPPING ENGINE....118
CHECK AFTER STOPPING ENGINE....119
MACHINE OPERATION....119
MOVING MACHINE OFF....119
STOPPING MACHINE....121
SHIFTING GEAR....122
SHIFTING BETWEEN FORWARD AND REVERSE....123
STEERING MACHINE....124
NORMAL TURNING....124
TURNING WHILE DESCENDING A SLOPE....126
PRECAUTIONS FOR OPERATION....127
METHOD OF USING STEERING CLUTCH....127
PERMISSIBLE WATER DEPTH....127
PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS....127
PRECAUTIONS ON SLOPES....128
IT IS PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS....128
IT IS PROHIBITED TO MODIFY THE CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW....128
PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB STAY....128
WORK POSSIBLE USING BULLDOZER....129
DOZING....129
SMOOTHING....130
CUTTING INTO HARD OR FROZEN GROUND OR DITCHING....130
FELLING TREES, REMOVING STUMPS....130
PARKING MACHINE....131
CHECK AFTER FINISHING WORK....132
LOCKING....132
TIPS FOR LONGER UNDERCARRIAGE LIFE....133
OPERATION METHOD....133
INSPECTION AND ADJUSTMENT....133
INSPECTION AND REPAIR....134
TRANSPORTATION....136
TRANSPORTATION MEANS....136
REMOVING CAB....136
LOADING, UNLOADING WORK....136
LIFTING MACHINE....140
COLD WEATHER OPERATION....141
PRECAUTIONS FOR LOW TEMPERATURE....141
AFTER COMPLETION OF WORK....143
AFTER COLD WEATHER....143
LONG-TERM STORAGE....144
BEFORE STORAGE....144
DURING STORAGE....144
AFTER STORAGE....144
TROUBLESHOOTING....145
AFTER RUNNING OUT OF FUEL....145
MACHINE TOWING METHOD....145
IF BATTERY IS DISCHARGED....146
REMOVE AND INSTALL BATTERY....146
PRECAUTIONS FOR CHARGING BATTERY....147
STARTING ENGINE WITH BOOSTER CABLE....148
OTHER TROUBLE....150
ELECTRICAL SYSTEM....150
CHASSIS....152
ENGINE....153
MAINTENANCE....156
GUIDE TO MAINTENANCE....157
OUTLINE OF SERVICE....159
OUTLINE OF OIL, FUEL, COOLANT....159
OIL....159
FUEL....159
COOLANT....159
GREASE....159
CARRYING OUT KOWA (Komatsu Oil Wear Analysis)....160
STORING OIL AND FUEL....160
FILTERS....161
RELATING TO ELECTRIC SYSTEM....161
WEAR PARTS LIST....162
WEAR PARTS LIST....162
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....163
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS....163
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....164
TORQUE LIST....164
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....165
SAFETY CRITICAL PARTS....166
MAINTENANCE SCHEDULE CHART....167
MAINTENANCE SCHEDULE CHART....167
WHEN REQUIRED....167
CHECK BEFORE STARTING....167
EVERY 50 HOURS SERVICE....167
EVERY 250 HOURS SERVICE....167
EVERY 500 HOURS SERVICE....167
EVERY 1000 HOURS SERVICE....167
EVERY 2000 HOURS SERVICE....168
EVERY 4000 HOURS SERVICE....168
SERVICE PROCEDURE....169
WHEN REQUIRED....169
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT....169
CLEAN INSIDE OF COOLING SYSTEM....172
CHECK TRACK TENSION....174
CHECK AND TIGHTEN TRACK SHOE BOLTS....176
CHECK ELECTRICAL INTAKE AIR HEATER....176
REVERSE AND REPLACE END BITS AND CUTTING EDGES....177
CLEAN, CHECK RADIATOR FINS, HYDRAULIC OIL COOLER FINS....178
ADJUST PLAY IN CENTER BALL....179
CHECK, ADJUST AIR CONDITIONER....180
GREASE DOOR HINGE....181
CHECK DOOR LOCK STRIKER....181
REPLACE DOOR DAMPER....181
CHECK DOOR LATCH....181
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID....182
REPLACE WIPER BLADE....183
CHECK IDLER OIL LEVEL, ADD OIL....184
ADJUST IDLER CLEARANCE....184
PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM....185
PROCEDURE FOR RELEASING INTERNAL PRESSURE OF HYDRAULIC SYSTEM....185
CHECK BEFORE STARTING....186
EVERY 50 HOURS SERVICE....187
DRAIN WATER, SEDIMENT FROM FUEL TANK....187
EVERY 250 HOURS SERVICE....188
LUBRICATING....188
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL....189
CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL....189
CHECK LEVEL OF BATTERY ELECTROLYTE....190
CHECK, CLEAN FUEL STRAINER....190
CHECK BRAKE PERFORMANCE....191
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)....192
EVERY 500 HOURS SERVICE....193
REPLACE FUEL FILTER CARTRIDGE....193
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE....194
