Complete Operation & Maintenance Manual for Komatsu Bulldozers D275, with all the technical information to maintain & operate your Komatsu Bulldozer.

GEN00047-00 - Bulldozer GALEO D275A05, D275AX-5 Field Assembly Instruction (SN20001&up).pdf
GEN00052-01 - Bulldozer D275AX-5E0 Field Assembly Instruction (SN30001&up).pdf
GEN00116-02 - Bulldozer D275AX-5E0 Field Assembly Instruction (SN40001&up).pdf
HEBT0118 - Product Bulletin_Introducing the Crawler Dozer D275AX-5.pdf
SEAM000301 - Bulldozer D275A-2 Operation & Maintenance Manual (SN10001&up).pdf
SEAM000303 - Bulldozer D275A-2 Operation & Maintenance Manual (SN10127&up).pdf
SEAM024601P - Bulldozer D275A-2 Operation & Maintenance Manual (SN10302&up).pdf
SEAM055900T - Bulldozer D275AX-5 Operation & Maintenance Manual (SN20001&up).pdf
SRAM044701P - БУЛЬДОЗЕР GALEO D275A-5 Инструкция по эксплуатации и техобслуживанию.pdf
SRAM049500 - БУЛЬДОЗЕР D275A-5 Инструкция по эксплуатации и техобслуживанию.pdf
TEN00034-02 - Bulldozer GALEO D275AX-5 Operation & Maintenance Manual (SN20164&up).pdf
TEN00035-02 - Bulldozer GALEO D275AX-5 Operation & Maintenance Manual (SN20164&up).pdf
TEN00036-02 - Bulldozer GALEO D275A-5 Operation & Maintenance Manual (SN25178&up).pdf
TEN00134-03 - Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN30001&up).pdf
TEN00285-03 - Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN30132&up).pdf
TEN00352-00 - Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN30209&up).pdf
TEN00479-01 - Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN30217&up).pdf
TEN00583-01 - Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN40001&up).pdf

PRODUCT DETAILS:
Total Pages: 4,462 pages
File Format: PDF quality)
Language: English

MAIN SECTIONS
FOREWORD
SAFETY
OPERATION
MAINTENANCE
SPECIFICATIONS
ATTACHMENTS, OPTIONS
INDEX

GEN00047-00 - Bulldozer GALEO D275A05, D275AX-5 Field Assembly Instruction (SN20001&up).....3
  COVER.....3
  PREFACE.....4
  CONTENTS.....5
  SPECIFICATIONS.....6
  PRECAUTIONS FOR FIELD ASSEMBLY.....7
  ASSEMBLY PROCEDURE, NECESSARY EQUIPMENT, AND SCHDULE.....8
  STYLE FOR TRANSPORTATION.....9
  TOOLS LIST FOR FIELD ASSEMBLY.....11
  TIGHTENING TORQUE.....13
  COATING MATERIALS.....17
  A. ASSEMBLY PROCEDURE.....19
    A-1 INSTALLING TRACK SHOES.....20
    A-2 ASSEMBLY OF BLADE.....21
    A-3 INSTALLATION OF BLADE.....24
    A-4 INSTALLATION OF RIPPER.....26
    A-5 INSTALLATION OF OPERATOR'S CAB.....33
    A-6 INSTALLATION OF ROPS.....43
    A-7 CHECK TRACK TENSION.....44
    A-8 CHECK FUEL, COOLANT AND LUBRICANTS.....46
    A-9 LUBRICATING.....48
    A-10 BLEEDING AIR FROM HYDRAULIC CYLINDERS.....50
  M. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY.....51
    M-1 CHECK AND ADJUSTMENT OF OPERATOR'S CAB.....52
  FIELD ASSEMBLY INSPECTION REPORT.....58
GEN00052-01 - Bulldozer D275AX-5E0 Field Assembly Instruction (SN30001&up).....65
  COVER.....65
  Preface.....66
  CONTENTS.....68
  Specifications.....70
  Precautions for field assembly.....72
  Assembly procedure, necessary equipment, and schedule.....73
  Layout of kit.....74
  Style for transportation.....75
  Tools list for field assembly.....79
  Sketch of tools.....81
  Tightening torque.....85
  Coating materials.....89
  A. Assembly.....92
    A-1 Installation of chassis.....93
    A-2 Installation of track frame.....95
    A-3 Installation of ripper.....102
    A-4 Adding oil to pivot chamber.....109
    A-5 Installing track shoes.....110
    A-6 Assembly of blade (For Semi-U-dozer・U-dozer).....111
    A-7 Assembly of blade (For Sigmadozer).....117
    A-8 Installation of blade.....123
    A-9 Installation of operator’s cab.....128
    A-10 Installation of ROPS.....140
    A-11 Check track tension.....142
    A-12 Check of oil and coolant levels.....145
    A-13 Lubricating.....146
    A-14 Bleeding air from hydraulic cylinders.....150
    A-15 Installation of KOMTRAX antenna.....151
    A-16 Installing lunchbox band (if equipped).....152
  M. Check and maintenance procedures after completion of assembly.....154
    M-1 Check and adjustment of operator's cab.....155
    M-2 Inspection of machine monitor.....161
  Field assembly inspection report.....174
GEN00116-02 - Bulldozer D275AX-5E0 Field Assembly Instruction (SN40001&up).....194
  COVER.....194
  Preface.....195
  CONTENTS.....197
  Specifications.....199
  Precautions for field assembly.....201
  Assembly procedure, necessary equipment, and schedule.....202
  Layout of kit.....203
  Style for transportation.....204
  Tools list for field assembly.....208
  Sketch of tools.....210
  Tightening torque.....214
  Coating materials.....218
  A. Assembly.....221
    A-1. Installation of chassis.....222
    A-2. Installation of track frame.....224
    A-3. Installation of ripper.....231
    A-4. Adding oil to pivot chamber.....238
    A-5. Installation of track shoes.....239
    A-6. Assembly of blade (For Semi-U-dozer • U-dozer).....240
    A-7. Assembly of blade (For Sigmadozer).....246
    A-8. Installation of blade.....252
    A-9. Installation of operator's cab.....257
    A-10. Installation of ROPS.....269
    A-11. Check of track tension.....271
    A-12. Check of oil and coolant levels.....273
    A-13. Lubricating.....275
    A-14. Bleeding air from hydraulic cylinders.....279
    A-15. Installation of KOMTRAX antenna.....280
    A-16. Installation of lunchbox band (if equipped).....281
  M. Check and maintenance procedures after completion of assembly.....283
    M-1. Check and adjustment of operator's cab.....284
    M-2. Inspection of machine monitor.....290
    M-3. Replacement of return filter (Standard filter to flushing filter).....302
    M-4. Flushing of hydraulic circuit, and bleeding air from hydraulic cylinders (Part 1).....304
    M-5. Replacement of return filter (Flushing filter to standard filter).....305
    M-6. Bleeding air from hydraulic cylinders (Part 2).....307
  Field assembly inspection report.....309
HEBT0118 - Product Bulletin_Introducing the Crawler Dozer D275AX-5.....326
SEAM000301 - Bulldozer D275A-2 Operation & Maintenance Manual (SN10001&up).....382
  CONTENTS.....385
  FOREWORD.....383
  EXPLANATION OF SYMBOLS.....384
  BREAKING IN YOUR NEW MACHINE.....384
  SAFETY HINTS.....387
    OPERATION.....388
    MAINTENANCE.....402
    POSITION FOR STICKING CAUTION AND NAME PLATES.....407
  OPERATION.....411
    GENERAL LOCATIONS AND SPECIFICATIONS.....412
    INSTRUMENTS AND CONTROLS .....413
    OPERATING YOUR MACHINE .....444
      CHECKS BEFORE OPERATING THE MACHINE.....444
      BEFORE STARTING THE ENGINE.....447
      TO START THE ENGINE.....449
      AFTER STARTING.....455
      TO MOVE THE MACHINE OFF.....457
      GEAR SHIFTING.....460
      FORWARD-REVERSE SHIFTING.....461
      TURNING.....463
      TO STOP THE MACHINE.....466
      TO STOP THE ENGINE.....468
    PRECAUTIONS FOR MACHINE OPERATION .....469
  MAINTENANCE.....473
    PRECAUTION FOR MAINTENANCE .....474
    MAINTENANCE TABLE .....478
    OIL FILLER AND LEVEL GAUGE POSITIONS.....482
      CHECK BEFORE STARTING .....483
      EVERY 250 HOURS SERVICE .....489
      EVERY 500 HOURS SERVICE .....498
      EVERY 1000 HOURS SERVICE.....501
      EVERY 2000 HOURS SERVICE .....506
      EVERY 4000 HOURS SERVICE .....512
      WHEN REQUIRED .....513
    ADJUSTMENT .....527
    PERIODICAL REPLACEMENT OF SAFETY PARTS.....531
  OPERATING INSTRUMENTS.....534
    BULLDOZER’S WORK .....535
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER .....537
    EFFECTIVE METHOD OF OPERATION FOR RIPPER.....544
    TIPS FOR LONGER UNDERCARRIAGE LIFE .....547
    ADJUSTMENT OF WORK EQUIPMENT .....550
    PROCEDURE FOR REMOVING AND INSTALLING CAB .....554
    OPERATING THE CAR STEREO .....559
    OPERATING THE AIR CONDITIONER .....563
    HANDLING OF BATTERY .....571
    COLD WEATHER OPERATION .....575
    STORAGE .....578
  OPTIONAL PARTS, ATTACHMENT.....580
    SELECTION OF TRACK SHOE.....581
    SELECTION OF RIPPER POINT.....582
  TROUBLE SHOOTING GUIDE.....584
  SERVICE METER, SERIAL NUMBERS, LUBRICANTS.....592
    SERVICE METER.....593
    MACHINE AND ENGINE SERIAL NUMBERS.....594
    FUEL, COOLANT AND LUBRICANTS.....595
SEAM000303 - Bulldozer D275A-2 Operation & Maintenance Manual (SN10127&up).....600
  1. FOREWORD.....601
  2. SAFETY INFORMATION.....602
  3. INTRODUCTION.....603
  4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.....604
  5. CONTENTS.....605
  SAFETY.....608
    6. GENERAL PRECAUTIONS .....609
    7. PRECAUTIONS DURING OPERATION .....615
      7.1 BEFORE  STARTING ENGINE .....615
      7.2 OPERATING MACHINE .....617
      7.3 TRANSPORTATION .....620
      7.4 BATTERY .....621
      7.5 TOWING.....622
    8. PRECAUTIONS FOR MAINTENANCE .....623
      8.1 BEFORE CARRYING OUT MAINTENANCE .....623
      8.2 DURING MAINTENANCE .....625
    9. POSITION FOR ATTACHING SAFETY LABELS .....630
      9.1 POSITION FOR ATTACHING SAFETY LABELS .....630
      9.2 CONTENT AND USE OF WARNING PLATES .....633
  OPERATION.....634
    10. GENERAL VIEW .....635
      10.1 GENERAL VIEW OF  MACHINE .....635
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES .....636
    11. EXPLANATION OF COMPONENTS .....637
      11.1 MONITOR PANEL .....637
      11.2 LAMPS .....647
      11.3 SWITCHES .....648
      11.4 CONTROL LEVERS AND PEDALS.....650
      11.5 DUST INDICATOR .....655
      11.6 FUSE BOX .....655
      11.7 CONNECTOR FOR ADDITIONAL LAMP .....656
      11.8 DOOR LOCK .....656
      11.9 CAR STEREO .....657
      11.10 OPERATING THE AIR CONDITIONER .....663
    12. OPERATION .....669
      12.1 CHECK BEFORE STARTING ENGINE   .....669
      12.2  STARTING ENGINE .....682
      12.3 OPERATIONS AND CHECKS AFTER  STARTING ENGINE .....687
      12.4 MOVING MACHINE.....688
      12.5 SHIFTING GEAR  .....689
      12.6 SHIFTING BETWEEN FORWARD AND REVERSE.....690
      12.7 STEERING MACHINE .....691
      12.8 STOPPING MACHINE .....693
      12.9 PRECAUTIONS FOR  OPERATION .....694
      12.10 WORK POSSIBLE USING BULLDOZER .....696
      12.11 RIPPER  OPERATION .....697
      12.12 ADJUSTMENT OF WORK EQUIPMENT .....699
      12.13 PARKING MACHINE .....702
      12.14 CHECK AFTER FINISHING WORK .....703
      12.15 STOPPING ENGINE .....704
      12.16 CHECK AFTER STOPPING ENGINE .....705
      12.17 LOCKING .....705
      12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE .....706
    13. TRANSPORTATION .....708
      13.1 LOADING, UNLOADING WORK .....708
      13.2 PRECAUTIONS FOR LOADING .....709
      13.3 LIFTING POSITION .....709
      13.4 PRECAUTIONS FOR TRANSPORTATION .....710
      13.5 REMOVAL AND INSTALLATION OF CAB .....710
    14. COLD WEATHER OPERATION .....714
      14.1 PRECAUTIONS FOR LOW TEMPERATURE .....714
      14.2  AFTER COMPLETION OF WORK .....716
      14.3 AFTER COLD WEATHER .....716
    15. LONG-TERM STORAGE .....717
      15.1 BEFORE STORAGE .....717
      15.2 DURING STORAGE .....717
      15.3 AFTER STORAGE .....718
    16. TROUBLESHOOTING .....719
      16.1 AFTER RUNNING OUT OF FUEL .....719
      16.2 METHOD OF TOWING MACHINE.....719
      16.3 IF BATTERY IS DISCHARGED .....719
      16.4 OTHER TROUBLE .....722
  MAINTENANCE.....726
    17. GUIDES TO MAINTENANCE .....727
    18. OUTLINES OF SERVICE .....730
      18.1 OUTLINE OF OIL, FUEL, COOLANT .....730
      18.2 RELATING TO ELECTRIC SYSTEM .....732
    19. WEAR PARTS LIST .....733
    20. USE OF FUEL COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE .....734
    21. STANDARD TIGHTENING TORQUES FOR BOLTS AND .....738
      21.1 INTRODUCTION OF NECESSARY TOOLS .....738
      21.2 TORQUE LIST .....739
    22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS .....740
    23. MAINTENANCE SCHEDULE CHART .....743
    24. SERVICE PROCEDURE .....746
      24.1 INITIAL 250 HOURS SERVICE .....746
      24.2 WHEN REQUIRED .....747
      24.3 CHECK BEFORE STARTING .....762
      24.4 EVERY 250 HOURS SERVICE .....769
      24.5 EVERY 500 HOURS SERVICE .....777
      24.6 EVERY 1000 HOURS SERVICE .....779
      24.7 EVERY 2000 HOURS SERVICE .....783
      24.8 EVERY 4000 HOURS SERVICE .....787
  SPECIFICATIONS.....788
    25. SPECIFICATIONS .....789
  OPTIONS, ATTACHMENTS.....791
    26. GENERAL PRECAUTIONS .....792
      26.1 PRECAUTIONS RELATED TO SAFETY .....792
    27. USING SEAT BELT .....793
      27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER .....793
    28. PROCEDURE FOR SELECTING RIPPER POINT .....794
      28.1 PROCEDURE FOR SELECTING RIPPER POINT .....794
    29. HANDLING CAP WITH LOCK .....795
      29.1 OPENING AND CLOSING LOCKABLE CAP .....795
SEAM024601P - Bulldozer D275A-2 Operation & Maintenance Manual (SN10302&up).....797
  COVER.....797
  1. FOREWORD.....798
  2. SAFETY INFORMATION.....799
  3. INTRODUCTION.....800
