Mazda RX-2, RX-3, RX-4, RX-7, RX-8 1971-2012 Workshop Repair & Service Manual
Catalog:
Model:
Complete service repair manual with electrical wiring diagrams for Mazda RX-2, RX-3, RX-4, RX-7, RX-8, with technical information to maintain, diagnose, repair, and service like professional mechanics.
Mazda RX-2, RX-3, RX-4, RX-7, RX-8 workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
'03-'08 RX-8 Mazda Repair & Service Manual.pdf
'04 RX-8 Mazda Repair & Service Manual.pdf
'71-'77 RX-2, RX-3 Mazda Repair & Service Manual.pdf
'71-'78 RX-3 Savanna Mazda Repair & Service Manual.pdf
'73-'81 RX-4 Mazda Repair & Service Manual.pdf
'79-'85 RX-7 Carburetor Mazda Repair & Service Manual.pdf
'86-'91 RX-7 Mazda Repair & Service Manual.pdf
'92-'98 RX-7 Mazda Repair & Service Manual.pdf
Total Pages: 13,221 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
01Info..1
HOW TO USE THIS MANUAL..1
Range of Topics..1
Service Procedure..1
Inspection, adjustment..1
Repair procedure..1
Symbols..3
Advisory Messages..4
Warning..4
Caution..4
Note..4
Specification..4
Upper and lower limits..4
Troubleshooting Procedure..5
Basic flow of troubleshooting..5
DTC troubleshooting flow (on-board diagnostic)..5
Diagnostic index..5
Quick diagnosis chart (If mentioned)..6
Symptom troubleshooting..6
Procedures for Use..6
Using the basic inspection (section 05)..6
Using the DTC troubleshooting flow..7
Using the diagnostic index..8
Using the quick diagnosis chart..9
Using the symptom troubleshooting..9
SERVICE CAUTIONS..11
Protection of the Vehicle..11
Preparation of Tools and Measuring Equipment..11
Special Service Tools..11
Disconnection of the Negative Battery Cable..11
Oil Leakage Inspection..12
Using UV light (black light)..12
Not using UV light (black light)..12
Removal of Parts..13
Disassembly..13
Inspection During Removal, Disassembly..13
Arrangement of Parts..14
Cleaning of Parts..14
Reassembly..14
Adjustment..15
Rubber Parts and Tubing..15
Hose Clamps..16
Torque Formulas..16
Vise..17
Dynamometer..17
IDENTIFICATION NUMBER LOCATIONS..18
Vehicle Identification Number (VIN)..18
Chassis Number..18
Engine Identification Number..18
SCHEDULED MAINTENANCE..19
Scheduled Maintenance Table..19
Schedule 1 : (Normal driving conditions) U.S.A...19
Schedule 2 : Canada, Puerto Rico and (Unique driving conditions) U.S.A...20
Schedule 3: Except for U.S.A., Canada and Puerto RIco..22
PRE-DELIVERY INSPECTION..25
Pre-Delivery Inspection Table..25
Exterior..25
Under hood?engine off..25
Interior..26
Under hood?engine running at operating temperature..27
On hoist..27
Road test..27
After road test..28
JACKING POSITIONS, VEHICLE LIFT (2 SUPPORTS) AND SAFETY STAND (RIGID RACK) POSITIONS..29
Jacking Positions..29
Front..29
Rear..29
Vehicle Lift Positions..29
Front and rear..29
Safety Stand Positions..30
Front and rear..30
TIEDOWN HOOK..31
TOWING..33
Towing..33
ELECTRICAL SYSTEM..34
Electrical Parts..34
Battery cable..34
Wiring harness..34
Connectors..34
Disconnecting connectors..35
Locking connector..35
Inspection..35
Terminals..37
Inspection..37
Replacement..37
Sensors, Switches, and Relays..37
Wiring Harness..38
Wiring color codes..38
Fuse..39
Replacement..39
Direction of View for Connector..39
Part-side connector..40
Vehicle harness-side connector..40
Other..40
Electrical Troubleshooting Tools..41
Jumper wire..41
Voltmeter..41
Ohmmeter..41
Precautions Before Welding..42
SAE STANDARDS..43
ABBREVIATIONS..45
UNITS..47
Conversion to SI Units (Système International d'Unités)..47
Rounding Off..47
Upper and Lower Limits..48
INSTALLATION OF RADIO SYSTEM..49
02EngineProblem..50
FOREWORD..50
INTERMITTENT CONCERN TROUBLESHOOTING..51
Vibration Method..51
Inspection Method for Switch Connectors or Wires..51
Inspection Method for Sensor Connectors or Wires..52
Inspection Method for Sensors..52
Inspection Method for Actuators or Relays..53
Water Sprinkling Method..53
ENGINE SYMPTOM TROUBLESHOOTING..55
QUICK DIAGNOSTIC CHART..58
NO.1 MELTING OF MAIN OR OTHER FUSES..64
NO.2 MIL COMES ON..66
NO.3 WILL NOT CRANK..67
NO.4 HARD TO START/LONG CRANK/ERRATIC START/ERRATIC CRANK..73
NO.5 ENGINE STALLS-AFTER START/AT IDLE..80
NO.6 CRANKS NORMALLY BUT WILL NOT START..92
NO.7 SLOW RETURN TO IDLE..102
NO.8 ENGINE RUNS ROUGH/ROLLING IDLE..104
NO.9 FAST IDLE/RUNS ON..115
NO.10 LOW IDLE/STALLS DURING DECELERATION..119
NO.11 ENGINE STALLS/QUITS, ENGINE RUNS ROUGH, MISSES, BUCK/JERK, HESITATION/STUMBLE, SURGES..126
NO.12 LACK/LOSS OF POWER-ACCELERATION/CRUISE..137
NO.13 KNOCKING/PINGING/DETONATION-ACCELERATION/CRUISE..147
NO.14 POOR FUEL ECONOMY..152
NO.15 EMISSION COMPLIANCE..159
NO.16 HIGH OIL CONSUMPTION/LEAKAGE..164
NO.17 COOLING SYSTEM CONCERNS-OVERHEATING..166
NO.18 COOLING SYSTEM CONCERNS-RUNS COLD..169
NO.19 EXHAUST SMOKE..171
NO.20 FUEL ODOR (IN ENGINE COMPARTMENT)..175
NO.21 ENGINE NOISE..178
NO.22 VIBRATION CONCERNS (ENGINE)..180
NO.23 A/C DOES NOT WORK SUFFICIENTLY..181
NO.24 A/C IS ALWAYS ON OR A/C COMPRESSOR RUNS CONTINUOUSLY..183
NO.25 A/C DOES NOT CUT OFF UNDER WIDE OPEN THROTTLE CONDITIONS..185
NO.26 EXHAUST SULPHUR SMELL..186
NO.27 FUEL REFILL CONCERNS..188
NO.28 FUEL FILLING SHUT OFF ISSUES..190
NO.29 SPARK PLUG CONDITION..192
Inspection Procedures..0
A/C Cut-off Control System Inspection..199
Auxiliary Port Valve (APV) Control Inspection..200
Cooling Fan Control System Inspection..201
Drive-by-wire Control System Inspection..204
Engine coolant temperature compensation inspection..204
Load compensation inspection..205
Throttle position (TP) sweep inspection..207
Evaporative System Test..208
Evaporative system test outline..208
Evaporative system leak inspection using leak tester..208
Fuel Injector Operation Inspection..211
Fuel injector (FP1) (RP1) operation inspection..211
Fuel injector (FS) (RS) operation inspection..212
Fuel injector (FP2) (RP2) operation inspection (13B-MSP (High Power))..214
Fuel Pump Control System Inspection..216
Fuel Pump Operation Inspection..217
Fuel Pump Speed Control Operation Inspection..218
Input Signal System Investigation Procedure..219
Finding unusual signals..219
Locating the source of unusual signals..219
Hall or piezo-electric type (TP sensor, APP sensor, APV position sensor and BARO sensor)..220
Investigate the input signal system for hall or piezo-electric type..220
Investigate the standard power supply system for hall or piezo-electric type..220
Investigate the GND system for hall or piezo-electric type..221
Hot wire type (fuel tank level sensor and mass air flow (MAF) sensor)..221
Investigate the GND system for hot wire type..221
Investigate the input signal system for hot wire type..221
Investigate the electrical supply system for hot wire type..222
Thermistor type (IAT sensor and ECT sensor)..222
Investigate the input signal system for thermistor type..223
Investigate the GND system for thermistor type..223
Intake Manifold Vacuum Inspection..224
Main Relay Operation Inspection..225
Metering Oil Pump Control Inspection..226
Purge Control System Inspection..227
Rotor Balance Test..229
Secondary Air Injection (AIR) System Inspection..230
Secondary Shutter Valve (SSV) Operation Inspection..232
Spark Test..233
Variable Dynamic Effect Intake-air (VDI) Operation Inspection..235
Variable Fresh Air Duct (VFAD) Control System Operation Inspection (13B-MSP (High Power))..237
03EngineDetails..238
MECHANICAL..238
MECHANICAL..238
LOCATION INDEX..238
ENGINE COVER REMOVAL/INSTALLATION..239
DRIVE BELT..240
DRIVE BELT DEFLECTION/TENSION INSPECTION..240
DRIVE BELT ADJUSTMENT..242
Generator Drive Belt..242
A/C Drive Belt..242
DRIVE BELT REPLACEMENT..244
Generator Drive Belt..244
A/C Drive Belt..245
MECHANICAL..247
COMPRESSION INSPECTION..247
REAR OIL SEAL..249
REAR OIL SEAL REPLACEMENT..249
Counterweight Removal Note..249
Rear Oil Seal Removal Note..250
Rear Oil Seal Installation Note..250
Counterweight Installation Note..251
MECHANICAL..252
ENGINE REMOVAL/INSTALLATION..252
Oil Hose Removal Note..257
Power Plant Frame, Crossmember Bolt Removal/Installation Note..257
Oil Hose Installation Note..258
ENGINE DISASSEMBLY/ASSEMBLY..258
ENGINE TUNE-UP..260
Engine Tune-up Preparation..260
Ignition Timing Inspection..260
Idle Speed Inspection..261
Idle Mixture Inspection..262
LUBRICATION SYSTEM..263
LUBRICATION SYSTEM LOCATION INDEX..263
OIL PRESSURE..265
OIL PRESSURE INSPECTION..265
ENGINE OIL..267
ENGINE OIL LEVEL INSPECTION..267
ENGINE OIL REPLACEMENT..268
OIL FILTER..270
OIL FILTER REPLACEMENT..270
Tokyo Roki..270
Denso..271
OIL COOLER..273
OIL COOLER REMOVAL/INSTALLATION..273
Oil Cooler Hose Removal Note..275
OIL PAN..276
OIL PAN REMOVAL/INSTALLATION..276
Oil Pan Component Removal Note..278
Oil Pan Component Installation Note..278
METERING OIL PUMP..280
METERING OIL PUMP REMOVAL/INSTALLATION..280
OIL NOZZLE REMOVAL/INSTALLATION..282
METERING OIL PUMP INSPECTION..284
Metering Oil Pump Voltage Inspection..284
Metering Oil Pump Resistance Inspection..284
Positioning Switch Resistance Inspection..284
Oil Nozzle Inspection..285
Oil Leakage Inspection..285
Clogging Inspection..286
COOLING SYSTEM..287
COOLING SYSTEM LOCATION INDEX..287
ENGINE COOLANT..289
COOLING SYSTEM SERVICE WARNINGS..289
ENGINE COOLANT LEVEL INSPECTION..289
ENGINE COOLANT PROTECTION INSPECTION..289
ENGINE COOLANT REPLACEMENT..290
ENGINE COOLANT LEAKAGE INSPECTION..293
COOLING SYSTEM CAP..295
COOLING SYSTEM CAP INSPECTION..295
COOLANT RESERVE TANK..296
COOLANT RESERVE TANK REMOVAL/INSTALLATION..296
RADIATOR..298
RADIATOR REMOVAL/INSTALLATION..298
THERMOSTAT..301
THERMOSTAT REMOVAL/INSTALLATION..301
Thermostat Installation Note..303
THERMOSTAT INSPECTION..303
WATER PUMP..304
WATER PUMP REMOVAL/INSTALLATION..304
COOLING FAN..306
FAN MOTOR REMOVAL/INSTALLATION..306
FAN MOTOR INSPECTION..308
Part inspection..308
INTAKE-AIR SYSTEM..309
INTAKE-AIR SYSTEM LOCATION INDEX..309
INTAKE-AIR SYSTEM DIAGRAM..311
INTAKE-AIR SYSTEM HOSE ROUTING DIAGRAM..312
INTAKE-AIR SYSTEM MANIFOLD VACUUM INSPECTION..313
INTAKE-AIR SYSTEM REMOVAL/INSTALLATION..314
Fresh-air Duct Removal Note..316
Fresh-air Duct Installation Note..316
Air Cleaner Insulator Installation Note..317
Air Hose Installation Note..317
INTAKE-AIR SYSTEM INSPECTION..318
Air Hose Inspection..318
Hose Inspection..318
Fresh-air Duct Inspection..318
Air Cleaner Insulator Inspection..319
AIR CLEANER..320
AIR CLEANER ELEMENT INSPECTION..320
THROTTLE BODY..321
THROTTLE BODY INSPECTION..321
Resistance Inspection..321
Circuit Open/Short Inspection..322
Open circuit..322
Short circuit..322
Throttle Valve Inspection..322
INTAKE MANIFOLD..324
INTAKE MANIFOLD REMOVAL/INSTALLATION..324
Intake Manifold Installation Note..327
INTAKE MANIFOLD DISASSEMBLY/ASSEMBLY..329
VDI Valve Assembly Note..330
VARIABLE FRESH AIR DUCT SOLENOID VALVE..331
VARIABLE FRESH AIR DUCT (VFAD) SOLENOID VALVE INSPECTION (13B-MSP (HIGH POWER))..331
Circuit Open/Short Inspection..331
Open circuit..332
Short circuit..332
VARIABLE FRESH AIR DUCT ACTUATOR..333
VARIABLE FRESH AIR DUCT (VFAD) ACTUATOR INSPECTION (13B-MSP (HIGH POWER))..333
SECONDARY SHUTTER VALVE SOLENOID VALVE..334
SECONDARY SHUTTER VALVE (SSV) SOLENOID VALVE INSPECTION..334
Circuit Open/Short Inspection..334
Open circuit..335
Short circuit..335
SECONDARY SHUTTER VALVE ACTUATOR..336
SECONDARY SHUTTER VALVE (SSV) ACTUATOR INSPECTION..336
VARIABLE DYNAMIC EFFECT INTAKE-AIR SOLENOID VALVE..337
VARIABLE DYNAMIC EFFECT INTAKE-AIR (VDI) SOLENOID VALVE INSPECTION..337
Circuit Open/Short Inspection..337
Open circuit..338
Short circuit..338
VARIABLE DYNAMIC EFFECT INTAKE-AIR ACTUATOR..339
VARIABLE DYNAMIC EFFECT INTAKE-AIR (VDI) ACTUATOR INSPECTION..339
AUXILIARY PORT VALVE MOTOR..340
AUXILIARY PORT VALVE (APV) MOTOR INSPECTION (13B-MSP (HIGH POWER))..340
Resistance Inspection..340
Operation Inspection..340
Circuit Open/Short Inspection..341
Open circuit..341
Short circuit..342
CHECK VALVE..343
CHECK VALVE (ONE-WAY) INSPECTION..343
ACCELERATOR PEDAL..344
ACCELERATOR PEDAL REMOVAL/INSTALLATION..344
FUEL SYSTEM..345
FUEL SYSTEM LOCATION INDEX..345
FUEL SYSTEM DIAGRAM..347
BEFORE REPAIR PROCEDURE..347
Fuel Line Safety Procedure..348
AFTER REPAIR PROCEDURE..349
Fuel Leakage Inspection..349
FUEL LINE PRESSURE INSPECTION..349
FUEL TANK..353
FUEL TANK REMOVAL/INSTALLATION..353
Cap Removal Note..357
Fuel-filler Pipe Removal Note..357
Cap Installation Note..358
Joint Hose Installation Note..359
FUEL TANK INSPECTION..360
NONRETURN VALVE..362
NONRETURN VALVE INSPECTION..362
FUEL PUMP..363
FUEL PUMP UNIT REMOVAL/INSTALLATION..363
Fuel Pump Cap Removal Note..366
Fuel Pump Unit Removal Note..366
Fuel Pump Cap Installation Note..366
Fuel Leak Inspection After Pump Unit Installation..367
Service Hole Cover Installation Note..368
FUEL PUMP UNIT INSPECTION..369
Fuel Pump Operation Inspection..369
Without Using WDS or equivalent..369
Using WDS or equivalent..370
Fuel Pump Controlling System Inspection..371
Without Using WDS or equivalent..371
Using WDS or equivalent..372
Continuity Inspection..372
Circuit Open/Short Inspection..373
Open circuit..373
Short circuit..373
Hold Pressure Inspection..373
FUEL PUMP RESISTOR REMOVAL/INSTALLATION..376
FUEL PUMP RESISTOR INSPECTION..377
Resistance Inspection..377
FUEL INJECTOR..378
FUEL INJECTOR REMOVAL/INSTALLATION..378
FUEL INJECTOR INSPECTION..380
Fuel Injector Operation Inspection..380
Fuel injector (FP1, RP1) operation inspection..380
Fuel injector (FP2, RP2) operation inspection..381
Fuel injector (FS, RS) operation inspection..382
Resistance Inspection..384
Circuit Open/Short Inspection..384
Open circuit..385
Short circuit..385
Leakage Inspection..385
Injection volume Inspection..388
Atomization Inspection..390
QUICK CONNECTOR..392
QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION..392
Inside the Engine Compartment..392
Removal..392
Installation..393
Fuel Tank Side (Except for Fuel Shut-off/Rollover Valve)..394
Removal..394
Installation..395
Fuel Shut-off Valve..396
Removal..396
Installation..397
Rollover Valve..398
Removal..398
Installation..399
PULSATION DAMPER..400
PULSATION DAMPER REMOVAL/INSTALLATION..400
PULSATION DAMPER INSPECTION..401
PRESSURE REGULATOR..402
PRESSURE REGULATOR INSPECTION..402
EXHAUST SYSTEM..403
EXHAUST SYSTEM INSPECTION..403
EXHAUST SYSTEM REMOVAL/INSTALLATION..403
Heated Oxygen Sensor Removal Note..405
Engine Mount Bracket (RH) Removal Note..405
Engine Mount Rubber (RH) Removal Note..406
Main Silencer Installation Note..407
Exhaust Manifold Installation Note..407
EXHAUST MANIFOLD INSPECTION..408
EMISSION SYSTEM..409
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM LOCATION INDEX..409
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM DIAGRAM..411
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM REMOVAL/INSTALLATION..412
Evaporative Chamber Installation Note..413
EVAP System Leak Detection Pump Installation Note..413
PURGE SOLENOID VALVE..414
PURGE SOLENOID VALVE INSPECTION..414
Purge Control Inspection..414
Without Using WDS or equivalent..414
Using WDS or equivalent..415
Air flow Inspection..416
CATCH TANK..418
CATCH TANK INSPECTION..418
AIR FILTER (EMISSION SYSTEM)..419
AIR FILTER INSPECTION..419
SECONDARY AIR INJECTION CONTROL VALVE..420
SECONDARY AIR INJECTION (AIR) CONTROL VALVE REMOVAL/INSTALLATION..420
SECONDARY AIR INJECTION (AIR) CONTROL VALVE INSPECTION..420
SECONDARY AIR INJECTION SOLENOID VALVE..422
SECONDARY AIR INJECTION (AIR) SOLENOID VALVE REMOVAL/INSTALLATION..422
SECONDARY AIR INJECTION (AIR) SOLENOID VALVE INSPECTION..423
AIR System Operation Inspection..423
Air flow Inspection..426
SECONDARY AIR INJECTION PUMP..427
SECONDARY AIR INJECTION (AIR) PUMP REMOVAL/INSTALLATION..427
SECONDARY AIR INJECTION (AIR) PUMP INSPECTION..428
Discharging Pressure Inspection..428
Without using WDS or equivalent..428
Using WDS or equivalent..429
Continuity Inspection..430
CHARCOAL CANISTER..431
CHARCOAL CANISTER INSPECTION..431
EVAPORATIVE CHAMBER..432
EVAPORATIVE CHAMBER INSPECTION..432
EVAP SYSTEM LEAK DETECTION PUMP..433
EVAPORATIVE EMISSION (EVAP) SYSTEM LEAK DETECTION PUMP INSPECTION..433
Airflow Inspection..433
Resistance Inspection..433
Circuit Open/Short Inspection..434
ROLLOVER VALVE..436
FUEL SHUT-OFF/ROLLOVER VALVE INSPECTION..436
CHARGING SYSTEM..437
CHARGING SYSTEM LOCATION INDEX..437
BATTERY..438
BATTERY REMOVAL/INSTALLATION..438
Battery Cover Removal Note..439
Battery Installation Note..439
BATTERY INSPECTION..440
Inspection and Verification..440
Battery Condition Test..440
Pin point test..440
Battery..441
Back-up current..441
€Using the battery load tester, apply load current (See BATTERY RECHARGING .)..442
GENERATOR..444
GENERATOR REMOVAL/INSTALLATION..444
GENERATOR INSPECTION..445
Generator warning light..445
Generator..446
Voltage..446
Current..447
Generator Inner Parts..448
Rotor..448
Stator coil..449
Brush..450
Brush spring..450
Rectifier..451
Bearing..451
GENERATOR DISASSEMBLY/ASSEMBLY..452
IGNITION SYSTEM..453
IGNITION SYSTEM LOCATION INDEX..453
IGNITION COIL..454
IGNITION COIL REMOVAL/INSTALLATION..454
IGNITION COIL INSPECTION..455
Ignition Coil With Built-in Power Switch Inspection..455
SPARK PLUG..456
SPARK PLUG REMOVAL/INSTALLATION..456
SPARK PLUG INSPECTION..457
Specification..457
Plug Gap Inspection..457
Cleaning..457
Visual inspection..458
Resistance Inspection..458
HIGH-TENSION LEAD..459
HIGH-TENSION LEAD REMOVAL/INSTALLATION..459
HIGH-TENSION LEAD INSPECTION..460
STARTING SYSTEM..461
STARTING SYSTEM LOCATION INDEX..461
STARTER..462
STARTER REMOVAL/INSTALLATION..462
STARTER INSPECTION..464
On-vehicle Inspection..464
No-load test..464
Magnetic Switch Operation Inspection..465
Pull-out test..465
Return test..465
Pinion Gap Inspection..466
Starter Inner Parts Inspection..467
Armature..467
Magnetic switch..468
Brush and brush holder..469
STARTER DISASSEMBLY/ASSEMBLY..471
STARTER INTERLOCK SWITCH..473
STARTER INTERLOCK SWITCH (MT) INSPECTION..473
CRUISE CONTROL SWITCH..474
CRUISE CONTROL SWITCH INSPECTION..474
PCM REMOVAL/INSTALLATION..475
Not Using the WDS or Equivalent..476
PCM terminal voltage table (Reference)..476
Inspection Using An Oscilloscope (Reference)..493
Throttle control (+)..493
Throttle control (?)..493
Front HO2S heater control..493
Fuel injector (FS, RS) control..494
Field coil control (Generator)..494
Fuel injector (FP1, RP1) control..494
Purge control..495
Generator output voltage..495
Eccentric shaft position sensor..496
Metering oil pump control 1..496
Metering oil pump control 2..496
Metering oil pump control 3..497
Metering oil pump control 4..497
Ignition coil (L/F, L/R, T/F, T/R)..497
Fuel injector (FP2, RF2) control..498
APV motor control (+)..498
APV motor control (?)..498
Using the WDS or Equivalent..499
PCM CONFIGURATION..515
NEUTRAL SWITCH..516
NEUTRAL SWITCH INSPECTION..516
Continuity Inspection..516
Circuit Open/Short Inspection..516
Open circuit..517
Short circuit..517
CLUTCH SWITCH..518
CLUTCH PEDAL POSITION (CPP) SWITCH INSPECTION..518
Continuity Inspection..518
Circuit Open/Short Inspection..518
Open circuit..519
Short circuit..519
METERING OIL PUMP..520
METERING OIL PUMP SWITCH INSPECTION..520
Voltage Inspection..520
Circuit Open/Short Inspection..520
Open circuit..521
Short circuit..521
SECONDARY SUTTER VALVE SWITCH..522
SECONDARY SHUTTER VALVE (SSV) SWITCH INSPECTION..522