EVERY 1000 HOURS SERVICE....195
CHANGE OIL IN TRANSMISSION CASE, CLEAN STRAINER (POWER TRAIN STRAINER)....195
REPLACE TRANSMISSION OIL FILTER CARTRIDGE....196
CLEAN BREATHER....197
CHANGE OIL IN STEERING CLUTCH CASE....198
CHECK OIL LEVEL IN DAMPER CASE, ADD OIL....199
CHECK ALTERNATOR BELT TENSION, ADJUST....200
CHECK ENGINE VALVE CLEARANCE, ADJUST....200
CHECK ALL TIGHTENING PARTS OF TURBOCHARGER....200
CHECK PLAY OF TURBOCHARGER ROTOR....200
CHECK FOR LOOSE ROPS MOUNT BOLTS....200
EVERY 2000 HOURS SERVICE....201
GREASE UNIVERSAL JOINT....201
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT....202
REPLACE HYDRAULIC TANK BREATHER ELEMENT....203
CHANGE OIL IN DAMPER CASE....204
CHANGE OIL IN FINAL DRIVE CASE....205
CHECK VIBRATION DAMPER....205
CHECK ALTERNATOR, STARTING MOTOR....205
CHECK ENGINE VALVE CLEARANCE, ADJUST....205
EVERY 4000 HOURS SERVICE....206
CHECK WATER PUMP....206
SPECIFICATIONS....208
SPECIFICATIONS....209
ATTACHMENTS, OPTIONS....210
GENERAL PRECAUTIONS....211
PRECAUTIONS RELATED TO SAFETY....211
SUSPENSION SEAT....212
ADJUSTMENT....212
HEADREST....213
EQUIPPING FIRE EXTINGUISHER AND FIRST- AID KIT....214
INDEX....216
<A>....218
<C>....218
<D>....218
<E>....218
<F>....218
<G>....218
<H>....218
<I>....218
<L>....218
<M>....218
<N>....218
<O>....218
<P>....218
<R>....218
<S>....218
<T>....219
<U>....219
<V>....219
<W>....219
KEAM003400 - Bulldozer D40E,P-6 Operation & Maintenance Manual (SN-B30001&up)....222
COVER....222
FOREWARD....224
FOREWARD....225
SAFETY INFORMATION....228
INTRODUCTION....230
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE....230
NECESSARY INFORMATION....231
MACHINE SERIAL NO. PLATE AND POSITION....231
ENGINE SERIAL NO. PLATE AND POSITION....231
POSITION OF SERVICE METER....232
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....232
CONTENTS....233
SAFETY....236
SAFETY....237
SAFETY LABELS....239
POSITIONS OF SAFETY PICTOGRAMS....239
SAFETY LABELS....240
GENERAL PRECAUTIONS....243
SAFETY RULES....243
IF ABNORMALITIES ARE FOUND....243
CLOTHING AND PERSONAL PROTECTIVE ITEMS....243
FIRE EXTINGUISHER AND FIRST AID KIT....243
SAFETY FEATURES....243
KEEP MACHINE CLEAN....244
INSIDE OPERATOR'S COMPARTMENT....244
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT....244
HANDRAILS AND STEPS....245
MOUNTING AND DISMOUNTING....245
NO PEOPLE ON ATTACHMENTS....245
CRUSHING OR CUTTING PREVENTION....245
PREVENTION OF BURNS....246
FIRE PREVENTION....246
ACTION IF FIRE OCCURS....247
WINDOW WASHER LIQUID....247
PRECAUTIONS WHEN USING ROPS....247
PRECAUTIONS FOR ATTACHMENTS....247
UNAUTHORIZED MODIFICATION....248
SAFETY AT WORKSITE....248
WORKING ON LOOSE GROUND....248
DO NOT GO CLOSE TO HIGH VOLTAGE CABLES....249
ENSURE GOOD VISIBILITY....249
VENTILATION FOR ENCLOSED AREAS....249
CHECKING SIGNALMAN'S SIGNALS AND SIGNS....250
EMERGENCY EXIT FROM OPERATOR'S CAB....250
BE CAREFUL ABOUT ASBESTOS DUST....250
PRECAUTIONS FOR OPERATION....251
BEFORE STARTING ENGINE....251
CHECKS BEFORE STARTING ENGINE....251
PRECAUTIONS WHEN STARTING....251
PRECAUTIONS IN COLD AREAS....252
AFTER STARTING ENGINE....253
CHECKS AFTER STARTING ENGINE....253
PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE....253
PRECAUTIONS WHEN TRAVELING....253
TRAVELING ON SLOPES....254
USING BRAKES....254
OPERATE CAREFULLY ON SNOW....255
PARKING MACHINE....255
TRANSPORTATION....256
LOADING AND UNLOADING....256
SHIPPING....256
BATTERY....257
BATTERY HAZARD PREVENTION....257
STARTING WITH BOOSTER CABLE....258
TOWING....259
WHEN TOWING....259
PRECAUTIONS FOR MAINTENANCE....260
WARNING TAG....260
KEEP WORK PLACE CLEAN AND TIDY....260
APPOINT LEADER WHEN WORKING WITH OTHERS....260
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE....260
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING....261
PROPER TOOLS....262
NO UNAUTHORIZED PERSONNEL INTO AREA....262
ATTACHMENTS....262
WORK UNDER THE MACHINE....262
WORK ON TOP OF MACHINE....262
NOISE....262
PRECAUTIONS WHEN USING A HAMMER....263
REPAIR WELDING....263
REMOVING BATTERY TERMINAL....263