  4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.....801
  5. CONTENTS.....802
  SAFETY.....805
    6. GENERAL PRECAUTIONS.....806
    7. PRECAUTIONS DURING OPERATION.....812
      7.1 BEFORE STARTING ENGINE.....812
      7.2 OPERATING MACHINE.....814
      7.3 TRANSPORTATION.....817
      7.4 BATTERY.....818
      7.5 TOWING.....819
    8. PRECAUTIONS FOR MAINTENANCE .....820
      8.1 BEFORE CARRYING OUT MAINTENANCE.....820
      8.2 DURING MAINTENANCE.....822
    9. POSITION FOR ATTACHING SAFETY LABELS.....827
      9.1 POSITION FOR ATTACHING SAFETY LABELS.....827
      9.2 CONTENT AND USE OF WARNING PLATES.....831
  OPERATION.....832
    10. GENERAL VIEW.....833
      10.1 GENERAL VIEW OF MACHINE.....833
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES.....834
    11. EXPLANATION OF COMPONENTS.....835
      11.1 MONITOR PANEL.....835
      11.2 LAMPS.....845
      11.3 SWITCHS.....846
      11.4 CONTROL LEVERS AND PEDALS.....848
      11.5 DUST INDICATOR.....853
      11.6 FUSE BOX.....853
      11.7 CONNECTOR FOR ADDITIONAL LAMP.....854
      11.8 DOOR LOCK.....854
      11.9 CAR STEREO.....855
      11.10 OPERATING THE AIR CONDITIONER.....861
    12. OPERATION.....867
      12.1 CHECK BEFORE STARTING ENGINE.....867
      12.2 STARTING ENGINE.....880
      12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE.....885
      12.4 MOVING MACHINE.....886
      12.5 SHIFTING GEAR.....887
      12.6 SHIFTING BETWEEN FORWARD AND REVERSE.....888
      12.7 STEERING MACHINE.....889
      12.8 STOPPING MACHINE.....891
      12.9 PRECAUTIONS FOR OPERATION.....892
      12.10 WORK POSSIBLE USING BULLDOZER.....894
      12.11 RIPPER OPERATION.....895
      12.12 ADJUSTMENT OF WORK EQUIPMENT.....897
      12.13 PARKING MACHINE.....900
      12.14 CHECK AFTER FINISHING WORK.....901
      12.15 STOPPING ENGINE.....902
      12.16 CHECK AFTER STOPPING ENGINE.....903
      12.17 LOCKING.....903
      12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE.....904
    13. TRANSPORTATION.....906
      13.1 LOADING,UNLOADING WORK.....906
      13.2 PRECAUTIONS FOR LOADING.....907
      13.3 LIFTING POSITION.....907
      13.4 PRECAUTIONS FOR TRANSPORTATION.....908
      13.5 REMOVAL AND INSTALLATION OF CAB.....908
    14. COLD WEATHER OPERATION.....912
      14.1 PRECAUTIONS FOR LOW TEMPERATURE.....912
      14.2 AFTER COMPLETION OF WORK.....914
      14.3 AFTER COLD WEATHER.....914
    15. LONG-TERM STORAGE.....915
      15.1 BEFORE STORAGE.....915
      15.2 DURING STORAGE.....915
      15.3 AFTER STORAGE.....916
    16. TROUBLESHOOTING.....917
      16.1 AFTER RUNNING OUT OF FUEL.....917
      16.2 METHOD OF TOWING MACHINE.....917
      16.3 IF BATTERY IS DISCHARGED.....917
      16.4 OTHER TROUBLE.....920
  MAINTENANCE.....924
    17. GUIDES TO MAINTENANCE.....925
    18. OUTLINES OF SERVICE.....928
      18.1 OUTLINE OF OIL,FUEL,COOLANT.....928
      18.2 RELATING TO ELECTRIC SYSTEM.....930
    19. WEAR PARTS LIST.....931
    20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE.....932
    21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.....936
      21.1 INTRODUCTION OF NECESSARY TOOLS.....936
      21.2 TORQUE LIST.....937
    22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.....938
    23. MAINTENANCE SCHEDULE CHART.....941
    24. SERVICE PROCEDURE.....944
      24.1 INITIAL 250 HOURS SERVICE.....944
      24.2 WHEN REQUIRED.....945
      24.3 CHECK BEFORE STARTING.....960
      24.4 EVERY 250 HOURS SERVICE.....967
      24.5 EVERY 500 HOURS SERVICE.....975
      24.6 EVERY 1000 HOURS SERVICE.....977
      24.7 EVERY 2000 HOURS SERVICE.....981
      24.8 EVERY 4000 HOURS SERVICE.....985
  SPECIFICATIONS.....986
    25. SPECIFICATIONS.....987
  OPTIONS,ATTACHMENTS.....989
    26. GENERAL PRECAUTIONS.....990
      26.1 PRECAUTIONS RELATED TO SAFETY.....990
    27. USING SEAT BELT .....991
      27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER.....991
    28. PROCEDURE FOR SELECTING RIPPER POINT.....992
      28.1 PROCEDURE FOR SELECTING RIPPER POINT.....992
    29. HANDLING CAP WITH LOCK.....993
      29.1 OPENING AND CLOSING LOCKABLE CAP.....993
    30. SHOE SLIP CONTROL.....994
      30.1 MODE SELECTION SWITCH PANEL.....994
      30.2 EFFECTIVE USE OF MODE SELECTION SYSTEM.....996
      30.3 IF MODE SELECTION SYSTEM FLASHES.....1000
SEAM055900T - Bulldozer D275AX-5 Operation & Maintenance Manual (SN20001&up).....1002
  COVER.....1002
  FOREWORD.....1003
    FOREWORD.....1004
    SAFETY INFORMATION.....1007
    INTRODUCTION.....1009
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE.....1009
    NECESSARY INFORMATION.....1010
      MACHINE SERIAL NO. PLATE AND POSITION.....1010
      ENGINE SERIAL NO. PLATE AND POSITION.....1010
      BLADE SERIAL NO. PLATE POSITION.....1011
      RIPPER SERIAL NO. PLATE POSITION.....1011
      POSITION OF SERVICE METER.....1011
      TABLE OF ENTER SERIAL NO. AND DISTRIBUTORN.....1012
  CONTENTS.....1013
  SAFETY.....1016
    SAFETY.....1017
    SAFETY LABELS.....1019
      POSITIONS OF SAFETY PICTOGRAMS.....1019
      SAFETY LABELS.....1020
    GENERAL PRECAUTIONS.....1024
      SAFETY RULES.....1024
      IF ABNORMALITIES ARE FOUND.....1024
      CLOTHING AND PERSONAL PROTECTIVE ITEMS.....1024
      FIRE EXTINGUISHER AND FIRST AID KIT.....1024
      SAFETY FEATURES.....1024
      KEEP MACHINE CLEAN.....1025
      INSIDE OPERATOR'S COMPARTMENT.....1025
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT.....1025
      HANDRAILS AND STEPS.....1026
      MOUNTING AND DISMOUNTING.....1026
      NO PEOPLE ON ATTACHMENTS.....1026
      PREVENTION OF BURNS.....1027
      FIRE PREVENTION.....1027
      ACTION IF FIRE OCCURS.....1028
      WINDOW WASHER LIQUID.....1028
      PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE).....1028
      PRECAUTIONS FOR ATTACHMENTS.....1029
      CAB WINDOW GLASSES.....1029
      UNAUTHORIZED MODIFICATION.....1029
      SAFETY AT WORKSITE.....1029
      WORKING ON LOOSE GROUND.....1029
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES.....1030
      ENSURE GOOD VISIBILITY.....1030
      VENTILATION FOR ENCLOSED AREAS.....1030
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS.....1031
      BE CAREFUL ABOUT ASBESTOS DUST.....1031
    PRECAUTIONS FOR OPERATION.....1032
      BEFORE STARTING ENGINE.....1032
        CHECKS BEFORE STARTING ENGINE.....1032
        PRECAUTIONS WHEN STARTING.....1032
        PRECAUTIONS IN COLD AREAS.....1033
      OPERATION.....1034
        CHECKS BEFORE OPERATION.....1034
        PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE.....1034
        PRECAUTIONS WHEN TRAVELING.....1035
        TRAVELING ON SLOPES.....1036
        PROHIBITED OPERATIONS.....1036
        USING BRAKES.....1036
        OPERATE CAREFULLY ON SNOW.....1036
        PARKING MACHINE.....1037
      TRANSPORTATION.....1038
        SHIPPING.....1038
      BATTERY.....1039
        BATTERY HAZARD PREVENTION.....1039
        STARTING WITH BOOSTER CABLES.....1040
      TOWING.....1041
        WHEN TOWING.....1041
    PRECAUTIONS FOR MAINTENANCE.....1042
      WARNING TAG.....1042
      KEEP WORK PLACE CLEAN AND TIDY.....1042
      APPOINT LEADER WHEN WORKING WITH OTHERS.....1042
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE .....1043
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING.....1044
      PROPER TOOLS.....1044
      HANDLING ACCUMULATOR.....1045
      PERSONNEL.....1045
      ATTACHMENTS.....1045
      WORK UNDER THE MACHINE.....1046
      NOISE.....1046
      PRECAUTIONS WHEN USING HAMMER.....1046
      REPAIR WELDING.....1046
      REMOVING BATTERY TERMINAL.....1046
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION.....1047
      DO NOT DISASSEMBLE RECOIL SPRING.....1047
      PRECAUTION WITH HIGH-PRESSURE OIL.....1047
      PRECAUTION FOR HIGH FUEL PRESSURE.....1047
      HANDLING HIGH-PRESSURE HOSES.....1048
      PRECAUTION FOR HIGH VOLTAGE.....1048
      WASTE MATERIAL.....1048
      MAINTENANCE FOR AIR CONDITIONER.....1048
      COMPRESSED AIR.....1048
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.....1049
  OPERATION.....1050
    GENERAL VIEW.....1051
      GENERAL VIEW OF MACHINE.....1051
      GENERAL VIEW OF CONTROLS AND GAUGES.....1052
    EXPLANATION OF COMPONENTS.....1054
      FRONT PANEL.....1054
      SWITCH.....1083
      CONTROL LEVERS, PEDALS.....1087
      DUST INDICATOR.....1095
      POWER SOURSE.....1096
      FUSE BOX.....1096
      FUSIBLE LINK.....1099
      DOOR OPEN LOCK.....1099
      SASH GLASS INTERMEDIATE LOCK.....1100
      DOOR POCKET.....1100
      ASHTRAY.....1100
      TOOL BOX.....1101
      CAR STEREO,HANDLING.....1102
      AIR CONDITIONER, HANDLING.....1110
      ACCUMULATOR, HANDLING.....1115
    OPERATION.....1116
      CHECK BEFORE STARTING ENGINE, ADJUST.....1116
      STARTING ENGINE.....1134
      OPERATIONS AND CHECKS AFTER STARTING ENGINE.....1138
      STOPPING ENGINE.....1141
      CHECK AFTER STOPPING ENGINE.....1141
      MOVING MACHINE OFF.....1142
      STOPPING MACHINE.....1144
      SHIFTING GEAR.....1145
      SHIFTING BETWEEN FOEWARD AND REVERSE.....1149
      STEERING MACHINE.....1151
      PRECAUTIONS FOR OPERATION.....1154
      PARKING MACHINE.....1156
      CHECK AFTER FINISHING WORK.....1158
      LOCKING.....1158
      WORK POSSIBLE USING BULLDOZER.....1159
      EFECTIVE USE OF MODE SELECTION SYSTEM.....1161
      RIPPER OPERATION.....1166
      OPERATING METHOD FOR RIPPING OPERATIONS.....1169
      ADJUSTING POSTURE OF WORK EQUIPMENT.....1173
      TIPS FOR LONGER UNDERCARRIAGE LIFE.....1176
    TRANSPORTATION.....1178
      TRANSPORTATION PROCEDURE.....1178
      LOADING, UNLOADING WORK.....1178
      PRECAUTIONS FOR LOADING.....1178
      METHOD OF LIFTING MACHINE.....1179
      PRECAUTIONS FOR TRANSPORTATION.....1180
      TRAVELING ON ROADS.....1180
      REMOVAL OF CAB.....1180
      INSTALLATION OF CAB.....1181
    COLD WEATHER OPERATION.....1182
      PRECAUTIONS FOR LOW TEMPERATURE.....1182
      AFTER COMPLETION OF WORK.....1183
      AFTER COLD WEATHER.....1184
    LONG-TERM STORAGE.....1185
      BEFORE STORAGE.....1185
      DURING STORAGE.....1185
      AFTER STORAGE.....1185
    TROUBLESHOOTING.....1186
      AFTER RUNNING OUT OF FUEL.....1186
      METHOD OF TOWING MACHINE.....1187
      IF BATTERY IS DISCHARGED.....1188
      OTHER TROUBLE.....1191
      WHEN MODE SELECTION SYSTEM FLASHES.....1196
  MAINTENANCE.....1197
    GUIDES TO MAINTENANCE.....1198
    OUTLINES OF SERVICE.....1201
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.....1201
      OUTLINE OF ELECTRIC SYSTEM.....1204
    WEAR PARTS LIST.....1205
      WEAR PARTS LIST.....1205
    USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE.....1206
      PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS.....1206
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.....1210
      TORQUE LIST.....1210
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.....1211
      SAFETY CRITICAL PARTS.....1212
    MAINTENANCE SCHEDULE CHART.....1214
      MAINTENANCE SCHEDULE CHART.....1214
    SERVICE PROCEDURE.....1217
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).....1217
      WHEN REQUIRED.....1218
        CLEAN INSIDE OF COOLING SYSTEM.....1218
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT.....1221
        CHECK TRACK TENSION.....1223
        CHECK AND TIGHTEN TRACK SHOE BOLTS.....1225
        ADJUST IDLER CLEARANCE.....1226
        CLEAN, CHECK RADIATOR FINS.....1229
        CLEAN FUEL TANK STRAINER.....1229
        DRAIN WATER AND SEDIMENT IN FUEL TANK.....1230
        CLEAN STEERING CLUTCH CASE BREATHER.....1230
        REPLACE AIE CONDITIONER BELT.....1230
        CLEAN, CHECK HYDRAULIC COOLER FINS.....1230
        CHECK UNDERCARRIAGE OIL.....1231
        CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER).....1232
        CHECK, ADJUST AIR CONDITIONER.....1232
        LUBRICATE DOOR HINGE.....1233
        CHECK DOOR LATCH.....1234
        CHECK DOOR LOCK STRIKER.....1234
        REPLACE DOOR DAMPER.....1235
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID.....1235
        REPLACE WIPER BLADE.....1236
        BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER.....1237
        BLEEDING AIR IN HYDRAULIC SYSTEM.....1237
        CHECK ELECTRICAL INTAKE AIR HEATER.....1237
        LUBRICATING.....1238
      CHECK BEFORE STARTING.....1239
      EVERY 250 HOURS SERVICE.....1240
        LUBRICATING.....1240
        CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST.....1242
        CHECK LEVEL OF BATTERY ELECTROLYTE.....1243
        CHECK BRAKE PERFORMANCE.....1245
        CHECK OIL LEVEL IN DAMPER CASE, ADD OIL.....1246
      EVERY 500 HOURS SERVICE.....1247