Continuity Inspection..522
Circuit Open/Short Inspection..522
Open circuit..523
Short circuit..523
SECONDARY SHUTTER VALVE (SSV) SWITCH REMOVAL/INSTALLATION..524
ENGINE COOLANT TEMPERATURE SENSOR..525
ENGINE COOLANT TEMPERATURE (ECT) SENSOR REMOVAL/INSTALLATION..525
ENGINE COOLANT TEMPERATURE (ECT) SENSOR INSPECTION..526
Resistance Inspection..526
Circuit Open/Short Inspection..527
Open circuit..527
Short circuit..527
INTAKE AIR TEMPERATURE SENSOR..528
INTAKE AIR TEMPERATURE (IAT) SENSOR INSPECTION..528
Resistance Inspection..528
Circuit Open/Short Inspection..529
Open circuit..529
Short circuit..530
THROTTLE POSITION SENSOR..531
THROTTLE POSITION (TP) SENSOR INSPECTION..531
Voltage Inspection..531
Circuit Open/Short Inspection..531
Open circuit..532
Short circuit..532
ACCELERATOR PEDAL POSITION SENSOR..533
ACCELERATOR PEDAL POSITION (APP) SENSOR INSPECTION..533
Voltage Inspection..533
Circuit Open/Short Inspection..533
Open circuit..534
Short circuit..534
AUXILIARY PORT VALVE POSITION SENSOR..535
AUXILIARY PORT VALVE (APV) POSITION SENSOR INSPECTION..535
MASS AIR FLOW SENSOR..536
MASS AIR FLOW (MAF)/INTAKE AIR TEMPERATURE (IAT) SENSOR REMOVAL/INSTALLATION..536
MAF/IAT Sensor Installation Note..537
Screw Installation Note..537
MASS AIR FLOW (MAF) SENSOR INSPECTION..537
Visual Inspection..537
Voltage Inspection..537
Circuit Open/Short Inspection..538
Open circuit..539
Short circuit..539
HEATED OXYGEN SENSOR..540
FRONT HEATED OXYGEN SENSOR (HO2S) REMOVAL/INSTALLATION..540
FRONT HEATED OXYGEN SENSOR (HO2S) INSPECTION..541
Front HO2S Current Inspection..541
Front HO2S Heater Resistance Inspection..542
Circuit Open/Short Inspection..542
Open circuit..543
Short circuit..543
REAR HEATED OXYGEN SENSOR (HO2S) REMOVAL/INSTALLATION..543
Rear HO2S Removal Note..544
REAR HEATED OXYGEN SENSOR (HO2S) INSPECTION..544
Rear HO2S Voltage Inspection..545
Rear HO2S Heater Resistance Inspection..545
Circuit Open/Short Inspection..546
Open circuit..547
Short circuit..547
BAROMETRIC PRESSURE SENSOR..548
BAROMETRIC PRESSURE (BARO) SENSOR REMOVAL/INSTALLATION..548
BAROMETRIC PRESSURE (BARO) SENSOR INSPECTION..548
Voltage Inspection..548
Circuit Open/Short Inspection..549
Open circuit..550
Short circuit..550
KNOCK SENSOR..551
KNOCK SENSOR (KS) REMOVAL/INSTALLATION..551
KNOCK SENSOR (KS) INSPECTION..551
Resistance Inspection..551
Circuit Open/Short Inspection..552
Open circuit..552
Short circuit..552
ECCENTRIC SHAFT POSITION SENSOR..554
ECCENTRIC SHAFT POSITION SENSOR INSPECTION..554
Visual Inspection..554
Resistance Inspection..554
Circuit Open/Short Inspection..554
Open circuit..555
Short circuit..555
ECCENTRIC SHAFT POSITION SENSOR REMOVAL/INSTALLATION..555
ECCENTRIC SHAFT POSITION PLATE..557
ECCENTRIC SHAFT POSITION PLATE INSPECTION..557
ECCENTRIC SHAFT POSITION PLATE REMOVAL/INSTALLATION..557
TECHNICAL DATA..559
04EngineControl..564
ON-BOARD DIAGNOSTIC (ENGINE CONTROL SYSTEM)..564
CONTROL SYSTEM WIRING DIAGRAM..564
MONITORING SYSTEM AND CONTROL SYSTEM DEVICE RELATIONSHIP CHART..566
OBD-II PENDING TROUBLE CODE..567
OBD-II FREEZE FRAME DATA..567
OBD-II ON-BOARD SYSTEM READINESS TEST..567
OBD-II DIAGNOSTIC MONITORING TEST RESULT..567
OBD-II READ/CLEAR DIAGNOSTIC TEST RESULT..567
OBD-II PARAMETER IDENTIFICATION (PID) ACCESS..567
ON-BOARD DIAGNOSTIC TEST..567
DTC Reading Procedure..567
Pending Trouble Code Access Procedure..568
Freeze Frame PID Data Access Procedure..568
On-Board System Readiness Tests Access Procedure..568
PID/DATA Monitor and Record Procedure..569
Diagnostic Monitoring Test Results Access Procedure..569
AFTER REPAIR PROCEDURE..570
OBD-II DRIVE MODE..570
Mode 1 (PCM Adaptive Memory Produce Drive Mode)..571
Mode 3 (HO2S heater, HO2S, and TWC Repair Verification Drive Mode)..571
Mode 6 (EVAP System Repair Verification Drive Mode)..572
DIAGNOSTIC MONITORING TEST RESULTS..573
DTC TABLE..574
DTC P00XX..580
DTC P0030..580
DTC P0031..583
DTC P0032..586
DTC P0037..590
DTC P0038..593
DTC P0076..597
DTC P0077..601
DTC P0101..604
DTC P0102..608
DTC P0103..612
DTC P0107..616
DTC P0108..620
DTC P0111..624
DTC P0112..628
DTC P0113..632
DTC P0117..636
DTC P0118..640
DTC P0122..644
DTC P0123..648
DTC P0125..652
DTC P0126, P0128..655
DTC P0130..661
DTC P0131..664
DTC P0132..668
DTC P0133..672
DTC P0138..677
DTC P0139..681
DTC P0171..686
DTC P0172..693
DTC P02XX..697
DTC P0222..698
DTC P0223..702
DTC P0300..706
DTC P0301, P0302..714
DTC P0327..721
DTC P0328..725
DTC P0335..729
DTC P0336..734
DTC P0410..737
DTC P0420..740
DTC P0441..744
DTC P0442..749
DTC P0443..753
DTC P0446..758
DTC P0455..762
DTC P0456..767
DTC P0461..771
DTC P0462..774
DTC P0463..777
DTC P0480..780
DTC P0481..785
DTC P0500..790
DTC P0505..793
DTC P0506..798
DTC P0507..804
DTC P0562..808
DTC P0564..812
DTC P0571..816
DTC P06XX..820
DTC P0601..821
DTC P0602..823
DTC P0604..825
DTC P0610..827
DTC P0638..829
DTC P0661..832
DTC P0662..836
DTC P07XX..838
DTC P0703..839
DTC P0704..843
DTC P08XX..846
DTC P0850..847
DTC P12XX..850
DTC P1260..851
DTC P15XX..853
DTC P1574..854
DTC P1577..857
DTC P16XX..859
DTC P1686..860
DTC P1687..866
DTC P1688..872
DTC P2004..878
DTC P2006..881
DTC P2008..883
DTC P2017..888
DTC P2070..893
DTC P2096..896
DTC P2097..904
DTC P2101..911
DTC P2106..916
DTC P2107..921
DTC P2108..923
DTC P2109..925
DTC P2112..928
DTC P2119..930
DTC P2122..933
DTC P2123..938
DTC P2127..942
DTC P2128..947
DTC P2135..951
DTC P2136..954
DTC P2138..956
DTC P2195..959
DTC P2196..963
DTC P22XX..966
DTC P2257..967
DTC P2258..971
DTC P2259..975
DTC P2260..979
DTC P2270..982
DTC P2271..986
DTC P24XX..992
DTC P2401..993
DTC P2402..998
DTC P2404..1002
DTC P2405..1005
DTC P2406..1008
DTC P2407..1011
DTC P25XX..1013
DTC P2502..1014
DTC P2503..1018
DTC P2504..1022
05Transmissions..1026
05 MANUALTRANSMISSION.PDF..0
CLUTCH..1026
CLUTCH..1026
CLUTCH LOCATION INDEX..1026
GENERAL PROCEDURES (CLUTCH)..1027
CLUTCH FLUID..1027
CLUTCH FLUID INSPECTION..1027
CLUTCH FLUID REPLACEMENT..1027
CLUTCH PEDAL..1029
CLUTCH PEDAL ADJUSTMENT..1029
Clutch Pedal Stroke Inspection/Adjustment..1029
Clutch Pedal Play Inspection/Adjustment..1029
Clutch Disengagement Point Inspection..1030
Clutch Switch Inspection..1031
CLUTCH PEDAL REMOVAL/INSTALLATION..1032
Starter Interlock Switch Installation Note..1033
CLUTCH MASTER CYLINDER..1034
CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION..1034
CLUTCH MASTER CYLINDER DISASSEMBLY/ASSEMBLY..1035
Snap Ring Disassembly/Assembly Note..1036
CLUTCH RELEASE CYLINDER..1037
CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION..1037
CLUTCH RELEASE CYLINDER DISASSEMBLY/ASSEMBLY..1038
CLUTCH UNIT..1039
CLUTCH UNIT REMOVAL/INSTALLATION..1039
Clutch Cover, Clutch Disc Removal Note..1040
Oil Seal, Pilot Bearing Removal Note..1040
Flywheel Removal Note..1040
Flywheel Installation Note..1041
Pilot Bearing, Oil Seal Installation Note..1042
Clutch Disc Installation Note..1043
Clutch Cover Installation Note..1043
CLUTCH COVER..1044
CLUTCH COVER INSPECTION..1044
CLUTCH DISC..1045
CLUTCH DISC INSPECTION..1045
CLUTCH RELEASE COLLAR..1046
CLUTCH RELEASE COLLAR INSPECTION..1046
PILOT BEARING..1046
PILOT BEARING INSPECTION..1046
FLYWHEEL..1047
FLYWHEEL INSPECTION..1047
MANUAL TRANSMISSION [Y16M-D]..1048
TRANSMISSION/TRANSAXLE..1048
MANUAL TRANSMISSION LOCATION INDEX..1048
NEUTRAL SWITCH REMOVAL/INSTALLATION..1048
TRANSMISSION/TRANSAXLE OIL..1049
TRANSMISSION OIL INSPECTION..1049
TRANSMISSION OIL REPLACEMENT..1049
OIL SEAL (EXTENSION HOUSING)..1051
OIL SEAL (EXTENSION HOUSING) REPLACEMENT..1051
MANUAL TRANSMISSION..1051
TRANSMISSION REMOVAL/INSTALLATION..1051
Exhaust Manifold Stay Removal Note..1053
Power Plant Frame Removal Note..1053
Propeller Shaft Removal Note..1054
Transmission Removal Note..1054
Transmission Installation Note..1055
Power Plant Frame Installation Note..1056
Shift Lever Component Installation Note..1058
INSPECTION AFTER TRANSMISSION INSTALLATION..1058
TRANSMISSION/TRANSAXLE..1059
TRANSMISSION/TRANSAXLE TECHNICAL DATA..1059
06 AUTO TRANSMISSION.PDF..0
AUTOMATIC TRANSMISSION..1062
AUTOMATIC TRANSMISSION LOCATION INDEX..1062
MECHANICAL SYSTEM TEST..1064
Mechanical System Test Preparation..1064
Line Pressure Test..1064
Stall Speed Test..1066
Time Lag Test..1067
ROAD TEST..1068
Road Test Preparation..1068
Shift Diagram..1068
D range (normal mode)..1069
D Range Test..1069
M Range Test..1070
P Position Test..1071
Incorrect Gear Ratio (Slippage) Test..1071
FOREWORD..1072
BASIC INSPECTION..1073
TCM..1075
TCM INSPECTION..1075
Terminal Voltage Table (Reference)..1075
Inspection Using An Oscilloscope (Reference)..1083
Turbine sensor..1083
Vehicle speed..1083
Shift solenoid F control..1083
Shift solenoid B control..1084
Shift solenoid C control..1084
TCC solenoid control (TCC on)..1084
TCC solenoid control (TCC off)..1084
Shift solenoid A control..1085
TCM REMOVAL/INSTALLATION..1086
PID/DATA MONITOR INSPECTION..1087
troubleshooting guide.pdf..0
QUICK DIAGNOSIS CHART..1092
SYMPTOM TROUBLESHOOTING ITEM TABLE..1095
NO.1 VEHICLE DOES NOT MOVE IN D RANGE, OR IN R POSITION..1099
NO.2 VEHICLE DOES NOT MOVE IN R POSITION..1100
NO.3 VEHICLE DOES NOT MOVE IN D AND M RANGES..1102
NO.4 VEHICLE MOVES IN N POSITION..1103
NO.5 VEHICLE MOVES IN P POSITION, OR PARKING GEAR DOES NOT DISENGAGE WHEN SHIFTED OUT OF P POSITION..1104
NO.6 EXCESSIVE CREEP..1105
NO.7 NO CREEP AT ALL..1106
NO.8 LOW MAXIMUM SPEED AND POOR ACCELERATION..1108
NO.9 NO SHIFTING..1111
NO.10 DOES NOT SHIFT TO 4GR..1114
NO.11 ABNORMAL SHIFTING..1116
NO.12 FREQUENT SHIFTING..1119
NO.13 SHIFT POINT IS HIGH OR LOW..1120
NO.14 TORQUE CONVERTER CLUTCH (TCC) NON-OPERATION..1121
NO.15 NO KICKDOWN..1124
NO.16 ENGINE FLARES UP OR SLIPS WHEN UPSHIFTING OR DOWNSHIFTING..1125
NO.17 ENGINE FLARES UP OR SLIPS WHEN ACCELERATING VEHICLE..1128
NO.18 JUDDER UPON TORQUE CONVERTER CLUTCH (TCC) OPERATION..1129
NO.19 EXCESSIVE SHIFT SHOCK FROM N TO D OR N TO R POSITION/RANGE..1130
NO.20 EXCESSIVE SHIFT SHOCK IS FELT WHEN UPSHIFTING AND DOWNSHIFTING..1133
NO.21 EXCESSIVE SHIFT SHOCK ON TORQUE CONVERTER CLUTCH (TCC)..1136
NO.22 NOISE OCCURS AT IDLE WHEN VEHICLE IS STOPPED IN ALL POSITIONS/RANGES..1137
NO.23 NOISE OCCURS AT IDLE WHEN VEHICLE IS STOPPED IN D RANGE, OR IN R POSITION..1138
NO.24 NO ENGINE BRAKING IN 1GR POSITION OF M RANGE..1139
NO.25 TRANSMISSION OVERHEATS..1141
NO.26 ENGINE STALLS WHEN SHIFTED TO D RANGE, OR IN R POSITION..1143
NO.27 ENGINE STALLS WHEN DRIVING AT SLOW SPEEDS OR STOPPING..1145
NO.28 STARTER DOES NOT WORK..1146
NO.29 GEAR POSITION INDICATOR LIGHT DOES NOT ILLUMINATE IN M RANGE..1147
NO.30 GEAR POSITION INDICATOR LIGHT ILLUMINATES IN D RANGE OR P, N, R POSITIONS..1148
NO.31 DOES NOT UPSHIFT IN M RANGE..1149
NO.32 DOES NOT DOWNSHIFT IN M RANGE..1150
DTC ALL.pdf..0
DTC TABLE..1151
DTC P0705..1154
DTC P0706..1158
DTC P0707..1163
DTC P0708..1167
DTC P0711..1171
DTC P0712..1174
DTC P0713..1177
DTC P0715..1182
DTC P0731..1190
DTC P0720..1186
DTC P0732..1195
DTC P0733..1200
DTC P0734..1205
DTC P0740..1210
DTC P0743..1215
DTC P0748..1220
DTC P0751..1225
DTC P0753..1228
DTC P0758..1233
DTC P0761..1238
DTC P0762..1241
DTC P0763..1244
DTC P0766..1249
DTC P0767..1252
DTC P0768..1255
DTC P0841..1260
DTC P0846..1265
DTC P0871..1270
DTC P0882..1275
DTC P0960..1278
DTC P1759..1281
DTC P1764..1284
AFTER REPAIR PROCEDURE..1287
AUTOMATIC TRANSMISSION..1290
AUTOMATIC TRANSMISSION REMOVAL/INSTALLATION..1290
Manual Shaft Lever Component Removal Note..1293
Torque Converter Installation Nuts Removal Note..1293
Power Plant Frame Removal Note..1294
Propeller Shaft Removal Note..1294
Transmission Removal Note..1295
Transmission Installation Note..1295
Power Plant Frame Installation Note..1296
Torque Converter Installation Nuts Installation Note..1298
Manual Shaft Lever Component Installation Note..1299
AUTOMATIC TRANSMISSION FLUID.pdf..0
AUTOMATIC TRANSMISSION FLUID..1300
AUTOMATIC TRANSMISSION FLUID (ATF) INSPECTION..1300
Automatic Transmission Fluid (ATF) Condition Inspection..1300
Automatic Transmission Fluid (ATF) Level Inspection..1301
AUTOMATIC TRANSMISSION FLUID (ATF) REPLACEMENT..1302
AUTOMATIC TRANSMISSION SHIFT MECHANISM .pdf..0
AUTOMATIC TRANSMISSION SHIFT MECHANISM..1303
SHIFT MECHANISM..1303
AUTOMATIC TRANSMISSION SHIFT MECHANISM LOCATION INDEX..1303
SHIFT LOCK SYSTEM..1304
SHIFT LOCK INSPECTION..1304
KEY INTERLOCK SYSTEM..1304
KEY INTERLOCK INSPECTION..1304
INTERLOCK CABLE INSPECTION..1304
INTERLOCK CABLE ADJUSTMENT..1305
SELECTOR LEVER COMPONENT..1308
SELECTOR LEVER INSPECTION..1308
SELECTOR LEVER COMPONENT INSPECTION..1309
SELECTOR LEVER REMOVAL/INSTALLATION..1309
Manual Shaft Lever Component Removal Note..1312
Interlock Cable Installation Note..1312
Manual Shaft Lever Component Installation Note..1315
STEERING SHIFT SWITCH REMOVAL/INSTALLATION..1315
STEERING SHIFT SWITCH INSPECTION..1316
Terminal Voltage List (Reference)..1316
OIL SEAL (DIFFERENTIAL).pdf..0
OIL SEAL (DIFFERENTIAL)..1318
OIL SEAL REPLACEMENT..1318
CONTROL VALVE BODY.pdf..0
CONTROL VALVE BODY..1320
CONTROL VALVE BODY REMOVAL..1320
On-Vehicle Removal..1320
CONTROL VALVE BODY INSTALLATION..1321
On-Vehicle Installation..1321
EXTENSION HOUSING AND PARKING MECHANISM.pdf..0
EXTENSION HOUSING AND PARKING MECHANISM..1323
EXTENSION HOUSING, PARKING MECHANISM REMOVAL/INSTALLATION..1323
Extension Housing Removal Note..1325
Extension Housing Installation Note..1325
FLYWHEEL AND DRIVE PLATE.pdf..0
FLYWHEEL AND DRIVE PLATE..1326
DRIVE PLATE REMOVAL/INSTALLATION..1326
Drive Plate Removal Note..1327
Drive Plate Installation Note..1327
OIL COOLER.pdf..0
OIL COOLER..1329
OIL COOLER FLUSHING..1329
Power Flushing..1330
Repair procedure..1330
Inspecting oil lines and clamps..1330
Back flushing..1330
Forward flushing..1330
OIL COOLER REMOVAL/INSTALLATION..1331
Radiator (In Tank Oil Cooler) Installation Note..1333
Oil Pipe, Hose clamp, Oil hose Installation Note..1333
OIL COOLER DISASSEMBLY/ASSEMBLY..1334
Radiator Outer Tank (In-Tank Oil Cooler) Disassembly Note..1334
Radiator Outer Tank (In Tank Oil Cooler) Assembly Note..1336
AUTOMATIC TRANSMISSION CONTROL SYSTEM WIRING DIAGRAM .pdf..0
AUTOMATIC TRANSMISSION CONTROL SYSTEM WIRING DIAGRAM..1338
AUTOMATIC TRANSMISSION INPUT (SENSOR_SWITCH).pdf..0
AUTOMATIC TRANSMISSION INPUT (SENSOR/SWITCH)..1339
TRANSMISSION RANGE (TR) SWITCH INSPECTION..1339
Operating inspection..1339
Continuity Inspection..1339
TRANSMISSION RANGE (TR) SWITCH REMOVAL/INSTALLATION..1341
TRANSMISSION RANGE (TR) SWITCH ADJUSTMENT..1345
TRANSMISSION FLUID TEMPERATURE (TFT) SENSOR INSPECTION..1349
On-Vehicle Inspection..1349
Off-Vehicle Inspection..1351
TRANSMISSION FLUID TEMPERATURE (TFT) SENSOR REMOVAL/INSTALLATION..1352
TURBINE SENSOR INSPECTION..1353
Visual Inspection..1353
Element inspection..1353
TURBINE SENSOR REMOVAL/INSTALLATION..1355
VEHICLE SPEED SENSOR (VSS) INSPECTION..1356
Visual Inspection..1356
Element inspection..1356
VEHICLE SPEED SENSOR (VSS) REMOVAL/INSTALLATION..1358
OIL PRESSURE SWITCH INSPECTION..1360
On-Vehicle Inspection..1360
Off-Vehicle Inspection..1361
OIL PRESSURE SWITCH REMOVAL/INSTALLATION..1362
AUTOMATIC TRANSMISSION OUTPUT (SOLENOID_INDICATOR LIGHT).pdf..0
AUTOMATIC TRANSMISSION OUTPUT (SOLENOID/INDICATOR LIGHT)..1364
SOLENOID VALVE INSPECTION..1364
Resistance Inspection (On-Vehicle)..1364
Operating Inspection..1365
Resistance Inspection (Off-Vehicle)..1367
SOLENOID VALVE REMOVAL/INSTALLATION..1368
Pressure Control Solenoid..1368
Except Pressure Control Solenoid..1369
AUTOMATIC TRANSMISSION ON-BOARD DIAGNOSTIC FUNCTION.pdf..0
AUTOMATIC TRANSMISSION ON-BOARD DIAGNOSTIC FUNCTION..1371
DTC Reading Procedure..1371
06DriveTrain..1372
PROPELLER SHAFT..1372
PROPELLER SHAFT LOCATION INDEX..1372
PROPELLER SHAFT REMOVAL/INSTALLATION..1372
For Carbon-Fiber Propeller Shaft..1372
For Steel Propeller Shaft..1373
Propeller Shaft Removal Note..1374
Propeller Shaft Installation Note..1375
PROPELLER SHAFT INSPECTION..1375
For Carbon-Fiber Propeller Shaft..1375
For Steel Propeller Shaft..1377
DRIVE SHAFT..1378
REAR DRIVE SHAFT..1378
REAR DRIVE SHAFT LOCATION INDEX..1378
REAR DRIVE SHAFT INSPECTION..1378
REAR DRIVE SHAFT REMOVAL/INSTALLATION..1378
Locknut Removal Note..1380
Brake Caliper Component Removal Note..1380
Rear Drive Shaft Removal Note..1380
Clip Installation Note..1381
Rear Drive Shaft Installation Note..1382
Locknut Installation Note..1382
REAR DRIVE SHAFT DISASSEMBLY/ASSEMBLY..1382
Boot Band (axle side) Disassembly Note..1383
Boot Band (Differential Side) Disassembly Note..1383
Outer Ring Disassembly Note..1383
Snap Ring, Tripod Joint Disassembly Note..1384
Boot Disassembly Note..1384
Boot Assembly Note..1384
Tripod Joint, Snap Ring Assembly Note..1385
Outer Ring Assembly Note..1385
Boot Band (Differential Side) Assembly Note..1386
Boot Band (Axle Side) Assembly Note..1386
DIFFERENTIAL..1388
DIFFERENTIAL (FF/FR)..1388
REAR DIFFERENTIAL LOCATION INDEX..1388
DIFFERENTIAL OIL..1389
DIFFERENTIAL OIL INSPECTION..1389
DIFFERENTIAL OIL REPLACEMENT..1389
DIFFERENTIAL OIL SEAL..1390
OIL SEAL (SIDE GEAR) REPLACEMENT..1390
OIL SEAL (COMPANION FLANGE) REPLACEMENT..1391
DIFFERENTIAL (FF/FR)..1392
REAR DIFFERENTIAL REMOVAL/INSTALLATION..1392
Brake Caliper Component Removal Note..1393
Rear Drive Shaft, Rear Knuckle Component Removal Note..1393
Rear Differential Removal/Installation Note..1394
Rear Drive Shaft, Rear Knuckle Component Installation Note..1394
REAR DIFFERENTIAL DISASSEMBLY..1395
Differential Component Disassembly Note..1396
Bearing Cap Disassembly Note..1397
Adjustment Shim, Side Bearing Outer Race Disassembly Note..1397
Side Bearing Disassembly Note..1397
Roll Pin Disassembly Note..1398
Locknut Disassembly Note..1398
Companion Flange Disassembly Note..1398
Drive Pinion Component Disassembly Note..1399
Rear Bearing Disassembly Note..1399
Front Bearing Outer Race, Rear Bearing Outer Race Disassembly Note..1399
REAR DIFFERENTIAL ASSEMBLY..1400
Washer Assembly Note..1401
Roll Pin Assembly Note..1402
Ring Gear Assembly Note..1402
Side Bearing Assembly Note..1403
Oil Seal (Side Gear) Assembly Note..1404
Rear Bearing Outer Race Assembly Note..1404
Front Bearing Outer Race Assembly Note..1404
Spacer Assembly Note..1405
Pinion height adjustment..1405
Rear Bearing Assembly Note..1407
Drive Pinion Component Assembly Note..1407
Drive pinion preload adjustment..1407
Oil Seal (Companion Flange) Assembly Note..1408
Locknut Assembly Note..1408
Adjustment Shim Assembly Note..1409
Ring gear backlash adjustment..1409
Bearing Cap Assembly Note..1412
Drive Pinion, Ring Gear Tooth Contact Inspection..1412
TECHNICAL DATA..1414
DRIVELINE/AXLE..1414
DRIVELINE/AXLES..1414
07Brakes..1415
CONVENTIONAL BRAKE SYSTEM..1415
BRAKES..1415
CONVENTIONAL BRAKE SYSTEM LOCATION INDEX..1415
CONVENTIONAL BRAKE SYSTEM..1416
AIR BLEEDING..1416
VACUUM LINE..1417
VACUUM LINE INSPECTION..1417
BRAKE PEDAL..1417
BRAKE PEDAL INSPECTION..1417
Brake Pedal Height Inspection..1417
Brake Pedal Height Adjustment..1418
Brake Pedal Play Inspection..1418
Pedal-to-floor Clearance Inspection..1418
BRAKE PEDAL REMOVAL/INSTALLATION..1419
Brake Switch Installation Note..1420
Brake Switch Connector Installation Note..1421
BRAKE SWITCH..1421
BRAKE SWITCH INSPECTION..1421
MASTER CYLINDER..1422
MASTER CYLINDER REMOVAL/INSTALLATION..1422
Master Cylinder Installation Note..1422