PRECAUTIONS WHEN USING HIGH PRESSURE GREASE TO ADJUST TRACK TENSION....263
DO NOT DISASSEMBLY RECOIL SPRING....263
PRECAUTION WITH HIGH PRESSURE OIL....264
HANDLING HIGH PRESSURE HOSES....264
WASTE MATERIAL....264
MAINTENANCE FOR AIR CONDITIONER....264
USE OF LIGHTING....265
PRECAUTIONS WHEN CARRYING OUT MAINTENANCE AT HIGH TEMPERATURE....265
CHECKS AFTER INPECTION AND MAINTENANCE....265
COMPRESSED AIR....266
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....266
OPERATION....267
GENERAL VIEW....268
GENERAL VIEW OF MACHINE....268
GENERAL VIEW OF CONTROLS AND GAUGES....269
EXPLANATION OF COMPONENTS....271
MONITOR PANEL....271
SWITCHES....275
LAMP....280
CONTROL LEVERS AND PEDALS....281
FUSE....287
ELECTRIC POWER TAKE OUT ADAPTER....289
DOOR OPEN LOCK....290
SASH GLASS INTERMEDIATE LOCK....290
CAP, COVER WITH LOCK....291
HOT AND COOL BOX....292
DOOR POCKET....293
ASHTRAY....293
TOOL BOX....293
CAR STEREO, HANDLING....294
AIR CONDITIONER, HANDLING....299
OPERATION....305
CHECK BEFORE STARTING ENGINE, ADJUST....305
STARTING ENGINE....323
OPERATIONS AND CHECKS AFTER STARTING ENGINE....328
STOPPING ENGINE....331
CHECK AFTER STOPPING ENGINE....331
MACHINE OPERATION....332
SHIFTING GEAR....336
SHIFTING BETWEEN FORWARD AND REVERSE....337
STEERING MACHINE....339
PRECAUTIONS FOR OPERATION....343
WORK POSSIBLE USING BULLDOZER....345
PARKING MACHINE....347
CHECK AFTER FINISHING WORK....348
LOCKING....349
TIPS FOR LONGER UNDERCARRIAGE LIFE....350
TRANSPORTATION....353
TRANSPORTATION MEANS....353
REMOVING CAB....353
LOADING, UNLOADING WORK....354
LIFTING MACHINE....359
COLD WEATHER OPERATION....360
PRECAUTIONS FOR LOW TEMPERATURE....360
AFTER COMPLETION OF WORK....362
AFTER COLD WEATHER....362
LONG TERM STORAGE....363
BEFORE STORAGE....363
DURING STORAGE....363
AFTER STORAGE....363
TROUBLESHOOTING....364
AFTER RUNNING OUT OF FUEL....364
MACHINE TOWING METHOD....364
IF BATTERY IS DISCHARGED....365
OTHER TROUBLE....369
MAINTENANCE....373
GUIDE TO MAINTENANCE....374
OUTLINE OF SERVICE....377
OUTLINE OF OIL, FUEL, COOLANT....377
RELATING TO THE ELECTRIC SYSTEM....379
WEAR PARTS LIST....380
WEAR PARTS LIST....380
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....381
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS....381
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....385
TORQUE LIST....385
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....386
SAFETY CRITICAL PARTS....387
MAINTENANCE SCHEDULE CHART....388
MAINTENANCE SCHEDULE CHART....388
SERVICE PROCEDURE....390
WHEN REQUIRED....390
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT....390
CLEAN INSIDE OF COOLING SYSTEM....393
CHECK TRACK TENSION....395
CHECK AND TIGHTEN TRACK SHOE BOLTS....397
CHECK ELECTRICAL INTAKE AIR HEATER....397
REVERSE AND REPLACE END BITS AND CUTTING EDGES....398
CLEAN, CHECK RADIATOR FINS....399
ADJUST PLAY IN CENTER BALL....399
CHECK, ADJUST AIR CONDITIONER....400
GREASE DOOR HINGE....401
CHECK DOOR LOCK STRIKER....401
REPLACE DOOR DAMPER....401
CHECK DOOR LATCH....402
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID....402
REPLACE WIPER BLADE....403
CHECK IDLER OIL LEVEL, ADD OIL....404
ADJUST IDLER CLEARANCE....404
PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM....405
PROCEDURE FOR RELEASING INTERNAL PRESSURE OF HYDRAULIC SYSTEM....405
CHECK BEFORE STARTING....406
EVERY 50 HOURS SERVICE....407
DAIN WATER, SEDIMENT FROM FUEL TANK....407
EVERY 250 HOURS SERVICE....408
LUBRICATING....408
CHECK OIL IN FINAL DRIVE CASE, ADD OIL....409
CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL....410
CHECK LEVEL OF BATTERY ELECTROLYTE....411
CHECK, CLEAN FUEL STRAINER....411
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE....412
CHECK BRAKE PERFORMANCE....414
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)....415
EVERY 500 HOURS SERVICE....416
REPLACE FUEL FILTER CARTRIDGE....416
EVERY 1000 HOURS SERVICE....417
CHANGE OIL IN TRANSMISSION CASE, CLEAN STRAINER (POWER TRAIN STRAINER)....417
REPLACE TRANSMISSION OIL FILTER CARTRIDGE....419
CLEAN BREATHER....420