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE AND BYPASS FILTER CARTRIDGE.....1247
        REPLACE FUEL FILTER CARTRIDGE.....1248
        REPLACE POWER TRAIN OIL FILTER ELEMENT, STEERING LUBRICATING OIL FILTER ELEMENT.....1249
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL.....1250
      EVERY 1000 HOURS SERVICE.....1251
        CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER).....1251
        CHECK, CLEAN FUEL STRAINER.....1253
        CHECK FOR LOOSE ROPS MOUNT BOLTS.....1253
        REPLACE MAIN CORROSION RESISTOR CARTRIDGE AND SUB CORROSION RESISTOR CARTRIDGE.....1254
        CHECK TIGHTENING PARTS OF TURBOCHARGER.....1254
        REPLACE CHARGE FILTER ELEMENT.....1255
      EVERY 2000 HOURS SERVICE.....1256
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT, CLEAN HYDRAULIC TANK STRAINER.....1256
        CHANGE OIL IN FINAL DRIVE CASE.....1258
        CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER.....1259
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL.....1260
        CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL.....1261
        CLEAN ENGINE BREATHER ELEMENT.....1261
        CHECK ALTERNATOR,STARTING MOTOR.....1261
      EVERY 4000 HOURS SERVICE.....1262
        CHECK WATER PUMP.....1262
        CHECK VIBRATION DAMPER.....1262
        CLEAN, CHECK TURBOCHARGER.....1262
        CHECK PLAY OF TURBOCHARGER ROTOR.....1262
        CHECK ENGINE VALVE CLEARANCE, ADJUST.....1262
        CHECK INJECTOR.....1262
        CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER.....1263
        CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER.....1264
        CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER).....1265
      EVERY 8000 HOURS SERVICE.....1266
        REPLACE INJECTOR NOZZLE TIP.....1266
        REPLACE HIGH-PRESSURE PIPING CLAMP.....1266
        REPLACE FUEL SPLAY PREVENTION CAP.....1266
  SPECIFICATIONS.....1267
    SPECIFICATIONS.....1268
  ATTACHMENTS, OPTIONS.....1269
    GENERAL PRECAURIONS.....1270
      PRECAUTIONS RELATED TO SAFETY.....1270
    SELECTION OF TRACK SHOE.....1271
      SELECTION OF TRACK SHOES.....1271
    PROCEDURE FOR SELECTING RIPPER POINT.....1272
      PROCEDURE FOR SELECTING RIPPER POINT.....1272
    CAP WITH LOCK, HANDLING.....1273
      METHOD OF OPENING AND CLOSING CAP WITH LOCK.....1273
    EFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER.....1274
      BLADE CONDITION.....1274
      DOZING WORK.....1276
      LEVELING (SPREADING) OPERATION.....1279
      DITCHING OPERATION.....1279
      BOULDER RAISING OPERATION.....1279
      SIDE-CUTTING OPERATIONS.....1280
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND).....1280
    SHOE SLIP CONTROL.....1281
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL).....1281
      EFECTIVE USE OF MODE SELECTION SYSTEM.....1282
      IF MODE SELECTION SYSTEM FLASHES.....1288
  INDEX.....1289
SRAM044701P - БУЛЬДОЗЕР GALEO D275A-5 Инструкция по эксплуатации и техобслуживанию.....1293
  ИНСТРУКЦИЯ ПО ЭКСПЛУАТАЦИИ И ТЕХОБСЛУЖИВАНИЮ D275A-5 GALEO.....1293
    ПРЕДИСЛОВИЕ.....1295
      ПРЕДИСЛОВИЕ.....1296
      ИНФОРМАЦИЯ ПО ТЕХНИКЕ БЕЗОПАСНОСТИ.....1299
      ОБЩИЕ СВЕДЕНИЯ О МАШИНЕ.....1301
      НЕОБХОДИМЫЕ СВЕДЕНИЯ.....1302
    СОДЕРЖАНИЕ.....1306
    ТЕХНИКА БЕЗОПАСНОСТИ.....1313
      ТЕХНИКА БЕЗОПАСНОСТИ.....1314
      ТАБЛИЧКИ С ПРЕДУПРЕДИТЕЛЬНЫМИ НАДПИСЯМИ.....1316
      ОБЩИЕ МЕРЫ ПРЕДОСТОРОЖНОСТИ.....1320
      МЕРЫ ПРЕДОСТОРОЖНОСТИ ПРИ ЭКСПЛУАТАЦИИ МАШИНЫ.....1329
      МЕРЫ ПРЕДОСТОРОЖНОСТИ ПРИ ТЕХОБСЛУЖИВАНИИ.....1339
    ЭКСПЛУАТАЦИЯ.....1347
      ОБЩИЙ ВИД.....1348
      ПОЯСНЕНИЯ К КОМПОНЕНТАМ.....1351
      ЭКСПЛУАТАЦИЯ.....1408
      ТРАНСПОРТИРОВКА.....1462
      РАБОТА ПРИ НИЗКОЙ ТЕМПЕРАТУРЕ ОКРУЖАЮЩЕГО ВОЗДУХА.....1466
      КОНСЕРВАЦИЯ.....1469
      ДИАГНОСТИКА НЕИСПРАВНОСТЕЙ.....1470
    ТЕХОБСЛУЖИВАНИЕ.....1481
      УКАЗАНИЯ ПО ТЕХОБСЛУЖИВАНИЮ.....1482
      ОБЩИЕ СВЕДЕНИЯ О ТЕХОБСЛУЖИВАНИИ.....1485
      ПЕРЕЧЕНЬ БЫСТРОИЗНАШИВАЮЩИХСЯ ДЕТАЛЕЙ.....1489
      ИСПОЛЬЗОВАНИЕ ТОПЛИВА, ОХЛАЖДАЮЩЕЙ ЖИДКОСТИ И СМАЗОЧНЫХ МАТЕРИАЛОВ В ЗАВИСИМОСТИ ОТ ТЕМПЕРАТУРЫ ОКРУЖАЮЩЕГО ВОЗДУХА.....1490
      НОРМАТИВНЫЕ МОМЕНТЫ ЗАТЯЖКИ БОЛТОВ И ГАЕК.....1494
      ПЕРИОДИЧЕСКАЯ ЗАМЕНА ОТВЕТСТВЕННЫХ ДЕТАЛЕЙ.....1496
      ГРАФИК ПРОВЕДЕНИЯ ТЕХОБСЛУЖИВАНИЯ.....1498
      ПОРЯДОК ТЕХОБСЛУЖИВАНИЯ.....1500
    ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ.....1551
      ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ.....1552
    СМЕННОЕ РАБОЧЕЕ ОБОРУДОВАНИЕ, ОПЦИИ.....1553
      ОБЩИЕ МЕРЫ ПРЕДОСТОРОЖНОСТИ.....1554
      ВЫБОР ГУСЕНИЧНЫХ ЦЕПЕЙ.....1555
      ПОРЯДОК ВЫБОРА ЗУБА РЫХЛИТЕЛЯ.....1556
      КРЫШКА С ЗАМКОМ.....1557
      ПОРЯДОК РАБОТЫ С ОТВАЛОМ С ДВУМЯ ЦИЛИНДРАМИ ПЕРЕКОСА.....1558
      РЕЖИМ АНТИПРОБУКСОВОЧНОГО УСТРОЙСТВА.....1565
    АЛФАВИТНЫЙ УКАЗАТЕЛЬ.....1573
    ВЫХОДНЫЕ ДАННЫЕ.....1575
SRAM049500 - БУЛЬДОЗЕР D275A-5 Инструкция по эксплуатации и техобслуживанию.....1577
TEN00034-02 - Bulldozer GALEO D275AX-5 Operation & Maintenance Manual (SN20164&up).....1877
  COVER.....1877
  FOREWORD.....1878
    FOREWORD.....1879
    SAFETY INFORMATION.....1882
    INTRODUCTION.....1884
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE.....1884
    NECESSARY INFORMATION.....1885
      MACHINE SERIAL NO. PLATE AND POSITION.....1885
      ENGINE SERIAL NO. PLATE AND POSITION.....1885
      BLADE SERIAL NO. PLATE POSITION .....1886
      RIPPER SERIAL NO. PLATE POSITION.....1886
      POSITION OF SERVICE METER.....1886
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.....1887
  CONTENTS.....1888
  SAFETY.....1892
    SAFETY.....1893
    SAFETY LABELS.....1895
      POSITIONS OF SAFETY PICTOGRAMS.....1895
      SAFETY LABELS.....1896
    GENERAL PRECAUTIONS.....1900
      SAFETY RULES.....1900
      IF ABNORMALITIES ARE FOUND.....1900
      CLOTHING AND PERSONAL PROTECTIVE ITEMS.....1900
      FIRE EXTINGUISHER AND FIRST AID KIT.....1900
      SAFETY FEATURES.....1900
      KEEP MACHINE CLEAN.....1901
      INSIDE OPERATOR'S COMPARTMENT.....1901
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT.....1901
      HANDRAILS AND STEPS.....1902
      PRECAUTIONS WHEN WORKING IN HIGH PLACES.....1902
      MOUNTING AND DISMOUNTING.....1902
      NO PEOPLE ON ATTACHMENTS.....1902
      CRUSHING OR CUTTING PREVENTION.....1903
      PREVENTION OF BURNS.....1903
      FIRE PREVENTION.....1904
      ACTION IF FIRE OCCURS.....1905
      WINDOW WASHER LIQUID.....1905
      PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE).....1905
      PRECAUTIONS FOR ATTACHMENTS.....1905
      CAB WINDOW GLASSES.....1905
      UNAUTHORIZED MODIFICATION.....1905
      SAFETY AT WORKSITE.....1906
      WORKING ON LOOSE GROUND.....1906
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES.....1907
      ENSURE GOOD VISIBILITY.....1907
      VENTILATION FOR ENCLOSED AREAS.....1908
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS.....1908
      BE CAREFUL ABOUT ASBESTOS DUST.....1908
    PRECAUTIONS FOR OPERATION.....1909
      BEFORE STARTING ENGINE.....1909
        CHECKS BEFORE STARTING ENGINE.....1909
        PRECAUTIONS WHEN STARTING.....1910
        PRECAUTIONS IN COLD AREAS.....1910
      OPERATION.....1911
        CHECKS BEFORE OPERATION.....1911
        PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE.....1911
        PRECAUTIONS WHEN TRAVELING.....1912
        TRAVELING ON SLOPES.....1913
        PROHIBITED OPERATIONS.....1913
        USING BRAKES.....1913
        OPERATE CAREFULLY ON SNOW.....1913
        PARKING MACHINE.....1914
      TRANSPORTATION.....1915
        SHIPPING.....1915
      BATTERY.....1916
        BATTERY HAZARD PREVENTION.....1916
        STARTING WITH BOOSTER CABLE.....1917
      TOWING.....1918
        WHEN TOWING.....1918
    PRECAUTIONS FOR MAINTENANCE.....1919
      WARNING TAG.....1919
      KEEP WORK PLACE CLEAN AND TIDY.....1919
      APPOINT LEADER WHEN WORKING WITH OTHERS.....1919
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE.....1920
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING.....1921
      PROPER TOOLS.....1921
      HANDLING ACCUMULATOR.....1922
      PERSONNEL.....1922
      ATTACHMENTS.....1922
      WORK UNDER THE MACHINE.....1922
      NOISE.....1923
      PRECAUTIONS WHEN USING HAMMER.....1923
      REPAIR WELDING.....1923
      REMOVING BATTERY TERMINAL.....1923
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION.....1923
      DO NOT DISASSEMBLE RECOIL SPRING.....1924
      PRECAUTION WITH HIGH-PRESSURE OIL.....1924
      PRECAUTION FOR HIGH FUEL PRESSURE.....1924
      HANDLING HIGH-PRESSURE HOSES.....1924
      PRECAUTION FOR HIGH VOLTAGE.....1925
      WASTE MATERIAL.....1925
      MAINTENANCE FOR AIR CONDITIONER.....1925
      COMPRESSED AIR.....1925
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.....1925
  OPERATION.....1926
    GENERAL VIEW.....1927
      GENERAL VIEW OF MACHINE.....1927
      GENERAL VIEW OF CONTROLS AND GAUGES.....1928
    EXPLANATION OF COMPONENTS.....1930
      FRONT PANEL.....1930
      SWITCHES.....1961
      CONTROL LEVERS, PEDALS.....1965
      DUST INDICATOR.....1974
      POWER SOURCE.....1974
      FUSE BOX.....1975
      FUSIBLE LINK.....1978
      DOOR OPEN LOCK.....1979
      SASH GLASS INTERMEDIATE LOCK.....1979
      DOOR POCKET.....1980
      ASHTRAY.....1980
      TOOL BOX.....1980
      CAR STEREO, HANDLING.....1981
      AIR CONDITIONER, HANDLING.....1989
      ACCUMULATOR, HANDLING.....1995
    OPERATION.....1996
      CHECK BEFORE STARTING ENGINE, ADJUST.....1996
      STARTING ENGINE.....2016
      OPERATIONS AND CHECKS AFTER STARTING ENGINE.....2019
      STOPPING ENGINE.....2022
      CHECK AFTER STOPPING ENGINE.....2022
      MOVING MACHINE.....2023
      STOPPING MACHINE.....2025
      SHIFTING GEAR.....2026
      SHIFTING BETWEEN FORWARD AND REVERSE.....2029
      STEERING MACHINE.....2031
      PRECAUTIONS FOR OPERATION.....2034
      PARKING MACHINE.....2036
      CHECK AFTER FINISHING WORK.....2038
      LOCKING.....2038
      WORK POSSIBLE USING BULLDOZER.....2039
      EFFECTIVE USE OF MODE SELECTION SYSTEM.....2041
      RIPPER OPERATION.....2046
      OPERATING METHOD FOR RIPPING OPERATIONS.....2049
      ADJUSTING POSTURE OF WORK EQUIPMENT.....2054
      TIPS FOR LONGER UNDERCARRIAGE LIFE.....2057
    TRANSPORTATION.....2059
      TRANSPORTATION PROCEDURE.....2059
      LOADING, UNLOADING WORK.....2059
      PRECAUTIONS FOR LOADING.....2060
      METHOD OF LIFTING MACHINE.....2060
      PRECAUTIONS FOR TRANSPORTATION.....2061
      TRAVELING ON ROADS.....2061
      REMOVAL OF CAB.....2062
      INSTALLATION OF CAB.....2062
    COLD WEATHER OPERATION.....2063
      PRECAUTIONS FOR LOW TEMPERATURE.....2063
      AFTER COMPLETION OF WORK.....2064
      AFTER COLD WEATHER.....2064
    LONG-TERM STORAGE.....2065
      BEFORE STORAGE.....2065
      DURING STORAGE.....2065
      AFTER STORAGE.....2065
      STARTING MACHINE AFTER LONG-TERM STORAGE.....2065
    TROUBLESHOOTING.....2066
      AFTER RUNNING OUT OF FUEL.....2066
      METHOD OF TOWING MACHINE.....2067
      IF BATTERY IS DISCHARGED.....2068
      OTHER TROUBLE.....2071
      WHEN MODE SELECTION SYSTEM FLASHES.....2076
  MAINTENANCE.....2078
    GUIDES TO MAINTENANCE.....2079
    OUTLINES OF SERVICE.....2082
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.....2082
      OUTLINE OF ELECTRIC SYSTEM.....2085
    WEAR PARTS.....2086
      WEAR PARTS LIST.....2086
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT.....2087
      USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE.....2088
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL.....2089
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.....2090
      TORQUE LIST.....2090
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.....2091
      SAFETY CRITICAL PARTS.....2092
    MAINTENANCE SCHEDULE CHART.....2093
      MAINTENANCE SCHEDULE CHART.....2093
    SERVICE PROCEDURE.....2096
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).....2096
      WHEN REQUIRED.....2097
        CLEAN INSIDE OF COOLING SYSTEM.....2097
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT.....2101
        CHECK AND ADJUST TRACK TENSION.....2106
        CHECK AND TIGHTEN TRACK SHOE BOLTS.....2109
        ADJUST IDLER CLEARANCE.....2110
        REVERSE AND REPLACE THE END BITS AND CUTTING EDGES.....2111
        CLEAN AND CHECK RADIATOR FINS.....2113
        CLEAN FUEL TANK STRAINER.....2113
        DRAIN WATER AND SEDIMENT IN FUEL TANK.....2114
        CLEAN STEERING CLUTCH CASE BREATHER.....2114
        REPLACE AIR CONDITIONER BELT.....2114
        CLEAN AND CHECK HYDRAULIC COOLER FINS.....2114
        CHECK UNDERCARRIAGE OIL.....2115
        CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER).....2116