BRAKE FLUID LEVEL SENSOR INSPECTION..1424
POWER BRAKE UNIT..1425
POWER BRAKE UNIT INSPECTION..1425
Without Using SST..1425
Operation inspection..1425
Vacuum function inspection..1425
Vacuum loss function inspection..1425
Using SST..1425
Pre-inspection preparation..1425
Checking for vacuum loss (loaded condition)..1426
Lack of hydraulic pressure inspection..1426
Hydraulic pressure inspection..1426
POWER BRAKE UNIT REMOVAL/INSTALLATION..1427
FRONT BRAKE (DISC)..1428
FRONT BRAKE (DISC) INSPECTION..1428
Brake Judder Repair Hints..1428
Description..1428
Steering wheel vibration..1428
Floor vibration..1428
Brake pedal vibration..1428
Due to an excessive runout (side-to-side wobble) of the disc plate, the thickness of the disc plate is uneven...1428
The disc plate is deformed by heat...1428
Due to corrosion, the thickness and friction coefficient of disc plate change...1428
Inspection and repair procedure..1429
Lateral runout inspection..1429
Thickness variation inspection..1430
Disc Plate Thickness Inspection..1430
Disc Pad Thickness Inspection..1430
FRONT BRAKE (DISC) REMOVAL/INSTALLATION..1431
Caliper Installation Note..1432
DISC PAD (FRONT)..1433
DISC PAD (FRONT) REPLACEMENT..1433
CALIPER (FRONT) DISASSEMBLY/ASSEMBLY..1434
Piston Disassembly Note..1434
REAR BRAKE (DISC)..1435
REAR BRAKE (DISC) INSPECTION..1435
Brake Judder Repair Hints..1435
Description..1435
Steering wheel vibration..1435
Floor vibration..1435
Brake pedal vibration..1435
Due to an excessive runout (side-to-side wobble) of the disc plate, the thickness of the disc plate is uneven...1435
The disc plate is deformed by heat...1435
Due to corrosion, the thickness and friction coefficient of disc plate change...1435
Inspection and repair procedure..1436
Lateral runout inspection..1436
Thickness variation inspection..1437
Disc Plate Thickness Inspection..1437
Disc Pad Thickness Inspection..1437
REAR BRAKE (DISC) REMOVAL/INSTALLATION..1438
Disc Plate Removal Note..1439
Disc Plate Installation Note..1439
Caliper Installation Note..1439
Parking Brake Cable Installation Note..1440
DISC PAD (REAR)..1441
DISC PAD (REAR) REPLACEMENT..1441
Caliper Installation Note..1441
CALIPER (REAR)..1442
CALIPER (REAR) DISASSEMBLY/ASSEMBLY..1442
Piston Disassembly Note..1443
Dust Seal, Piston Assembly Note..1443
ANTILOCK BRAKE SYSTEM.pdf..0
ANTILOCK BRAKE SYSTEM..1444
ANTILOCK BRAKE SYSTEM..1444
ABS LOCATION INDEX..1444
ABS SYSTEM DIAGRAM..1445
ABS SYSTEM INSPECTION..1446
ABS HYDRAULIC UNIT ON-VEHICLE INSPECTION..1446
Preparation..1446
Operation inspection..1446
ABS HYDRAULIC UNIT/CONTROL MODULE..1448
ABS HU/CM REMOVAL/INSTALLATION..1448
Connector Removal Note..1449
ABS HU/CM Removal/Installation Note..1449
Connector Installation Note..1449
ABS HU/CM INSPECTION..1449
Standard (Reference Value)..1449
FRONT ABS WHEEL-SPEED SENSOR..1454
FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION..1454
FRONT ABS WHEEL-SPEED SENSOR INSPECTION..1454
Installation Visual Inspection..1454
Resistance Inspection..1455
Voltage Pattern Inspection..1455
Sensor Output Value Inspection..1455
REAR ABS WHEEL-SPEED SENSOR..1457
REAR ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION..1457
REAR ABS WHEEL-SPEED SENSOR INSPECTION..1457
Installation Visual Inspection..1457
Clearance Inspection..1457
Resistance Inspection..1458
Voltage Pattern Inspection..1458
Sensor Output Value Inspection..1458
DYNAMIC STABILITY CONTROL.pdf..0
DYNAMIC STABILITY CONTROL..1460
DYNAMIC STABILITY CONTROL..1460
DYNAMIC STABILITY CONTROL LOCATION INDEX..1460
DSC SYSTEM DIAGRAM..1461
DSC SYSTEM INSPECTION..1462
Preparation..1462
ABS Control Inspection..1462
DSC Control Inspection..1464
DSC CONFIGURATION..1465
DSC HYDRAULIC UNIT/CONTROL MODULE..1466
DSC HU/CM REMOVAL/INSTALLATION..1466
Connector Removal Note..1467
DSC HU/CM Removal/Installation Note..1467
Connector Installation Note..1467
DSC HU/CM INSPECTION..1467
Standard (Reference Value)..1468
FRONT ABS WHEEL-SPEED SENSOR..1474
FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION..1474
FRONT ABS WHEEL-SPEED SENSOR INSPECTION..1474
REAR ABS WHEEL-SPEED SENSOR..1474
REAR ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION..1474
REAR ABS WHEEL-SPEED SENSOR INSPECTION..1474
COMBINED SENSOR..1474
COMBINED SENSOR REMOVAL/INSTALLATION..1474
COMBINED SENSOR INSPECTION..1475
COMBINED SENSOR INITIALIZATION PROCEDURE..1476
BRAKE FLUID PRESSURE SENSOR..1477
BRAKE FLUID PRESSURE SENSOR INSPECTION..1477
STEERING ANGLE SENSOR..1478
STEERING ANGLE SENSOR REMOVAL/INSTALLATION..1478
STEERING ANGLE SENSOR INSPECTION..1478
STEERING ANGLE SENSOR INITIALIZATION PROCEDURE..1480
DSC OFF SWITCH..1480
DSC OFF SWITCH REMOVAL/INSTALLATION..1480
DSC OFF Switch Removal Note..1481
DSC OFF SWITCH INSPECTION..1481
PARKING BRAKE SYSTEM.pdf..0
PARKING BRAKE SYSTEM..1482
PARKING BRAKE SYSTEM..1482
PARKING BRAKE SYSTEM LOCATION INDEX..1482
PARKING BRAKE LEVER..1483
PARKING BRAKE LEVER INSPECTION..1483
Stroke Inspection..1483
PARKING BRAKE LEVER ADJUSTMENT..1483
PARKING BRAKE LEVER REMOVAL/INSTALLATION..1484
PARKING BRAKE SWITCH..1485
PARKING BRAKE SWITCH INSPECTION..1485
DSC PRECAUTION.pdf..0
PRECAUTION..1486
Vehicle with ABS..1486
Vehicle with DSC..1487
Intermittent Concern Troubleshooting..1489
Vibration method..1489
Inspection method for switch connectors or wires..1490
Inspection method for sensor connectors or wires..1490
Inspection method for sensors..1491
Malfunction data monitor method..1491
Inspection method for connector terminal..1491
DSC SYMPTOM TROUBLESHOOTING.pdf..0
SYMPTOM TROUBLESHOOTING..1492
ON-BOARD DIAGNOSIS [ABS] .pdf..0
ON-BOARD DIAGNOSIS [ABS]..1495
On-Board Diagnostic (OBD) Test Description..1495
Read/clear diagnostic results..1495
PID/Data monitor and record..1495
Active command modes..1495
Reading DTCs Procedure..1495
Clearing DTCs Procedures..1495
PID/Data Monitor and Record Procedure..1495
Active Command Modes Procedure..1496
DTC Table..1496
PID/DATA Monitor Table..1498
Active Command Modes Table..1501
DTC ALL [ABS] .pdf..0
DTC B1318 [ABS]..1502
ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL].pdf..0
ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL]..1513
On-Board Diagnostic (OBD) Test Description..1513
Read/clear diagnostic results..1513
PID/Data monitor and record..1513
Active command modes..1513
Reading DTCs Procedure..1513
Clearing DTCs Procedures..1513
PID/Data Monitor and Record Procedure..1513
Active Command Modes Procedure..1514
DTC Table..1514
PID/DATA Monitor Table..1517
Active Command Modes Table..1521
DTC ALL [DYNAMIC STABILITY CONTROL].pdf..0
DTC B1342 [DYNAMIC STABILITY CONTROL]..1524
DTC B1318 [DYNAMIC STABILITY CONTROL] .pdf..0
DTC B1318 [DYNAMIC STABILITY CONTROL]..1522
Troubleshooting ALL.pdf..0
NO.1 NEITHER ABS WARNING LIGHT NOR BRAKE SYSTEM WARNING LIGHT ILLUMINATE WHEN IGNITION SWITCH TURNED TO ON POSITION..1544
GENERAL PROCEDURES (BRAKE) .pdf..0
GENERAL PROCEDURES BRAKES..1556
GENERAL PROCEDURES (BRAKE)..1556
Wheel and Tire Installation..1556
Brake Lines Disconnection..1556
Brake Pipe Flare Nut Tightening..1556
Connector Disconnection..1556
ABS/DSC Related Parts..1556
DSC Related Part Sensor Initialization Procedure..1556
TECHNICAL DATA BRAKES.pdf..0
TECHNICAL DATA..1557
BRAKES..1557
BRAKES..1557
08Steering..1558
09Suspension..1614
FRONT SUSPENSION..1614
FRONT SUSPENSION LOCATION INDEX..1614
FRONT SHOCK ABSORBER AND COIL SPRING..1615
FRONT SHOCK ABSORBER AND COIL SPRING REMOVAL/INSTALLATION..1615
Piston Rod Nut Removal Note..1616
Coil Spring Installation Note..1616
Upper Spring Seat Installation Note..1617
FRONT SHOCK ABSORBER..1618
FRONT SHOCK ABSORBER INSPECTION..1618
FRONT SHOCK ABSORBER DISPOSAL..1618
FRONT UPPER ARM..1619
FRONT UPPER ARM REMOVAL/INSTALLATION..1619
Caliper and Mounting Support Removal Note..1620
Shock Absorber Lower Bolt and Nut Removal Note..1620
Front Upper Arm Ball Joint Removal Note..1620
Front Upper Arm Removal Note..1620
Bushing Removal Note..1620
Bushing Installation Note..1621
Clip Installation Note..1621
FRONT UPPER ARM INSPECTION..1622
FRONT LOWER ARM..1623
FRONT LOWER ARM REMOVAL/INSTALLATION..1623
Caliper and Mounting Support Removal Note..1624
Front Lower Arm Ball Joint Removal Note..1624
Upper Arm Ball Joint Removal Note..1624
Bushing (Rear Side) Removal Note..1625
Bushing (Front Side) Removal Note..1625
Bushing (Shock Absorber Lower Side Connecting Part) Removal Note..1626
Bushing (Shock Absorber Lower Side Connecting Part) Installation Note..1626
Bushing (Front Side) Installation Note..1626
Bushing (Rear Side) Installation Note..1627
Clip Installation Note..1627
FRONT LOWER ARM INSPECTION..1627
FRONT STABILIZER..1628
FRONT STABILIZER REMOVAL/INSTALLATION..1628
Stabilizer Bracket Installation Note..1629
STABILIZER CONTROL LINK (FRONT/REAR)..1629
STABILIZER CONTROL LINK INSPECTION..1629
FRONT CROSSMEMBER..1630
FRONT CROSSMEMBER REMOVAL/INSTALLATION..1630
Axle and Hub Component Removal Note..1631
Mounting Rubber Removal Note..1631
TRANSVERSE MEMBER..1632
TRANSVERSE MEMBER REMOVAL/INSTALLATION..1632
FRONT SUSPENSION TOWER BAR..1633
FRONT SUSPENSION TOWER BAR REMOVAL/INSTALLATION..1633
Plate Installation Note..1633
FRONT AXLE..1634
FRONT AXLE..1634
FRONT AXLE LOCATION INDEX..1634
WHEEL HUB, STEERING KNUCKLE..1635
WHEEL HUB, STEERING KNUCKLE INSPECTION..1635
Wheel Bearing Looseness Inspection..1635
WHEEL HUB, STEERING KNUCKLE REMOVAL/INSTALLATION..1635
Brake Caliper Component Removal Note..1637
WHEEL HUB BOLT..1637
WHEEL HUB BOLT REPLACEMENT..1637
REAR SUSPENSION..1638
REAR SUSPENSION LOCATION INDEX..1638
REAR SHOCK ABSORBER AND COIL SPRING..1639
REAR SHOCK ABSORBER AND COIL SPRING REMOVAL/INSTALLATION..1639
Caliper Removal Note..1640
Rear Shock Absorber Bracket Removal Note..1640
Piston Rod Nut Removal Note..1640
Coil Spring Installation Note..1641
Collar Installation Note..1641
Spring Seat Rubber Installation Note..1642
Rear Shock Absorber and Coil Spring Installation Note..1642
REAR SHOCK ABSORBER..1643
REAR SHOCK ABSORBER INSPECTION..1643
REAR SHOCK ABSORBER DISPOSAL..1643
REAR TRAILING LINK..1643
REAR TRAILING LINK (UPPER) REMOVAL/INSTALLATION..1643
Caliper Component Removal Note..1644
Rear Trailing Link (Upper) Ball Joint Removal Note..1644
Dust Boot Installation Note..1644
REAR TRAILING LINK (UPPER) INSPECTION..1645
REAR TRAILING LINK (LOWER) REMOVAL/INSTALLATION..1645
Caliper Component Removal Note..1646
Rear Trailing Link (Lower) Removal Note..1646
REAR LATERAL LINK..1647
REAR LATERAL LINK (UPPER) REMOVAL/INSTALLATION..1647
Rear Lateral Link (Upper) Ball Joint Removal Note..1647
Dust Boot Installation Note..1648
REAR LATERAL LINK (UPPER) INSPECTION..1648
REAR LATERAL LINK (LOWER) REMOVAL/INSTALLATION..1649
Rear Lateral Link (Lower) Ball Joint Removal Note..1649
Dust Boot Installation Note..1650
REAR LATERAL LINK (LOWER) INSPECTION..1650
TOE CONTROL LINK..1651
TOE CONTROL LINK REMOVAL/INSTALLATION..1651
Caliper Component Removal Note..1651
Dust Boot Installation Note..1651
Toe Control Link Ball Joint Installation Note..1652
TOE CONTROL LINK INSPECTION..1652
REAR STABILIZER..1653
REAR STABILIZER REMOVAL/INSTALLATION..1653
Rear Stabilizer Installation Note..1653
Bushing Installation Note..1653
Stabilizer Control Link Installation Note..1654
STABILIZER CONTROL LINK (FRONT/REAR)..1655
STABILIZER CONTROL LINK INSPECTION..1655
REAR CROSSMEMBER..1655
REAR CROSSMEMBER REMOVAL/INSTALLATION..1655
Rear Axle Component Removal Note..1657
Rear Crossmember Component Removal Note..1657
No.2 Bushing Removal Note..1658
No.3 Bushing Removal Note..1658
No.3 Bushing Installation Note..1659
No.2 Bushing Installation Note..1659
REAR AXLE..1661
REAR AXLE..1661
REAR AXLE LOCATION INDEX..1661
WHEEL HUB, KNUCKLE..1662
WHEEL HUB, REAR KNUCKLE INSPECTION..1662
Wheel Bearing Looseness Inspection..1662
WHEEL HUB, REAR KNUCKLE REMOVAL/INSTALLATION..1662
Locknut Removal Note..1664
Brake Caliper Component Removal Note..1664
Rear Drive shaft Remvoal Note..1664
Wheel Hub Component Removal Note..1665
Wheel Bearing Removal Note..1666
Dust Cover Removal Note..1666
Bushing Removal Note..1666
Wheel Hub Bolt Removal Note..1667
Wheel Hub Bolt Installation Note..1667
Bushing Installation Note..1667
Dust Cover Installation Note..1668
Wheel Bearing Installation Note..1668
Wheel Hub Component Installation Note..1669
Locknut Installation Note..1669
WHEEL ALIGNMENT..1670
SUSPENSION..1670
WHEEL ALIGNMENT PRE-INSPECTION..1670
FRONT SUSPENSION..1671
FRONT WHEEL ALIGNMENT..1671
Specification (Unloaded Condition)..1671
Standard suspension..1671
..1673
..1673
Steering Angle Adjustment..1673
Camber Adjustment..1674
Caster Adjustment..1675
Total Toe-in Adjustment..1677
REAR SUSPENSION..1678
REAR WHEEL ALIGNMENT..1678
Specification (Unloaded Vehicle)..1678
Standard suspension..1678
Camber Adjustment..1679
Total Toe-in Adjustment..1680
TECHNICAL DATA..1682
10Hvac..1686
BASIC SYSTEM..1686
HVAC BASIC SYSTEM..1686
HVAC BASIC SYSTEM..1686
BLOWER UNIT..1688
BLOWER UNIT REMOVAL/INSTALLATION..1688
BLOWER UNIT DISASSEMBLY/ASSEMBLY..1688
AIR FILTER..1690
AIR FILTER REMOVAL/INSTALLATION..1690
AIR FILTER INSPECTION..1690
A/C UNIT..1691
A/C UNIT REMOVAL/INSTALLATION..1691
A/C Unit Installation Note..1691
A/C UNIT DISASSEMBLY/ASSEMBLY..1692
EVAPORATOR..1694
EVAPORATOR INSPECTION..1694
HEATER CORE..1694
HEATER CORE INSPECTION..1694
AIRFLOW MODE MAIN LINK..1694
AIRFLOW MODE MAIN LINK REMOVAL/INSTALLATION..1694
REAR HEAT DUCT..1695
REAR HEAT DUCT REMOVAL/INSTALLATION..1695
A/C COMPRESSOR..1696
A/C COMPRESSOR REMOVAL/INSTALLATION..1696
A/C Compressor Installation Note..1697
CONDENSER..1698
CONDENSER REMOVAL/INSTALLATION..1698
Condenser Installation Note..1699
CONDENSER INSPECTION..1699
REFRIGERANT LINES..1700
REFRIGERANT LINE REMOVAL/INSTALLATION..1700
Refrigerant Line Removal Note..1701
Block joint type..1701
Quick joint type..1701
Refrigerant Line Installation Note..1702
Block joint type..1703
AIR INTAKE ACTUATOR..1704
AIR INTAKE ACTUATOR REMOVAL/INSTALLATION..1704
AIR INTAKE ACTUATOR INSPECTION..1704
AIR MIX ACTUATOR..1706
AIR MIX ACTUATOR REMOVAL/INSTALLATION..1706
AIR MIX ACTUATOR INSPECTION..1707
AIRFLOW MODE ACTUATOR..1708
AIRFLOW MODE ACTUATOR REMOVAL/INSTALLATION..1708
AIRFLOW MODE ACTUATOR INSPECTION..1709
BLOWER MOTOR..1710
BLOWER MOTOR REMOVAL/INSTALLATION..1710
BLOWER MOTOR INSPECTION..1711
POWER..1711
RESISTOR REMOVAL/INSTALLATION..1711
RESISTOR INSPECTION..1712
MAGNETIC CLUTCH..1713
MAGNETIC CLUTCH ADJUSTMENT..1713
MAGNETIC CLUTCH INSPECTION..1713
AMBIENT TEMPERATURE SENSOR..1714
AMBIENT TEMPERATURE SENSOR REMOVAL/INSTALLATION..1714
AMBIENT TEMPERATURE SENSOR INSPECTION..1714
EVAPORATOR TEMPERATURE SENSOR..1716
EVAPORATOR TEMPERATURE SENSOR REMOVAL/INSTALLATION..1716
EVAPORATOR TEMPERATURE SENSOR INSPECTION..1717
REFRIGERANT PRESSURE SWITCH..1719
REFRIGERANT PRESSURE SWITCH REMOVAL/INSTALLATION..1719
Refrigerant Pressure Switch Installation Note..1719
REFRIGERANT PRESSURE SWITCH INSPECTION..1720
CLIMATE CONTROL UNIT..1721
CLIMATE CONTROL UNIT REMOVAL/INSTALLATION..1721
CLIMATE CONTROL UNIT INSPECTION..1722
On-board Diagnostic Test Procedure..1722
Output Signal Inspection..1722
Switch Inspection..1723
Temperature Control Dial Inspection..1724
FAN SWITCH..1725
FAN SWITCH INSPECTION..1725
A/C AMPLIFIER..1726
A/C AMPLIFIER INSPECTION..1726
Terminal Voltage Table (Reference)..1726
REFRIGERANT SYSTEM..1734
REFRIGERANT SYSTEM..1734
REFRIGERANT SYSTEM SERVICE WARNINGS..1734
Using/Handling Unapproved Refrigerant..1734
Handling Refrigerant..1734
Storing Refrigerant..1734
REFRIGERANT SYSTEM SERVICE CAUTIONS..1734
Handling Compressor Oil..1734
REFRIGERANT SYSTEM GENERAL PROCEDURES..1735
Manifold Gauge Set Installation..1735
REFRIGERANT SYSTEM PERFORMANCE TEST..1736
REFRIGERANT..1738
REFRIGERANT PRESSURE CHECK..1738
REFRIGERANT RECOVERY..1739
REFRIGERANT CHARGING..1739
Charging Recycled R-134a Refrigerant..1740
Charging New R-134a Refrigerant..1740
TECHNICAL DATA..1745
HEATER, VENTILATION AND AIR CONDITIONING..1745
HVAC TECHNICAL DATA..1745
TROUBLESHOOTING INDEX..1746
NO.1 INSUFFICIENT AIR (OR NO AIR) BLOWN FROM VENTS..1747
NO.2 AMOUNT OF AIR BLOWN FROM VENTS DOES NOT CHANGE..1749
NO.3 AIR INTAKE MODE DOES NOT CHANGE..1751
NO.4 NO TEMPERATURE CONTROL WITH A/C AMPLIFIER..1754
NO.5 WINDSHIELD FOGGED..1759
NO.6 AIR FROM VENTS COLD ENOUGH..1763
NO.7 NO COOL AIR..1769
NO.8 NOISE WHILE OPERATING A/C SYSTEM..1773
11Body..1775
12 BODY.PDF..0
BODY PANELS..1775
BODY PANELS LOCATION INDEX..1775
HOOD..1776
HOOD REMOVAL/INSTALLATION..1776
HOOD ADJUSTMENT..1777
Gap Adjustment..1777
Height Difference Adjustment..1778
TRUNK LID..1779
TRUNK LID REMOVAL/INSTALLATION..1779
TRUNK LID ADJUSTMENT..1780
STAY DAMPER DISPOSAL..1781
FUEL-FILLER LID..1782
FUEL-FILLER LID REMOVAL/INSTALLATION..1782
FUEL-FILLER LID ADJUSTMENT..1782
BUMPER..1783
FRONT BUMPER REMOVAL/INSTALLATION..1783
Front Bumper Removal Note..1783
Front Bumper Installation Note..1784
FRONT BUMPER DISASSEMBLY/ASSEMBLY..1784
REAR BUMPER REMOVAL/INSTALLATION..1786
Rear Bumper Removal Note..1786
Rear bumper Installation Note..1787
FRONT BUMPER REINFORCEMENT REMOVAL/INSTALLATION..1787
REAR BUMPER REINFORCEMENT REMOVAL/INSTALLATION..1788
FRONT FENDER PANEL..1789
FRONT FENDER PANEL REMOVAL/INSTALLATION..1789
BODY PART TWO.pdf..0
SECURITY AND LOCKS..1790
SECURITY AND LOCKS LOCATION INDEX..1790
€..1792
DOORS AND LIFTGATE..1793
DOOR..1793
DOOR LOCATION INDEX..1793
FRONT DOOR REMOVAL/INSTALLATION..1793
Connector Removal Note..1794
REAR DOOR REMOVAL/INSTALLATION..1795
REAR DOOR ASSEMBLY/DISASSEMBLY..1796
DOOR ADJUSTMENT..1797
DOOR UNIT..1798
FRONT DOOR UNIT REMOVAL/INSTALLATION..1798
€OPEN HANDLE..1799
FRONT OUTER HANDLE REMOVAL/INSTALLATION..1799
REAR DOOR RELEASE HANDLE REMOVAL/INSTALLATION..1800
FRONT INNER HANDLE REMOVAL/INSTALLATION..1801
€..1801
DOOR LOCK AND OPENER..1802
FRONT DOOR KEY CYLINDER REMOVAL/INSTALLATION..1802
FRONT DOOR LATCH AND LOCK ACTUATOR REMOVAL/INSTALLATION..1803
FRONT DOOR LOCK ACTUATOR INSPECTION..1804
Door Lock Actuator..1804
Door Lock-link Switch..1805
Door Key Cylinder Switch..1805
REAR DOOR UPPER LATCH REMOVAL/INSTALLATION..1806
REAR DOOR UPPER LATCH SWITCH INSPECTION..1807
REAR DOOR LOWER LATCH REMOVAL/INSTALLATION..1808
REAR DOOR LOWER LATCH SWITCH INSPECTION..1809
FRONT DOOR LOCK STRIKER REMOVAL/INSTALLATION..1809
REAR DOOR LOCK STRIKER REMOVAL/INSTALLATION..1810
Upper..1810
Lower..1812
DOOR LOCK SWITCH REMOVAL/INSTALLATION..1812
LH..1812
RH..1812
DOOR LOCK SWITCH INSPECTION..1813
TRUNK LID LOCK AND OPENER..1814
TRUNK LID LATCH AND OPENER REMOVAL/INSTALLATION..1814
TRUNK LID OPENER INSPECTION..1815
TRUNK KEY CYLINDER REMOVAL/INSTALLATION..1816
TRUNK KEY CYLINDER SWITCH INSPECTION..1816
TRUNK LID OPENER SWITCH REMOVAL/INSTALLATION..1817
TRUNK LID OPENER SWITCH INSPECTION..1818
TRUNK LID STRIKER REMOVAL/INSTALLATION..1818
TRUNK LID OPENER CANCEL SWITCH REMOVAL/INSTALLATION..1818
TRUNK LID OPENER CANCEL SWITCH INSPECTION..1819
HOOD LOCK AND OPENER..1820
HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION..1820
Hood Release Lever Removal Note..1821
HOOD STRIKER REMOVAL/INSTALLATION..1821
HOOD LATCH SWITCH INSPECTION..1822
FUEL-FILLER LID OPENER..1824
FUEL-FILLER LID OPENER REMOVAL/INSTALLATION..1824
SUNROOF..1826
SUNROOF..1826
SUNROOF LOCATION INDEX..1826
SUNROOF UNIT..1827