GREASE UNIVERSAL JOINT....421
CHANGE OIL IN STEERING CLUTCH CASE....422
CHECK OIL LEVEL IN DAMPER CASE, ADD OIL....423
CHECK FAN BELT TENSION, REPLACE....424
CHECK ENGINE VALVE CLEARANCE, ADJUST....424
CHECK ALL TIGHTENING PARTS OF TURBOCHARGER....424
CHECK PLAY OF TURBOCHARGER ROTOR....424
CHECK FOR LOOSE ROPS MOUNT BOLTS....424
EVERY 2000 HOURS SERVICE....425
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT....425
REPLACE HYDRAULIC TANK BREATHER ELEMENT....426
CHANGE OIL IN DAMPER CASE....427
CHANGE OIL IN FINAL DRIVE CASE....428
CHECK VIBRATION DAMPER....428
CHECK ALTERNATOR, STARTING MOTOR....428
CHECK ENGINE VALVE CLEARANCE, ADJUST....428
EVERY 4000 HOURS SERVICE....429
CHECK WATER PUMP....429
SPECIFICATIONS....431
SPECIFICATIONS....432
ATTACHMENTS, OPTIONS....433
GENERAL PRECAUTIONS....434
PRECAUTIONS RELATED TO SAFETY....434
SUSPENSION SEAT....435
ADJUSTMENT....435
HEADREST....436
INDEX....437
KEAM003600 - Bulldozer D41E,P-6 Operation & Maintenance Manual (SN-B35001&up)....441
KEAM048600 - Bulldozer D41E,P-6 Operation & Maintenance Manual (SN-B40001&up)....665
COVER....665
FOREWARD....666
FOREWARD....667
SAFETY INFORMATION....670
INTRODUCTION....672
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE....672
NECESSARY INFORMATION....673
MACHINE SERIAL NO. PLATE AND POSITION....673
ENGINE SERIAL NO. PLATE AND POSITION....673
POSITION OF SERVICE METER....674
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....674
CONTENTS....675
SAFETY....678
SAFETY....679
SAFETY LABELS....681
POSITIONS OF SAFETY PICTOGRAMS....681
SAFETY LABELS....682
GENERAL PRECAUTIONS....686
SAFETY RULES....686
IF ABNORMALITIES ARE FOUND....686
CLOTHING AND PERSONAL PROTECTIVE ITEMS....686
FIRE EXTINGUISHER AND FIRST AID KIT....686
SAFETY FEATURES....686
KEEP MACHINE CLEAN....687
INSIDE OPERATOR'S COMPARTMENT....687
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT....687
HANDRAILS AND STEPS....688
MOUNTING AND DISMOUNTING....688
NO PEOPLE ON ATTACHMENTS....688
CRUSHING OR CUTTING PREVENTION....688
PREVENTION OF BURNS....689
FIRE PREVENTION....689
ACTION IF FIRE OCCURS....690
WINDOW WASHER LIQUID....690
PRECAUTIONS WHEN USING ROPS....690
PRECAUTIONS FOR ATTACHMENTS....690
UNAUTHORIZED MODIFICATION....691
SAFETY AT WORKSITE....691
WORKING ON LOOSE GROUND....691
DO NOT GO CLOSE TO HIGH VOLTAGE CABLES....692
ENSURE GOOD VISIBILITY....692
VENTILATION FOR ENCLOSED AREAS....692
CHECKING SIGNALMAN'S SIGNALS AND SIGNS....693
EMERGENCY EXIT FROM OPERATOR'S CAB....693
BE CAREFUL ABOUT ASBESTOS DUST....693
PRECAUTIONS FOR OPERATION....694
STARTING ENGINE....694
CHECKS BEFORE STARTING ENGINE....694
PRECAUTIONS WHEN STARTING....694
PRECAUTIONS IN COLD AREAS....695
OPERATION....696
CHECKS BEFORE OPERATION....696
PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE....696
PRECAUTIONS WHEN TRAVELING....696
TRAVELING ON SLOPES....697
USING BRAKES....697
OPERATE CAREFULLY ON SNOW....697
PARKING MACHINE....698
TRANSPORTATION....699
LOADING AND UNLOADING....699
SHIPPING....699
BATTERY....700
BATTERY HAZARD PREVENTION....700
STARTING WITH BOOSTER CABLE....701
TOWING....702
WHEN TOWING....702
PRECAUTIONS FOR MAINTENANCE....703
WARNING TAG....703
KEEP WORK PLACE CLEAN AND TIDY....703
APPOINT LEADER WHEN WORKING WITH OTHERS....703
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE....703
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING....704
PROPER TOOLS....705
NO UNAUTHORIZED PERSONNEL INTO AREA....705
ATTACHMENTS....705
WORK UNDER THE MACHINE....705
NOISE....705
PRECAUTIONS WHEN USING HAMMER....706
REPAIR WELDING....706
REMOVING BATTERY TERMINAL....706
PRECAUTIONS WHEN USING HIGH PRESSURE GREASE TO ADJUST TRACK TENSION....706
DO NOT DISASSEMBLE RECOIL SPRING....706
PRECAUTION WITH HIGH PRESSURE OIL....707
HANDLING HIGH PRESSURE HOSES....707
WASTE MATERIAL....707
MAINTENANCE FOR AIR CONDITIONER....707
COMPRESSED AIR....708
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....708
OPERATION....710
GENERAL VIEW....711
GENERAL VIEW OF MACHINE....711
GENERAL VIEW OF CONTROLS AND GAUGES....712