        CHECK AND ADJUST AIR CONDITIONER.....2117
        LUBRICATE DOOR HINGE.....2118
        CHECK DOOR LATCH.....2118
        CHECK DOOR LOCK STRIKER.....2118
        REPLACE DOOR DAMPER.....2119
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID.....2119
        REPLACE WIPER BLADE.....2120
        BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER.....2121
        BLEEDING AIR IN HYDRAULIC SYSTEM.....2121
        CHECK ELECTRICAL INTAKE AIR HEATER.....2121
        LUBRICATING.....2122
      CHECK BEFORE STARTING.....2123
      EVERY 250 HOURS SERVICE.....2124
        LUBRICATING.....2124
        CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST.....2126
        CHECK LEVEL OF BATTERY ELECTROLYTE.....2127
        CHECK BRAKE PERFORMANCE.....2130
        CHECK OIL LEVEL IN DAMPER CASE, ADD OIL.....2131
      EVERY 500 HOURS SERVICE.....2132
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE.....2132
        REPLACE FUEL FILTER CARTRIDGE (MACHINES EQUIPPED WITHOUT ADDITIONAL FUEL FILTER CARTRIDGE).....2134
        REPLACE POWER TRAIN OIL FILTER ELEMENT, STEERING LUBRICATING OIL FILTER ELEMENT.....2136
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL.....2137
        REPLACE HYDRAULIC TANK BREATHER ELEMENT.....2137
        REPLACE ADDITIONAL FUEL FILTER CARTRIDGE (IF EQUIPPED WITH MACHINES).....2138
      EVERY 1000 HOURS SERVICE.....2140
        REPLACE FUEL FILTER CARTRIDGE (MACHINES EQUIPPED WITH ADDITIONAL FUEL FILTER CARTRIDGE).....2140
        CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER).....2142
        CHECK, CLEAN FUEL STRAINER .....2144
        CHECK FOR LOOSE ROPS MOUNT BOLTS.....2144
        REPLACE MAIN CORROSION RESISTOR CARTRIDGE AND SUB CORROSION RESISTOR CARTRIDGE.....2145
        CHECK TIGHTENING PARTS OF TURBOCHARGER.....2145
        REPLACE CHARGE FILTER ELEMENT.....2146
      EVERY 2000 HOURS SERVICE.....2147
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT, CLEAN HYDRAULIC TANK STRAINER.....2147
        CHANGE OIL IN FINAL DRIVE CASE.....2149
        CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER.....2150
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL.....2151
        CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL.....2152
        CLEAN ENGINE BREATHER ELEMENT.....2152
        CHECK ALTERNATOR, STARTING MOTOR.....2152
        CHECK INJECTOR.....2153
      EVERY 4000 HOURS SERVICE.....2154
        CHECK WATER PUMP.....2154
        CHECK VIBRATION DAMPER.....2154
        CLEAN, CHECK TURBOCHARGER.....2154
        CHECK PLAY OF TURBOCHARGER ROTOR.....2154
        CHECK ENGINE VALVE CLEARANCE, ADJUST.....2154
        CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER.....2155
        CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER.....2156
        REPLACE INJECTOR ASSEMBLY.....2156
        CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER).....2157
      EVERY 8000 HOURS SERVICE.....2158
        REPLACE HIGH-PRESSURE PIPING CLAMPS.....2158
        REPLACE FUEL SPLAY PREVENTION CAPS.....2158
  SPECIFICATIONS.....2160
    SPECIFICATIONS.....2161
  ATTACHMENTS, OPTIONS.....2162
    GENERAL PRECAUTIONS.....2163
      PRECAUTIONS RELATED TO SAFETY.....2163
    SELECTION OF TRACK SHOE.....2164
      SELECTION OF TRACK SHOES.....2164
    PROCEDURE FOR SELECTING RIPPER POINT.....2165
    CAP WITH LOCK, HANDLING.....2166
      METHOD OF OPENING AND CLOSING CAP WITH LOCK.....2166
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER.....2167
      BLADE CONDITION.....2167
      DOZING WORK.....2169
      LEVELING (SPREADING) OPERATION.....2172
      DITCHING OPERATION.....2172
      BOULDER RAISING OPERATION.....2172
      SIDE-CUTTING OPERATIONS.....2173
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND).....2173
    SHOE SLIP CONTROL.....2174
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL).....2174
      EFFECTIVE USE OF MODE SELECTION SYSTEM.....2175
      IF MODE SELECTION SYSTEM FLASHES.....2182
    HANDLING MACHINES EQUIPPED WITH KOMTRAX.....2183
      BASIC PRECAUTIONS.....2183
  INDEX.....2184
TEN00035-02 - Bulldozer GALEO D275AX-5 Operation & Maintenance Manual (SN20164&up).....2188
  COVER.....2188
  FOREWORD.....2189
    FOREWORD.....2190
    SAFETY INFORMATION.....2193
    INTRODUCTION.....2195
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE.....2195
    NECESSARY INFORMATION.....2196
      MACHINE SERIAL NO. PLATE AND POSITION.....2196
      ENGINE SERIAL NO. PLATE AND POSITION.....2196
      BLADE SERIAL NO. PLATE POSITION.....2197
      RIPPER SERIAL NO. PLATE POSITION.....2197
      POSITION OF SERVICE METER.....2197
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.....2198
  CONTENTS.....2199
  SAFETY.....2203
    SAFETY.....2204
    SAFETY LABELS.....2206
      POSITIONS OF SAFETY PICTOGRAMS.....2206
      SAFETY LABELS.....2207
    GENERAL PRECAUTIONS.....2211
      SAFETY RULES.....2211
      IF ABNORMALITIES ARE FOUND.....2211
      CLOTHING AND PERSONAL PROTECTIVE ITEMS.....2211
      FIRE EXTINGUISHER AND FIRST AID KIT.....2211
      SAFETY FEATURES.....2211
      KEEP MACHINE CLEAN.....2212
      INSIDE OPERATOR'S COMPARTMENT.....2212
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT.....2212
      HANDRAILS AND STEPS.....2213
      PRECAUTIONS WHEN WORKING IN HIGH PLACES.....2213
      MOUNTING AND DISMOUNTING.....2213
      NO PEOPLE ON ATTACHMENTS.....2213
      CRUSHING OR CUTTING PREVENTION.....2214
      PREVENTION OF BURNS.....2214
      FIRE PREVENTION.....2215
      ACTION IF FIRE OCCURS.....2216
      WINDOW WASHER LIQUID.....2216
      PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE).....2216
      PRECAUTIONS FOR ATTACHMENTS.....2216
      CAB WINDOW GLASSES.....2216
      UNAUTHORIZED MODIFICATION.....2216
      SAFETY AT WORKSITE.....2217
      WORKING ON LOOSE GROUND.....2217
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES.....2218
      ENSURE GOOD VISIBILITY.....2218
      VENTILATION FOR ENCLOSED AREAS.....2219
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS.....2219
      BE CAREFUL ABOUT ASBESTOS DUST.....2219
    PRECAUTIONS FOR OPERATION.....2220
      BEFORE STARTING ENGINE.....2220
        CHECKS BEFORE STARTING ENGINE.....2220
        PRECAUTIONS WHEN STARTING.....2221
        PRECAUTIONS IN COLD AREAS.....2221
      OPERATION.....2222
        CHECKS BEFORE OPERATION.....2222
        PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE.....2222
        PRECAUTIONS WHEN TRAVELING.....2223
        TRAVELING ON SLOPES.....2224
        PROHIBITED OPERATIONS.....2224
        USING BRAKES.....2224
        OPERATE CAREFULLY ON SNOW.....2224
        PARKING MACHINE.....2225
      TRANSPORTATION.....2226
        SHIPPING.....2226
      BATTERY.....2227
        BATTERY HAZARD PREVENTION.....2227
        STARTING WITH BOOSTER CABLE.....2228
      TOWING.....2229
        WHEN TOWING.....2229
    PRECAUTIONS FOR MAINTENANCE.....2230
      WARNING TAG.....2230
      KEEP WORK PLACE CLEAN AND TIDY.....2230
      APPOINT LEADER WHEN WORKING WITH OTHERS.....2230
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE.....2231
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING.....2232
      PROPER TOOLS.....2232
      HANDLING ACCUMULATOR.....2233
      PERSONNEL.....2233
      ATTACHMENTS.....2233
      WORK UNDER THE MACHINE.....2233
      NOISE.....2234
      PRECAUTIONS WHEN USING HAMMER.....2234
      REPAIR WELDING.....2234
      REMOVING BATTERY TERMINAL.....2234
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION.....2234
      DO NOT DISASSEMBLE RECOIL SPRING.....2235
      PRECAUTION WITH HIGH-PRESSURE OIL.....2235
      PRECAUTION FOR HIGH FUEL PRESSURE.....2235
      HANDLING HIGH-PRESSURE HOSES.....2235
      PRECAUTION FOR HIGH VOLTAGE.....2236
      WASTE MATERIAL.....2236
      MAINTENANCE FOR AIR CONDITIONER.....2236
      COMPRESSED AIR.....2236
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.....2236
  OPERATION.....2237
    GENERAL VIEW.....2238
      GENERAL VIEW OF MACHINE.....2238
      GENERAL VIEW OF CONTROLS AND GAUGES.....2239
    EXPLANATION OF COMPONENTS.....2241
      FRONT PANEL.....2241
      SWITCHES.....2272
      CONTROL LEVERS, PEDALS.....2276
      DUST INDICATOR.....2285
      POWER SOURCE.....2285
      FUSE BOX.....2286
      FUSIBLE LINK.....2289
      DOOR OPEN LOCK.....2289
      SASH GLASS INTERMEDIATE LOCK.....2290
      DOOR POCKET.....2290
      ASHTRAY.....2290
      TOOL BOX.....2291
      CAR STEREO, HANDLING.....2292
      AIR CONDITIONER, HANDLING.....2300
      ACCUMULATOR, HANDLING.....2306
    OPERATION.....2307
      CHECK BEFORE STARTING ENGINE, ADJUST.....2307
      STARTING ENGINE.....2328
      OPERATIONS AND CHECKS AFTER STARTING ENGINE.....2333
      STOPPING ENGINE.....2336
      CHECK AFTER STOPPING ENGINE.....2336
      MOVING MACHINE.....2337
      STOPPING MACHINE.....2339
      SHIFTING GEAR.....2340
      SHIFTING BETWEEN FORWARD AND REVERSE.....2343
      STEERING MACHINE.....2345
      PRECAUTIONS FOR OPERATION.....2348
      PARKING MACHINE.....2350
      CHECK AFTER FINISHING WORK.....2352
      LOCKING.....2352
      WORK POSSIBLE USING BULLDOZER.....2353
      EFFECTIVE USE OF MODE SELECTION SYSTEM.....2355
      RIPPER OPERATION.....2360
      OPERATING METHOD FOR RIPPING OPERATIONS.....2363
      ADJUSTING POSTURE OF WORK EQUIPMENT.....2368
      TIPS FOR LONGER UNDERCARRIAGE LIFE.....2371
    TRANSPORTATION.....2373
      TRANSPORTATION PROCEDURE.....2373
      LOADING, UNLOADING WORK.....2373
      PRECAUTIONS FOR LOADING.....2374
      METHOD OF LIFTING MACHINE.....2374
      PRECAUTIONS FOR TRANSPORTATION.....2375
      TRAVELING ON ROADS.....2375
      REMOVAL OF CAB.....2376
      INSTALLATION OF CAB.....2376
    COLD WEATHER OPERATION.....2377
      PRECAUTIONS FOR LOW TEMPERATURE.....2377
      AFTER COMPLETION OF WORK.....2378
      AFTER COLD WEATHER.....2378
    LONG-TERM STORAGE.....2379
      BEFORE STORAGE.....2379
      DURING STORAGE.....2379
      AFTER STORAGE.....2379
      STARTING MACHINE AFTER LONG-TERM STORAGE.....2379
    TROUBLESHOOTING.....2380
      AFTER RUNNING OUT OF FUEL.....2380
      METHOD OF TOWING MACHINE.....2381
      IF BATTERY IS DISCHARGED.....2382
      OTHER TROUBLE.....2385
      WHEN MODE SELECTION SYSTEM FLASHES.....2390
  MAINTENANCE.....2391
    GUIDES TO MAINTENANCE.....2392
    OUTLINES OF SERVICE.....2395
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.....2395
      OUTLINE OF ELECTRIC SYSTEM.....2398
    WEAR PARTS.....2399
      WEAR PARTS LIST.....2399
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT.....2400
      USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE.....2401
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL.....2402
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.....2403
      TORQUE LIST.....2403
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.....2404
      SAFETY CRITICAL PARTS.....2405
    MAINTENANCE SCHEDULE CHART.....2406
      MAINTENANCE SCHEDULE CHART.....2406
    SERVICE PROCEDURE.....2409
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).....2409
      WHEN REQUIRED.....2410
        CLEAN INSIDE OF COOLING SYSTEM.....2410
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT.....2414
        CHECK AND ADJUST TRACK TENSION.....2419
        CHECK AND TIGHTEN TRACK SHOE BOLTS.....2422
        ADJUST IDLER CLEARANCE.....2423
        REVERSE AND REPLACE THE END BITS AND CUTTING EDGES.....2424
        CLEAN AND CHECK RADIATOR FINS.....2426
        CLEAN FUEL TANK STRAINER.....2426
        DRAIN WATER AND SEDIMENT IN FUEL TANK.....2427
        CLEAN STEERING CLUTCH CASE BREATHER.....2427
        REPLACE AIR CONDITIONER BELT.....2427
        CLEAN AND CHECK HYDRAULIC COOLER FINS.....2427
        CHECK UNDERCARRIAGE OIL.....2428
        CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER).....2429
        CHECK AND ADJUST AIR CONDITIONER.....2430
        LUBRICATE DOOR HINGE.....2431
        CHECK DOOR LATCH.....2431
        CHECK DOOR LOCK STRIKER.....2431
        REPLACE DOOR DAMPER.....2432
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID.....2432
        REPLACE WIPER BLADE.....2433
        BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER.....2434
        BLEEDING AIR IN HYDRAULIC SYSTEM.....2434
        CHECK ELECTRICAL INTAKE AIR HEATER.....2435
        LUBRICATING.....2435
      CHECK BEFORE STARTING.....2436
      EVERY 250 HOURS SERVICE.....2437
        LUBRICATING.....2437
        CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST.....2439
        CHECK LEVEL OF BATTERY ELECTROLYTE.....2440
        CHECK BRAKE PERFORMANCE.....2443
        CHECK OIL LEVEL IN DAMPER CASE, ADD OIL.....2444