GLASS PANEL REMOVAL/INSTALLATION..1827
GLASS PANEL ADJUSTMENT..1828
DRAIN HOSE..1829
FRONT DRAIN HOSE REMOVAL..1829
FRONT DRAIN HOSE INSTALLATION..1830
REAR DRAIN HOSE REMOVAL..1832
REAR DRAIN HOSE INSTALLATION..1834
SUNROOF UNIT..1835
SUNROOF UNIT REMOVAL/INSTALLATION..1835
SUNROOF UNIT DISASSEMBLY/ASSEMBLY..1838
Sunroof Motor Assembly Note..1840
SUNROOF MOTOR..1841
SUNROOF MOTOR REMOVAL/INSTALLATION..1841
SUNROOF MOTOR INSPECTION..1843
Terminal voltage list (Reference)..1843
SUNROOF SWITCH..1845
SUNROOF SWITCH REMOVAL/INSTALLATION..1845
SUNROOF SWITCH INSPECTION..1845
EXTERIOR TRIM.pdf..0
EXTERIOR TRIM..1846
EXTERIOR TRIM..1846
EXTERIOR TRIM LOCATION INDEX..1846
COWL GRILLE..1847
COWL GRILLE REMOVAL/INSTALLATION..1847
EXTERIOR PART..1847
EXTRACTOR CHAMBER REMOVAL/INSTALLATION..1847
EXTERIOR MOLDING..1848
FRONT BELTLINE MOLDING REMOVAL/INSTALLATION..1848
ROOF MOLDING REMOVAL..1848
ROOF MOLDING INSTALLATION..1849
SASH FILM..1850
DOOR SASH FILM REMOVAL..1850
DOOR SASH FILM INSTALLATION..1850
GLASS_WINDOWS_MIRRORS.pdf..0
GLASS/WINDOWS/MIRRORS..1852
GLASS/WINDOWS/MIRRORS..1852
GLASS/WINDOWS/MIRRORS LOCATION INDEX..1852
WINDOW GLASS..1854
WINDSHIELD REMOVAL..1854
Not Reusing Windshield..1854
Reusing Windshield..1855
WINDSHIELD INSTALLATION..1856
REAR WINDOW GLASS REMOVAL..1859
Not Reusing Rear Window Glass..1860
Reusing Rear Window Glass..1861
REAR WINDOW GLASS INSTALLATION..1862
DOOR GLASS..1868
FRONT DOOR GLASS REMOVAL/INSTALLATION..1868
REAR DOOR GLASS REMOVAL/INSTALLATION..1868
WINDOW REGULATOR..1869
POWER WINDOW REGULATOR REMOVAL/INSTALLATION..1869
WINDOW MOTOR..1870
POWER WINDOW MOTOR REMOVAL/INSTALLATION..1870
POWER WINDOW MOTOR INSPECTION..1871
WINDOW SWITCH..1872
POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION..1872
POWER WINDOW MAIN SWITCH INSPECTION..1872
POWER WINDOW SUBSWITCH REMOVAL/INSTALLATION..1873
POWER WINDOW SUBSWITCH INSPECTION..1874
POWER WINDOW SYSTEM..1875
DELAYED POWER CONTROL MODULE REMOVAL/INSTALLATION..1875
DELAYED POWER CONTROL MODULE INSPECTION..1875
Terminal Voltage Table (Reference)..1875
REAR WINDOW DEFROSTER..1877
FILAMENT INSPECTION..1877
FILAMENT REPAIR..1878
OUTER MIRROR..1879
POWER OUTER MIRROR REMOVAL/INSTALLATION..1879
POWER OUTER MIRROR ASSEMBLY/DISASSEMBLY..1879
Outer Mirror Glass Disassembly Note..1880
Outer Mirror Glass Assembly Note..1880
POWER OUTER MIRROR INSPECTION..1881
POWER OUTER MIRROR SWITCH..1882
POWER OUTER MIRROR SWITCH REMOVAL/INSTALLATION..1882
POWER OUTER MIRROR SWITCH INSPECTION..1882
REARVIEW MIRROR..1883
REARVIEW MIRROR REMOVAL/INSTALLATION..1883
Auto-dimming Mirror..1883
Normal Type..1883
AUTO-DIMMING MIRROR INSPECTION..1884
BASE REMOVAL..1884
BASE INSTALLATION..1884
WIPER_WASHER SYSTEMS.pdf..0
WIPER/WASHER SYSTEMS..1886
WIPER/WASHER SYSTEMS..1886
WIPER/WASHER SYSTEM LOCATION INDEX..1886
WINDSHIELD WIPER ARM AND BLADE..1888
WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION..1888
Windshield Wiper Arm Installation Note..1888
WINDSHIELD WIPER ARM AND BLADE ADJUSTMENT..1889
WINDSHIELD WIPER MOTOR..1890
WINDSHIELD WIPER MOTOR REMOVAL/INSTALLATION..1890
WINDSHIELD WIPER MOTOR DISASSEMBLY/ASSEMBLY..1891
WINDSHIELD WIPER MOTOR INSPECTION..1892
WINDSHIELD WASHER TANK..1893
WINDSHIELD WASHER TANK REMOVAL/INSTALLATION..1893
WINDSHIELD WASHER MOTOR..1894
WINDSHIELD WASHER MOTOR REMOVAL/INSTALLATION..1894
WINDSHIELD WASHER MOTOR INSPECTION..1894
WASHER FLUID-LEVEL SENSOR..1895
WASHER FLUID-LEVEL SENSOR REMOVAL/INSTALLATION..1895
WASHER FLUID-LEVEL SENSOR INSPECTION..1895
WINDSHIELD WASHER NOZZLE..1896
WINDSHIELD WASHER NOZZLE REMOVAL/INSTALLATION..1896
WINDSHIELD WASHER NOZZLE ADJUSTMENT..1896
WINDSHIELD WASHER NOZZLE CLEANING..1897
WINDSHIELD WASHER HOSE REMOVAL/INSTALLATION..1897
WIPER AND WASHER SWITCH..1898
WINDSHIELD WIPER AND WASHER SWITCH REMOVAL/INSTALLATION..1898
WINDSHIELD WIPER AND WASHER SWITCH INSPECTION..1898
HEADLIGHT CLEANER..1900
HEADLIGHT CLEANER MOTOR REMOVAL/INSTALLATION..1900
HEADLIGHT CLEANER MOTOR INSPECTION..1900
HEADLIGHT CLEANER NOZZLE REMOVAL..1900
HEADLIGHT CLEANER NOZZLE INSTALLATION..1901
HEADLIGHT CLEANER ACTUATOR REMOVAL/INSTALLATION..1901
HEADLIGHT CLEANER HOSE REMOVAL/INSTALLATION..1901
HEADLIGHT CLEANER RELAY REMOVAL/INSTALLATION..1902
HEADLIGHT CLEANER RELAY INSPECTION..1902
Terminal Voltage Table (Reference)..1903
13 BODY INTERIOR.PDF..0
INTERIOR TRIM..1905
INTERIOR TRIM..1905
INTERIOR TRIM LOCATION INDEX..1905
DASHBOARD REMOVAL/INSTALLATION..1908
DASHBOARD DISASSEMBLY/ASSEMBLY..1908
COLUMN COVER REMOVAL/INSTALLATION..1910
GLOVE COMPARTMENT REMOVAL/INSTALLATION..1910
INNER GARNISH..1911
DASHBOARD GARNISH REMOVAL/INSTALLATION..1911
INTERIOR TRIM..1912
LOWER PANEL REMOVAL/INSTALLATION..1912
SIDE PANEL REMOVAL/INSTALLATION..1912
VENTILATOR GRILLE REMOVAL/INSTALLATION..1913
Driver's Side..1913
Passenger's Side..1913
Center..1913
CONSOLE..1915
CONSOLE REMOVAL/INSTALLATION..1915
Ashtray Panel Removal Note..1915
CONSOLE DISASSEMBLY/ASSEMBLY..1916
Front Console..1916
Rear Console..1916
FRONT DOOR TRIM..1917
FRONT DOOR TRIM REMOVAL/INSTALLATION..1917
INNER GARNISH..1918
INNER GARNISH REMOVAL/INSTALLATION..1918
FRONT DOOR TRIM..1919
REAR DOOR LOWER TRIM REMOVAL/INSTALLATION..1919
REAR DOOR UPPER TRIM REMOVAL/INSTALLATION..1919
TRUNK TRIM..1920
TRUNK LID TRIM REMOVAL/INSTALLATION..1920
TRUNK SIDE TRIM REMOVAL/INSTALLATION..1920
TRUNK END TRIM REMOVAL/INSTALLATION..1920
PILLAR TRIM..1922
A-PILLAR TRIM REMOVAL/INSTALLATION..1922
FRONT SIDE TRIM..1923
FRONT SIDE TRIM REMOVAL/INSTALLATION..1923
REAR SIDE TRIM..1924
REAR PACKAGE TRIM REMOVAL/INSTALLATION..1924
PILLAR TRIM..1925
REAR PILLAR TRIM REMOVAL/INSTALLATION..1925
HEADER TRIM..1925
ROOF SIDE TRIM REMOVAL/INSTALLATION..1925
SCUFF PLATE..1926
INNER SCUFF PLATE REMOVAL/INSTALLATION..1926
OUTER SCUFF PLATE REMOVAL/INSTALLATION..1926
REAR SIDE TRIM..1927
TIRE HOUSE TRIM REMOVAL/INSTALLATION..1927
HEADLINER..1928
SUNVISOR REMOVAL/INSTALLATION..1928
ASSIST HANDLE REMOVAL/INSTALLATION..1928
HEAD IMPACT PAD..1929
HEAD IMPACT PAD REMOVAL/INSTALLATION..1929
HEADLINER..1929
HEADLINER REMOVAL/INSTALLATION..1929
FLOOR COVERING..1930
FLOOR COVERING REMOVAL/INSTALLATION..1930
TRUNK TRIM..1931
TRUNK MAT REMOVAL/INSTALLATION..1931
SEATS..1932
SEATS..1932
SEATS LOCATION INDEX..1932
FRONT SEAT..1933
FRONT SEAT REMOVAL/INSTALLATION..1933
FRONT SEAT DISASSEMBLY/ASSEMBLY..1934
Manual Seat (LH)..1935
Power Seat..1936
Manual Seat (RH)..1938
POWER SEAT..1939
FRONT TILT MOTOR INSPECTION..1939
REAR TILT MOTOR INSPECTION..1939
SLIDE MOTOR INSPECTION..1940
RECLINER MOTOR INSPECTION..1940
LUMBAR SUPPORT MOTOR INSPECTION..1941
POWER SEAT SWITCH INSPECTION..1941
Power Seat Switch..1941
Lumbar Support Switch..1942
SEAT CUSHION WARMER..1944
SEAT WARMER SWITCH REMOVAL/INSTALLATION..1944
SEAT WARMER SWITCH INSPECTION..1944
SEAT WARMER INSPECTION..1944
REAR SEAT..1946
REAR SEAT REMOVAL/INSTALLATION..1946
REAR SEAT DISASSEMBLY/ASSEMBLY..1947
LIGHTING SYSTEMS..1948
LIGHTING SYSTEMS LOCATION INDEX..1948
DISCHARGE HEADLIGHT SERVICE WARNINGS..1951
DISCHARGE HEADLIGHT BULB SERVICE WARNINGS..1951
DISCHARGE HEADLIGHT CONTROL MODULE SERVICE WARNINGS..1952
DISCHARGE HEADLIGHT CONTROL MODULE REUSE..1952
TRUNK COMPARTMENT LIGHT..1953
TRUNK COMPARTMENT LIGHT BULB REMOVAL/INSTALLATION..1953
TRUNK COMPARTMENT LIGHT SWITCH INSPECTION..1953
IGNITION KEY ILLUMINATION..1954
IGNITION KEY ILLUMINATION BULB REMOVAL/INSTALLATION..1954
HEADLIGHT AUTO LEVELING SYSTEM..1955
FRONT AUTO LEVELING SENSOR REMOVAL/INSTALLATION..1955
REAR AUTO LEVELING SENSOR REMOVAL/INSTALLATION..1955
AUTO LEVELING CONTROL MODULE REMOVAL/INSTALLATION..1956
DOOR SWITCH..1957
DOOR SWITCH REMOVAL/INSTALLATION..1957
DOOR SWITCH INSPECTION..1957
COURTESY LIGHT..1958
COURTESY LIGHT BULB REMOVAL/INSTALLATION..1958
REAR COMBINATION LIGHT..1959
REAR COMBINATION LIGHT REMOVAL/INSTALLATION..1959
LICENSE PLATE LIGHT..1960
LICENSE PLATE LIGHT REMOVAL/INSTALLATION..1960
HIGH-MOUNT BRAKE LIGHT..1961
HIGH-MOUNT BRAKE LIGHT REMOVAL/INSTALLATION..1961
DISCHARGE HEADLIGHT..1962
DISCHARGE HEADLIGHT CONTROL MODULE REMOVAL/INSTALLATION..1962
DISCHARGE HEADLIGHT SYSTEM INSPECTION..1963
Discharge headlight inoperative..1963
FRONT FOG LIGHT..1966
FRONT FOG LIGHT REMOVAL/INSTALLATION..1966
LH..1966
RH..1966
FRONT FOG LIGHT AIMING..1967
FRONT FOG LIGHT BULB REMOVAL/INSTALLATION..1969
Front Fog Light Bulb Removal Note..1970
FRONT FOG LIGHT SWITCH..1971
FRONT FOG LIGHT SWITCH INSPECTION..1971
FRONT COMBINATION LIGHT..1971
FRONT COMBINATION LIGHT REMOVAL/INSTALLATION..1971
HEADLIGHT..1973
HEADLIGHT AIMING..1973
HEADLIGHT BULB REMOVAL/INSTALLATION..1974
Low-beam..1974
Halogen type..1974
Discharge type..1975
High-beam..1976
FRONT TURN LIGHT..1977
FRONT TURN LIGHT BULB REMOVAL/INSTALLATION..1977
FRONT SIDE MARKER LIGHT..1978
FRONT SIDE MARKER LIGHT REMOVAL/INSTALLATION..1978
BACK-UP LIGHT SWITCH..1979
BACK-UP LIGHT SWITCH REMOVAL/INSTALLATION..1979
BACK-UP LIGHT SWITCH INSPECTION..1979
HAZARD WARNING SWITCH..1980
HAZARD WARNING SWITCH INSPECTION..1980
LIGHT SWITCH..1981
LIGHT SWITCH REMOVAL/INSTALLATION..1981
LIGHT SWITCH INSPECTION..1981
COMBINATION SWITCH..1983
COMBINATION SWITCH REMOVAL/INSTALLATION..1983
COMBINATION SWITCH DISASSEMBLY/ASSEMBLY..1985
FLASHER CONTROL MODULE..1986
FLASHER CONTROL MODULE REMOVAL/INSTALLATION..1986
FLASHER CONTROL MODULE INSPECTION..1986
Terminal Voltage Table (Reference)..1987
HEADLIGHT LEVELING SWITCH..1989
HEADLIGHT LEVELING SWITCH REMOVAL/INSTALLATION..1989
Headlight Leveling Switch Removal Note..1989
HEADLIGHT LEVELING SWITCH INSPECTION..1990
PANEL LIGHT CONTROL SWITCH..1991
PANEL LIGHT CONTROL SWITCH REMOVAL/INSTALLATION..1991
Panel Light Control Switch Removal Note..1991
PANEL LIGHT CONTROL SWITCH INSPECTION..1991
Terminal Voltage Table (Reference)..1992
Terminals A and F Inspection..1993
GLOVE COMPARTMENT LIGHT..1995
GLOVE COMPARTMENT LIGHT BULB REMOVAL/INSTALLATION..1995
VANITY MIRROR ILLUMINATION..1996
VANITY MIRROR ILLUMINATION BULB REMOVAL/INSTALLATION..1996
Lens Removal Note..1996
INTERIOR LIGHT..1997
MAP LIGHT REMOVAL/INSTALLATION..1997
Map Light Removal Note..1997
MAP LIGHT INSPECTION..1998
INTERIOR LIGHT..1999
INTERIOR LIGHT REMOVAL/INSTALLATION..1999
Interior Light Removal Note..1999
Lens Removal Note..2000
INTERIOR LIGHT INSPECTION..2000
ASHTRAY ILLUMINATION BULB..2002
ASHTRAY ILLUMINATION BULB REMOVAL/INSTALLATION..2002
DRL CONTROL MODULE..2003
DRL CONTROL MODULE REMOVAL/INSTALLATION..2003
DRL SYSTEM WIRING DIAGRAM..2004
DRL CONTROL MODULE INSPECTION..2005
Terminal Voltage Table (Reference)..2006
ENTERTAINMENT..2010
AUDIO..2010
ENTERTAINMENT LOCATION INDEX..2010
Audio System..2010
Car-navigation System..2012
AUDIO UNIT..2014
CENTER PANEL MODULE REMOVAL/INSTALLATION..2014
Center Panel Module Removal Note..2014
CENTER PANEL MODULE DISASSEMBLY/ASSEMBLY..2015
AUDIO UNIT..2016
AUDIO UNIT DISASSEMBLY/ASSEMBLY..2016
CAR-NAVIGATION UNIT..2017
CAR-NAVIGATION UNIT REMOVAL/INSTALLATION..2017
CAR-NAVIGATION SYSTEM DIAGNOSIS SCREEN INFORMATION..2017
LCD UNIT..2018
LCD UNIT REMOVAL/INSTALLATION..2018
LCD Unit Removal Note..2018
AUDIO AMPLIFIER..2019
AUDIO AMPLIFIER REMOVAL/INSTALLATION..2019
Main Amplifier..2019
Front Door Speaker Amplifier..2019
SPEAKER..2021
FRONT DOOR SPEAKER REMOVAL/INSTALLATION..2021
Front Door Speaker Installation Note..2021
FRONT DOOR SPEAKER INSPECTION..2022
REAR SPEAKER REMOVAL/INSTALLATION..2022
REAR SPEAKER INSPECTION..2023
FRONT TWEETER REMOVAL/INSTALLATION..2023
FRONT TWEETER INSPECTION..2023
Standard..2023
BOSE..2024
CENTER SPEAKER REMOVAL/INSTALLATION..2025
CENTER SPEAKER INSPECTION..2025
REAR TWEETER REMOVAL/INSTALLATION..2026
REAR TWEETER INSPECTION..2026
NOISE FILTER..2028
NOISE FILTER REMOVAL/INSTALLATION..2028
Brake Light Noise Filter..2028
Rear Window Defroster Noise Filter..2028
NOISE FILTER INSPECTION..2029
Brake Light Noise Filter..2029
Rear Window Defroster Noise Filter..2029
CONDENSER..2030
CONDENSER REMOVAL/INSTALLATION..2030
MICROPHONE..2031
AUDIOPILOT MICROPHONE REMOVAL/INSTALLATION..2031
ANTENNA..2032
GLASS ANTENNA INSPECTION..2032
AM/FM..2032
GPS ANTENNA..2033
GPS ANTENNA REMOVAL/INSTALLATION..2033
ANTENNA FEEDER..2034
ANTENNA FEEDER LOCATION..2034
AM/FM ANTENNA FEEDER NO.1 INSPECTION..2034
AM/FM ANTENNA FEEDER NO.2 INSPECTION..2034
GPS ANTENNA FEEDER INSPECTION..2035
AUDIO CONTROL SWITCH..2036
AUDIO CONTROL SWITCH REMOVAL/INSTALLATION..2036
Audio Control Switch Installation Note..2036
AUDIO CONTROL SWITCH INSPECTION..2037
CAR-NAVIGATION CONTROL SWITCH..2038
CAR-NAVIGATION CONTROL SWITCH REMOVAL/INSTALLATION..2038
Car-Navigation Control Switch Removal Note..2038
CAR-NAVIGATION CONTROL SWITCH INSPECTION..2038
CIGAR LIGHTER..2040
CIGARETTE LIGHTER REMOVAL/INSTALLATION..2040
Socket Removal Note..2040
Ring Removal Note..2041
CIGARETTE LIGHTER INSPECTION..2041
ACCESSORIE SOCKET..2041
ACCESSORY SOCKET REMOVAL/INSTALLATION..2041
Accessory Socket Removal Note..2042
Cap Removal Note..2042
ACCESSORY SOCKET INSPECTION..2042
SYMPTOM TROUBLESHOOTING [AUDIO]..2044
AUDIO..2044
FOREWORD..2044
TROUBLESHOOTING INDEX..2044
NO.1 ALC (AUTOMATIC LEVEL CONTROL) DO NOT OPERATE. (ABS HU/CM OPERATES NORMALLY.)..2044
SYMPTOM TROUBLESHOOTING [CAR-NAVIGATION SYSTEM]..2046
CAR-NAVIGATION SYSTEM..2046
CAR-NAVIGATION SYSTEM..2046
Troubleshooting Index..2046
NO.1 WHILE VEHICLE IS IN REVERSE, VEHICLE LOCATOR MARK GOES FORWARD...2046
NO.2 IN NAVIGATION MODE, VEHICLE LOCATOR MARK SKIPS...2048
NO.3 EVEN WHEN HEADLIGHT SWITCH IS TURNED ON, DAYTIME SCREEN DOES NOT CHANGE TO NIGHT TIME SCREEN. (FRONT AND REAR COMBINATION LIGHTS OPERATE NORMALLY.)..2050
ON-BOARD DIAGNOSTIC [AUDIO]..2051
AUDIO..2051
STARTING PROCEDURE FOR ON-BOARD DIAGNOSTIC TEST MODE..2051
SUPPLIER IDENTIFICATION PROCEDURE..2052
Identification Using the Label or Inscribed Lettering..2052
Identification Using the On-board Diagnostic Test Mode...2052
MEMORY CLEARING PROCEDURE..2053
DTC TABLE [AUDIO SYSTEM]..2054
DTC 09:ER22..2055
DTC 09:ER20..2056
DTC 00:ER10..2058
DTC 03:ER10..2059
DTC 06:ER10..2060
DTC 07:ER10..2061
DTC 03:ER01..2062
DTC 03:ER02..2063
DTC 03:ER07..2064
DTC 00:ER01..2065
DTC 00:ER03..2066
DTC 00:ER04..2067
DTC 06:ER01..2068
DTC 06:ER02..2069
DTC 06:ER07..2070
DTC 07:ER01..2071
DTC 07:ER02..2072
DTC 07:ER07..2073
DTC 07:ER08..2074
DTC 10:ER01..2075
DTC 10:ER02..2076
DIAGNOSTIC ASSIST FUNCTION..2077
Structural View..2077
LCD Inspection..2078
Button Inspection..2078
Speaker Inspection..2079
Radio Reception Condition Inspection..2079
SECURITY UNIT..2081
KEYLESS CONTROL MODULE REMOVAL/INSTALLATION..2081
KEYLESS CONTROL MODULE INSPECTION..2081
Terminal Voltage Table (Reference)..2082
KEYLESS CONTROL MODULE CONFIGURATION..2090
KEYLESS RECEIVER REMOVAL/INSTALLATION..2090
KEYLESS RECEIVER INSPECTION..2091
Terminal Voltage Table (Reference)..2091
SYMPTOM TROUBLESHOOTING [KEYLESS ENTRY SYSTEM]..2093
KEYLESS ENTRY SYSTEM..2093
KEYLESS ENTRY SYSTEM PRELIMINARY INSPECTION..2093
KEYLESS ENTRY SYSTEM ON-BOARD DIAGNOSIS..2095
SYMPTOM TROUBLESHOOTING CHART..2096
NO.1 ONE OR MORE ON-BOARD DIAGNOSTIC FUNCTIONS INOPERATIVE..2097
Diagnostic procedure..2098
NO.2 ALL ON-BOARD DIAGNOSTIC FUNCTIONS INOPERATIVE..2101
NO.3 TRANSMITTER ID CODE CANNOT BE REPROGRAMMED..2104
TRANSMITTER..2108
TRANSMITTER ID CODE CHANGE..2108
TRANSMITTER BATTERY REPLACEMENT..2109
TRANSMITTER BATTERY INSPECTION..2110
IMMOBILIZER SYSTEM..2112
COIL REMOVAL/INSTALLATION..2112
IMMOBILIZER SYSTEM COMPONENT REPLACEMENT/KEY ADDITION AND CLEARING..2113
Foreword..2113
No.1 Additional Key Registration Procedure (Using Two Valid Keys)..2116
Procedure..2116
No.2 Additional Key Registration Procedure (Using the WDS or Equivalent)..2117
Procedure..2117
No.3 Key Replacement Procedure (Clearing Previously Registered Key ID Numbers, Key Re-registration)..2119
Procedure..2119
No.4 Changing the Method for Registering Additional Keys..2120
Procedure..2121
No.5 Resetting Procedure for the Immobilizer System when Replacing the PCM or Keyless Control Module..2122
Procedure..2122
No.6 Security Access Procedure..2124
Procedure..2124
SYMPTOM TROUBLESHOOTING [IMMOBILIZER SYSTEM]..2126
IMMOBILIZER SYSTEM..2126
TROUBLESHOOTING INDEX..2126
NO.1 SECURITY LIGHT DISPLAY IS NOT NORMAL..2126
ON-BOARD DIAGNOSTIC [IMMOBILIZER SYSTEM]..2129
IMMOBILIZER SYSTEM..2129
FOREWORD..2129
DTC INSPECTION (IMMOBILIZER SYSTEM)..2130
Security Light..2130
WDS or Equivalent..2130
DTC TABLE (IMMOBILIZER SYSTEM)..2131
PID/DATA MONITOR INSPECTION..2132
PID/DATA MONITOR TABLE..2133
IMMOBILIZER SYSTEM..2134
SECURITY LIGHT: 11, DTC B1681/P1260..2134
Diagnostic Procedure..2135
SECURITY LIGHT: 12, DTC B2103/P1260..2138
Diagnostic Procedure..2138
SECURITY LIGHT: 13, DTC B1600/P1260..2139
Diagnostic Procedure..2140
SECURITY LIGHT: 13, DTC B2431/P1260..2142
Diagnostic Procedure..2143
SECURITY LIGHT: 14, DTC B1602/P1260..2144
Diagnostic Procedure..2145
SECURITY LIGHT: 15, DTC B1601/P1260..2146
Diagnostic Procedure..2147
SECURITY LIGHT: 16, DTC U2510/P1260, U1147/P1260..2148
Diagnostic Procedure..2149
SECURITY LIGHT: 21, DTC B1213/P1260..2150
Diagnostic Procedure..2150
SECURITY LIGHT: 22, DTC B2141/P1260..2152
Diagnostic Procedure..2153
SECURITY LIGHT: 23, DTC B2139/P1260..2154
Diagnostic Procedure..2154
DTC B1342 (KEYLESS CONTROL MODULE)..2156
DETECTION CONDITION..2156
POSSIBLE CAUSE..2156
Diagnostic Procedure..2156
POWER SYSTEMS..2157
POWER SUPPLY SYSTEM..2157
POWER SYSTEM LOCATION INDEX..2157
FUSE..2158
FUSE SERVICE CAUTIONS..2158
MAIN FUSE..2158
MAIN FUSE REMOVAL/INSTALLATION..2158
Bolt Removal Note..2158
IGNITION SWITCH..2159
IGNITION SWITCH REMOVAL/INSTALLATION..2159
IGNITION SWITCH INSPECTION..2159
KEY REMINDER SWITCH..2160
KEY REMINDER SWITCH REMOVAL/INSTALLATION..2160
KEY REMINDER SWITCH INSPECTION..2160
RELAY..2161
RELAY LOCATION..2161
RELAY INSPECTION..2162
Relay type..2162
Type A..2162
Type B..2163
Type C..2163
INSTRUMENTATION/DRIVER INFO..2164
INSTRUMENTATION/DRIVER INFO..2164
INSTRUMENTATION/DRIVER INFO. LOCATION INDEX..2164
INSTRUMENT CLUSTER..2165
INSTRUMENT CLUSTER REMOVAL/INSTALLATION..2165
INSTRUMENT CLUSTER CONFIGURATION..2166
INSTRUMENT CLUSTER DISASSEMBLY/ASSEMBLY..2166
INSTRUMENT CLUSTER INSPECTION..2167
Speedometer..2167
Using the input/output check mode..2167
Using a speedometer tester..2167
Tachometer..2168
Using the input/output check mode..2168
Using WDS or external diagnostic equipment..2168
Fuel gauge..2169
Water temperature gauge..2169
Oil pressure gauge..2169
INSTRUMENT CLUSTER INPUT/OUTPUT CHECK MODE..2169
Check Code Table..2169
Checking Order..2172
Check Code Inspection..2172
Check code 01..2172
Check code 04..2173
Check code 08..2174
Check code 12..2174
Check code 13..2175
Check code 14..2175
Check code 16..2175
Check code 18..2175
Check code 22..2176
Check code 23..2177
Check code 25..2178
Check code 26..2178
Check code 28..2179
Check code 31..2179
Check code 55..2180
DATA MONITORING AND RECORDING PROCEDURE..2181
Indication Item Table..2181
FUEL GAUGE SENDER UNIT..2182
FUEL GAUGE SENDER UNIT REMOVAL/INSTALLATION..2182
Fuel Gauge Sender Unit (Main)..2182
Fuel gauge sender unit stay removal note..2182
Fuel Gauge Sender Unit (Sub)..2183
Removal..2183
Installation..2185
Fuel leak inspection after fuel gauge sender unit (sub) installation..2187
FUEL GAUGE SENDER UNIT INSPECTION..2188
Fuel Gauge Sender Unit (Main)..2188