EXPLANATION OF COMPONENTS....714
MONITOR PANEL....714
SWITCHES....718
LAMP....725
CONTROL LEVERS AND PEDALS....727
FUSE....733
ELECTRIC POWER TAKE OUT ADAPTER....735
DOOR OPEN LOCK....737
SASH GLASS LOCK LEVER....737
DOOR RELEASE LEVER....737
CAP, COVER WITH LOCK....738
HOT AND COOL BOX....739
DOOR POCKET....740
ASHTRAY....740
TOOL BOX....740
CAR STEREO, HANDLING....741
AIR CONDITIONER, HANDLING....750
OPERATION....756
CHECK BEFORE STARTING ENGINE, ADJUST....756
STARTING ENGINE....775
OPERATIONS AND CHECKS AFTER STARTING ENGINE....780
STOPPING ENGINE....783
CHECK AFTER STOPPING ENGINE....783
MACHINE OPERATION....784
SHIFTING GEAR....788
SHIFTING BETWEEN FORWARD AND REVERSE....789
STEERING MACHINE....791
PRECAUTIONS FOR OPERATION....795
WORK POSSIBLE USING BULLDOZER....797
PARKING MACHINE....799
CHECK AFTER FINISHING WORK....800
LOCKING....801
TIPS FOR LONGER UNDERCARRIAGE LIFE....802
TRANSPORTATION....805
TRANSPORTATION MEANS....805
REMOVING CAB....805
LOADING, UNLOADING WORK....806
LIFTING MACHINE....811
COLD WEATHER OPERATION....812
PRECAUTIONS FOR LOW TEMPERATURE....812
AFTER COMPLETION OF WORK....814
AFTER COLD WEATHER....814
LONG TERM STORAGE....815
BEFORE STORAGE....815
DURING STORAGE....815
AFTER STORAGE....815
TROUBLESHOOTING....816
AFTER RUNNING OUT OF FUEL....816
MACHINE TOWING METHOD....816
IF BATTERY IS DISCHARGED....817
OTHER TROUBLE....822
MAINTENANCE....826
GUIDE TO MAINTENANCE....827
OUTLINE OF SERVICE....830
OUTLINE OF OIL, FUEL, COOLANT....830
RELATING TO ELECTRIC SYSTEM....832
WEAR PARTS LIST....833
WEAR PARTS LIST....833
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....834
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS....834
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....835
TORQUE LIST....835
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....836
SAFETY CRITICAL PARTS....837
MAINTENANCE SCHEDULE CHART....838
MAINTENANCE SCHEDULE CHART....838
SERVICE PROCEDURE....840
WHEN REQUIRED....840
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT....840
CLEAN INSIDE OF COOLING SYSTEM....843
CHECK TRACK TENSION....845
CHECK AND TIGHTEN TRACK SHOE BOLTS....847
CHECK ELECTRICAL INTAKE AIR HEATER....847
REVERSE AND REPLACE END BITS AND CUTTING EDGES....848
CLEAN, CHECK RADIATOR FINS, HYDRAULIC OIL COOLER FINS....850
ADJUST PLAY IN CENTER BALL....851
CHECK, ADJUST AIR CONDITIONER....852
GREASE DOOR HINGE....853
CHECK DOOR LOCK STRIKER....853
REPLACE DOOR DAMPER....853
CHECK DOOR LATCH....854
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID....854
REPLACE WIPER BLADE....855
CHECK IDLER OIL LEVEL, ADD OIL....856
ADJUST IDLER CLEARANCE....856
PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM....857
PROCEDURE FOR RELEASING INTERNAL PRESSURE OF HYDRAULIC SYSTEM....857
CHECK BEFORE STARTING....858
EVERY 50 HOURS SERVICE....859
DRAIN WATER, SEDIMENT FROM FUEL TANK....859
EVERY 250 HOURS SERVICE....860
LUBRICATING....860
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL....861
CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL....862
CHECK LEVEL OF BATTERY ELECTROLYTE....863
CHECK, CLEAN FUEL STRAINER....863
CHECK BRAKE PERFORMANCE....864
CLEAN AIR CONDITIONER AIR FILTER (FRESH//RECIRC FILTER)....865
EVERY 500 HOURS SERVICE....866
REPLACE FUEL FILTER CARTRIDGE....866
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE....867
EVERY 1000 HOURS SERVICE....868
CHANGE OIL IN TRANSMISSION CASE, CLEAN STRAINER (POWER TRAIN STRAINER)....868
REPLACE TRANSMISSION OIL FILTER CARTRIDGE....870
CLEAN BREATHER....871
CHANGE OIL IN STEERING CLUTCH CASE....872
CHECK OIL LEVEL IN DAMPER CASE, ADD OIL....873
CHECK ALTERNATOR BELT TENSION, ADJUST....874
CHECK ENGINE VALVE CLEARANCE, ADJUST....874
CHECK TIGHTENING PARTS OF TURBOCHARGER....874
CHECK PLAY OF TURBOCHARGER ROTOR....874
CHECK FOR LOOSE ROPS MOUNT BOLTS....874
EVERY 2000 HOURS SERVICE....875
GREASE UNIVERSAL JOINT....875
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT....876
REPLACE HYDRAULIC TANK BREATHER ELEMENT....877
CHANGE OIL IN DAMPER CASE....878