      EVERY 500 HOURS SERVICE.....2445
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE .....2445
        REPLACE FUEL FILTER CARTRIDGE (MACHINES EQUIPPED WITHOUT ADDITIONAL FUEL FILTER CARTRIDGE).....2446
        REPLACE POWER TRAIN OIL FILTER ELEMENT, STEERING LUBRICATING OIL FILTER ELEMENT.....2448
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL.....2449
        REPLACE HYDRAULIC TANK BREATHER ELEMENT.....2449
        REPLACE ADDITIONAL FUEL FILTER CARTRIDGE (IF EQUIPPED WITH MACHINES).....2450
      EVERY 1000 HOURS SERVICE.....2452
        REPLACE FUEL FILTER CARTRIDGE (MACHINES EQUIPPED WITH ADDITIONAL FUEL FILTER CARTRIDGE).....2452
        CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER).....2454
        CHECK, CLEAN FUEL STRAINER.....2456
        CHECK FOR LOOSE ROPS MOUNT BOLTS.....2456
        REPLACE MAIN CORROSION RESISTOR CARTRIDGE AND SUB CORROSION RESISTOR CARTRIDGE.....2457
        CHECK TIGHTENING PARTS OF TURBOCHARGER.....2457
        REPLACE CHARGE FILTER ELEMENT.....2458
      EVERY 2000 HOURS SERVICE.....2459
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT, CLEAN HYDRAULIC TANK STRAINER.....2459
        CHANGE OIL IN FINAL DRIVE CASE.....2461
        CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER.....2462
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL.....2463
        CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL.....2464
        CLEAN ENGINE BREATHER ELEMENT.....2464
        CHECK ALTERNATOR, STARTING MOTOR.....2464
        CHECK INJECTOR.....2465
      EVERY 4000 HOURS SERVICE.....2466
        CHECK WATER PUMP.....2466
        CHECK VIBRATION DAMPER.....2466
        CLEAN, CHECK TURBOCHARGER.....2466
        CHECK PLAY OF TURBOCHARGER ROTOR.....2466
        CHECK ENGINE VALVE CLEARANCE, ADJUST.....2466
        CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER.....2467
        CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER.....2468
        REPLACE INJECTOR ASSEMBLY.....2468
        CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER).....2469
      EVERY 8000 HOURS SERVICE.....2470
        REPLACE HIGH-PRESSURE PIPING CLAMPS.....2470
        REPLACE FUEL SPLAY PREVENTION CAPS.....2470
  SPECIFICATIONS.....2471
    SPECIFICATIONS.....2472
  ATTACHMENTS, OPTIONS.....2473
    GENERAL PRECAUTIONS.....2474
      PRECAUTIONS RELATED TO SAFETY.....2474
    SELECTION OF TRACK SHOE.....2475
      SELECTION OF TRACK SHOES.....2475
    PROCEDURE FOR SELECTING RIPPER POINT.....2476
      PROCEDURE FOR SELECTING RIPPER POINT.....2476
    CAP WITH LOCK, HANDLING.....2477
      METHOD OF OPENING AND CLOSING CAP WITH LOCK.....2477
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER.....2478
      BLADE CONDITION.....2478
      DOZING WORK.....2480
      LEVELING (SPREADING) OPERATION.....2483
      DITCHING OPERATION.....2483
      BOULDER RAISING OPERATION.....2483
      SIDE-CUTTING OPERATIONS.....2484
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND).....2484
    SHOE SLIP CONTROL.....2485
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL).....2485
      EFFECTIVE USE OF MODE SELECTION SYSTEM.....2486
      IF MODE SELECTION SYSTEM FLASHES.....2493
    HANDLING MACHINES EQUIPPED WITH KOMTRAX.....2494
      BASIC PRECAUTIONS.....2494
  INDEX.....2495
TEN00036-02 - Bulldozer GALEO D275A-5 Operation & Maintenance Manual (SN25178&up).....2499
  COVER.....2499
  FOREWORD.....2500
    FOREWORD.....2501
    SAFETY INFORMATION.....2504
    INTRODUCTION.....2506
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE.....2506
    NECESSARY INFORMATION.....2507
      MACHINE SERIAL NO. PLATE AND POSITION.....2507
      ENGINE SERIAL NO. PLATE AND POSITION.....2507
      BLADE SERIAL NO. PLATE POSITION.....2508
      RIPPER SERIAL NO. PLATE POSITION.....2508
      POSITION OF SERVICE METER.....2508
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.....2509
  CONTENTS.....2510
  SAFETY.....2514
    SAFETY.....2515
    SAFETY LABELS.....2517
      POSITIONS OF SAFETY PICTOGRAMS.....2517
      SAFETY LABELS.....2518
    GENERAL PRECAUTIONS.....2522
      SAFETY RULES.....2522
      IF ABNORMALITIES ARE FOUND.....2522
      CLOTHING AND PERSONAL PROTECTIVE ITEMS.....2522
      FIRE EXTINGUISHER AND FIRST AID KIT.....2522
      SAFETY FEATURES.....2522
      KEEP MACHINE CLEAN.....2523
      INSIDE OPERATOR'S COMPARTMENT.....2523
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT.....2523
      HANDRAILS AND STEPS.....2524
      PRECAUTIONS WHEN WORKING IN HIGH PLACES.....2524
      MOUNTING AND DISMOUNTING.....2524
      NO PEOPLE ON ATTACHMENTS.....2524
      CRUSHING OR CUTTING PREVENTION.....2525
      PREVENTION OF BURNS.....2525
      FIRE PREVENTION.....2526
      ACTION IF FIRE OCCURS.....2527
      WINDOW WASHER LIQUID.....2527
      PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE).....2527
      PRECAUTIONS FOR ATTACHMENTS.....2527
      CAB WINDOW GLASSES.....2527
      UNAUTHORIZED MODIFICATION.....2527
      SAFETY AT WORKSITE.....2528
      WORKING ON LOOSE GROUND.....2528
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES.....2529
      ENSURE GOOD VISIBILITY.....2529
      VENTILATION FOR ENCLOSED AREAS.....2530
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS.....2530
      BE CAREFUL ABOUT ASBESTOS DUST.....2530
    PRECAUTIONS FOR OPERATION.....2531
      BEFORE STARTING ENGINE.....2531
        CHECKS BEFORE STARTING ENGINE.....2531
        PRECAUTIONS WHEN STARTING.....2532
        PRECAUTIONS IN COLD AREAS.....2532
      OPERATION.....2533
        CHECKS BEFORE OPERATION.....2533
        PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE.....2533
        PRECAUTIONS WHEN TRAVELING.....2534
        TRAVELING ON SLOPES.....2535
        PROHIBITED OPERATIONS.....2535
        USING BRAKES.....2535
        OPERATE CAREFULLY ON SNOW.....2535
        PARKING MACHINE.....2536
      TRANSPORTATION.....2537
        SHIPPING.....2537
      BATTERY.....2538
        BATTERY HAZARD PREVENTION.....2538
        STARTING WITH BOOSTER CABLE.....2539
      TOWING.....2540
        WHEN TOWING.....2540
    PRECAUTIONS FOR MAINTENANCE.....2541
      WARNING TAG.....2541
      KEEP WORK PLACE CLEAN AND TIDY.....2541
      APPOINT LEADER WHEN WORKING WITH OTHERS.....2541
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE.....2542
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING.....2543
      PROPER TOOLS.....2543
      HANDLING ACCUMULATOR.....2544
      PERSONNEL.....2544
      ATTACHMENTS.....2544
      WORK UNDER THE MACHINE.....2544
      NOISE.....2545
      PRECAUTIONS WHEN USING HAMMER.....2545
      REPAIR WELDING.....2545
      REMOVING BATTERY TERMINAL.....2545
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION.....2545
      DO NOT DISASSEMBLE RECOIL SPRING.....2546
      PRECAUTION WITH HIGH-PRESSURE OIL.....2546
      PRECAUTION FOR HIGH FUEL PRESSURE.....2546
      HANDLING HIGH-PRESSURE HOSES.....2546
      PRECAUTION FOR HIGH VOLTAGE.....2547
      WASTE MATERIAL.....2547
      MAINTENANCE FOR AIR CONDITIONER.....2547
      COMPRESSED AIR.....2547
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.....2547
  OPERATION.....2548
    GENERAL VIEW.....2549
      GENERAL VIEW OF MACHINE.....2549
      GENERAL VIEW OF CONTROLS AND GAUGES.....2550
    EXPLANATION OF COMPONENTS.....2552
      FRONT PANEL.....2552
      SWITCHES.....2579
      CONTROL LEVERS, PEDALS.....2583
      DUST INDICATOR.....2592
      POWER SOURCE.....2592
      FUSE BOX.....2593
      FUSIBLE LINK.....2596
      DOOR OPEN LOCK.....2597
      SASH GLASS INTERMEDIATE LOCK.....2598
      DOOR POCKET.....2598
      ASHTRAY.....2598
      TOOL BOX.....2599
      CAR STEREO, HANDLING.....2600
      AIR CONDITIONER, HANDLING.....2608
      ACCUMULATOR, HANDLING.....2614
    OPERATION.....2615
      CHECK BEFORE STARTING ENGINE, ADJUST.....2615
      STARTING ENGINE.....2636
      OPERATIONS AND CHECKS AFTER STARTING ENGINE.....2639
      STOPPING ENGINE.....2642
      CHECK AFTER STOPPING ENGINE.....2642
      MOVING MACHINE.....2643
      STOPPING MACHINE.....2645
      SHIFTING GEAR.....2646
      SHIFTING BETWEEN FORWARD AND REVERSE.....2650
      STEERING MACHINE.....2652
      PRECAUTIONS FOR OPERATION.....2654
      PARKING MACHINE.....2656
      CHECK AFTER FINISHING WORK.....2658
      LOCKING.....2658
      WORK POSSIBLE USING BULLDOZER.....2659
      RIPPER OPERATION.....2661
      OPERATING METHOD FOR RIPPING OPERATIONS.....2664
      ADJUSTING POSTURE OF WORK EQUIPMENT.....2669
      TIPS FOR LONGER UNDERCARRIAGE LIFE.....2672
    TRANSPORTATION.....2674
      TRANSPORTATION PROCEDURE.....2674
      LOADING, UNLOADING WORK.....2674
      PRECAUTIONS FOR LOADING.....2675
      METHOD OF LIFTING MACHINE.....2675
      PRECAUTIONS FOR TRANSPORTATION.....2676
      TRAVELING ON ROADS.....2676
      REMOVAL OF CAB.....2677
      INSTALLATION OF CAB.....2677
    COLD WEATHER OPERATION.....2678
      PRECAUTIONS FOR LOW TEMPERATURE.....2678
      AFTER COMPLETION OF WORK.....2679
      AFTER COLD WEATHER.....2679
    LONG-TERM STORAGE.....2680
      BEFORE STORAGE.....2680
      DURING STORAGE.....2680
      AFTER STORAGE.....2680
      STARTING MACHINE AFTER LONG-TERM STORAGE.....2680
    TROUBLESHOOTING.....2681
      AFTER RUNNING OUT OF FUEL.....2681
      METHOD OF TOWING MACHINE.....2682
      IF BATTERY IS DISCHARGED.....2683
      OTHER TROUBLE.....2686
  MAINTENANCE.....2692
    GUIDES TO MAINTENANCE.....2693
    OUTLINES OF SERVICE.....2696
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL.....2696
      OUTLINE OF ELECTRIC SYSTEM.....2699
    WEAR PARTS.....2700
      WEAR PARTS LIST.....2700
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT.....2701
      USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE.....2702
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL.....2703
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.....2704
      TORQUE LIST.....2704
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.....2705
      SAFETY CRITICAL PARTS.....2706
    MAINTENANCE SCHEDULE CHART.....2707
      MAINTENANCE SCHEDULE CHART.....2707
    SERVICE PROCEDURE.....2709
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).....2709
      WHEN REQUIRED.....2710
        CLEAN INSIDE OF COOLING SYSTEM.....2710
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT.....2714
        CHECK AND ADJUST TRACK TENSION.....2719
        CHECK AND TIGHTEN TRACK SHOE BOLTS.....2722
        ADJUST IDLER CLEARANCE.....2723
        CLEAN AND CHECK RADIATOR FINS.....2726
        CLEAN FUEL TANK STRAINER.....2727
        DRAIN WATER AND SEDIMENT IN FUEL TANK.....2727
        CLEAN STEERING CLUTCH CASE BREATHER.....2727
        REPLACE AIR CONDITIONER BELT.....2727
        CLEAN AND CHECK HYDRAULIC COOLER FINS.....2728
        CHECK UNDERCARRIAGE OIL.....2729
        CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER).....2730
        CHECK AND ADJUST AIR CONDITIONER.....2731
        LUBRICATE DOOR HINGE.....2732
        CHECK DOOR LATCH.....2732
        CHECK DOOR LOCK STRIKER.....2732
        REPLACE DOOR DAMPER.....2733
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID.....2733
        REPLACE WIPER BLADE.....2734
        BLEEDING AIR IN HYDRAULIC SYSTEM.....2735
        CHECK ELECTRICAL INTAKE AIR HEATER.....2735
        LUBRICATING.....2736
      CHECK BEFORE STARTING.....2737
      EVERY 250 HOURS SERVICE.....2738
        LUBRICATING.....2738
        CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST.....2740
        CHECK LEVEL OF BATTERY ELECTROLYTE.....2741
        CHECK BRAKE PERFORMANCE.....2744
        CHECK OIL LEVEL IN DAMPER CASE, ADD OIL.....2745
      EVERY 500 HOURS SERVICE.....2746
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE.....2746
        REPLACE FUEL FILTER CARTRIDGE (MACHINES EQUIPPED WITHOUT ADDITIONAL FUEL FILTER CARTRIDGE).....2748
        REPLACE POWER TRAIN OIL FILTER ELEMENT, STEERING LUBRICATING OIL FILTER ELEMENT.....2750
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL.....2751
        REPLACE HYDRAULIC TANK BREATHER ELEMENT.....2751
        REPLACE ADDITIONAL FUEL FILTER CARTRIDGE (IF EQUIPPED WITH MACHINES).....2752
      EVERY 1000 HOURS SERVICE.....2754
        REPLACE FUEL FILTER CARTRIDGE (MACHINES EQUIPPED WITH ADDITIONAL FUEL FILTER CARTRIDGE).....2754
        CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER).....2756
        CHECK, CLEAN FUEL STRAINER.....2758
        CHECK FOR LOOSE ROPS MOUNT BOLTS.....2758
        REPLACE MAIN CORROSION RESISTOR CARTRIDGE AND SUB CORROSION RESISTOR CARTRIDGE.....2759
        CHECK TIGHTENING PARTS OF TURBOCHARGER.....2759
      EVERY 2000 HOURS SERVICE.....2760