Fuel Gauge Sender Unit (Sub)..2188
OIL PRESSURE SWITCH..2188
OIL PRESSURE SWITCH INSPECTION..2188
OIL LEVEL SWITCH..2189
OIL LEVEL SWITCH INSPECTION..2189
COOLANT RESERVER TANK..2190
COOLANT LEVEL SWITCH INSPECTION..2190
HORN..2191
HORN REMOVAL/INSTALLATION..2191
INFORMATION DISPLAY..2192
INFORMATION DISPLAY REMOVAL/INSTALLATION..2192
ON-BOARD DIAGNOSTIC [INSTRUMENTATION/DRIVER INFO.]..2193
INSTRUMENT CLUSTER..2193
DTC INSPECTION..2193
WDS or Equivalent..2193
DTC TABLE [INSTRUMENT CLUSTER]..2194
DTC B1342 [INSTRUMENT CLUSTER]..2194
DTC B2477..2195
ON-BOARD DIAGNOSTIC [MULTIPLEX COMMUNICATION SYSTEM] .pdf..0
ON-BOARD DIAGNOSTIC [MULTIPLEX COMMUNICATION SYSTEM]..2196
CAN SYSTEM..2196
MULTIPLEX COMMUNICATION SYSTEM..2196
Outline..2196
Flowchart..2196
DTC TABLE [MULTIPLEX COMMUNICATION SYSTEM]..2199
PID/DATA MONITOR TABLE [MULTIPLEX COMMUNICATION SYSTEM]..2200
PROCEDURES FOR DETERMINING THE LOCATION OF A MALFUNCTION..2201
System Wiring Diagram..2201
PCM..2202
EPS Control Module..2203
ABS HU/CM or DSC HU/CM..2203
TCM..2203
Keyless Control Module..2203
Steering Angle Sensor..2204
Instrument Cluster..2204
DTC U0073, U1900, U2516..2206
12Safety..2218
AIR BAG SYSTEM..2218
AIR BAG SYSTEM SERVICE CAUTIONS/SERVICE WARNINGS..2218
Air Bag Module Inspection..2218
Air Bag Module Handling..2218
Side Air Bag Module Handling..2219
SAS Control Module Handling..2219
Crash Zone Sensor Handling..2219
Side Air Bag Sensor Handling..2220
Pre-tensioner Seat Belt Inspection..2220
Air Bag System Component Disassembly..2220
Air Bag Module, Pre-tensioner Seat Belt Handling..2221
Air Bag Module, Pre-tensioner Seat Belt Reuse..2221
Air Bag Wiring Harness Repair..2221
Circuit Diagram..2222
Connector Locations..2223
Circuit Diagram..2224
Connector Locations..2225
Circuit Diagram..2226
Connector Locations..2227
FOREWORD..2228
Outline..2228
FLOWCHART..2228
PID/DATA MONITOR DISPLAY..2230
PID/DATA MONITOR TABLE..2230
SYMPTOM TROUBLESHOOTING..2239
AIR BAG SYSTEM..2239
AIR BAG SYSTEM..2239
Troubleshooting Index..2239
NO.1 AIR BAG SYSTEM WARNING LIGHT DOES NOT ILLUMINATE..2239
Diagnostic Procedure..2240
NO.2 AIR BAG SYSTEM WARNING LIGHT IS ILLUMINATED CONSTANTLY..2243
Diagnostic Procedure..2244
DTC B1231..2248
DTC B1342..2249
DTC B1426, B1427..2250
DTC B1869, B1870..2254
DTC B1877, B1878, B1879, B1885..2258
DTC B1881, B1882, B1883, B1886..2261
DTC B1913, B1916, B1932, B1934..2264
DTC B1913, B1925, B1933, B1935..2268
DTC B1992, B1993, B1994, B1995..2272
DTC B1996, B1997, B1998, B1999..2275
DTC B2228, B2230, B2232, B2234..2278
DTC B2296..2284
DTC B2434, B2435, B2691..2288
DTC B2438, B2439, B2692..2291
DTC B2444, U2017..2294
DTC B2445, U2018..2298
DTC B2477..2302
DTC B2773, B2774, B2775, B2776..2303
DTC B2777, B2778, B2779, B2780..2306
DTC B2867..2309
CLEARING DTC..2313
AIR BAG SYSTEM..2314
SERVICE WARNINGS..2314
Air Bag Module Inspection..2314
Air Bag Module Handling..2314
Side Air Bag Module Handling..2314
SAS Control Module Handling..2315
Crash Zone Sensor Handling..2315
Side Air Bag Sensor Handling..2315
Pre-tensioner Seat Belt Inspection..2316
SERVICE CAUTIONS..2316
Air Bag System Component Disassembly..2316
Air Bag Module, Pre-tensioner Seat Belt Handling..2316
Air Bag Module, Pre-tensioner Seat Belt Reuse..2317
Air Bag Wiring Harness Repair..2317
AIR BAG SYSTEM..2318
LOCATION INDEX..2318
DRIVER-SIDE AIR BAG MODULE..2320
DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION..2320
Connector Removal Note..2321
PASSENGER-SIDE AIR BAG MODULE..2322
PASSENGER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION..2322
SIDE AIR BAG MODULE..2324
SIDE AIR BAG MODULE REMOVAL/INSTALLATION..2324
Connector Removal Note..2325
CURTAIN AIR BAG MODULE..2326
CURTAIN AIR BAG MODULE REMOVAL/INSTALLATION..2326
SAS CONTROL MODULE..2328
SAS CONTROL MODULE REMOVAL/INSTALLATION..2328
SAS CONTROL MODULE CONFIGURATION..2330
CRASH ZONE SENSOR..2331
CRASH ZONE SENSOR REMOVAL/INSTALLATION..2331
SIDE AIR BAG SENSOR..2333
SIDE AIR BAG SENSOR REMOVAL/INSTALLATION..2333
CLOCK SPRING..2335
CLOCK SPRING REMOVAL/INSTALLATION..2335
Clock Spring Installation Note..2336
CLOCK SPRING ADJUSTMENT..2336
CLOCK SPRING INSPECTION..2337
DEPLOYMENT TOOL..2339
INSPECTION OF SST (DEPLOYMENT TOOL)..2339
Inspection Procedure..2339
AIR BAG MODULES..2341
AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES..2341
Deployment Procedure for Inside of Vehicle..2341
Driver-side air bag module..2342
Passenger-side air bag module..2344
Side air bag module..2346
Curtain air bag module..2347
Pre-tensioner seat belt..2348
Deployment Procedure for Outside of Vehicle..2350
Driver-side air bag module..2350
Passenger-side air bag module..2353
Side air bag module..2356
Curtain air bag module..2358
Pre-tensioner seat belt..2360
AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DISPOSAL PROCEDURES..2363
SEAT BELT..2364
SEAT BELT..2364
LOCATION INDEX..2364
FRONT SEAT BELT..2365
FRONT SEAT BELT REMOVAL/INSTALLATION..2365
Pre-tensioner Seat Belt Connector Removal Note..2367
LOCK RELEASE SOLENOID INSPECTION..2367
REAR SEAT BELT..2368
REAR SEAT BELT REMOVAL/INSTALLATION..2368
FRONT BUCKLE..2369
FRONT BUCKLE REMOVAL/INSTALLATION..2369
FRONT BUCKLE SWITCH INSPECTION..2369
Driver-Side..2369
Passenger-Side..2370
REAR BUCKLE..2372
REAR BUCKLE REMOVAL/INSTALLATION..2372
SEAT BELT..2373
SEAT BELT INSPECTION..2373
Belt..2373
ELR..2373
ALR..2374
Load Limiter Retractor..2374
Seat Bert Lock Release..2375
CHILD-RESTRANT SEAT ANCHOR..2376
CHILD RESTRAINT SEAT ANCHOR REMOVAL/INSTALLATION..2376
13Electrical..2377
14Parts..2525
Mazda 2004 RX-8 USA & Canada ..2525
Model ID, Paint, VIN, etc...2526
Model Identification..2526
Body Paint and Interior Colors..2527
Complete Assembly Part Numbers (Not always available)..2528
VIN Breakdown..2529
Engine & Transmission..2530
Intake and Exhaust..2543
1300A - INLET MANIFOLD - MT..2543
1320A - FUEL SYSTEM..2554
1325A - FUEL DISTRIBUTOR..2555
1300AA - INLET MANIFOLD - AT..2548
1310A - EXHAUST MANIFOLD..2553
1330A - AIR CLEANER..2557
1364A - THROTTLE BODY..2561
Engine Housings and Gaskets..2530
1000A - Engine & Gasket Sets..2530
1030A - Rotor Housing..2532
1040A - OIL PAN, FRONT & REAR HOUSING..2533
1100A - ECCENTRIC SHAFT & FLYWHEEL..2538
1110A - ROTORS & RELATED PARTS..2541
1371A - AIR PUMP & AIR CONTROL VALVE..2562
1380A - EMISSION CONTROL SYSTEM..2564
1400A - OIL PUMP & FILTER..2565
1500A - COOLING SYSTEM..2568
1580A - BRACKET, PULLEY & BELT..2574
Manual Transmission & Clutch..2576
1600A - CLUTCH DISC & COVER..2575
1700A MANUAL TRANS CASE..2576
1710A - MANUAL TRANS GEARS..2578
1720A - MANUAL TRANS CHANGE CONTROL SYSTEM (SHIFTER)..2585
Engine Electrical..2588
1840AA - STARTER - AT..2593
1840A - STARTER - MT..2592
1830A - ALTERNATOR..2590
1800A - ENGINE ELECTRICAL SYSTEM..2588
1910A - A/T, TORQUE CONVERTER, OIL PUMP & PIPINGS..2595
6600A - ENGINE SWITCHES & RELAYS..2763
Automatic Transmission..2595
1950A - A/T MANUAL LINKAGE SYSTEM..2610
1940A - A/T GOVERNOR, LOW & REVERSE PISTON..2606
1930A - A/T CLUTCHES & PLANETARY GEARS..2601
1925A - A/T CONTROL VALVE..2600
1920A - A/T CASE & MAIN CONTROL..2598
4600A - CHANGE CONTROL SYSTEM (A/T)..2665
Chassis..2612
REAR AXLE AND SUSPENSION..2614
2505A - REAR PROPELLER SHAFT..2612
2550A - REAR DRIVE SHAFT..2613
2600A - REAR AXLE..2614
2710A - REAR DIFFERENTIALS..2617
2800A - REAR SUSPENSION MECHANISMS..2622
2810A - REAR STABILZIER..2624
2830A - REAR LOWER ARMS & SUBRAME..2625
BRAKE SYSTEM..2616
2610A - REAR BRAKE MECHANISMS..2616
3310A - FRONT BRAKE MECHANISMS..2633
4340A - BRAKE MASTER CYLINDER AND & ..2656
4360A - BRAKE PIPINGS..2658
4370A - ANTILOCK BRAKE SYSTEM..2661
4400A - PARKING BRAKE SYSTEM..2663
STEERING SYSTEM..2628
3210A - STEERING COLUMN & SHAFTS..2629
3200A - STEERING WHEEL..2628
3220A - STEERING GEAR..2630
3240A - POWER STEERING SYSTEM..2631
FRONT AXLE AND SUSPENSION..2632
3300A - FRONT AXLE..2632
3400A - FRONT SUSPENSION MECHANISMS..2635
3700A - TIRES & JACK..2638
3900A - ENGINE & T/MISSION MOUNTINGS..2641
4000A - EXHAUST SYSTEM..2642
4140A - CLUTCH RELEASE & MASTER CYLINDERS (MANUAL TRANSMISSION)..2643
4145A - CLUTCH PIPINGS (MANUAL TRASMISSION)..2645
4160A - ACCELERATOR CONTROL SYSTEM..2646
4200A - FUEL TANK..2647
4210A - FUEL LID OPENER..2652
4300A - CLUTCH & BRAKE PEDALS (MANUAL TRANSMISSION )..2653
4300A - CLUTCH AND BRAKE PEDALS ( AUTOMATIC TRANSMISSION) ..2655
4500A - FUEL PIPINGS..2664
Body..2667
0900A - KEY SETS..2667
BUMPERS AND MOULDINGS..2669
5000A - FRONT BUMPER..2669
5010A - REAR BUMPER..2673
5030A - WINDOW MOULDINGS..2677
5040A BODY MOULDINGS..2678
BODY & INTERIOR ..2681
5130A - OVERHEAD CONSOLE..2690
5100A - HEAD LAMPS..2681
5020A - HEAD LAMP CLEANER..2675
5105A - FRONT COMBINATION LAMPS..2685
5110A - REAR COMBINATION LAMPS..2686
5120A - LICENSE LAMPS..2688
5125A - ..2689
BODY PANELS..2691
5170A - ORNAMENTS (EMBLEMS)..2691
5180A - COWL & EXTRACTOR GRILLES..2692
5230A - BONNET (HOOD)..2694
5260A - TRUNK LID..2695
5310A - FRONT..2696
5320A - FENDER & WHEEL APRONS..2697
5330A - DASH & COWL PANELS..2701
5340A - SIDE PANELS, QUARTER PANELS, & ..2702
5360A - ROOF PANELS W/O SUNROOF..2708
5360B - ROOF PANELS WITH SUNROOF..2709
5370A - FLOOR PANELS..2710
5380A - FLOOR ATTACHMENTS (HOLE COVERS)..2712
5390A - FLOOR ATTACHMENTS..2713
5800A - FRONT DOORS AND GLASS..2743
5830A - FRONT DOOR MECHANISMS..2745
5840A - FRONT DOOR TRIMS & RELATED PARTS..2748
6300A - WINDOW GLASSES (FRONT & REAR)..2758
6330A - SUNROOF..2759
6900A SUNVISORS, ASSIST HANDLES AND MIRRORS..2804
6930A - CAUTION PLATES & LABELS..2807
7200A - REAR DOORS..2808
7230A - REAR DOOR MECHANISMS..2810
7240A..2812
7800A - SPOILERS &..2814
DASHBOARD & CONSOLE..2715
5540A - METER COMPONENTS (GUAGES)..2717
5560A - DASHBOARD & RELATED PARTS..2718
5580A - VENTILATOR (DASH VENTS)..2727
5500A - DASHBOARD EQUIPMENT..2715
5570A - CONSOLE..2721
5795A - AIR BAG..2742
6610A - DASHBOARD SWITCHES ..2766
SEATS & SEAT BELTS..2728
5700A - FRONT SEATS..2728
5750A - REAR SEATS..2737
5790A - SEAT BELTS..2740
HEATING AND AIR CONDITIONING..2750
6100A - HEATER..2750
6110A - HEATER UNIT COMPONENTS..2751
6115A - HEATER CONTROLS COMPONENTS..2753
6120A - HEATER BLOWER COMPONENTS..2754
6130A - AIR CONDITIONER & PIPING..2755
6135A - AIR CONDITIONING ..2756
6140A - AIR CONDITIONING COMPRESSOR COMPONENTS..2757
BODY ELECTRICAL SYSTEMS..2763
6600A - ENGINE SWITCHES & RELAYS ..2763
6610A - DASHBOARD SWITCHES ..2767
6611A - COMBINATION SWITCH..2768
6630A - BODY RELAYS AND UNIT..2769
6635A - DOOR SWITCHES & HORN..2770
6680A - AUDIO SYSTEMS (RADIO & TAPE DECK)..2771
6682A - AUDIO SYSTEMS (ANTENNA & SPEAKER)..2772
6685A - DVD NAVIGATION SYSTEM (CAR COMMUNICATION..2773
6700A - FRONT & REAR WIRING HARNESSES..2774
6701A - ENGINE & TRANSMISSION WIRING HARNESSES..2780
6702A - DASHBOARD WIRING HARNESSES..2781
6703A - DOOR, FLOOR, & CEILING WIRING HARNESSES..2783
6704A - WIRING HARNESS CLAMPS..2784
6720A - WINDSHIELD WASHER..2785
6730A - WINDSHIELD WIPERS..2789
INTERIOR TRIMS (except door trims)..2791
6800A - CEILING TRIMS..2791
6820A - PILLAR TRIMS..2794
6840A - TRIMS & SCUFF PLATES..2796
6860A - FLOOR MATS & PADS..2801
6870A SERVICE TOOLS..2803
6900A SUNVISORS, ASSIST HANDLES AND MIRRORS ..2804
Part Number..2815
Alphabetical Index..2823
'04 RX-8..2830
01 - 2004 Mazda RX-8 Workshop Manual..2830
General Information..2830
Range of Topics..2830
Service Procedure..2830
Inspection, adjustment..2830
Repair procedure..2830
Symbols..2832
Advisory Messages..2833
Warning..2833
Caution..2833
Note..2833
Specification..2833
Upper and lower limits..2833
Troubleshooting Procedure..2834
Basic flow of troubleshooting..2834
DTC troubleshooting flow (on-board diagnostic)..2834
Diagnostic index..2834
Quick diagnosis chart (If mentioned)..2835
Symptom troubleshooting..2835
Procedures for Use..2835
Using the basic inspection (section 05)..2835
Using the DTC troubleshooting flow..2836
Using the diagnostic index..2837
Using the quick diagnosis chart..2838
Using the symptom troubleshooting..2838
SERVICE CAUTIONS..2840
Protection of the Vehicle..2840
Preparation of Tools and Measuring Equipment..2840
Special Service Tools..2840
Disconnection of the Negative Battery Cable..2840
Oil Leakage Inspection..2841
Using UV light (black light)..2841
Not using UV light (black light)..2841
Removal of Parts..2842
Disassembly..2842
Inspection During Removal, Disassembly..2842
Arrangement of Parts..2843
Cleaning of Parts..2843
Reassembly..2843
Adjustment..2844
Rubber Parts and Tubing..2844
Hose Clamps..2845
Torque Formulas..2845
Vise..2846
Dynamometer..2846
IDENTIFICATION NUMBER LOCATIONS..2847
Vehicle Identification Number (VIN)..2847
Chassis Number..2847
Engine Identification Number..2847
SCHEDULED MAINTENANCE..2848
Scheduled Maintenance Table..2848
Schedule 1 : (Normal driving conditions) U.S.A...2848
Schedule 2 : Canada, Puerto Rico and (Unique driving conditions) U.S.A...2849
Schedule 3: Except for U.S.A., Canada and Puerto RIco..2851
PRE-DELIVERY INSPECTION..2854
Pre-Delivery Inspection Table..2854
Exterior..2854
Under hood?engine off..2854
Interior..2855
Under hood?engine running at operating temperature..2856
On hoist..2856
Road test..2856
After road test..2857
JACKING POSITIONS, VEHICLE LIFT (2 SUPPORTS) AND SAFETY STAND (RIGID RACK) POSITIONS..2858
Jacking Positions..2858
Front..2858
Rear..2858
Vehicle Lift Positions..2858
Front and rear..2858
Safety Stand Positions..2859
Front and rear..2859
TIEDOWN HOOK..2860
TOWING..2862
Towing..2862
ELECTRICAL SYSTEM..2863
Electrical Parts..2863
Battery cable..2863
Wiring harness..2863
Connectors..2863
Disconnecting connectors..2864
Locking connector..2864
Inspection..2864
Terminals..2866
Inspection..2866
Replacement..2866
Sensors, Switches, and Relays..2866
Wiring Harness..2867
Wiring color codes..2867
Fuse..2868
Replacement..2868
Direction of View for Connector..2868
Part-side connector..2869
Vehicle harness-side connector..2869
Other..2869
Electrical Troubleshooting Tools..2870
Jumper wire..2870
Voltmeter..2870
Ohmmeter..2870
Precautions Before Welding..2871
SAE STANDARDS..2872
ABBREVIATIONS..2874
UNITS..2876
Conversion to SI Units (Système International d'Unités)..2876
Rounding Off..2876
Upper and Lower Limits..2877
INSTALLATION OF RADIO SYSTEM..2878
02 - Engine Troubleshooting..2879
FOREWORD..2879
INTERMITTENT CONCERN TROUBLESHOOTING..2880
Vibration Method..2880
Inspection Method for Switch Connectors or Wires..2880
Inspection Method for Sensor Connectors or Wires..2881
Inspection Method for Sensors..2881
Inspection Method for Actuators or Relays..2882
Water Sprinkling Method..2882
ENGINE SYMPTOM TROUBLESHOOTING..2884
QUICK DIAGNOSTIC CHART..2887
NO.1 MELTING OF MAIN OR OTHER FUSES..2893
NO.2 MIL COMES ON..2895
NO.3 WILL NOT CRANK..2896
NO.4 HARD TO START/LONG CRANK/ERRATIC START/ERRATIC CRANK..2902
NO.5 ENGINE STALLS-AFTER START/AT IDLE..2909
NO.6 CRANKS NORMALLY BUT WILL NOT START..2921
NO.7 SLOW RETURN TO IDLE..2931
NO.8 ENGINE RUNS ROUGH/ROLLING IDLE..2933
NO.9 FAST IDLE/RUNS ON..2944
NO.10 LOW IDLE/STALLS DURING DECELERATION..2948
NO.11 ENGINE STALLS/QUITS, ENGINE RUNS ROUGH, MISSES, BUCK/JERK, HESITATION/STUMBLE, SURGES..2955
NO.12 LACK/LOSS OF POWER-ACCELERATION/CRUISE..2966
NO.13 KNOCKING/PINGING/DETONATION-ACCELERATION/CRUISE..2976
NO.14 POOR FUEL ECONOMY..2981
NO.15 EMISSION COMPLIANCE..2988
NO.16 HIGH OIL CONSUMPTION/LEAKAGE..2993
NO.17 COOLING SYSTEM CONCERNS-OVERHEATING..2995
NO.18 COOLING SYSTEM CONCERNS-RUNS COLD..2998
NO.19 EXHAUST SMOKE..3000
NO.20 FUEL ODOR (IN ENGINE COMPARTMENT)..3004
NO.21 ENGINE NOISE..3007
NO.22 VIBRATION CONCERNS (ENGINE)..3009
NO.23 A/C DOES NOT WORK SUFFICIENTLY..3010
NO.24 A/C IS ALWAYS ON OR A/C COMPRESSOR RUNS CONTINUOUSLY..3012
NO.25 A/C DOES NOT CUT OFF UNDER WIDE OPEN THROTTLE CONDITIONS..3014
NO.26 EXHAUST SULPHUR SMELL..3015
NO.27 FUEL REFILL CONCERNS..3017
NO.28 FUEL FILLING SHUT OFF ISSUES..3019
NO.29 SPARK PLUG CONDITION..3021
Inspection Procedures..0
A/C Cut-off Control System Inspection..3028
Auxiliary Port Valve (APV) Control Inspection..3029
Cooling Fan Control System Inspection..3030
Drive-by-wire Control System Inspection..3033
Engine coolant temperature compensation inspection..3033
Load compensation inspection..3034
Throttle position (TP) sweep inspection..3036
Evaporative System Test..3037
Evaporative system test outline..3037
Evaporative system leak inspection using leak tester..3037
Fuel Injector Operation Inspection..3040
Fuel injector (FP1) (RP1) operation inspection..3040
Fuel injector (FS) (RS) operation inspection..3041
Fuel injector (FP2) (RP2) operation inspection (13B-MSP (High Power))..3043
Fuel Pump Control System Inspection..3045
Fuel Pump Operation Inspection..3046
Fuel Pump Speed Control Operation Inspection..3047
Input Signal System Investigation Procedure..3048
Finding unusual signals..3048
Locating the source of unusual signals..3048
Hall or piezo-electric type (TP sensor, APP sensor, APV position sensor and BARO sensor)..3049
Investigate the input signal system for hall or piezo-electric type..3049
Investigate the standard power supply system for hall or piezo-electric type..3049
Investigate the GND system for hall or piezo-electric type..3050
Hot wire type (fuel tank level sensor and mass air flow (MAF) sensor)..3050
Investigate the GND system for hot wire type..3050
Investigate the input signal system for hot wire type..3050
Investigate the electrical supply system for hot wire type..3051
Thermistor type (IAT sensor and ECT sensor)..3051
Investigate the input signal system for thermistor type..3052
Investigate the GND system for thermistor type..3052
Intake Manifold Vacuum Inspection..3053
Main Relay Operation Inspection..3054
Metering Oil Pump Control Inspection..3055
Purge Control System Inspection..3056
Rotor Balance Test..3058
Secondary Air Injection (AIR) System Inspection..3059
Secondary Shutter Valve (SSV) Operation Inspection..3061
Spark Test..3062
Variable Dynamic Effect Intake-air (VDI) Operation Inspection..3064
Variable Fresh Air Duct (VFAD) Control System Operation Inspection (13B-MSP (High Power))..3066
03 - Engine Mechanical..3067
MECHANICAL..3067
LOCATION INDEX..3067
ENGINE COVER REMOVAL/INSTALLATION..3068
DRIVE BELT..3069
DRIVE BELT DEFLECTION/TENSION INSPECTION..3069
DRIVE BELT ADJUSTMENT..3071
Generator Drive Belt..3071
A/C Drive Belt..3071
DRIVE BELT REPLACEMENT..3073
Generator Drive Belt..3073
A/C Drive Belt..3074
MECHANICAL..3076
COMPRESSION INSPECTION..3076
REAR OIL SEAL..3078
REAR OIL SEAL REPLACEMENT..3078
Counterweight Removal Note..3078
Rear Oil Seal Removal Note..3079
Rear Oil Seal Installation Note..3079
Counterweight Installation Note..3080
MECHANICAL..3081
ENGINE REMOVAL/INSTALLATION..3081
Oil Hose Removal Note..3086
Power Plant Frame, Crossmember Bolt Removal/Installation Note..3086
Oil Hose Installation Note..3087
ENGINE DISASSEMBLY/ASSEMBLY..3087
ENGINE TUNE-UP..3089
Engine Tune-up Preparation..3089
Ignition Timing Inspection..3089
Idle Speed Inspection..3090
Idle Mixture Inspection..3091
LUBRICATION SYSTEM..3092
LUBRICATION SYSTEM LOCATION INDEX..3092
OIL PRESSURE..3094
OIL PRESSURE INSPECTION..3094
ENGINE OIL..3096
ENGINE OIL LEVEL INSPECTION..3096
ENGINE OIL REPLACEMENT..3097
OIL FILTER..3099
OIL FILTER REPLACEMENT..3099
Tokyo Roki..3099
Denso..3100
OIL COOLER..3102