CHANGE OIL IN FINAL DRIVE CASE....879
CHECK VIBRATION DAMPER....879
CHECK ALTERNATOR, STARTING MOTOR....879
CHECK ENGINE VALVE CLEARANCE, ADJUST....879
EVERY 4000 HOURS SERVICE....880
CHECK WATER PUMP....880
SPECIFICATIONS....882
SPECIFICATIONS....883
ATTACHMENTS, OPTIONS....884
GENERAL PRECAUTIONS....885
PRECAUTIONS RELATED TO SAFETY....885
SUSPENSION SEAT....886
ADJUSTMENT....886
HEADREST....887
EQUIPPING FIRE EXTINGUISHER AND FIRST AID KIT....888
INDEX....890
SEAM008101 - Bulldozer D41E,P-6 Operation & Maintenance Manual (SN-B20001&up)....894
1. FOREWORD ....895
2. SAFETY INFORMATION ....896
3. INTRODUCTION ....897
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR ....898
5. CONTENTS ....899
SAFETY ....903
6. GENERAL PRECAUTIONS ....904
7. PRECAUTIONS DURING OPERATION ....910
7.1 BEFORE STARTING ENGINE ....910
7.2 OPERATING MACHINE ....912
7.3 TRANSPORTATION ....915
7.4 BATTERY ....917
7.5 TOWING ....918
8. PRECAUTIONS FOR MAINTENANCE ....919
8.1 BEFORE CARRYING OUT MAINTENANCE ....919
8.2 DURING MAINTENANCE ....921
9. POSITION FOR ATTACHING SAFETY LABELS ....926
9.1 POSITION FOR ATTACHING SAFETY LABELS ....926
OPERATION ....929
10. GENERAL VIEW ....930
10.1 GENERAL VIEW OF MACHINE ....930
10.2 GENERAL VIEW OF CONTROLS AND GAUGES....931
11. EXPLANATION OF COMPONENTS ....933
11.1 FRONT PANEL (METERS, LAMPS, SWITCHES) ....934
11.2 SWITCHES ....945
11.3 CONTROL LEVERS, PEDALS ....948
11.4 FUSE BOX ....953
11.5 GREASE PUMP HOLDER ....954
11.6 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB) ....954
11.7 OPENING AND CLOSING REAR WINDOW (MACHINES EQUIPPED WITH CAB) ....954
11.8 CAP WITH LOCK ....955
11.9 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB) ....955
11.10 TOOL BOX ....955
11.11 USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAR RADIO) ....956
11.12 USING CAR STEREO (MACHINES EQUIPPED WITH CAB AND CAR STEREO) ....960
11.13 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB) ....966
11.14 HANDLING HEATER (MACHINES EQUIPPED WITH CAB) ....970
11.15 POWER OUTLETS ....971
12. OPERATION ....972
12.1 CHECK BEFORE STARTING ENGINE ....972
12.2 STARTING ENGINE ....983
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE ....987
12.4 MOVING MACHINE ....989
12.5 SHIFTING GEAR ....990
12.6 SHIFTING BETWEEN FORWARD AND REVERSE....991
12.7 STEERING MACHINE ....992
12.8 STOPPING MACHINE ....994
12.9 PRECAUTIONS FOR OPERATION ....995
12.10 PARKING MACHINE ....997
12.11 CHECK AFTER FINISHING WORK ....998
12.12 STOPPING ENGINE ....999
12.13 CHECK AFTER STOPPING ENGINE ....1000
12.14 LOCKING ....1000
12.15 WORK POSSIBLE USING BULLDOZER ....1001
12.16 TIPS FOR LONGER UNDERCARRIAGE LIFE ....1003
13. TRANSPORTATION ....1006
13.1 LOADING, UNLOADING WORK ....1006
13.2 PRECAUTIONS FOR LOADING ....1007
13.3 PRECAUTIONS FOR TRANSPORTATION ....1008
13.4 REMOVING CAB (MACHINES EQUIPPED WITH CAB) ....1009
14. COLD WEATHER OPERATION ....1010
14.1 PRECAUTIONS FOR LOW TEMPERATURE ....1010
14.2 AFTER COMPLETION OF WORK ....1012
14.3 AFTER COLD WEATHER ....1012
15. LONG-TERM STORAGE ....1013
15.1 BEFORE STORAGE ....1013
15.2 DURING STORAGE ....1013
15.3 AFTER STORAGE ....1013
16. TROUBLESHOOTING ....1014
16.1 AFTER RUNNING OUT OF FUEL ....1014
16.2 IF BATTERY IS DISCHARGED ....1014
16.3 OTHER TROUBLE ....1017
MAINTENANCE ....1021
17. GUIDES TO MAINTENANCE ....1022
18. OUTLINES OF SERVICE ....1024
18.1 OUTLINE OF OIL, FUEL, COOLANT ....1024
18.2 RELATING TO ELECTRIC SYSTEM ....1026
19. WEAR PARTS LIST ....1027
20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ....1028
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS ....1032
21.1 INTRODUCTION OF NECESSARY TOOLS ....1032
21.2 TORQUE LIST ....1033
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ....1034
23. MAINTENANCE SCHEDULE CHART ....1037
24. SERVICE PROCEDURE ....1040
24.1 WHEN REQUIRED ....1040
24.2 CHECK BEFORE STARTING ....1053
24.3 EVERY 50 HOURS SERVICE ....1058
24.4 EVERY 250 HOURS SERVICE ....1059
24.5 EVERY 500 HOURS SERVICE ....1066
24.6 EVERY 1000 HOURS SERVICE ....1067
24.7 EVERY 2000 HOURS SERVICE ....1073