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT, CLEAN HYDRAULIC TANK STRAINER.....2760
        CHANGE OIL IN FINAL DRIVE CASE.....2762
        CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER.....2763
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL.....2764
        CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL.....2765
        CLEAN ENGINE BREATHER ELEMENT.....2765
        CHECK ALTERNATOR, STARTING MOTOR.....2766
        CHECK INJECTOR.....2766
      EVERY 4000 HOURS SERVICE.....2767
        CHECK WATER PUMP.....2767
        CHECK VIBRATION DAMPER.....2767
        CLEAN, CHECK TURBOCHARGER.....2767
        CHECK PLAY OF TURBOCHARGER ROTOR.....2767
        CHECK ENGINE VALVE CLEARANCE, ADJUST.....2767
        CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER.....2768
        CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER.....2769
        REPLACE INJECTOR ASSEMBLY.....2769
        CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER).....2770
      EVERY 8000 HOURS SERVICE.....2771
        REPLACE HIGH-PRESSURE PIPING CLAMPS.....2771
        REPLACE FUEL SPLAY PREVENTION CAPS.....2771
  SPECIFICATIONS.....2772
    SPECIFICATIONS.....2773
  ATTACHMENTS, OPTIONS.....2774
    GENERAL PRECAUTIONS.....2775
      PRECAUTIONS RELATED TO SAFETY.....2775
    SELECTION OF TRACK SHOE.....2776
      SELECTION OF TRACK SHOES.....2776
    PROCEDURE FOR SELECTING RIPPER POINT.....2777
      PROCEDURE FOR SELECTING RIPPER POINT.....2777
    CAP WITH LOCK, HANDLING.....2778
      METHOD OF OPENING AND CLOSING CAP WITH LOCK.....2778
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER.....2779
      BLADE CONDITION.....2779
      DOZING WORK.....2781
      LEVELING (SPREADING) OPERATION.....2784
      DITCHING OPERATION.....2784
      BOULDER RAISING OPERATION.....2784
      SIDE-CUTTING OPERATIONS.....2785
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND).....2785
    SHOE SLIP CONTROL.....2786
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL).....2786
      EFFECTIVE USE OF MODE SELECTION SYSTEM.....2787
      IF MODE SELECTION SYSTEM FLASHES.....2793
    HANDLING MACHINES EQUIPPED WITH KOMTRAX.....2794
      BASIC PRECAUTIONS.....2794
  INDEX.....2796
TEN00134-03 - Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN30001&up).....2800
  COVER.....2800
  FOREWORD.....2801
    FOREWORD.....2802
    SAFETY INFORMATION.....2805
    INTRODUCTION.....2807
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE.....2807
      VISIBILITY FROM OPERATOR'S SEAT.....2808
      BREAKING IN THE MACHINE.....2809
    NECESSARY INFORMATION.....2810
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE.....2810
      EPA REGULATIONS, ENGINE NUMBER PLATE.....2810
      BLADE SERIAL NO. PLATE POSITION.....2811
      RIPPER SERIAL NO. PLATE POSITION.....2811
      POSITION OF SERVICE METER.....2811
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.....2812
  CONTENTS.....2813
  SAFETY.....2817
    SAFETY.....2818
    SAFETY LABELS.....2820
      POSITIONS OF SAFETY PICTOGRAMS.....2820
      SAFETY LABELS.....2821
    GENERAL PRECAUTIONS.....2825
      SAFETY RULES.....2825
      IF ABNORMALITIES ARE FOUND.....2825
      CLOTHING AND PERSONAL PROTECTIVE ITEMS.....2825
      FIRE EXTINGUISHER AND FIRST AID KIT.....2825
      SAFETY FEATURES.....2825
      KEEP MACHINE CLEAN.....2826
      INSIDE OPERATOR'S COMPARTMENT.....2826
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT.....2826
      HANDRAILS AND STEPS.....2827
      PRECAUTIONS WHEN WORKING IN HIGH PLACES.....2827
      MOUNTING AND DISMOUNTING.....2827
      NO PEOPLE ON ATTACHMENTS.....2827
      CRUSHING OR CUTTING PREVENTION.....2828
      PREVENTION OF BURNS.....2828
      FIRE PREVENTION.....2829
      ACTION IF FIRE OCCURS.....2830
      WINDOW WASHER LIQUID.....2830
      PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE).....2830
      PRECAUTIONS FOR ATTACHMENTS.....2830
      CAB WINDOW GLASSES.....2830
      UNAUTHORIZED MODIFICATION.....2830
      SAFETY AT WORKSITE.....2831
      WORKING ON LOOSE GROUND.....2831
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES.....2832
      ENSURE GOOD VISIBILITY.....2832
      VENTILATION FOR ENCLOSED AREAS.....2833
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS.....2833
      BE CAREFUL ABOUT ASBESTOS DUST.....2833
    PRECAUTIONS FOR OPERATION.....2834
      BEFORE STARTING ENGINE.....2834
        CHECKS BEFORE STARTING ENGINE.....2834
        PRECAUTIONS WHEN STARTING.....2835
        PRECAUTIONS IN COLD AREAS.....2835
      OPERATION.....2836
        CHECKS BEFORE OPERATION.....2836
        PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE.....2836
        PRECAUTIONS WHEN TRAVELING.....2837
        TRAVELING ON SLOPES.....2838
        PROHIBITED OPERATIONS.....2838
        USING BRAKES.....2838
        OPERATE CAREFULLY ON SNOW.....2838
        PARKING MACHINE.....2839
      TRANSPORTATION.....2840
        LOADING AND UNLOADING.....2840
        SHIPPING.....2840
      BATTERY.....2841
        BATTERY HAZARD PREVENTION.....2841
        STARTING WITH BOOSTER CABLE.....2842
      TOWING.....2843
        WHEN TOWING.....2843
    PRECAUTIONS FOR MAINTENANCE.....2844
      WARNING TAG.....2844
      KEEP WORK PLACE CLEAN AND TIDY.....2844
      APPOINT LEADER WHEN WORKING WITH OTHERS.....2844
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE.....2845
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING.....2846
      PROPER TOOLS.....2846
      HANDLING ACCUMULATOR.....2847
      PERSONNEL.....2847
      ATTACHMENTS.....2847
      WORK UNDER THE MACHINE.....2847
      NOISE.....2848
      PRECAUTIONS WHEN USING HAMMER.....2848
      REPAIR WELDING.....2848
      REMOVING BATTERY TERMINAL.....2848
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION.....2848
      DO NOT DISASSEMBLE RECOIL SPRING.....2849
      PRECAUTION WITH HIGH-PRESSURE OIL.....2849
      PRECAUTION FOR HIGH FUEL PRESSURE.....2849
      HANDLING HIGH-PRESSURE HOSES.....2849
      PRECAUTION FOR HIGH VOLTAGE.....2850
      WASTE MATERIAL.....2850
      MAINTENANCE FOR AIR CONDITIONER.....2850
      COMPRESSED AIR.....2850
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.....2850
  OPERATION.....2851
    GENERAL VIEW.....2852
      GENERAL VIEW OF MACHINE.....2852
      GENERAL VIEW OF CONTROLS AND GAUGES.....2853
    EXPLANATION OF COMPONENTS.....2855
      FRONT PANEL.....2855
      SWITCHES.....2886
      CONTROL LEVERS, PEDALS.....2890
      DUST INDICATOR.....2900
      POWER SOURCE.....2900
      FUSE BOX.....2901
      CAP WITH LOCK.....2905
      DOOR OPEN LOCK.....2907
      SASH GLASS INTERMEDIATE LOCK.....2908
      DOOR POCKET.....2908
      ASHTRAY.....2908
      TOOL BOX.....2909
      CAR STEREO, HANDLING.....2910
      AIR CONDITIONER, HANDLING.....2918
    OPERATION.....2923
      CHECK BEFORE STARTING ENGINE, ADJUST.....2923
      STARTING ENGINE.....2945
      OPERATIONS AND CHECKS AFTER STARTING ENGINE.....2950
      STOPPING ENGINE.....2953
      MOVING MACHINE.....2954
      STOPPING MACHINE.....2956
      SHIFTING GEAR.....2957
      SHIFTING BETWEEN FORWARD AND REVERSE.....2962
      STEERING MACHINE.....2964
      PRECAUTIONS FOR OPERATION.....2967
      PARKING MACHINE.....2969
      CHECK AFTER STOPPING ENGINE.....2970
      CHECK AFTER FINISHING WORK.....2971
      LOCKING.....2971
      WORK POSSIBLE USING BULLDOZER.....2972
      EFFECTIVE USE OF MODE SELECTION SYSTEM.....2974
      RIPPER OPERATION.....2979
      OPERATING METHOD FOR RIPPING OPERATIONS.....2982
      ADJUSTING POSTURE OF WORK EQUIPMENT.....2987
      TIPS FOR LONGER UNDERCARRIAGE LIFE.....2990
    TRANSPORTATION.....2992
      TRANSPORTATION PROCEDURE.....2992
      LOADING, UNLOADING WORK.....2992
      METHOD OF LIFTING MACHINE.....2995
      TRAVELING ON ROADS.....2996
      REMOVAL OF CAB.....2997
      INSTALLATION OF CAB.....2997
    COLD WEATHER OPERATION.....2998
      PRECAUTIONS FOR LOW TEMPERATURE.....2998
      AFTER COMPLETION OF WORK.....3000
      AFTER COLD WEATHER.....3000
    LONG-TERM STORAGE.....3001
      BEFORE STORAGE.....3001
      DURING STORAGE.....3001
      AFTER STORAGE.....3001
      STARTING MACHINE AFTER LONG-TERM STORAGE.....3001
    TROUBLESHOOTING.....3002
      AFTER RUNNING OUT OF FUEL.....3002
      METHOD OF TOWING MACHINE.....3003
      IF BATTERY IS DISCHARGED.....3004
      OTHER TROUBLE.....3008
      WHEN MODE SELECTION SYSTEM FLASHES.....3013
  MAINTENANCE.....3015
    GUIDES TO MAINTENANCE.....3016
    OUTLINES OF SERVICE.....3019
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.....3019
      OUTLINE OF ELECTRIC SYSTEM.....3023
      HANDLING HYDRAULIC RELATED EQUIPMENT.....3024
    WEAR PARTS.....3025
      WEAR PARTS LIST.....3025
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT.....3026
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL.....3028
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.....3029
      TORQUE LIST.....3029
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.....3030
      SAFETY CRITICAL PARTS.....3030
    MAINTENANCE SCHEDULE CHART.....3032
      MAINTENANCE SCHEDULE CHART.....3032
    SERVICE PROCEDURE.....3034
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).....3034
      WHEN REQUIRED.....3035
        CLEAN INSIDE OF COOLING SYSTEM.....3035
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT.....3039
        CHECK AND ADJUST TRACK TENSION.....3044
        CHECK AND TIGHTEN TRACK SHOE BOLTS.....3047
        ADJUST IDLER CLEARANCE.....3048
        REVERSE AND REPLACE THE END BITS AND CUTTING EDGES.....3049
        CLEAN AND CHECK RADIATOR FINS, OIL COOLER FINS, AFTERCOOLER FINS.....3051
        CLEAN FUEL TANK STRAINER.....3054
        DRAIN WATER AND SEDIMENT IN FUEL TANK.....3054
        CLEAN STEERING CLUTCH CASE BREATHER.....3055
        CLEAN FUEL TANK BREATHER.....3055
        CLEAN HYDRAULIC TANK BREATHER.....3055
        CHECK UNDERCARRIAGE OIL.....3056
        CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER).....3057
        REPLACE AIR CONDITIONER BELT.....3057
        CHECK AND ADJUST AIR CONDITIONER.....3058
        LUBRICATE DOOR HINGE.....3059
        CHECK DOOR LATCH.....3059
        CHECK DOOR LOCK STRIKER.....3059
        REPLACE DOOR DAMPER.....3060
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID.....3060
        REPLACE WIPER BLADE.....3061
        BLEEDING AIR IN HYDRAULIC SYSTEM.....3062
        LUBRICATING.....3063
      CHECK BEFORE STARTING.....3064
      EVERY 250 HOURS SERVICE.....3065
        LUBRICATING.....3065
        CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST.....3067
        CHECK LEVEL OF BATTERY ELECTROLYTE.....3068
        CHECK BRAKE PERFORMANCE.....3070
        CHECK OIL LEVEL IN DAMPER CASE, ADD OIL.....3071
      EVERY 500 HOURS SERVICE.....3072
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE.....3072
        REPLACE POWER TRAIN OIL FILTER ELEMENT, STEERING LUBRICATING OIL FILTER ELEMENT.....3074
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL.....3075
        REPLACE FUEL PRE-FILTER CARTRIDGE.....3076
      EVERY 1000 HOURS SERVICE.....3078
        REPLACE FUEL MAIN FILTER CARTRIDGE.....3078
        REPLACE FUEL TANK BREATHER ELEMENT.....3080
        REPLACE HYDRAULIC TANK BREATHER ELEMENT.....3080
        CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER).....3081
        CHECK, CLEAN FUEL STRAINER.....3083
        CHECK FOR LOOSE ROPS MOUNT BOLTS.....3083
        REPLACE CORROSION RESISTOR CARTRIDGE.....3084
        CHECK HOSE CLAMPS BETWEEN AIR CLEANER AND TURBOCHARGER, TURBOCHARGER AND AFTERCOOLER, AFTERCOOLER AND ENGINE.....3085
        REPLACE CHARGE FILTER ELEMENT.....3086
      EVERY 2000 HOURS SERVICE.....3087
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT, CLEAN HYDRAULIC TANK STRAINER.....3087
        CHANGE OIL IN FINAL DRIVE CASE.....3089
        CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER.....3090
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL.....3092
        CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL.....3092
        CHECK ALTERNATOR.....3093
        CHECK ENGINE VALVE CLEARANCE, ADJUST.....3093
        CHECKING CHARGE PRESSURE OF NITROGEN GAS IN ACCUMULATOR (FOR CONTROL CIRCUIT).....3093
      EVERY 4000 HOURS SERVICE.....3097
        REPLACE ACCUMULATOR (FOR CONTROL CIRCUIT).....3097
        CHECK WATER PUMP.....3097
        CHECK STARTING MOTOR.....3097
        CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER.....3098
        CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER.....3099
        CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER).....3100
      EVERY 8000 HOURS SERVICE.....3101
        REPLACE HIGH-PRESSURE PIPING CLAMPS.....3101