OIL COOLER REMOVAL/INSTALLATION..3102
Oil Cooler Hose Removal Note..3104
OIL PAN..3105
OIL PAN REMOVAL/INSTALLATION..3105
Oil Pan Component Removal Note..3107
Oil Pan Component Installation Note..3107
METERING OIL PUMP..3109
METERING OIL PUMP REMOVAL/INSTALLATION..3109
OIL NOZZLE REMOVAL/INSTALLATION..3111
METERING OIL PUMP INSPECTION..3113
Metering Oil Pump Voltage Inspection..3113
Metering Oil Pump Resistance Inspection..3113
Positioning Switch Resistance Inspection..3113
Oil Nozzle Inspection..3114
Oil Leakage Inspection..3114
Clogging Inspection..3115
COOLING SYSTEM..3116
COOLING SYSTEM LOCATION INDEX..3116
ENGINE COOLANT..3118
COOLING SYSTEM SERVICE WARNINGS..3118
ENGINE COOLANT LEVEL INSPECTION..3118
ENGINE COOLANT PROTECTION INSPECTION..3118
ENGINE COOLANT REPLACEMENT..3119
ENGINE COOLANT LEAKAGE INSPECTION..3122
COOLING SYSTEM CAP..3124
COOLING SYSTEM CAP INSPECTION..3124
COOLANT RESERVE TANK..3125
COOLANT RESERVE TANK REMOVAL/INSTALLATION..3125
RADIATOR..3127
RADIATOR REMOVAL/INSTALLATION..3127
THERMOSTAT..3130
THERMOSTAT REMOVAL/INSTALLATION..3130
Thermostat Installation Note..3132
THERMOSTAT INSPECTION..3132
WATER PUMP..3133
WATER PUMP REMOVAL/INSTALLATION..3133
COOLING FAN..3135
FAN MOTOR REMOVAL/INSTALLATION..3135
FAN MOTOR INSPECTION..3137
Part inspection..3137
INTAKE-AIR SYSTEM..3138
INTAKE-AIR SYSTEM LOCATION INDEX..3138
INTAKE-AIR SYSTEM DIAGRAM..3140
INTAKE-AIR SYSTEM HOSE ROUTING DIAGRAM..3141
INTAKE-AIR SYSTEM MANIFOLD VACUUM INSPECTION..3142
INTAKE-AIR SYSTEM REMOVAL/INSTALLATION..3143
Fresh-air Duct Removal Note..3145
Fresh-air Duct Installation Note..3145
Air Cleaner Insulator Installation Note..3146
Air Hose Installation Note..3146
INTAKE-AIR SYSTEM INSPECTION..3147
Air Hose Inspection..3147
Hose Inspection..3147
Fresh-air Duct Inspection..3147
Air Cleaner Insulator Inspection..3148
AIR CLEANER..3149
AIR CLEANER ELEMENT INSPECTION..3149
THROTTLE BODY..3150
THROTTLE BODY INSPECTION..3150
Resistance Inspection..3150
Circuit Open/Short Inspection..3151
Open circuit..3151
Short circuit..3151
Throttle Valve Inspection..3151
INTAKE MANIFOLD..3153
INTAKE MANIFOLD REMOVAL/INSTALLATION..3153
Intake Manifold Installation Note..3156
INTAKE MANIFOLD DISASSEMBLY/ASSEMBLY..3158
VDI Valve Assembly Note..3159
VARIABLE FRESH AIR DUCT SOLENOID VALVE..3160
VARIABLE FRESH AIR DUCT (VFAD) SOLENOID VALVE INSPECTION (13B-MSP (HIGH POWER))..3160
Circuit Open/Short Inspection..3160
Open circuit..3161
Short circuit..3161
VARIABLE FRESH AIR DUCT ACTUATOR..3162
VARIABLE FRESH AIR DUCT (VFAD) ACTUATOR INSPECTION (13B-MSP (HIGH POWER))..3162
SECONDARY SHUTTER VALVE SOLENOID VALVE..3163
SECONDARY SHUTTER VALVE (SSV) SOLENOID VALVE INSPECTION..3163
Circuit Open/Short Inspection..3163
Open circuit..3164
Short circuit..3164
SECONDARY SHUTTER VALVE ACTUATOR..3165
SECONDARY SHUTTER VALVE (SSV) ACTUATOR INSPECTION..3165
VARIABLE DYNAMIC EFFECT INTAKE-AIR SOLENOID VALVE..3166
VARIABLE DYNAMIC EFFECT INTAKE-AIR (VDI) SOLENOID VALVE INSPECTION..3166
Circuit Open/Short Inspection..3166
Open circuit..3167
Short circuit..3167
VARIABLE DYNAMIC EFFECT INTAKE-AIR ACTUATOR..3168
VARIABLE DYNAMIC EFFECT INTAKE-AIR (VDI) ACTUATOR INSPECTION..3168
AUXILIARY PORT VALVE MOTOR..3169
AUXILIARY PORT VALVE (APV) MOTOR INSPECTION (13B-MSP (HIGH POWER))..3169
Resistance Inspection..3169
Operation Inspection..3169
Circuit Open/Short Inspection..3170
Open circuit..3170
Short circuit..3171
CHECK VALVE..3172
CHECK VALVE (ONE-WAY) INSPECTION..3172
ACCELERATOR PEDAL..3173
ACCELERATOR PEDAL REMOVAL/INSTALLATION..3173
FUEL SYSTEM..3174
FUEL SYSTEM LOCATION INDEX..3174
FUEL SYSTEM DIAGRAM..3176
BEFORE REPAIR PROCEDURE..3176
Fuel Line Safety Procedure..3177
AFTER REPAIR PROCEDURE..3178
Fuel Leakage Inspection..3178
FUEL LINE PRESSURE INSPECTION..3178
FUEL TANK..3182
FUEL TANK REMOVAL/INSTALLATION..3182
Cap Removal Note..3186
Fuel-filler Pipe Removal Note..3186
Cap Installation Note..3187
Joint Hose Installation Note..3188
FUEL TANK INSPECTION..3189
NONRETURN VALVE..3191
NONRETURN VALVE INSPECTION..3191
FUEL PUMP..3192
FUEL PUMP UNIT REMOVAL/INSTALLATION..3192
Fuel Pump Cap Removal Note..3195
Fuel Pump Unit Removal Note..3195
Fuel Pump Cap Installation Note..3195
Fuel Leak Inspection After Pump Unit Installation..3196
Service Hole Cover Installation Note..3197
FUEL PUMP UNIT INSPECTION..3198
Fuel Pump Operation Inspection..3198
Without Using WDS or equivalent..3198
Using WDS or equivalent..3199
Fuel Pump Controlling System Inspection..3200
Without Using WDS or equivalent..3200
Using WDS or equivalent..3201
Continuity Inspection..3201
Circuit Open/Short Inspection..3202
Open circuit..3202
Short circuit..3202
Hold Pressure Inspection..3202
FUEL PUMP RESISTOR REMOVAL/INSTALLATION..3205
FUEL PUMP RESISTOR INSPECTION..3206
Resistance Inspection..3206
FUEL INJECTOR..3207
FUEL INJECTOR REMOVAL/INSTALLATION..3207
FUEL INJECTOR INSPECTION..3209
Fuel Injector Operation Inspection..3209
Fuel injector (FP1, RP1) operation inspection..3209
Fuel injector (FP2, RP2) operation inspection..3210
Fuel injector (FS, RS) operation inspection..3211
Resistance Inspection..3213
Circuit Open/Short Inspection..3213
Open circuit..3214
Short circuit..3214
Leakage Inspection..3214
Injection volume Inspection..3217
Atomization Inspection..3219
QUICK CONNECTOR..3221
QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION..3221
Inside the Engine Compartment..3221
Removal..3221
Installation..3222
Fuel Tank Side (Except for Fuel Shut-off/Rollover Valve)..3223
Removal..3223
Installation..3224
Fuel Shut-off Valve..3225
Removal..3225
Installation..3226
Rollover Valve..3227
Removal..3227
Installation..3228
PULSATION DAMPER..3229
PULSATION DAMPER REMOVAL/INSTALLATION..3229
PULSATION DAMPER INSPECTION..3230
PRESSURE REGULATOR..3231
PRESSURE REGULATOR INSPECTION..3231
EXHAUST SYSTEM..3232
EXHAUST SYSTEM INSPECTION..3232
EXHAUST SYSTEM REMOVAL/INSTALLATION..3232
Heated Oxygen Sensor Removal Note..3234
Engine Mount Bracket (RH) Removal Note..3234
Engine Mount Rubber (RH) Removal Note..3235
Main Silencer Installation Note..3236
Exhaust Manifold Installation Note..3236
EXHAUST MANIFOLD INSPECTION..3237
EMISSION SYSTEM..3238
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM LOCATION INDEX..3238
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM DIAGRAM..3240
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM REMOVAL/INSTALLATION..3241
Evaporative Chamber Installation Note..3242
EVAP System Leak Detection Pump Installation Note..3242
PURGE SOLENOID VALVE..3243
PURGE SOLENOID VALVE INSPECTION..3243
Purge Control Inspection..3243
Without Using WDS or equivalent..3243
Using WDS or equivalent..3244
Air flow Inspection..3245
CATCH TANK..3247
CATCH TANK INSPECTION..3247
AIR FILTER (EMISSION SYSTEM)..3248
AIR FILTER INSPECTION..3248
SECONDARY AIR INJECTION CONTROL VALVE..3249
SECONDARY AIR INJECTION (AIR) CONTROL VALVE REMOVAL/INSTALLATION..3249
SECONDARY AIR INJECTION (AIR) CONTROL VALVE INSPECTION..3249
SECONDARY AIR INJECTION SOLENOID VALVE..3251
SECONDARY AIR INJECTION (AIR) SOLENOID VALVE REMOVAL/INSTALLATION..3251
SECONDARY AIR INJECTION (AIR) SOLENOID VALVE INSPECTION..3252
AIR System Operation Inspection..3252
Air flow Inspection..3255
SECONDARY AIR INJECTION PUMP..3256
SECONDARY AIR INJECTION (AIR) PUMP REMOVAL/INSTALLATION..3256
SECONDARY AIR INJECTION (AIR) PUMP INSPECTION..3257
Discharging Pressure Inspection..3257
Without using WDS or equivalent..3257
Using WDS or equivalent..3258
Continuity Inspection..3259
CHARCOAL CANISTER..3260
CHARCOAL CANISTER INSPECTION..3260
EVAPORATIVE CHAMBER..3261
EVAPORATIVE CHAMBER INSPECTION..3261
EVAP SYSTEM LEAK DETECTION PUMP..3262
EVAPORATIVE EMISSION (EVAP) SYSTEM LEAK DETECTION PUMP INSPECTION..3262
Airflow Inspection..3262
Resistance Inspection..3262
Circuit Open/Short Inspection..3263
ROLLOVER VALVE..3265
FUEL SHUT-OFF/ROLLOVER VALVE INSPECTION..3265
CHARGING SYSTEM..3266
CHARGING SYSTEM LOCATION INDEX..3266
BATTERY..3267
BATTERY REMOVAL/INSTALLATION..3267
Battery Cover Removal Note..3268
Battery Installation Note..3268
BATTERY INSPECTION..3269
Inspection and Verification..3269
Battery Condition Test..3269
Pin point test..3269
Battery..3270
Back-up current..3270
€Using the battery load tester, apply load current (See BATTERY RECHARGING .)..3271
GENERATOR..3273
GENERATOR REMOVAL/INSTALLATION..3273
GENERATOR INSPECTION..3274
Generator warning light..3274
Generator..3275
Voltage..3275
Current..3276
Generator Inner Parts..3277
Rotor..3277
Stator coil..3278
Brush..3279
Brush spring..3279
Rectifier..3280
Bearing..3280
GENERATOR DISASSEMBLY/ASSEMBLY..3281
IGNITION SYSTEM..3282
IGNITION SYSTEM LOCATION INDEX..3282
IGNITION COIL..3283
IGNITION COIL REMOVAL/INSTALLATION..3283
IGNITION COIL INSPECTION..3284
Ignition Coil With Built-in Power Switch Inspection..3284
SPARK PLUG..3285
SPARK PLUG REMOVAL/INSTALLATION..3285
SPARK PLUG INSPECTION..3286
Specification..3286
Plug Gap Inspection..3286
Cleaning..3286
Visual inspection..3287
Resistance Inspection..3287
HIGH-TENSION LEAD..3288
HIGH-TENSION LEAD REMOVAL/INSTALLATION..3288
HIGH-TENSION LEAD INSPECTION..3289
STARTING SYSTEM..3290
STARTING SYSTEM LOCATION INDEX..3290
STARTER..3291
STARTER REMOVAL/INSTALLATION..3291
STARTER INSPECTION..3293
On-vehicle Inspection..3293
No-load test..3293
Magnetic Switch Operation Inspection..3294
Pull-out test..3294
Return test..3294
Pinion Gap Inspection..3295
Starter Inner Parts Inspection..3296
Armature..3296
Magnetic switch..3297
Brush and brush holder..3298
STARTER DISASSEMBLY/ASSEMBLY..3300
STARTER INTERLOCK SWITCH..3302
STARTER INTERLOCK SWITCH (MT) INSPECTION..3302
CRUISE CONTROL SWITCH..3303
CRUISE CONTROL SWITCH INSPECTION..3303
PCM REMOVAL/INSTALLATION..3304
Not Using the WDS or Equivalent..3305
PCM terminal voltage table (Reference)..3305
Inspection Using An Oscilloscope (Reference)..3322
Throttle control (+)..3322
Throttle control (?)..3322
Front HO2S heater control..3322
Fuel injector (FS, RS) control..3323
Field coil control (Generator)..3323
Fuel injector (FP1, RP1) control..3323
Purge control..3324
Generator output voltage..3324
Eccentric shaft position sensor..3325
Metering oil pump control 1..3325
Metering oil pump control 2..3325
Metering oil pump control 3..3326
Metering oil pump control 4..3326
Ignition coil (L/F, L/R, T/F, T/R)..3326
Fuel injector (FP2, RF2) control..3327
APV motor control (+)..3327
APV motor control (?)..3327
Using the WDS or Equivalent..3328
PCM CONFIGURATION..3344
NEUTRAL SWITCH..3345
NEUTRAL SWITCH INSPECTION..3345
Continuity Inspection..3345
Circuit Open/Short Inspection..3345
Open circuit..3346
Short circuit..3346
CLUTCH SWITCH..3347
CLUTCH PEDAL POSITION (CPP) SWITCH INSPECTION..3347
Continuity Inspection..3347
Circuit Open/Short Inspection..3347
Open circuit..3348
Short circuit..3348
METERING OIL PUMP..3349
METERING OIL PUMP SWITCH INSPECTION..3349
Voltage Inspection..3349
Circuit Open/Short Inspection..3349
Open circuit..3350
Short circuit..3350
SECONDARY SUTTER VALVE SWITCH..3351
SECONDARY SHUTTER VALVE (SSV) SWITCH INSPECTION..3351
Continuity Inspection..3351
Circuit Open/Short Inspection..3351
Open circuit..3352
Short circuit..3352
SECONDARY SHUTTER VALVE (SSV) SWITCH REMOVAL/INSTALLATION..3353
ENGINE COOLANT TEMPERATURE SENSOR..3354
ENGINE COOLANT TEMPERATURE (ECT) SENSOR REMOVAL/INSTALLATION..3354
ENGINE COOLANT TEMPERATURE (ECT) SENSOR INSPECTION..3355
Resistance Inspection..3355
Circuit Open/Short Inspection..3356
Open circuit..3356
Short circuit..3356
INTAKE AIR TEMPERATURE SENSOR..3357
INTAKE AIR TEMPERATURE (IAT) SENSOR INSPECTION..3357
Resistance Inspection..3357
Circuit Open/Short Inspection..3358
Open circuit..3358
Short circuit..3359
THROTTLE POSITION SENSOR..3360
THROTTLE POSITION (TP) SENSOR INSPECTION..3360
Voltage Inspection..3360
Circuit Open/Short Inspection..3360
Open circuit..3361
Short circuit..3361
ACCELERATOR PEDAL POSITION SENSOR..3362
ACCELERATOR PEDAL POSITION (APP) SENSOR INSPECTION..3362
Voltage Inspection..3362
Circuit Open/Short Inspection..3362
Open circuit..3363
Short circuit..3363
AUXILIARY PORT VALVE POSITION SENSOR..3364
AUXILIARY PORT VALVE (APV) POSITION SENSOR INSPECTION..3364
MASS AIR FLOW SENSOR..3365
MASS AIR FLOW (MAF)/INTAKE AIR TEMPERATURE (IAT) SENSOR REMOVAL/INSTALLATION..3365
MAF/IAT Sensor Installation Note..3366
Screw Installation Note..3366
MASS AIR FLOW (MAF) SENSOR INSPECTION..3366
Visual Inspection..3366
Voltage Inspection..3366
Circuit Open/Short Inspection..3367
Open circuit..3368
Short circuit..3368
HEATED OXYGEN SENSOR..3369
FRONT HEATED OXYGEN SENSOR (HO2S) REMOVAL/INSTALLATION..3369
FRONT HEATED OXYGEN SENSOR (HO2S) INSPECTION..3370
Front HO2S Current Inspection..3370
Front HO2S Heater Resistance Inspection..3371
Circuit Open/Short Inspection..3371
Open circuit..3372
Short circuit..3372
REAR HEATED OXYGEN SENSOR (HO2S) REMOVAL/INSTALLATION..3372
Rear HO2S Removal Note..3373
REAR HEATED OXYGEN SENSOR (HO2S) INSPECTION..3373
Rear HO2S Voltage Inspection..3374
Rear HO2S Heater Resistance Inspection..3374
Circuit Open/Short Inspection..3375
Open circuit..3376
Short circuit..3376
BAROMETRIC PRESSURE SENSOR..3377
BAROMETRIC PRESSURE (BARO) SENSOR REMOVAL/INSTALLATION..3377
BAROMETRIC PRESSURE (BARO) SENSOR INSPECTION..3377
Voltage Inspection..3377
Circuit Open/Short Inspection..3378
Open circuit..3379
Short circuit..3379
KNOCK SENSOR..3380
KNOCK SENSOR (KS) REMOVAL/INSTALLATION..3380
KNOCK SENSOR (KS) INSPECTION..3380
Resistance Inspection..3380
Circuit Open/Short Inspection..3381
Open circuit..3381
Short circuit..3381
ECCENTRIC SHAFT POSITION SENSOR..3383
ECCENTRIC SHAFT POSITION SENSOR INSPECTION..3383
Visual Inspection..3383
Resistance Inspection..3383
Circuit Open/Short Inspection..3383
Open circuit..3384
Short circuit..3384
ECCENTRIC SHAFT POSITION SENSOR REMOVAL/INSTALLATION..3384
ECCENTRIC SHAFT POSITION PLATE..3386
ECCENTRIC SHAFT POSITION PLATE INSPECTION..3386
ECCENTRIC SHAFT POSITION PLATE REMOVAL/INSTALLATION..3386
TECHNICAL DATA..3388
04 - On-Board Diagnostic (ENGINE CONTROL SYSTEM)..3393
ON-BOARD DIAGNOSTIC (ENGINE CONTROL SYSTEM)..3393
CONTROL SYSTEM WIRING DIAGRAM..3393
MONITORING SYSTEM AND CONTROL SYSTEM DEVICE RELATIONSHIP CHART..3395
OBD-II PENDING TROUBLE CODE..3396
OBD-II FREEZE FRAME DATA..3396
OBD-II ON-BOARD SYSTEM READINESS TEST..3396
OBD-II DIAGNOSTIC MONITORING TEST RESULT..3396
OBD-II READ/CLEAR DIAGNOSTIC TEST RESULT..3396
OBD-II PARAMETER IDENTIFICATION (PID) ACCESS..3396
ON-BOARD DIAGNOSTIC TEST..3396
DTC Reading Procedure..3396
Pending Trouble Code Access Procedure..3397
Freeze Frame PID Data Access Procedure..3397
On-Board System Readiness Tests Access Procedure..3397
PID/DATA Monitor and Record Procedure..3398
Diagnostic Monitoring Test Results Access Procedure..3398
AFTER REPAIR PROCEDURE..3399
OBD-II DRIVE MODE..3399
Mode 1 (PCM Adaptive Memory Produce Drive Mode)..3400
Mode 3 (HO2S heater, HO2S, and TWC Repair Verification Drive Mode)..3400
Mode 6 (EVAP System Repair Verification Drive Mode)..3401
DIAGNOSTIC MONITORING TEST RESULTS..3402
DTC TABLE..3403
DTC P00XX..3409
DTC P0030..3409
DTC P0031..3412
DTC P0032..3415
DTC P0037..3419
DTC P0038..3422
DTC P0076..3426
DTC P0077..3430
DTC P0101..3433
DTC P0102..3437
DTC P0103..3441
DTC P0107..3445
DTC P0108..3449
DTC P0111..3453
DTC P0112..3457
DTC P0113..3461
DTC P0117..3465
DTC P0118..3469
DTC P0122..3473
DTC P0123..3477
DTC P0125..3481
DTC P0126, P0128..3484
DTC P0130..3490
DTC P0131..3493
DTC P0132..3497
DTC P0133..3501
DTC P0138..3506
DTC P0139..3510
DTC P0171..3515
DTC P0172..3522
DTC P02XX..3526
DTC P0222..3527
DTC P0223..3531
DTC P0300..3535
DTC P0301, P0302..3543
DTC P0327..3550
DTC P0328..3554
DTC P0335..3558
DTC P0336..3563
DTC P0410..3566
DTC P0420..3569
DTC P0441..3573
DTC P0442..3578
DTC P0443..3582
DTC P0446..3587
DTC P0455..3591
DTC P0456..3596
DTC P0461..3600
DTC P0462..3603
DTC P0463..3606
DTC P0480..3609
DTC P0481..3614
DTC P0500..3619
DTC P0505..3622
DTC P0506..3627
DTC P0507..3633
DTC P0562..3637
DTC P0564..3641
DTC P0571..3645
DTC P06XX..3649
DTC P0601..3650
DTC P0602..3652
DTC P0604..3654
DTC P0610..3656
DTC P0638..3658
DTC P0661..3661
DTC P0662..3665
DTC P07XX..3667
DTC P0703..3668
DTC P0704..3672
DTC P08XX..3675
DTC P0850..3676
DTC P12XX..3679
DTC P1260..3680
DTC P15XX..3682
DTC P1574..3683
DTC P1577..3686
DTC P16XX..3688
DTC P1686..3689
DTC P1687..3695
DTC P1688..3701
DTC P2004..3707
DTC P2006..3710
DTC P2008..3712
DTC P2017..3717
DTC P2070..3722
DTC P2096..3725
DTC P2097..3733
DTC P2101..3740
DTC P2106..3745
DTC P2107..3750
DTC P2108..3752
DTC P2109..3754
DTC P2112..3757
DTC P2119..3759
DTC P2122..3762
DTC P2123..3767
DTC P2127..3771
DTC P2128..3776
DTC P2135..3780
DTC P2136..3783
DTC P2138..3785
DTC P2195..3788
DTC P2196..3792
DTC P22XX..3795
DTC P2257..3796
DTC P2258..3800
DTC P2259..3804
DTC P2260..3808
DTC P2270..3811
DTC P2271..3815
DTC P24XX..3821
DTC P2401..3822
DTC P2402..3827
DTC P2404..3831
DTC P2405..3834
DTC P2406..3837
DTC P2407..3840
DTC P25XX..3842
DTC P2502..3843
DTC P2503..3847
DTC P2504..3851
05 - Manual Transmission..3855
CLUTCH..3855
CLUTCH LOCATION INDEX..3855
GENERAL PROCEDURES (CLUTCH)..3856
CLUTCH FLUID..3856
CLUTCH FLUID INSPECTION..3856
CLUTCH FLUID REPLACEMENT..3856
CLUTCH PEDAL..3858
CLUTCH PEDAL ADJUSTMENT..3858
Clutch Pedal Stroke Inspection/Adjustment..3858
Clutch Pedal Play Inspection/Adjustment..3858
Clutch Disengagement Point Inspection..3859
Clutch Switch Inspection..3860
CLUTCH PEDAL REMOVAL/INSTALLATION..3861
Starter Interlock Switch Installation Note..3862
CLUTCH MASTER CYLINDER..3863
CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION..3863
CLUTCH MASTER CYLINDER DISASSEMBLY/ASSEMBLY..3864
Snap Ring Disassembly/Assembly Note..3865
CLUTCH RELEASE CYLINDER..3866
CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION..3866
CLUTCH RELEASE CYLINDER DISASSEMBLY/ASSEMBLY..3867
CLUTCH UNIT..3868
CLUTCH UNIT REMOVAL/INSTALLATION..3868
Clutch Cover, Clutch Disc Removal Note..3869
Oil Seal, Pilot Bearing Removal Note..3869
Flywheel Removal Note..3869
Flywheel Installation Note..3870
Pilot Bearing, Oil Seal Installation Note..3871
Clutch Disc Installation Note..3872
Clutch Cover Installation Note..3872
CLUTCH COVER..3873
CLUTCH COVER INSPECTION..3873
CLUTCH DISC..3874
CLUTCH DISC INSPECTION..3874
CLUTCH RELEASE COLLAR..3875
CLUTCH RELEASE COLLAR INSPECTION..3875
PILOT BEARING..3875
PILOT BEARING INSPECTION..3875
FLYWHEEL..3876
FLYWHEEL INSPECTION..3876
MANUAL TRANSMISSION [Y16M-D]..3877
TRANSMISSION/TRANSAXLE..3877
MANUAL TRANSMISSION LOCATION INDEX..3877
NEUTRAL SWITCH REMOVAL/INSTALLATION..3877
TRANSMISSION/TRANSAXLE OIL..3878
TRANSMISSION OIL INSPECTION..3878
TRANSMISSION OIL REPLACEMENT..3878
OIL SEAL (EXTENSION HOUSING)..3880
OIL SEAL (EXTENSION HOUSING) REPLACEMENT..3880
MANUAL TRANSMISSION..3880
TRANSMISSION REMOVAL/INSTALLATION..3880
Exhaust Manifold Stay Removal Note..3882
Power Plant Frame Removal Note..3882
Propeller Shaft Removal Note..3883
Transmission Removal Note..3883
Transmission Installation Note..3884
Power Plant Frame Installation Note..3885
Shift Lever Component Installation Note..3887
INSPECTION AFTER TRANSMISSION INSTALLATION..3887
TRANSMISSION/TRANSAXLE..3888