24.8 EVERY 4000 HOURS SERVICE....1077
SPECIFICATIONS ....1079
25. SPECIFICATIONS ....1080
OPTIONS, ATTACHMENTS....1085
26. GENERAL PRECAUTIONS ....1086
26.1 PRECAUTIONS RELATED TO SAFETY ....1086
27. HANDLING DELUXE SEAT ....1087
SEAM008102 - Bulldozer D40E,P-6 & D41E,P-6 Operation & Maintenance Manual (SN-B20501&up)....1090
1. FOREWORD ....1091
2. SAFETY INFORMATIO’N ....1092
3. INTRODUCTION ....1093
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR ....1094
5. CONTENTS ....1095
SAFETY ....1099
6. GENERAL PRECAUTIONS ....1100
7. PRECAUTIONS DURING OPERATION ....1105
7.1 BEFORE STARTING ENGINE ....1105
7.2 AFTER STARTING ENGINE ....1107
7.3 TRANSPORTATION ....1113
7.4 BATTERY ....1115
7.5 TOWING ....1117
8. PRECAUTIONS FOR MAINTENANCE ....1118
8.1 BEFORE CARRYING OUT MAINTENANCE ....1118
8.2 DURING MAINTENANCE ....1122
9. POSITION FOR ATTACHING SAFETY LABELS ....1127
9.1 POSITION FOR ATTACHING SAFETY LABELS ....1127
OPERATION ....1131
10. GENERAL VIEW ....1132
10.1 GENERAL VIEW OF MACHINE ....1132
10.2 GENERAL VIEW OF CONTROLS AND GAUGES ....1133
11. EXPLANATION OF COMPONENTS ....1135
11.1 FRONT PANEL (METERS, LAMPS, SWITCHES) ....1136
11.2 SWITCHES ....1147
11.3 CONTROL LEVERS, PEDALS ....1150
11.4 FUSE BOX ....1156
11.5 GREASE PUMP HOLDER ....1157
11.6 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB) ....1157
11.7 OPENING AND CLOSING REAR WINDOW (MACHINES EQUIPPED WITH CAB) ....1157
11.8 CAP WITH LOCK ....1158
11.9 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB) ....1158
11.10 TOOL BOX ....1158
11.11 USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAR RADIO) ....1159
11.12 USING CAR STEREO (MACHINES EQUIPPED WITH CAB AND CAR STEREO) ....1163
11.13 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB) ....1169
11.14 HANDLING HEATER (MACHINES EQUIPPED WITH CAB) ....1173
11.15 POWER OUTLETS ....1174
12. OPERATION ....1175
12.1 CHECK BEFORE STARTING ENGINE ....1175
12.2 STARTING ENGINE ....1187
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE ....1191
12.4 MOVING MACHINE....1193
12.5 SHIFTING GEAR ....1194
12.6 SHIFTING BETWEEN FORWARD AND REVERSE....1195
12.7 STEERING MACHINE ....1196
12.8 STOPPING MACHINE....1198
12.9 PRECAUTIONS FOR OPERATION ....1199
12.10 PARKING MACHINE ....1201
12.11 CHECK AFTER FINISHING WORK....1202
12.12 STOPPING ENGINE ....1203
12.13 CHECK AFTER STOPPING ENGINE ....1204
12.14 LOCKING ....1204
12.15 WORK POSSIBLE USING BULLDOZER ....1205
12.16 TIPS FOR LONGER UNDERCARRIAGE LIFE ....1207
13. TRANSPORTATION ....1210
13.1 LOADING, UNLOADING WORK ....1210
13.2 PRECAUTIONS FOR LOADING ....1211
13.3 PRECAUTIONS FOR TRANSPORTATION ....1212
13.4 REMOVING CAB (MACHINES EQUIPPED WITH CAB) ....1213
14. COLD WEATHER OPERATION ....1214
14.1 PRECAUTIONS FOR LOW TEMPERATURE ....1214
14.2 AFTER COMPLETION OF WORK ....1216
14.3 AFTER COLD WEATHER ....1216
15. LONG-TERM STORAGE ....1217
15.1 BEFORE STORAGE ....1217
15.2 DURING STORAGE ....1217
15.3 AFTER STORAGE ....1217
16. TROUBLESHOOTING ....1218
16.1 AFTER RUNNING OUT OF FUEL ....1218
16.2 IF BATTERY IS DISCHARGED ....1218
16.3 OTHER TROUBLE....1221
MAINTENANCE ....1225
17. GUIDES TO MAINTENANCE ....1226
18. OUTLINES OF SERVICE ....1228
18.1 OUTLINE OF OIL, FUEL, COOLANT ....1228
18.2 RELATING TO ELECTRIC SYSTEM ....1230
19. WEAR PARTS LIST ....1231
20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ....1232
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS ....1236
21.1 INTRODUCTION OF NECESSARY TOOLS ....1236
21.2 TORQUE LIST ....1237
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ....1238
23. MAINTENANCE SCHEDULE CHART ....1241
24. SERVICE PROCEDURE....1244
24.1 WHEN REQUIRED ....1244
24.2 CHECK BEFORE STARTING ....1257
24.3 EVERY 50 HOURS SERVICE....1263
24.4 EVERY 250 HOURS SERVICE ....1264
24.5 EVERY 500 HOURS SERVICE ....1271
24.6 EVERY 1000 HOURS SERVICE ....1272
24.7 EVERY 2000 HOURS SERVICE ....1278
24.8 EVERY 4000 HOURS SERVICE ....1282
SPECIFICATIONS ....1283
25. SPECIFICATIONS ....1284
OPTIONS, ATTACHMENTS ....1293
26. GENERAL PRECAUTIONS ....1294