        REPLACE FUEL SPLAY PREVENTION CAPS.....3101
  SPECIFICATIONS.....3103
    SPECIFICATIONS.....3104
  ATTACHMENTS, OPTIONS.....3105
    GENERAL PRECAUTIONS.....3106
      PRECAUTIONS RELATED TO SAFETY.....3106
    SELECTION OF TRACK SHOE.....3107
      SELECTION OF TRACK SHOES.....3107
    PROCEDURE FOR SELECTING RIPPER POINT.....3108
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER.....3109
      BLADE CONDITION.....3109
      DOZING WORK.....3111
      LEVELING (SPREADING) OPERATION.....3114
      DITCHING OPERATION.....3114
      BOULDER RAISING OPERATION.....3114
      SIDE-CUTTING OPERATIONS.....3115
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND).....3115
    SHOE SLIP CONTROL.....3116
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL).....3116
      EFFECTIVE USE OF MODE SELECTION SYSTEM.....3118
      IF MODE SELECTION SYSTEM FLASHES.....3125
    HANDLING MACHINES EQUIPPED WITH KOMTRAX.....3126
      BASIC PRECAUTIONS.....3126
  INDEX.....3127
TEN00285-03 - Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN30132&up).....3131
  COVER.....3131
  FOREWORD.....3132
    BEFORE READING THIS MANUAL.....3133
    SAFETY INFORMATION.....3134
    INTRODUCTION.....3135
      USE OF MACHINE.....3135
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE.....3135
      VISIBILITY FROM OPERATOR'S SEAT.....3136
    NECESSARY INFORMATION.....3137
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE.....3137
      EPA REGULATIONS, ENGINE NUMBER PLATE.....3137
      BLADE SERIAL NO. PLATE POSITION.....3138
      RIPPER SERIAL NO. PLATE POSITION.....3138
      POSITION OF SERVICE METER.....3138
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.....3139
    CONTENTS.....3140
  SAFETY.....3144
    SAFETY.....3145
    SAFETY LABELS.....3148
      POSITIONS OF SAFETY PICTOGRAMS.....3148
      SAFETY LABELS.....3149
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.....3153
      PRECAUTIONS BEFORE STARTING OPERATION.....3153
      PREPARATIONS FOR SAFE OPERATION.....3153
      FIRE PREVENTION.....3155
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE.....3156
      DO NOT GET CAUGHT IN WORK EQUIPMENT.....3158
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES.....3158
      UNAUTHORIZED MODIFICATION.....3158
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS.....3158
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING.....3159
    PRECAUTIONS FOR OPERATION.....3160
      PRECAUTIONS FOR JOBSITE.....3160
      STARTING ENGINE.....3162
      OPERATION.....3165
      TRANSPORTATION.....3169
      TOWING.....3170
    PRECAUTIONS FOR MAINTENANCE.....3171
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE.....3171
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE.....3175
  OPERATION.....3182
    GENERAL VIEW.....3183
      GENERAL VIEW OF MACHINE.....3183
      GENERAL VIEW OF CONTROLS AND GAUGES.....3184
    EXPLANATION OF COMPONENTS.....3186
      FRONT PANEL.....3186
      SWITCHES.....3217
      CONTROL LEVERS, PEDALS.....3221
      DUST INDICATOR.....3231
      POWER SOURCE.....3231
      FUSE BOX.....3232
      CAP WITH LOCK.....3236
      DOOR OPEN LOCK.....3238
      SASH GLASS INTERMEDIATE LOCK.....3239
      DOOR POCKET.....3239
      ASHTRAY.....3239
      TOOL BOX.....3240
      CAR STEREO, HANDLING.....3241
      AIR CONDITIONER, HANDLING.....3249
    OPERATION.....3254
      CHECK BEFORE STARTING ENGINE, ADJUST.....3254
      STARTING ENGINE.....3276
      OPERATIONS AND CHECKS AFTER STARTING ENGINE.....3281
      STOPPING ENGINE.....3284
      MOVING MACHINE.....3285
      STOPPING MACHINE.....3287
      SHIFTING GEAR.....3288
      SHIFTING BETWEEN FORWARD AND REVERSE.....3293
      STEERING MACHINE.....3295
      PRECAUTIONS FOR OPERATION.....3298
      PARKING MACHINE.....3300
      CHECK AFTER STOPPING ENGINE.....3301
      CHECK AFTER FINISHING WORK.....3302
      LOCKING.....3302
      WORK POSSIBLE USING BULLDOZER.....3303
      EFFECTIVE USE OF MODE SELECTION SYSTEM.....3305
      RIPPER OPERATION.....3310
      OPERATING METHOD FOR RIPPING OPERATIONS.....3313
      ADJUSTING POSTURE OF WORK EQUIPMENT.....3318
      TIPS FOR LONGER UNDERCARRIAGE LIFE.....3322
    TRANSPORTATION.....3324
      TRANSPORTATION PROCEDURE.....3324
      LOADING, UNLOADING WORK.....3324
      METHOD OF LIFTING MACHINE.....3327
      TRAVELING ON ROADS.....3328
      REMOVAL OF CAB.....3329
      INSTALLATION OF CAB.....3329
    COLD WEATHER OPERATION.....3330
      PRECAUTIONS FOR LOW TEMPERATURE.....3330
      AFTER COMPLETION OF WORK.....3332
      AFTER COLD WEATHER.....3332
    LONG-TERM STORAGE.....3333
      BEFORE STORAGE.....3333
      DURING STORAGE.....3333
      AFTER STORAGE.....3333
      STARTING MACHINE AFTER LONG-TERM STORAGE.....3333
    TROUBLESHOOTING.....3334
      AFTER RUNNING OUT OF FUEL.....3334
      METHOD OF TOWING MACHINE.....3335
      IF BATTERY IS DISCHARGED.....3336
      OTHER TROUBLE.....3340
      WHEN MODE SELECTION SYSTEM FLASHES.....3345
  MAINTENANCE.....3346
    GUIDES TO MAINTENANCE.....3347
    OUTLINES OF SERVICE.....3350
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.....3350
      OUTLINE OF ELECTRIC SYSTEM.....3353
      HANDLING HYDRAULIC RELATED EQUIPMENT.....3354
    WEAR PARTS.....3355
      WEAR PARTS LIST.....3355
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT.....3357
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL.....3359
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.....3360
      TORQUE LIST.....3360
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.....3361
      SAFETY CRITICAL PARTS.....3361
    MAINTENANCE SCHEDULE CHART.....3363
      MAINTENANCE SCHEDULE CHART.....3363
    SERVICE PROCEDURE.....3365
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).....3365
      WHEN REQUIRED.....3366
      CHECK BEFORE STARTING.....3395
      EVERY 250 HOURS SERVICE.....3396
      EVERY 500 HOURS SERVICE.....3403
      EVERY 1000 HOURS SERVICE.....3409
      EVERY 2000 HOURS SERVICE.....3418
      EVERY 4000 HOURS SERVICE.....3428
      EVERY 8000 HOURS SERVICE.....3432
  SPECIFICATIONS.....3434
    SPECIFICATIONS.....3435
  ATTACHMENTS, OPTIONS.....3436
    GENERAL PRECAUTIONS.....3437
      PRECAUTIONS RELATED TO SAFETY.....3437
    SELECTION OF TRACK SHOE.....3438
      SELECTION OF TRACK SHOES.....3438
    PROCEDURE FOR SELECTING RIPPER POINT.....3439
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER.....3440
      BLADE CONDITION.....3440
      DOZING WORK.....3442
      LEVELING (SPREADING) OPERATION.....3445
      DITCHING OPERATION.....3445
      BOULDER RAISING OPERATION.....3445
      SIDE-CUTTING OPERATIONS.....3446
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND).....3446
    SHOE SLIP CONTROL.....3447
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL).....3447
      EFFECTIVE USE OF MODE SELECTION SYSTEM.....3449
      IF MODE SELECTION SYSTEM FLASHES.....3456
    HANDLING MACHINES EQUIPPED WITH KOMTRAX.....3457
      BASIC PRECAUTIONS.....3457
  INDEX.....3458
TEN00352-00 - Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN30209&up).....3462
  COVER.....3462
  FOREWORD.....3463
    BEFORE READING THIS MANUAL.....3464
    SAFETY INFORMATION.....3465
    INTRODUCTION.....3466
      USE OF MACHINE.....3466
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE.....3466
      VISIBILITY FROM OPERATOR'S SEAT.....3467
    NECESSARY INFORMATION.....3468
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE.....3468
      EPA REGULATIONS, ENGINE NUMBER PLATE.....3468
      BLADE SERIAL NO. PLATE POSITION.....3469
      RIPPER SERIAL NO. PLATE POSITION.....3469
      POSITION OF SERVICE METER.....3469
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.....3470
    CONTENTS.....3471
  SAFETY.....3475
    SAFETY.....3476
    SAFETY LABELS.....3479
      POSITIONS OF SAFETY PICTOGRAMS.....3479
      SAFETY LABELS.....3480
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.....3484
      PRECAUTIONS BEFORE STARTING OPERATION.....3484
      PREPARATIONS FOR SAFE OPERATION.....3484
      FIRE PREVENTION.....3486
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE.....3487
      DO NOT GET CAUGHT IN WORK EQUIPMENT.....3489
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES.....3489
      UNAUTHORIZED MODIFICATION.....3489
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS.....3489
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING.....3490
    PRECAUTIONS FOR OPERATION.....3491
      PRECAUTIONS FOR JOBSITE.....3491
      STARTING ENGINE.....3493
      OPERATION.....3496
      TRANSPORTATION.....3500
      TOWING.....3501
    PRECAUTIONS FOR MAINTENANCE.....3502
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE.....3502
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE.....3506
  OPERATION.....3513
    GENERAL VIEW.....3514
      GENERAL VIEW OF MACHINE.....3514
      GENERAL VIEW OF CONTROLS AND GAUGES.....3515
    EXPLANATION OF COMPONENTS.....3517
      FRONT PANEL.....3517
      SWITCHES.....3548
      CONTROL LEVERS, PEDALS.....3552
      DUST INDICATOR.....3562
      POWER SOURCE.....3562
      FUSE BOX.....3563
      CAP WITH LOCK.....3567
      DOOR OPEN LOCK.....3569
      SASH GLASS INTERMEDIATE LOCK.....3570
      DOOR POCKET.....3570
      ASHTRAY.....3570
      TOOL BOX.....3571
      CAR STEREO, HANDLING.....3572
      AIR CONDITIONER, HANDLING.....3580
    OPERATION.....3585
      CHECK BEFORE STARTING ENGINE, ADJUST.....3585
      STARTING ENGINE.....3607
      OPERATIONS AND CHECKS AFTER STARTING ENGINE.....3612
      STOPPING ENGINE.....3615
      MOVING MACHINE.....3616
      STOPPING MACHINE.....3618
      SHIFTING GEAR.....3619
      SHIFTING BETWEEN FORWARD AND REVERSE.....3624
      STEERING MACHINE.....3626
      PRECAUTIONS FOR OPERATION.....3629
      PARKING MACHINE.....3631
      CHECK AFTER STOPPING ENGINE.....3632
      CHECK AFTER FINISHING WORK.....3633
      LOCKING.....3633
      WORK POSSIBLE USING BULLDOZER.....3634
      EFFECTIVE USE OF MODE SELECTION SYSTEM.....3636
      RIPPER OPERATION.....3641
      OPERATING METHOD FOR RIPPING OPERATIONS.....3644
      ADJUSTING POSTURE OF WORK EQUIPMENT.....3649
      TIPS FOR LONGER UNDERCARRIAGE LIFE.....3653
    TRANSPORTATION.....3655
      TRANSPORTATION PROCEDURE.....3655
      LOADING, UNLOADING WORK.....3655
      METHOD OF LIFTING MACHINE.....3658
      TRAVELING ON ROADS.....3659
      REMOVAL OF CAB.....3660
      INSTALLATION OF CAB.....3660
    COLD WEATHER OPERATION.....3661
      PRECAUTIONS FOR LOW TEMPERATURE.....3661
      AFTER COMPLETION OF WORK.....3663
      AFTER COLD WEATHER.....3663
    LONG-TERM STORAGE.....3664
      BEFORE STORAGE.....3664
      DURING STORAGE.....3664
      AFTER STORAGE.....3664
      STARTING MACHINE AFTER LONG-TERM STORAGE.....3664
    TROUBLESHOOTING.....3665
      AFTER RUNNING OUT OF FUEL.....3665
      METHOD OF TOWING MACHINE.....3666
      IF BATTERY IS DISCHARGED.....3667
      OTHER TROUBLE.....3671
      WHEN MODE SELECTION SYSTEM FLASHES.....3676
  MAINTENANCE.....3677
    GUIDES TO MAINTENANCE.....3678
    OUTLINES OF SERVICE.....3681
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.....3681
      OUTLINE OF ELECTRIC SYSTEM.....3685
      HANDLING HYDRAULIC RELATED EQUIPMENT.....3686
    WEAR PARTS.....3687
      WEAR PARTS LIST.....3687
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT.....3689
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL.....3691
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.....3692
      TORQUE LIST.....3692
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.....3693
      SAFETY CRITICAL PARTS.....3693
    MAINTENANCE SCHEDULE CHART.....3695
      MAINTENANCE SCHEDULE CHART.....3695
    SERVICE PROCEDURE.....3697
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).....3697
      WHEN REQUIRED.....3698
      CHECK BEFORE STARTING.....3726
      EVERY 250 HOURS SERVICE.....3727
      EVERY 500 HOURS SERVICE.....3734
      EVERY 1000 HOURS SERVICE.....3740
      EVERY 2000 HOURS SERVICE.....3748
      EVERY 4000 HOURS SERVICE.....3758
      EVERY 8000 HOURS SERVICE.....3762
  SPECIFICATIONIS.....3763
    SPECIFICATIONS.....3764
  ATTACHMENTS, OPTIONS.....3765
    GENERAL PRECAUTIONS.....3766
      PRECAUTIONS RELATED TO SAFETY.....3766
    SELECTION OF TRACK SHOE.....3767
      SELECTION OF TRACK SHOES.....3767
    PROCEDURE FOR SELECTING RIPPER POINT.....3768
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER.....3769
      BLADE CONDITION.....3769
      DOZING WORK.....3771
      LEVELING (SPREADING) OPERATION.....3774
      DITCHING OPERATION.....3774
      BOULDER RAISING OPERATION.....3774
      SIDE-CUTTING OPERATIONS.....3775