TRANSMISSION/TRANSAXLE TECHNICAL DATA..3888
06 - Automatic Transmission..3891
AUTOMATIC TRANSMISSION..3891
AUTOMATIC TRANSMISSION LOCATION INDEX..3891
MECHANICAL SYSTEM TEST..3893
Mechanical System Test Preparation..3893
Line Pressure Test..3893
Stall Speed Test..3895
Time Lag Test..3896
ROAD TEST..3897
Road Test Preparation..3897
Shift Diagram..3897
D range (normal mode)..3898
D Range Test..3898
M Range Test..3899
P Position Test..3900
Incorrect Gear Ratio (Slippage) Test..3900
FOREWORD..3901
BASIC INSPECTION..3902
TCM..3904
TCM INSPECTION..3904
Terminal Voltage Table (Reference)..3904
Inspection Using An Oscilloscope (Reference)..3912
Turbine sensor..3912
Vehicle speed..3912
Shift solenoid F control..3912
Shift solenoid B control..3913
Shift solenoid C control..3913
TCC solenoid control (TCC on)..3913
TCC solenoid control (TCC off)..3913
Shift solenoid A control..3914
TCM REMOVAL/INSTALLATION..3915
PID/DATA MONITOR INSPECTION..3916
Troubleshooting Guide..0
QUICK DIAGNOSIS CHART..3921
SYMPTOM TROUBLESHOOTING ITEM TABLE..3924
NO.1 VEHICLE DOES NOT MOVE IN D RANGE, OR IN R POSITION..3928
NO.2 VEHICLE DOES NOT MOVE IN R POSITION..3929
NO.3 VEHICLE DOES NOT MOVE IN D AND M RANGES..3931
NO.4 VEHICLE MOVES IN N POSITION..3932
NO.5 VEHICLE MOVES IN P POSITION, OR PARKING GEAR DOES NOT DISENGAGE WHEN SHIFTED OUT OF P POSITION..3933
NO.6 EXCESSIVE CREEP..3934
NO.7 NO CREEP AT ALL..3935
NO.8 LOW MAXIMUM SPEED AND POOR ACCELERATION..3937
NO.9 NO SHIFTING..3940
NO.10 DOES NOT SHIFT TO 4GR..3943
NO.11 ABNORMAL SHIFTING..3945
NO.12 FREQUENT SHIFTING..3948
NO.13 SHIFT POINT IS HIGH OR LOW..3949
NO.14 TORQUE CONVERTER CLUTCH (TCC) NON-OPERATION..3950
NO.15 NO KICKDOWN..3953
NO.16 ENGINE FLARES UP OR SLIPS WHEN UPSHIFTING OR DOWNSHIFTING..3954
NO.17 ENGINE FLARES UP OR SLIPS WHEN ACCELERATING VEHICLE..3957
NO.18 JUDDER UPON TORQUE CONVERTER CLUTCH (TCC) OPERATION..3958
NO.19 EXCESSIVE SHIFT SHOCK FROM N TO D OR N TO R POSITION/RANGE..3959
NO.20 EXCESSIVE SHIFT SHOCK IS FELT WHEN UPSHIFTING AND DOWNSHIFTING..3962
NO.21 EXCESSIVE SHIFT SHOCK ON TORQUE CONVERTER CLUTCH (TCC)..3965
NO.22 NOISE OCCURS AT IDLE WHEN VEHICLE IS STOPPED IN ALL POSITIONS/RANGES..3966
NO.23 NOISE OCCURS AT IDLE WHEN VEHICLE IS STOPPED IN D RANGE, OR IN R POSITION..3967
NO.24 NO ENGINE BRAKING IN 1GR POSITION OF M RANGE..3968
NO.25 TRANSMISSION OVERHEATS..3970
NO.26 ENGINE STALLS WHEN SHIFTED TO D RANGE, OR IN R POSITION..3972
NO.27 ENGINE STALLS WHEN DRIVING AT SLOW SPEEDS OR STOPPING..3974
NO.28 STARTER DOES NOT WORK..3975
NO.29 GEAR POSITION INDICATOR LIGHT DOES NOT ILLUMINATE IN M RANGE..3976
NO.30 GEAR POSITION INDICATOR LIGHT ILLUMINATES IN D RANGE OR P, N, R POSITIONS..3977
NO.31 DOES NOT UPSHIFT IN M RANGE..3978
NO.32 DOES NOT DOWNSHIFT IN M RANGE..3979
DTC ALL.pdf..0
DTC TABLE..3980
DTC P0705..3983
DTC P0706..3987
DTC P0707..3992
DTC P0708..3996
DTC P0711..4000
DTC P0712..4003
DTC P0713..4006
DTC P0715..4011
DTC P0731..4019
DTC P0720..4015
DTC P0732..4024
DTC P0733..4029
DTC P0734..4034
DTC P0740..4039
DTC P0743..4044
DTC P0748..4049
DTC P0751..4054
DTC P0753..4057
DTC P0758..4062
DTC P0761..4067
DTC P0762..4070
DTC P0763..4073
DTC P0766..4078
DTC P0767..4081
DTC P0768..4084
DTC P0841..4089
DTC P0846..4094
DTC P0871..4099
DTC P0882..4104
DTC P0960..4107
DTC P1759..4110
DTC P1764..4113
AFTER REPAIR PROCEDURE..4116
AUTOMATIC TRANSMISSION..4119
AUTOMATIC TRANSMISSION REMOVAL/INSTALLATION..4119
Manual Shaft Lever Component Removal Note..4122
Torque Converter Installation Nuts Removal Note..4122
Power Plant Frame Removal Note..4123
Propeller Shaft Removal Note..4123
Transmission Removal Note..4124
Transmission Installation Note..4124
Power Plant Frame Installation Note..4125
Torque Converter Installation Nuts Installation Note..4127
Manual Shaft Lever Component Installation Note..4128
AUTOMATIC TRANSMISSION FLUID.pdf..0
AUTOMATIC TRANSMISSION FLUID..4129
AUTOMATIC TRANSMISSION FLUID (ATF) INSPECTION..4129
Automatic Transmission Fluid (ATF) Condition Inspection..4129
Automatic Transmission Fluid (ATF) Level Inspection..4130
AUTOMATIC TRANSMISSION FLUID (ATF) REPLACEMENT..4131
AUTOMATIC TRANSMISSION SHIFT MECHANISM .pdf..0
AUTOMATIC TRANSMISSION SHIFT MECHANISM..4132
SHIFT MECHANISM..4132
AUTOMATIC TRANSMISSION SHIFT MECHANISM LOCATION INDEX..4132
SHIFT LOCK SYSTEM..4133
SHIFT LOCK INSPECTION..4133
KEY INTERLOCK SYSTEM..4133
KEY INTERLOCK INSPECTION..4133
INTERLOCK CABLE INSPECTION..4133
INTERLOCK CABLE ADJUSTMENT..4134
SELECTOR LEVER COMPONENT..4137
SELECTOR LEVER INSPECTION..4137
SELECTOR LEVER COMPONENT INSPECTION..4138
SELECTOR LEVER REMOVAL/INSTALLATION..4138
Manual Shaft Lever Component Removal Note..4141
Interlock Cable Installation Note..4141
Manual Shaft Lever Component Installation Note..4144
STEERING SHIFT SWITCH REMOVAL/INSTALLATION..4144
STEERING SHIFT SWITCH INSPECTION..4145
Terminal Voltage List (Reference)..4145
OIL SEAL (DIFFERENTIAL).pdf..0
OIL SEAL (DIFFERENTIAL)..4147
OIL SEAL REPLACEMENT..4147
CONTROL VALVE BODY.pdf..0
CONTROL VALVE BODY..4149
CONTROL VALVE BODY REMOVAL..4149
On-Vehicle Removal..4149
CONTROL VALVE BODY INSTALLATION..4150
On-Vehicle Installation..4150
EXTENSION HOUSING AND PARKING MECHANISM.pdf..0
EXTENSION HOUSING AND PARKING MECHANISM..4152
EXTENSION HOUSING, PARKING MECHANISM REMOVAL/INSTALLATION..4152
Extension Housing Removal Note..4154
Extension Housing Installation Note..4154
FLYWHEEL AND DRIVE PLATE.pdf..0
FLYWHEEL AND DRIVE PLATE..4155
DRIVE PLATE REMOVAL/INSTALLATION..4155
Drive Plate Removal Note..4156
Drive Plate Installation Note..4156
OIL COOLER.pdf..0
OIL COOLER..4158
OIL COOLER FLUSHING..4158
Power Flushing..4159
Repair procedure..4159
Inspecting oil lines and clamps..4159
Back flushing..4159
Forward flushing..4159
OIL COOLER REMOVAL/INSTALLATION..4160
Radiator (In Tank Oil Cooler) Installation Note..4162
Oil Pipe, Hose clamp, Oil hose Installation Note..4162
OIL COOLER DISASSEMBLY/ASSEMBLY..4163
Radiator Outer Tank (In-Tank Oil Cooler) Disassembly Note..4163
Radiator Outer Tank (In Tank Oil Cooler) Assembly Note..4165
AUTOMATIC TRANSMISSION CONTROL SYSTEM WIRING DIAGRAM .pdf..0
AUTOMATIC TRANSMISSION CONTROL SYSTEM WIRING DIAGRAM..4167
AUTOMATIC TRANSMISSION INPUT (SENSOR_SWITCH).pdf..0
AUTOMATIC TRANSMISSION INPUT (SENSOR/SWITCH)..4168
TRANSMISSION RANGE (TR) SWITCH INSPECTION..4168
Operating inspection..4168
Continuity Inspection..4168
TRANSMISSION RANGE (TR) SWITCH REMOVAL/INSTALLATION..4170
TRANSMISSION RANGE (TR) SWITCH ADJUSTMENT..4174
TRANSMISSION FLUID TEMPERATURE (TFT) SENSOR INSPECTION..4178
On-Vehicle Inspection..4178
Off-Vehicle Inspection..4180
TRANSMISSION FLUID TEMPERATURE (TFT) SENSOR REMOVAL/INSTALLATION..4181
TURBINE SENSOR INSPECTION..4182
Visual Inspection..4182
Element inspection..4182
TURBINE SENSOR REMOVAL/INSTALLATION..4184
VEHICLE SPEED SENSOR (VSS) INSPECTION..4185
Visual Inspection..4185
Element inspection..4185
VEHICLE SPEED SENSOR (VSS) REMOVAL/INSTALLATION..4187
OIL PRESSURE SWITCH INSPECTION..4189
On-Vehicle Inspection..4189
Off-Vehicle Inspection..4190
OIL PRESSURE SWITCH REMOVAL/INSTALLATION..4191
AUTOMATIC TRANSMISSION OUTPUT (SOLENOID_INDICATOR LIGHT).pdf..0
AUTOMATIC TRANSMISSION OUTPUT (SOLENOID/INDICATOR LIGHT)..4193
SOLENOID VALVE INSPECTION..4193
Resistance Inspection (On-Vehicle)..4193
Operating Inspection..4194
Resistance Inspection (Off-Vehicle)..4196
SOLENOID VALVE REMOVAL/INSTALLATION..4197
Pressure Control Solenoid..4197
Except Pressure Control Solenoid..4198
AUTOMATIC TRANSMISSION ON-BOARD DIAGNOSTIC FUNCTION.pdf..0
AUTOMATIC TRANSMISSION ON-BOARD DIAGNOSTIC FUNCTION..4200
DTC Reading Procedure..4200
07 - Driveline..4201
PROPELLER SHAFT..4201
PROPELLER SHAFT LOCATION INDEX..4201
PROPELLER SHAFT REMOVAL/INSTALLATION..4201
For Carbon-Fiber Propeller Shaft..4201
For Steel Propeller Shaft..4202
Propeller Shaft Removal Note..4203
Propeller Shaft Installation Note..4204
PROPELLER SHAFT INSPECTION..4204
For Carbon-Fiber Propeller Shaft..4204
For Steel Propeller Shaft..4206
DRIVE SHAFT..4207
REAR DRIVE SHAFT..4207
REAR DRIVE SHAFT LOCATION INDEX..4207
REAR DRIVE SHAFT INSPECTION..4207
REAR DRIVE SHAFT REMOVAL/INSTALLATION..4207
Locknut Removal Note..4209
Brake Caliper Component Removal Note..4209
Rear Drive Shaft Removal Note..4209
Clip Installation Note..4210
Rear Drive Shaft Installation Note..4211
Locknut Installation Note..4211
REAR DRIVE SHAFT DISASSEMBLY/ASSEMBLY..4211
Boot Band (axle side) Disassembly Note..4212
Boot Band (Differential Side) Disassembly Note..4212
Outer Ring Disassembly Note..4212
Snap Ring, Tripod Joint Disassembly Note..4213
Boot Disassembly Note..4213
Boot Assembly Note..4213
Tripod Joint, Snap Ring Assembly Note..4214
Outer Ring Assembly Note..4214
Boot Band (Differential Side) Assembly Note..4215
Boot Band (Axle Side) Assembly Note..4215
DIFFERENTIAL..4217
DIFFERENTIAL (FF/FR)..4217
REAR DIFFERENTIAL LOCATION INDEX..4217
DIFFERENTIAL OIL..4218
DIFFERENTIAL OIL INSPECTION..4218
DIFFERENTIAL OIL REPLACEMENT..4218
DIFFERENTIAL OIL SEAL..4219
OIL SEAL (SIDE GEAR) REPLACEMENT..4219
OIL SEAL (COMPANION FLANGE) REPLACEMENT..4220
DIFFERENTIAL (FF/FR)..4221
REAR DIFFERENTIAL REMOVAL/INSTALLATION..4221
Brake Caliper Component Removal Note..4222
Rear Drive Shaft, Rear Knuckle Component Removal Note..4222
Rear Differential Removal/Installation Note..4223
Rear Drive Shaft, Rear Knuckle Component Installation Note..4223
REAR DIFFERENTIAL DISASSEMBLY..4224
Differential Component Disassembly Note..4225
Bearing Cap Disassembly Note..4226
Adjustment Shim, Side Bearing Outer Race Disassembly Note..4226
Side Bearing Disassembly Note..4226
Roll Pin Disassembly Note..4227
Locknut Disassembly Note..4227
Companion Flange Disassembly Note..4227
Drive Pinion Component Disassembly Note..4228
Rear Bearing Disassembly Note..4228
Front Bearing Outer Race, Rear Bearing Outer Race Disassembly Note..4228
REAR DIFFERENTIAL ASSEMBLY..4229
Washer Assembly Note..4230
Roll Pin Assembly Note..4231
Ring Gear Assembly Note..4231
Side Bearing Assembly Note..4232
Oil Seal (Side Gear) Assembly Note..4233
Rear Bearing Outer Race Assembly Note..4233
Front Bearing Outer Race Assembly Note..4233
Spacer Assembly Note..4234
Pinion height adjustment..4234
Rear Bearing Assembly Note..4236
Drive Pinion Component Assembly Note..4236
Drive pinion preload adjustment..4236
Oil Seal (Companion Flange) Assembly Note..4237
Locknut Assembly Note..4237
Adjustment Shim Assembly Note..4238
Ring gear backlash adjustment..4238
Bearing Cap Assembly Note..4241
Drive Pinion, Ring Gear Tooth Contact Inspection..4241
TECHNICAL DATA..4243
DRIVELINE/AXLE..4243
DRIVELINE/AXLES..4243
08 - Brake System..4244
CONVENTIONAL BRAKE SYSTEM LOCATION INDEX..4244
CONVENTIONAL BRAKE SYSTEM..4245
AIR BLEEDING..4245
VACUUM LINE..4246
VACUUM LINE INSPECTION..4246
BRAKE PEDAL..4246
BRAKE PEDAL INSPECTION..4246
Brake Pedal Height Inspection..4246
Brake Pedal Height Adjustment..4247
Brake Pedal Play Inspection..4247
Pedal-to-floor Clearance Inspection..4247
BRAKE PEDAL REMOVAL/INSTALLATION..4248
Brake Switch Installation Note..4249
Brake Switch Connector Installation Note..4250
BRAKE SWITCH..4250
BRAKE SWITCH INSPECTION..4250
MASTER CYLINDER..4251
MASTER CYLINDER REMOVAL/INSTALLATION..4251
Master Cylinder Installation Note..4251
BRAKE FLUID LEVEL SENSOR INSPECTION..4253
POWER BRAKE UNIT..4254
POWER BRAKE UNIT INSPECTION..4254
Without Using SST..4254
Operation inspection..4254
Vacuum function inspection..4254
Vacuum loss function inspection..4254
Using SST..4254
Pre-inspection preparation..4254
Checking for vacuum loss (loaded condition)..4255
Lack of hydraulic pressure inspection..4255
Hydraulic pressure inspection..4255
POWER BRAKE UNIT REMOVAL/INSTALLATION..4256
FRONT BRAKE (DISC)..4257
FRONT BRAKE (DISC) INSPECTION..4257
Brake Judder Repair Hints..4257
Description..4257
Steering wheel vibration..4257
Floor vibration..4257
Brake pedal vibration..4257
Due to an excessive runout (side-to-side wobble) of the disc plate, the thickness of the disc plate is uneven...4257
The disc plate is deformed by heat...4257
Due to corrosion, the thickness and friction coefficient of disc plate change...4257
Inspection and repair procedure..4258
Lateral runout inspection..4258
Thickness variation inspection..4259
Disc Plate Thickness Inspection..4259
Disc Pad Thickness Inspection..4259
FRONT BRAKE (DISC) REMOVAL/INSTALLATION..4260
Caliper Installation Note..4261
DISC PAD (FRONT)..4262
DISC PAD (FRONT) REPLACEMENT..4262
CALIPER (FRONT) DISASSEMBLY/ASSEMBLY..4263
Piston Disassembly Note..4263
REAR BRAKE (DISC)..4264
REAR BRAKE (DISC) INSPECTION..4264
Brake Judder Repair Hints..4264
Description..4264
Steering wheel vibration..4264
Floor vibration..4264
Brake pedal vibration..4264
Due to an excessive runout (side-to-side wobble) of the disc plate, the thickness of the disc plate is uneven...4264
The disc plate is deformed by heat...4264
Due to corrosion, the thickness and friction coefficient of disc plate change...4264
Inspection and repair procedure..4265
Lateral runout inspection..4265
Thickness variation inspection..4266
Disc Plate Thickness Inspection..4266
Disc Pad Thickness Inspection..4266
REAR BRAKE (DISC) REMOVAL/INSTALLATION..4267
Disc Plate Removal Note..4268
Disc Plate Installation Note..4268
Caliper Installation Note..4268
Parking Brake Cable Installation Note..4269
DISC PAD (REAR)..4270
DISC PAD (REAR) REPLACEMENT..4270
Caliper Installation Note..4270
CALIPER (REAR)..4271
CALIPER (REAR) DISASSEMBLY/ASSEMBLY..4271
Piston Disassembly Note..4272
Dust Seal, Piston Assembly Note..4272
ANTILOCK BRAKE SYSTEM..0
ANTILOCK BRAKE SYSTEM..4273
ANTILOCK BRAKE SYSTEM..4273
ABS LOCATION INDEX..4273
ABS SYSTEM DIAGRAM..4274
ABS SYSTEM INSPECTION..4275
ABS HYDRAULIC UNIT ON-VEHICLE INSPECTION..4275
Preparation..4275
Operation inspection..4275
ABS HYDRAULIC UNIT/CONTROL MODULE..4277
ABS HU/CM REMOVAL/INSTALLATION..4277
Connector Removal Note..4278
ABS HU/CM Removal/Installation Note..4278
Connector Installation Note..4278
ABS HU/CM INSPECTION..4278
Standard (Reference Value)..4278
FRONT ABS WHEEL-SPEED SENSOR..4283
FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION..4283
FRONT ABS WHEEL-SPEED SENSOR INSPECTION..4283
Installation Visual Inspection..4283
Resistance Inspection..4284
Voltage Pattern Inspection..4284
Sensor Output Value Inspection..4284
REAR ABS WHEEL-SPEED SENSOR..4286
REAR ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION..4286
REAR ABS WHEEL-SPEED SENSOR INSPECTION..4286
Installation Visual Inspection..4286
Clearance Inspection..4286
Resistance Inspection..4287
Voltage Pattern Inspection..4287
Sensor Output Value Inspection..4287
DYNAMIC STABILITY CONTROL..0
DYNAMIC STABILITY CONTROL..4289
DYNAMIC STABILITY CONTROL..4289
DYNAMIC STABILITY CONTROL LOCATION INDEX..4289
DSC SYSTEM DIAGRAM..4290
DSC SYSTEM INSPECTION..4291
Preparation..4291
ABS Control Inspection..4291
DSC Control Inspection..4293
DSC CONFIGURATION..4294
DSC HYDRAULIC UNIT/CONTROL MODULE..4295
DSC HU/CM REMOVAL/INSTALLATION..4295
Connector Removal Note..4296
DSC HU/CM Removal/Installation Note..4296
Connector Installation Note..4296
DSC HU/CM INSPECTION..4296
Standard (Reference Value)..4297
FRONT ABS WHEEL-SPEED SENSOR..4303
FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION..4303
FRONT ABS WHEEL-SPEED SENSOR INSPECTION..4303
REAR ABS WHEEL-SPEED SENSOR..4303
REAR ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION..4303
REAR ABS WHEEL-SPEED SENSOR INSPECTION..4303
COMBINED SENSOR..4303
COMBINED SENSOR REMOVAL/INSTALLATION..4303
COMBINED SENSOR INSPECTION..4304
COMBINED SENSOR INITIALIZATION PROCEDURE..4305
BRAKE FLUID PRESSURE SENSOR..4306
BRAKE FLUID PRESSURE SENSOR INSPECTION..4306
STEERING ANGLE SENSOR..4307
STEERING ANGLE SENSOR REMOVAL/INSTALLATION..4307
STEERING ANGLE SENSOR INSPECTION..4307
STEERING ANGLE SENSOR INITIALIZATION PROCEDURE..4309
DSC OFF SWITCH..4309
DSC OFF SWITCH REMOVAL/INSTALLATION..4309
DSC OFF Switch Removal Note..4310
DSC OFF SWITCH INSPECTION..4310
PARKING BRAKE SYSTEM..0
PARKING BRAKE SYSTEM..4311
PARKING BRAKE SYSTEM..4311
PARKING BRAKE SYSTEM LOCATION INDEX..4311
PARKING BRAKE LEVER..4312
PARKING BRAKE LEVER INSPECTION..4312
Stroke Inspection..4312
PARKING BRAKE LEVER ADJUSTMENT..4312
PARKING BRAKE LEVER REMOVAL/INSTALLATION..4313
PARKING BRAKE SWITCH..4314
PARKING BRAKE SWITCH INSPECTION..4314
DSC PRECAUTION..0
PRECAUTION..4315
Vehicle with ABS..4315
Vehicle with DSC..4316
Intermittent Concern Troubleshooting..4318
Vibration method..4318
Inspection method for switch connectors or wires..4319
Inspection method for sensor connectors or wires..4319
Inspection method for sensors..4320
Malfunction data monitor method..4320
Inspection method for connector terminal..4320
DSC SYMPTOM TROUBLESHOOTING..0
SYMPTOM TROUBLESHOOTING..4321
ON-BOARD DIAGNOSIS [ABS]..0
ON-BOARD DIAGNOSIS [ABS]..4324
On-Board Diagnostic (OBD) Test Description..4324
Read/clear diagnostic results..4324
PID/Data monitor and record..4324
Active command modes..4324
Reading DTCs Procedure..4324
Clearing DTCs Procedures..4324
PID/Data Monitor and Record Procedure..4324
Active Command Modes Procedure..4325
DTC Table..4325
PID/DATA Monitor Table..4327
Active Command Modes Table..4330
DTC ALL [ABS]..0
DTC B1318 [ABS]..4331
ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL]..0
ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL]..4342
On-Board Diagnostic (OBD) Test Description..4342
Read/clear diagnostic results..4342
PID/Data monitor and record..4342
Active command modes..4342
Reading DTCs Procedure..4342
Clearing DTCs Procedures..4342
PID/Data Monitor and Record Procedure..4342
Active Command Modes Procedure..4343
DTC Table..4343
PID/DATA Monitor Table..4346
Active Command Modes Table..4350
DTC ALL [DYNAMIC STABILITY CONTROL]..0
DTC B1342 [DYNAMIC STABILITY CONTROL]..4353
DTC B1318 [DYNAMIC STABILITY CONTROL] .pdf..0
DTC B1318 [DYNAMIC STABILITY CONTROL]..4351
Troubleshooting ALL..0
NO.1 NEITHER ABS WARNING LIGHT NOR BRAKE SYSTEM WARNING LIGHT ILLUMINATE WHEN IGNITION SWITCH TURNED TO ON POSITION..4373
GENERAL PROCEDURES (BRAKE)..0
GENERAL PROCEDURES BRAKES..4385
GENERAL PROCEDURES (BRAKE)..4385
Wheel and Tire Installation..4385
Brake Lines Disconnection..4385
Brake Pipe Flare Nut Tightening..4385
Connector Disconnection..4385
ABS/DSC Related Parts..4385
DSC Related Part Sensor Initialization Procedure..4385
TECHNICAL DATA BRAKES..0
TECHNICAL DATA..4386
BRAKES..4386
BRAKES..4386
09 - Electronic Power Steering (EPS)..4387
STEERING LOCATION INDEX..4387
STEERING WHEEL AND COLUMN..4388
STEERING WHEEL AND COLUMN INSPECTION..4388
Play Inspection..4388
Looseness, Play Inspection..4388
Steering Wheel Effort Inspection..4389
STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION..4390
Steering Wheel Removal Note..4392
Bolt (Intermediate Shaft) Removal Note..4392
Steering Lock Mounting Bolt Removal Note..4393
Steering Lock Mounting Bolt Installation Note..4393
Steering Shaft Installation Note..4393
Bolt (Intermediate Shaft) Installation Note..4394
Steering Wheel Installation Note..4394
STEERING SHAFT..4395
STEERING SHAFT INSPECTION..4395
STEERING GEAR AND LINKAGE..4396
STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION..4396