26.1 PRECAUTIONS RELATED TO SAFETY ....1294
27. HANDLING DELUXE SEAT ....1295
SEAM037200 - Bulldozer D41E,P-6 Operation & Maintenance Manual (SN-B50001&up)....1300
COVER....1300
1. FOREWORD....1301
2. SAFETY INFORMATION....1302
3. INTRODUCTION....1303
4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....1304
5. CONTENTS....1305
SAFETY....1308
6. GENERAL PRECAUTIONS....1309
7. PRECAUTIONS DURING OPERATION....1314
7.1 BEFORE STARTING ENGINE....1314
7.2 AFTER STARTING ENGINE....1316
7.3 TRANSPORTATION....1322
7.4 BATTERY....1324
7.5 TOWING....1326
8. PRECAUTIONS FOR MAINTENANCE....1327
8.1 BEFORE CARRYING OUT MAINTENANCE....1327
8.2 DURING MAINTENANCE....1331
9. POSITION FOR ATTACHING SAFETY LABELS....1336
9.1 POSITION FOR ATTACHING SAFETY LABELS....1336
OPERATION....1340
10. GENERAL VIEW....1341
10.1 GENERAL VIEW OF MACHINE....1341
10.2 GENERAL VIEW OF CONTROLS AND GAUGES....1342
11. EXPLANATION OF COMPONENTS....1344
11.1 FRONT PANEL (METERS,LAMPS,SWITCHES)....1345
11.2 SWITCHES....1356
11.3 CONTROL LEVERS,PEDALS....1359
11.4 FUSE BOX....1365
11.5 GREASE PUMP HOLDER (IF EQUIPPED)....1366
11.6 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB)....1366
11.7 OPENING AND CLOSING REAR WINDOW (MACHINES EQUIPPED WITH CAB)....1366
11.8 CAP,COVER WITH LOCK....1367
11.9 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB)....1367
11.10 TOOL BOX....1367
11.11 USING CAR RADIO (MACHINES EQUIPPED WITH CAB,CAR RADIO)....1368
11.12 USING CAR STEREO (MACHINES EQUIPPED WITH CAB AND CAR STEREO)....1372
11.13 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)....1377
11.14 HANDLING HEATER (MACHINES EQUIPPED WITH CAB)....1381
11.15 POWER OUTLETS....1382
11.16 OPERATION MANUAL STORAGE....1383
12. OPERATION....1384
12.1 CHECK BEFORE STARTING ENGINE....1384
12.2 STARTING ENGINE....1398
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE....1402
12.4 MOVING MACHINE....1404
12.5 SHIFTING GEAR....1405
12.6 SHIFTING BETWEEN FORWARD AND REVERSE....1406
12.7 STEERING MACHINE....1407
12.8 STOPPING MACHINE....1409
12.9 PRECAUTIONS FOR OPERATION....1410
12.10 PARKING MACHINE....1412
12.11 CHECK AFTER FINISHING WORK....1413
12.12 STOPPING ENGINE....1414
12.13 CHECK AFTER STOPPING ENGINE....1415
12.14 LOCKING....1415
12.15 WORK POSSIBLE USING BULLDOZER....1416
12.16 TIPS FOR LONGER UNDERCARRIAGE LIFE....1418
13. TRANSPORTATION....1421
13.1 LOADING,UNLOADING WORK....1421
13.2 PRECAUTIONS FOR LOADING....1422
13.3 PRECAUTIONS FOR TRANSPORTATION....1423
13.4 REMOVING CAB (MACHINES EQUIPPED WITH CAB)....1424
13.5 LIFTING MACHINE....1425
14. COLD WEATHER OPERATION....1426
14.1 PRECAUTIONS FOR LOW TEMPERATURE....1426
14.2 AFTER COMPLETION OF WORK....1428
14.3 AFTER COLD WEATHER....1428
15. LONG-TERM STORAGE....1429
15.1 BEFORE STORAGE....1429
15.2 DURING STORAGE....1429
15.3 AFTER STORAGE....1429
16. TROUBLESHOOTING....1430
16.1 AFTER RUNNING OUT OF FUEL....1430
16.2 TOWING MACHINE....1430
16.3 IF BATTERY IS DISCHARGED....1430
16.4 OTHER TROUBLE....1433
MAINTENANCE....1436
17. GUIDES TO MAINTENANCE....1437
18. OUTLINES OF SERVICE....1439
18.1 OUTLINE OF OIL,FUEL,COOLANT....1439
18.2 RELATING TO ELECTRIC SYSTEM....1441
19. WEAR PARTS LIST....1442
20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....1443
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....1447
21.1 INTRODUCTION OF NECESSARY TOOLS....1447
21.2 TORQUE LIST....1448
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....1449
23. MAINTENANCE SCHEDULE CHART....1451
24. SERVICE PROCEDURE....1453
24.1 WHEN REQUIRED....1453
24.2 CHECK BEFORE STARTING....1467
24.3 EVERY 50 HOURS SERVICE....1468
24.4 EVERY 250 HOURS SERVICE....1469
24.5 EVERY 500 HOURS SERVICE....1475
24.6 EVERY 1000 HOURS SERVICE....1476
24.7 EVERY 2000 HOURS SERVICE....1482
24.8 EVERY 4000 HOURS SERVICE....1486
SPECIFICATIONS....1487
25. SPECIFICATIONS....1488
OPTIONS,ATTACHMENTS....1497
26. GENERAL PRECAUTIONS....1498
26.1 PRECAUTIONS RELATED TO SAFETY....1498
27. HANDLING DELUXE SEAT....1499
Komatsu Bulldozers D40E, D40P, D41E, D41P Operation & Maintenance Manuals