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND).....3775
    SHOE SLIP CONTROL.....3776
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL).....3776
      EFFECTIVE USE OF MODE SELECTION SYSTEM.....3778
      IF MODE SELECTION SYSTEM FLASHES.....3785
    HANDLING MACHINES EQUIPPED WITH KOMTRAX.....3786
      BASIC PRECAUTIONS.....3786
  INDEX.....3787
TEN00479-01 - Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN30217&up).....3791
  COVER.....3791
  FOREWORD.....3792
    BEFORE READING THIS MANUAL.....3793
    SAFETY INFORMATION.....3794
    INTRODUCTION.....3795
      USE OF MACHINE.....3795
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE.....3795
      VISIBILITY FROM OPERATOR'S SEAT.....3796
    NECESSARY INFORMATION.....3797
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE.....3797
      EPA REGULATIONS, ENGINE NUMBER PLATE.....3797
      BLADE SERIAL NO. PLATE POSITION.....3798
      RIPPER SERIAL NO. PLATE POSITION.....3798
      POSITION OF SERVICE METER.....3798
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.....3799
    CONTENTS.....3800
  SAFETY.....3804
    SAFETY.....3805
    SAFETY LABELS.....3808
      POSITIONS OF SAFETY PICTOGRAMS.....3808
      SAFETY LABELS.....3809
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.....3813
      PRECAUTIONS BEFORE STARTING OPERATION.....3813
      PREPARATIONS FOR SAFE OPERATION.....3813
      FIRE PREVENTION.....3815
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE.....3816
      DO NOT GET CAUGHT IN WORK EQUIPMENT.....3818
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES.....3818
      UNAUTHORIZED MODIFICATION.....3818
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS.....3818
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING.....3819
    PRECAUTIONS FOR OPERATION.....3820
      PRECAUTIONS FOR JOBSITE.....3820
      STARTING ENGINE.....3822
      OPERATION.....3825
      TRANSPORTATION.....3829
      TOWING.....3830
    PRECAUTIONS FOR MAINTENANCE.....3831
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE.....3831
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE.....3835
  OPERATION.....3842
    GENERAL VIEW.....3843
      GENERAL VIEW OF MACHINE.....3843
      GENERAL VIEW OF CONTROLS AND GAUGES.....3844
    EXPLANATION OF COMPONENTS.....3846
      FRONT PANEL.....3846
      SWITCHES.....3877
      CONTROL LEVERS, PEDALS.....3881
      DUST INDICATOR.....3891
      POWER SOURCE.....3891
      FUSE BOX.....3892
      CAP WITH LOCK.....3896
      DOOR OPEN LOCK.....3898
      SASH GLASS INTERMEDIATE LOCK.....3899
      DOOR POCKET.....3899
      ASHTRAY.....3899
      TOOL BOX.....3900
      CAR STEREO, HANDLING.....3901
      AIR CONDITIONER, HANDLING.....3909
    OPERATION.....3914
      CHECK BEFORE STARTING ENGINE, ADJUST.....3914
      STARTING ENGINE.....3936
      OPERATIONS AND CHECKS AFTER STARTING ENGINE.....3941
      STOPPING ENGINE.....3944
      MOVING MACHINE.....3945
      STOPPING MACHINE.....3947
      SHIFTING GEAR.....3948
      SHIFTING BETWEEN FORWARD AND REVERSE.....3953
      STEERING MACHINE.....3955
      PRECAUTIONS FOR OPERATION.....3958
      PARKING MACHINE.....3960
      CHECK AFTER STOPPING ENGINE.....3961
      CHECK AFTER FINISHING WORK.....3962
      LOCKING.....3962
      WORK POSSIBLE USING BULLDOZER.....3963
      EFFECTIVE USE OF MODE SELECTION SYSTEM.....3965
      RIPPER OPERATION.....3970
      OPERATING METHOD FOR RIPPING OPERATIONS.....3973
      ADJUSTING POSTURE OF WORK EQUIPMENT.....3978
      TIPS FOR LONGER UNDERCARRIAGE LIFE.....3982
    TRANSPORTATION.....3984
      TRANSPORTATION PROCEDURE.....3984
      LOADING, UNLOADING WORK.....3984
      METHOD OF LIFTING MACHINE.....3987
      TRAVELING ON ROADS.....3988
      REMOVAL OF CAB.....3989
      INSTALLATION OF CAB.....3989
    COLD WEATHER OPERATION.....3990
      PRECAUTIONS FOR LOW TEMPERATURE.....3990
      AFTER COMPLETION OF WORK.....3992
      AFTER COLD WEATHER.....3992
    LONG-TERM STORAGE.....3993
      BEFORE STORAGE.....3993
      DURING STORAGE.....3993
      AFTER STORAGE.....3993
      STARTING MACHINE AFTER LONG-TERM STORAGE.....3993
    TROUBLESHOOTING.....3994
      AFTER RUNNING OUT OF FUEL.....3994
      METHOD OF TOWING MACHINE.....3995
      IF BATTERY IS DISCHARGED.....3996
      OTHER TROUBLE.....4000
      WHEN MODE SELECTION SYSTEM FLASHES.....4005
  MAINTENANCE.....4006
    GUIDES TO MAINTENANCE.....4007
    OUTLINES OF SERVICE.....4010
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.....4010
      OUTLINE OF ELECTRIC SYSTEM.....4014
      HANDLING HYDRAULIC RELATED EQUIPMENT.....4015
    WEAR PARTS.....4016
      WEAR PARTS LIST.....4016
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT.....4018
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL.....4020
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.....4021
      TORQUE LIST.....4021
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.....4022
      SAFETY CRITICAL PARTS.....4022
    MAINTENANCE SCHEDULE CHART.....4024
      MAINTENANCE SCHEDULE CHART.....4024
    SERVICE PROCEDURE.....4026
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).....4026
      WHEN REQUIRED.....4027
      CHECK BEFORE STARTING.....4055
      EVERY 250 HOURS SERVICE.....4056
      EVERY 500 HOURS SERVICE.....4063
      EVERY 1000 HOURS SERVICE.....4069
      EVERY 2000 HOURS SERVICE.....4077
      EVERY 4000 HOURS SERVICE.....4087
      EVERY 8000 HOURS SERVICE.....4091
  SPECIFICATIONS.....4092
    SPECIFICATIONS.....4093
  ATTACHMENTS, OPTIONS.....4094
    GENERAL PRECAUTIONS.....4095
      PRECAUTIONS RELATED TO SAFETY.....4095
    SELECTION OF TRACK SHOE.....4096
      SELECTION OF TRACK SHOES.....4096
    PROCEDURE FOR SELECTING RIPPER POINT.....4097
    STARTING IN COLD AREAS.....4098
      EXTERNAL POWER SOURCE TYPE PREHEATING HEATER.....4098
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER.....4106
      BLADE CONDITION.....4106
      DOZING WORK.....4108
      LEVELING (SPREADING) OPERATION.....4111
      DITCHING OPERATION.....4111
      BOULDER RAISING OPERATION.....4111
      SIDE-CUTTING OPERATIONS.....4112
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND).....4112
    SHOE SLIP CONTROL.....4113
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL).....4113
      EFFECTIVE USE OF MODE SELECTION SYSTEM.....4115
      IF MODE SELECTION SYSTEM FLASHES.....4122
    HANDLING MACHINES EQUIPPED WITH KOMTRAX.....4123
      BASIC PRECAUTIONS.....4123
  INDEX.....4124
TEN00583-01 - Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN40001&up).....4128
  COVER.....4128
  FOREWORD.....4129
    BEFORE READING THIS MANUAL.....4130
    SAFETY INFORMATION.....4131
    INTRODUCTION.....4132
      USE OF MACHINE.....4132
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE.....4132
      VISIBILITY FROM OPERATOR'S SEAT.....4133
    NECESSARY INFORMATION.....4134
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE.....4134
      EPA REGULATIONS, ENGINE NUMBER PLATE.....4134
      BLADE SERIAL NO. PLATE POSITION.....4135
      RIPPER SERIAL NO. PLATE POSITION.....4135
      POSITION OF SERVICE METER.....4135
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.....4136
    CONTENTS.....4137
  SAFETY.....4141
    SAFETY.....4142
    SAFETY LABELS.....4145
      POSITIONS OF SAFETY PICTOGRAMS.....4145
      SAFETY LABELS.....4146
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.....4150
      PRECAUTIONS BEFORE STARTING OPERATION.....4150
      PREPARATIONS FOR SAFE OPERATION.....4150
      FIRE PREVENTION.....4152
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE.....4153
      DO NOT GET CAUGHT IN WORK EQUIPMENT.....4155
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES.....4155
      UNAUTHORIZED MODIFICATION.....4155
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS.....4155
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING.....4156
    PRECAUTIONS FOR OPERATION.....4157
      PRECAUTIONS FOR JOBSITE.....4157
      STARTING ENGINE.....4159
      OPERATION.....4162
      TRANSPORTATION.....4166
      TOWING.....4167
    PRECAUTIONS FOR MAINTENANCE.....4168
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE.....4168
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE.....4172
  OPERATION.....4179
    GENERAL VIEW.....4180
      GENERAL VIEW OF MACHINE.....4180
      GENERAL VIEW OF CONTROLS AND GAUGES.....4181
    EXPLANATION OF COMPONENTS.....4183
      FRONT PANEL.....4183
      SWITCHES.....4214
      CONTROL LEVERS, PEDALS.....4218
      DUST INDICATOR.....4228
      POWER SOURCE.....4228
      FUSE BOX.....4229
      CAP WITH LOCK.....4233
      DOOR OPEN LOCK.....4235
      SASH GLASS INTERMEDIATE LOCK.....4236
      DOOR POCKET.....4236
      ASHTRAY.....4236
      TOOL BOX.....4237
      CAR STEREO, HANDLING.....4238
      AIR CONDITIONER, HANDLING.....4246
    OPERATION.....4251
      CHECK BEFORE STARTING ENGINE, ADJUST.....4251
      STARTING ENGINE.....4273
      OPERATIONS AND CHECKS AFTER STARTING ENGINE.....4278
      STOPPING ENGINE.....4281
      MOVING MACHINE.....4282
      STOPPING MACHINE.....4284
      SHIFTING GEAR.....4285
      SHIFTING BETWEEN FORWARD AND REVERSE.....4290
      STEERING MACHINE.....4292
      PRECAUTIONS FOR OPERATION.....4295
      PARKING MACHINE.....4297
      CHECK AFTER STOPPING ENGINE.....4298
      CHECK AFTER FINISHING WORK.....4299
      LOCKING.....4299
      WORK POSSIBLE USING BULLDOZER.....4300
      EFFECTIVE USE OF MODE SELECTION SYSTEM.....4302
      RIPPER OPERATION.....4307
      OPERATING METHOD FOR RIPPING OPERATIONS.....4310
      ADJUSTING POSTURE OF WORK EQUIPMENT.....4315
      TIPS FOR LONGER UNDERCARRIAGE LIFE.....4319
    TRANSPORTATION.....4321
      TRANSPORTATION PROCEDURE.....4321
      LOADING, UNLOADING WORK.....4321
      METHOD OF LIFTING MACHINE.....4324
      TRAVELING ON ROADS.....4325
      REMOVAL OF CAB.....4326
      INSTALLATION OF CAB.....4326
    COLD WEATHER OPERATION.....4327
      PRECAUTIONS FOR LOW TEMPERATURE.....4327
      AFTER COMPLETION OF WORK.....4329
      AFTER COLD WEATHER.....4329
    LONG-TERM STORAGE.....4330
      BEFORE STORAGE.....4330
      DURING STORAGE.....4330
      AFTER STORAGE.....4330
      STARTING MACHINE AFTER LONG-TERM STORAGE.....4330
    TROUBLESHOOTING.....4331
      AFTER RUNNING OUT OF FUEL.....4331
      METHOD OF TOWING MACHINE.....4332
      IF BATTERY IS DISCHARGED.....4333
      OTHER TROUBLE.....4337
      WHEN MODE SELECTION SYSTEM FLASHES.....4342
  MAINTENANCE.....4343
    GUIDES TO MAINTENANCE.....4344
    OUTLINES OF SERVICE.....4347
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.....4347
      OUTLINE OF ELECTRIC SYSTEM.....4351
      HANDLING HYDRAULIC RELATED EQUIPMENT.....4352
    WEAR PARTS.....4353
      WEAR PARTS LIST.....4353
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT.....4355
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL.....4357
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.....4358
      TORQUE LIST.....4358
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.....4359
      SAFETY CRITICAL PARTS.....4359
    MAINTENANCE SCHEDULE CHART.....4361
      MAINTENANCE SCHEDULE CHART.....4361
    SERVICE PROCEDURE.....4363
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).....4363
      WHEN REQUIRED.....4364
      CHECK BEFORE STARTING.....4392
      EVERY 250 HOURS SERVICE.....4393
      EVERY 500 HOURS SERVICE.....4400
      EVERY 1000 HOURS SERVICE.....4406
      EVERY 2000 HOURS SERVICE.....4414
      EVERY 4000 HOURS SERVICE.....4424
      EVERY 8000 HOURS SERVICE.....4428
  SPECIFICATIONS.....4429
    SPECIFICATIONS.....4430
  ATTACHMENTS, OPTIONS.....4431
    GENERAL PRECAUTIONS.....4432
      PRECAUTIONS RELATED TO SAFETY.....4432
    SELECTION OF TRACK SHOE.....4433
      SELECTION OF TRACK SHOES.....4433
    PROCEDURE FOR SELECTING RIPPER POINT.....4434
    STARTING IN COLD AREAS.....4435
      EXTERNAL POWER SOURCE TYPE PREHEATER.....4435
    EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER.....4443
      BLADE CONDITION.....4443
      DOZING WORK.....4445
      LEVELING (SPREADING) OPERATION.....4448
      DITCHING OPERATION.....4448
      BOULDER RAISING OPERATION.....4448
      SIDE-CUTTING OPERATIONS.....4449
      HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND).....4449
    SHOE SLIP CONTROL.....4450
      MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL).....4450
      EFFECTIVE USE OF MODE SELECTION SYSTEM.....4452
      IF MODE SELECTION SYSTEM FLASHES.....4459
    HANDLING MACHINES EQUIPPED WITH KOMTRAX.....4460
      BASIC PRECAUTIONS.....4460
  INDEX.....4461

Komatsu Bulldozers D275-series Operation & Maintenance Manual