Tie-rod End Removal Note..4398
Steering Gear and Linkage Installation Note..4398
STEERING GEAR AND LINKAGE INSPECTION..4398
Tie-rod End Inspection..4398
Tie rod Inspection..4399
STEERING GEAR AND LINKAGE DISASSEMBLY/ASSEMBLY..4400
Tie-rod End Disassembly Note..4401
Mounting Rubber Disassembly Note..4401
Mounting Rubber Assembly Note..4401
Boot Band Assembly Note..4402
Clip Assembly Note..4402
STEERING GEAR AND LINKAGE ADJUSTMENT..4403
TORQUE SENSOR INSPECTION..4404
ELECRIC POWER STEERING CONTROL MODULE..4405
EPS CONTROL MODULE REMOVAL/INSTALLATION..4405
EPS CONTROL MODULE INSPECTION..4406
Terminal Voltage Table (Reference)..4406
EPS SYSTEM NEUTRAL POSITION SETTING..4408
GENERAL PROCEDURES..4409
STEERING..4409
GENERAL PROCEDURES (STEERING)..4409
Wheel And Tire Installation..4409
Connectors Disconnection..4409
EPS Related Parts..4409
EPS System Neutral Setting..4409
SYMPTOM TROUBLESHOOTING..4410
ELECTRIC POWER STEERING..4410
ELECTRIC POWER STEERING (EPS) SYSTEM WIRING DIAGRAM..4410
FOREWORD..4410
PRECAUTION..4410
Intermittent Concern Troubleshooting..4410
Vibration method..4410
Inspection method for switch and/or sensor connectors or wires..4411
Inspection method for sensors..4411
Connector terminal check method..4412
SYMPTOM TROUBLESHOOTING..4412
NO.1 ELECTRIC POWER STEERING (EPS) WARNING LIGHT DOES NOT ILLUMINATE WITH IGNITION SWITCH AT ON..4413
NO.2 ELECTRIC POWER STEERING (EPS) WARNING LIGHT DOES NOT GO OUT EVEN THOUGH ENGINE HAS STARTED..4414
NO.3 POWER ASSIST DIFFERS BETWEEN RIGHT AND LEFT TURNS..4417
ON-BOARD DIAGNOSTIC..4418
ELECTRIC POWER STEERING..4418
ELECTRIC POWER STEERING (EPS) SYSTEM WIRING DIAGRAM..4418
ELECTRIC POWER STEERING (EPS) ON-BOARD DIAGNOSIS..4418
On-Board Diagnostic (OBD) Test Description..4418
Read/clear diagnostic results..4418
PID/Data monitor and record..4419
Active command modes..4419
Reading DTCs Procedure..4419
Clearing DTCs Procedure..4419
PID/Data Monitor and Record Procedure..4419
Active Command Modes Procedure..4420
DTC Table..4420
PID/DATA Monitor Table..4421
Active Command Mode Table..4422
DTC B1318..4423
DTC B1342..4426
DTC B2141..4431
DTC B2278..4432
DTC C1099..4437
TECHNICAL DATA..4442
STEERING..4442
STEERING SYSTEM..4442
10 - Suspension..4443
FRONT SUSPENSION LOCATION INDEX..4443
FRONT SHOCK ABSORBER AND COIL SPRING..4444
FRONT SHOCK ABSORBER AND COIL SPRING REMOVAL/INSTALLATION..4444
Piston Rod Nut Removal Note..4445
Coil Spring Installation Note..4445
Upper Spring Seat Installation Note..4446
FRONT SHOCK ABSORBER..4447
FRONT SHOCK ABSORBER INSPECTION..4447
FRONT SHOCK ABSORBER DISPOSAL..4447
FRONT UPPER ARM..4448
FRONT UPPER ARM REMOVAL/INSTALLATION..4448
Caliper and Mounting Support Removal Note..4449
Shock Absorber Lower Bolt and Nut Removal Note..4449
Front Upper Arm Ball Joint Removal Note..4449
Front Upper Arm Removal Note..4449
Bushing Removal Note..4449
Bushing Installation Note..4450
Clip Installation Note..4450
FRONT UPPER ARM INSPECTION..4451
FRONT LOWER ARM..4452
FRONT LOWER ARM REMOVAL/INSTALLATION..4452
Caliper and Mounting Support Removal Note..4453
Front Lower Arm Ball Joint Removal Note..4453
Upper Arm Ball Joint Removal Note..4453
Bushing (Rear Side) Removal Note..4454
Bushing (Front Side) Removal Note..4454
Bushing (Shock Absorber Lower Side Connecting Part) Removal Note..4455
Bushing (Shock Absorber Lower Side Connecting Part) Installation Note..4455
Bushing (Front Side) Installation Note..4455
Bushing (Rear Side) Installation Note..4456
Clip Installation Note..4456
FRONT LOWER ARM INSPECTION..4456
FRONT STABILIZER..4457
FRONT STABILIZER REMOVAL/INSTALLATION..4457
Stabilizer Bracket Installation Note..4458
STABILIZER CONTROL LINK (FRONT/REAR)..4458
STABILIZER CONTROL LINK INSPECTION..4458
FRONT CROSSMEMBER..4459
FRONT CROSSMEMBER REMOVAL/INSTALLATION..4459
Axle and Hub Component Removal Note..4460
Mounting Rubber Removal Note..4460
TRANSVERSE MEMBER..4461
TRANSVERSE MEMBER REMOVAL/INSTALLATION..4461
FRONT SUSPENSION TOWER BAR..4462
FRONT SUSPENSION TOWER BAR REMOVAL/INSTALLATION..4462
Plate Installation Note..4462
FRONT AXLE..4463
FRONT AXLE..4463
FRONT AXLE LOCATION INDEX..4463
WHEEL HUB, STEERING KNUCKLE..4464
WHEEL HUB, STEERING KNUCKLE INSPECTION..4464
Wheel Bearing Looseness Inspection..4464
WHEEL HUB, STEERING KNUCKLE REMOVAL/INSTALLATION..4464
Brake Caliper Component Removal Note..4466
WHEEL HUB BOLT..4466
WHEEL HUB BOLT REPLACEMENT..4466
REAR SUSPENSION..4467
REAR SUSPENSION LOCATION INDEX..4467
REAR SHOCK ABSORBER AND COIL SPRING..4468
REAR SHOCK ABSORBER AND COIL SPRING REMOVAL/INSTALLATION..4468
Caliper Removal Note..4469
Rear Shock Absorber Bracket Removal Note..4469
Piston Rod Nut Removal Note..4469
Coil Spring Installation Note..4470
Collar Installation Note..4470
Spring Seat Rubber Installation Note..4471
Rear Shock Absorber and Coil Spring Installation Note..4471
REAR SHOCK ABSORBER..4472
REAR SHOCK ABSORBER INSPECTION..4472
REAR SHOCK ABSORBER DISPOSAL..4472
REAR TRAILING LINK..4472
REAR TRAILING LINK (UPPER) REMOVAL/INSTALLATION..4472
Caliper Component Removal Note..4473
Rear Trailing Link (Upper) Ball Joint Removal Note..4473
Dust Boot Installation Note..4473
REAR TRAILING LINK (UPPER) INSPECTION..4474
REAR TRAILING LINK (LOWER) REMOVAL/INSTALLATION..4474
Caliper Component Removal Note..4475
Rear Trailing Link (Lower) Removal Note..4475
REAR LATERAL LINK..4476
REAR LATERAL LINK (UPPER) REMOVAL/INSTALLATION..4476
Rear Lateral Link (Upper) Ball Joint Removal Note..4476
Dust Boot Installation Note..4477
REAR LATERAL LINK (UPPER) INSPECTION..4477
REAR LATERAL LINK (LOWER) REMOVAL/INSTALLATION..4478
Rear Lateral Link (Lower) Ball Joint Removal Note..4478
Dust Boot Installation Note..4479
REAR LATERAL LINK (LOWER) INSPECTION..4479
TOE CONTROL LINK..4480
TOE CONTROL LINK REMOVAL/INSTALLATION..4480
Caliper Component Removal Note..4480
Dust Boot Installation Note..4480
Toe Control Link Ball Joint Installation Note..4481
TOE CONTROL LINK INSPECTION..4481
REAR STABILIZER..4482
REAR STABILIZER REMOVAL/INSTALLATION..4482
Rear Stabilizer Installation Note..4482
Bushing Installation Note..4482
Stabilizer Control Link Installation Note..4483
STABILIZER CONTROL LINK (FRONT/REAR)..4484
STABILIZER CONTROL LINK INSPECTION..4484
REAR CROSSMEMBER..4484
REAR CROSSMEMBER REMOVAL/INSTALLATION..4484
Rear Axle Component Removal Note..4486
Rear Crossmember Component Removal Note..4486
No.2 Bushing Removal Note..4487
No.3 Bushing Removal Note..4487
No.3 Bushing Installation Note..4488
No.2 Bushing Installation Note..4488
REAR AXLE..4490
REAR AXLE..4490
REAR AXLE LOCATION INDEX..4490
WHEEL HUB, KNUCKLE..4491
WHEEL HUB, REAR KNUCKLE INSPECTION..4491
Wheel Bearing Looseness Inspection..4491
WHEEL HUB, REAR KNUCKLE REMOVAL/INSTALLATION..4491
Locknut Removal Note..4493
Brake Caliper Component Removal Note..4493
Rear Drive shaft Remvoal Note..4493
Wheel Hub Component Removal Note..4494
Wheel Bearing Removal Note..4495
Dust Cover Removal Note..4495
Bushing Removal Note..4495
Wheel Hub Bolt Removal Note..4496
Wheel Hub Bolt Installation Note..4496
Bushing Installation Note..4496
Dust Cover Installation Note..4497
Wheel Bearing Installation Note..4497
Wheel Hub Component Installation Note..4498
Locknut Installation Note..4498
WHEEL ALIGNMENT..4499
SUSPENSION..4499
WHEEL ALIGNMENT PRE-INSPECTION..4499
FRONT SUSPENSION..4500
FRONT WHEEL ALIGNMENT..4500
Specification (Unloaded Condition)..4500
Standard suspension..4500
Steering Angle Adjustment..4502
Camber Adjustment..4503
Caster Adjustment..4504
Total Toe-in Adjustment..4506
REAR SUSPENSION..4507
REAR WHEEL ALIGNMENT..4507
Specification (Unloaded Vehicle)..4507
Camber Adjustment..4508
Total Toe-in Adjustment..4509
TECHNICAL DATA..4511
11 - HVAC System..4515
HVAC BASIC SYSTEM..4515
BLOWER UNIT..4517
BLOWER UNIT REMOVAL/INSTALLATION..4517
BLOWER UNIT DISASSEMBLY/ASSEMBLY..4517
AIR FILTER..4519
AIR FILTER REMOVAL/INSTALLATION..4519
AIR FILTER INSPECTION..4519
A/C UNIT..4520
A/C UNIT REMOVAL/INSTALLATION..4520
A/C Unit Installation Note..4520
A/C UNIT DISASSEMBLY/ASSEMBLY..4521
EVAPORATOR..4523
EVAPORATOR INSPECTION..4523
HEATER CORE..4523
HEATER CORE INSPECTION..4523
AIRFLOW MODE MAIN LINK..4523
AIRFLOW MODE MAIN LINK REMOVAL/INSTALLATION..4523
REAR HEAT DUCT..4524
REAR HEAT DUCT REMOVAL/INSTALLATION..4524
A/C COMPRESSOR..4525
A/C COMPRESSOR REMOVAL/INSTALLATION..4525
A/C Compressor Installation Note..4526
CONDENSER..4527
CONDENSER REMOVAL/INSTALLATION..4527
Condenser Installation Note..4528
CONDENSER INSPECTION..4528
REFRIGERANT LINES..4529
REFRIGERANT LINE REMOVAL/INSTALLATION..4529
Refrigerant Line Removal Note..4530
Block joint type..4530
Quick joint type..4530
Refrigerant Line Installation Note..4531
Block joint type..4532
AIR INTAKE ACTUATOR..4533
AIR INTAKE ACTUATOR REMOVAL/INSTALLATION..4533
AIR INTAKE ACTUATOR INSPECTION..4533
AIR MIX ACTUATOR..4535
AIR MIX ACTUATOR REMOVAL/INSTALLATION..4535
AIR MIX ACTUATOR INSPECTION..4536
AIRFLOW MODE ACTUATOR..4537
AIRFLOW MODE ACTUATOR REMOVAL/INSTALLATION..4537
AIRFLOW MODE ACTUATOR INSPECTION..4538
BLOWER MOTOR..4539
BLOWER MOTOR REMOVAL/INSTALLATION..4539
BLOWER MOTOR INSPECTION..4540
POWER..4540
RESISTOR REMOVAL/INSTALLATION..4540
RESISTOR INSPECTION..4541
MAGNETIC CLUTCH..4542
MAGNETIC CLUTCH ADJUSTMENT..4542
MAGNETIC CLUTCH INSPECTION..4542
AMBIENT TEMPERATURE SENSOR..4543
AMBIENT TEMPERATURE SENSOR REMOVAL/INSTALLATION..4543
AMBIENT TEMPERATURE SENSOR INSPECTION..4543
EVAPORATOR TEMPERATURE SENSOR..4545
EVAPORATOR TEMPERATURE SENSOR REMOVAL/INSTALLATION..4545
EVAPORATOR TEMPERATURE SENSOR INSPECTION..4546
REFRIGERANT PRESSURE SWITCH..4548
REFRIGERANT PRESSURE SWITCH REMOVAL/INSTALLATION..4548
Refrigerant Pressure Switch Installation Note..4548
REFRIGERANT PRESSURE SWITCH INSPECTION..4549
CLIMATE CONTROL UNIT..4550
CLIMATE CONTROL UNIT REMOVAL/INSTALLATION..4550
CLIMATE CONTROL UNIT INSPECTION..4551
On-board Diagnostic Test Procedure..4551
Output Signal Inspection..4551
Switch Inspection..4552
Temperature Control Dial Inspection..4553
FAN SWITCH..4554
FAN SWITCH INSPECTION..4554
A/C AMPLIFIER..4555
A/C AMPLIFIER INSPECTION..4555
Terminal Voltage Table (Reference)..4555
REFRIGERANT SYSTEM (R-134a)..4563
REFRIGERANT SYSTEM SERVICE WARNINGS..4563
Using/Handling Unapproved Refrigerant..4563
Handling Refrigerant..4563
Storing Refrigerant..4563
REFRIGERANT SYSTEM SERVICE CAUTIONS..4563
Handling Compressor Oil..4563
REFRIGERANT SYSTEM GENERAL PROCEDURES..4564
Manifold Gauge Set Installation..4564
REFRIGERANT SYSTEM PERFORMANCE TEST..4565
REFRIGERANT..4567
REFRIGERANT PRESSURE CHECK..4567
REFRIGERANT RECOVERY..4568
REFRIGERANT CHARGING..4568
Charging Recycled R-134a Refrigerant..4569
Charging New R-134a Refrigerant..4569
TECHNICAL DATA..4574
HEATER, VENTILATION AND AIR CONDITIONING..4574
HVAC TECHNICAL DATA..4574
TROUBLESHOOTING INDEX..4575
NO.1 INSUFFICIENT AIR (OR NO AIR) BLOWN FROM VENTS..4576
NO.2 AMOUNT OF AIR BLOWN FROM VENTS DOES NOT CHANGE..4578
NO.3 AIR INTAKE MODE DOES NOT CHANGE..4580
NO.4 NO TEMPERATURE CONTROL WITH A/C AMPLIFIER..4583
NO.5 WINDSHIELD FOGGED..4588
NO.6 AIR FROM VENTS COLD ENOUGH..4592
NO.7 NO COOL AIR..4598
NO.8 NOISE WHILE OPERATING A/C SYSTEM..4602
12 - Body Panels..4604
BODY PANELS LOCATION INDEX..4604
HOOD..4605
HOOD REMOVAL/INSTALLATION..4605
HOOD ADJUSTMENT..4606
Gap Adjustment..4606
Height Difference Adjustment..4607
TRUNK LID..4608
TRUNK LID REMOVAL/INSTALLATION..4608
TRUNK LID ADJUSTMENT..4609
STAY DAMPER DISPOSAL..4610
FUEL-FILLER LID..4611
FUEL-FILLER LID REMOVAL/INSTALLATION..4611
FUEL-FILLER LID ADJUSTMENT..4611
BUMPER..4612
FRONT BUMPER REMOVAL/INSTALLATION..4612
Front Bumper Removal Note..4612
Front Bumper Installation Note..4613
FRONT BUMPER DISASSEMBLY/ASSEMBLY..4613
REAR BUMPER REMOVAL/INSTALLATION..4615
Rear Bumper Removal Note..4615
Rear bumper Installation Note..4616
FRONT BUMPER REINFORCEMENT REMOVAL/INSTALLATION..4616
REAR BUMPER REINFORCEMENT REMOVAL/INSTALLATION..4617
FRONT FENDER PANEL..4618
FRONT FENDER PANEL REMOVAL/INSTALLATION..4618
BODY PART TWO..0
SECURITY AND LOCKS..4619
SECURITY AND LOCKS LOCATION INDEX..4619
DOORS AND LIFTGATE..4622
DOOR..4622
DOOR LOCATION INDEX..4622
FRONT DOOR REMOVAL/INSTALLATION..4622
Connector Removal Note..4623
REAR DOOR REMOVAL/INSTALLATION..4624
REAR DOOR ASSEMBLY/DISASSEMBLY..4625
DOOR ADJUSTMENT..4626
DOOR UNIT..4627
FRONT DOOR UNIT REMOVAL/INSTALLATION..4627
OPEN HANDLE..4628
FRONT OUTER HANDLE REMOVAL/INSTALLATION..4628
REAR DOOR RELEASE HANDLE REMOVAL/INSTALLATION..4629
FRONT INNER HANDLE REMOVAL/INSTALLATION..4630
DOOR LOCK AND OPENER..4631
FRONT DOOR KEY CYLINDER REMOVAL/INSTALLATION..4631
FRONT DOOR LATCH AND LOCK ACTUATOR REMOVAL/INSTALLATION..4632
FRONT DOOR LOCK ACTUATOR INSPECTION..4633
Door Lock Actuator..4633
Door Lock-link Switch..4634
Door Key Cylinder Switch..4634
REAR DOOR UPPER LATCH REMOVAL/INSTALLATION..4635
REAR DOOR UPPER LATCH SWITCH INSPECTION..4636
REAR DOOR LOWER LATCH REMOVAL/INSTALLATION..4637
REAR DOOR LOWER LATCH SWITCH INSPECTION..4638
FRONT DOOR LOCK STRIKER REMOVAL/INSTALLATION..4638
REAR DOOR LOCK STRIKER REMOVAL/INSTALLATION..4639
Upper..4639
Lower..4641
DOOR LOCK SWITCH REMOVAL/INSTALLATION..4641
LH..4641
RH..4641
DOOR LOCK SWITCH INSPECTION..4642
TRUNK LID LOCK AND OPENER..4643
TRUNK LID LATCH AND OPENER REMOVAL/INSTALLATION..4643
TRUNK LID OPENER INSPECTION..4644
TRUNK KEY CYLINDER REMOVAL/INSTALLATION..4645
TRUNK KEY CYLINDER SWITCH INSPECTION..4645
TRUNK LID OPENER SWITCH REMOVAL/INSTALLATION..4646
TRUNK LID OPENER SWITCH INSPECTION..4647
TRUNK LID STRIKER REMOVAL/INSTALLATION..4647
TRUNK LID OPENER CANCEL SWITCH REMOVAL/INSTALLATION..4647
TRUNK LID OPENER CANCEL SWITCH INSPECTION..4648
HOOD LOCK AND OPENER..4649
HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION..4649
Hood Release Lever Removal Note..4650
HOOD STRIKER REMOVAL/INSTALLATION..4650
HOOD LATCH SWITCH INSPECTION..4651
FUEL-FILLER LID OPENER..4653
FUEL-FILLER LID OPENER REMOVAL/INSTALLATION..4653
SUNROOF..4655
SUNROOF..4655
SUNROOF LOCATION INDEX..4655
SUNROOF UNIT..4656
GLASS PANEL REMOVAL/INSTALLATION..4656
GLASS PANEL ADJUSTMENT..4657
DRAIN HOSE..4658
FRONT DRAIN HOSE REMOVAL..4658
FRONT DRAIN HOSE INSTALLATION..4659
REAR DRAIN HOSE REMOVAL..4661
REAR DRAIN HOSE INSTALLATION..4663
SUNROOF UNIT..4664
SUNROOF UNIT REMOVAL/INSTALLATION..4664
SUNROOF UNIT DISASSEMBLY/ASSEMBLY..4667
Sunroof Motor Assembly Note..4669
SUNROOF MOTOR..4670
SUNROOF MOTOR REMOVAL/INSTALLATION..4670
SUNROOF MOTOR INSPECTION..4672
Terminal voltage list (Reference)..4672
SUNROOF SWITCH..4674
SUNROOF SWITCH REMOVAL/INSTALLATION..4674
SUNROOF SWITCH INSPECTION..4674
EXTERIOR TRIM.pdf..0
EXTERIOR TRIM..4675
EXTERIOR TRIM..4675
EXTERIOR TRIM LOCATION INDEX..4675
COWL GRILLE..4676
COWL GRILLE REMOVAL/INSTALLATION..4676
EXTERIOR PART..4676
EXTRACTOR CHAMBER REMOVAL/INSTALLATION..4676
EXTERIOR MOLDING..4677
FRONT BELTLINE MOLDING REMOVAL/INSTALLATION..4677
ROOF MOLDING REMOVAL..4677
ROOF MOLDING INSTALLATION..4678
SASH FILM..4679
DOOR SASH FILM REMOVAL..4679
DOOR SASH FILM INSTALLATION..4679
GLASS_WINDOWS_MIRRORS.pdf..0
GLASS/WINDOWS/MIRRORS..4681
GLASS/WINDOWS/MIRRORS..4681
GLASS/WINDOWS/MIRRORS LOCATION INDEX..4681
WINDOW GLASS..4683
WINDSHIELD REMOVAL..4683
Not Reusing Windshield..4683
Reusing Windshield..4684
WINDSHIELD INSTALLATION..4685
REAR WINDOW GLASS REMOVAL..4688
Not Reusing Rear Window Glass..4689
Reusing Rear Window Glass..4690
REAR WINDOW GLASS INSTALLATION..4691
DOOR GLASS..4697
FRONT DOOR GLASS REMOVAL/INSTALLATION..4697
REAR DOOR GLASS REMOVAL/INSTALLATION..4697
WINDOW REGULATOR..4698
POWER WINDOW REGULATOR REMOVAL/INSTALLATION..4698
WINDOW MOTOR..4699
POWER WINDOW MOTOR REMOVAL/INSTALLATION..4699
POWER WINDOW MOTOR INSPECTION..4700
WINDOW SWITCH..4701
POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION..4701
POWER WINDOW MAIN SWITCH INSPECTION..4701
POWER WINDOW SUBSWITCH REMOVAL/INSTALLATION..4702
POWER WINDOW SUBSWITCH INSPECTION..4703
POWER WINDOW SYSTEM..4704
DELAYED POWER CONTROL MODULE REMOVAL/INSTALLATION..4704
DELAYED POWER CONTROL MODULE INSPECTION..4704
Terminal Voltage Table (Reference)..4704
REAR WINDOW DEFROSTER..4706
FILAMENT INSPECTION..4706
FILAMENT REPAIR..4707
OUTER MIRROR..4708
POWER OUTER MIRROR REMOVAL/INSTALLATION..4708
POWER OUTER MIRROR ASSEMBLY/DISASSEMBLY..4708
Outer Mirror Glass Disassembly Note..4709
Outer Mirror Glass Assembly Note..4709
POWER OUTER MIRROR INSPECTION..4710
POWER OUTER MIRROR SWITCH..4711
POWER OUTER MIRROR SWITCH REMOVAL/INSTALLATION..4711
POWER OUTER MIRROR SWITCH INSPECTION..4711
REARVIEW MIRROR..4712
REARVIEW MIRROR REMOVAL/INSTALLATION..4712
Auto-dimming Mirror..4712
Normal Type..4712
AUTO-DIMMING MIRROR INSPECTION..4713
BASE REMOVAL..4713
BASE INSTALLATION..4713
WIPER_WASHER SYSTEMS.pdf..0
WIPER/WASHER SYSTEMS..4715
WIPER/WASHER SYSTEMS..4715
WIPER/WASHER SYSTEM LOCATION INDEX..4715
WINDSHIELD WIPER ARM AND BLADE..4717
WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION..4717
Windshield Wiper Arm Installation Note..4717
WINDSHIELD WIPER ARM AND BLADE ADJUSTMENT..4718
WINDSHIELD WIPER MOTOR..4719
WINDSHIELD WIPER MOTOR REMOVAL/INSTALLATION..4719
WINDSHIELD WIPER MOTOR DISASSEMBLY/ASSEMBLY..4720
WINDSHIELD WIPER MOTOR INSPECTION..4721
WINDSHIELD WASHER TANK..4722
WINDSHIELD WASHER TANK REMOVAL/INSTALLATION..4722
WINDSHIELD WASHER MOTOR..4723
WINDSHIELD WASHER MOTOR REMOVAL/INSTALLATION..4723
WINDSHIELD WASHER MOTOR INSPECTION..4723
WASHER FLUID-LEVEL SENSOR..4724
WASHER FLUID-LEVEL SENSOR REMOVAL/INSTALLATION..4724
WASHER FLUID-LEVEL SENSOR INSPECTION..4724
WINDSHIELD WASHER NOZZLE..4725
WINDSHIELD WASHER NOZZLE REMOVAL/INSTALLATION..4725
WINDSHIELD WASHER NOZZLE ADJUSTMENT..4725
WINDSHIELD WASHER NOZZLE CLEANING..4726
WINDSHIELD WASHER HOSE REMOVAL/INSTALLATION..4726
WIPER AND WASHER SWITCH..4727
WINDSHIELD WIPER AND WASHER SWITCH REMOVAL/INSTALLATION..4727
WINDSHIELD WIPER AND WASHER SWITCH INSPECTION..4727
HEADLIGHT CLEANER..4729
HEADLIGHT CLEANER MOTOR REMOVAL/INSTALLATION..4729
HEADLIGHT CLEANER MOTOR INSPECTION..4729
HEADLIGHT CLEANER NOZZLE REMOVAL..4729
HEADLIGHT CLEANER NOZZLE INSTALLATION..4730
HEADLIGHT CLEANER ACTUATOR REMOVAL/INSTALLATION..4730
HEADLIGHT CLEANER HOSE REMOVAL/INSTALLATION..4730
HEADLIGHT CLEANER RELAY REMOVAL/INSTALLATION..4731
HEADLIGHT CLEANER RELAY INSPECTION..4731
Terminal Voltage Table (Reference)..4732
13 - Interior Trim..4734
INTERIOR TRIM..4734
INTERIOR TRIM LOCATION INDEX..4734
DASHBOARD REMOVAL/INSTALLATION..4737
DASHBOARD DISASSEMBLY/ASSEMBLY..4737
COLUMN COVER REMOVAL/INSTALLATION..4739
GLOVE COMPARTMENT REMOVAL/INSTALLATION..4739
INNER GARNISH..4740
DASHBOARD GARNISH REMOVAL/INSTALLATION..4740
INTERIOR TRIM..4741
LOWER PANEL REMOVAL/INSTALLATION..4741
SIDE PANEL REMOVAL/INSTALLATION..4741
VENTILATOR GRILLE REMOVAL/INSTALLATION..4742
Driver's Side..4742
Passenger's Side..4742
Center..4742
CONSOLE..4744
CONSOLE REMOVAL/INSTALLATION..4744
Ashtray Panel Removal Note..4744
CONSOLE DISASSEMBLY/ASSEMBLY..4745
Front Console..4745
Rear Console..4745
FRONT DOOR TRIM..4746
FRONT DOOR TRIM REMOVAL/INSTALLATION..4746
INNER GARNISH..4747
INNER GARNISH REMOVAL/INSTALLATION..4747
REAR DOOR TRIM..4748
REAR DOOR LOWER TRIM REMOVAL/INSTALLATION..4748
REAR DOOR UPPER TRIM REMOVAL/INSTALLATION..4748
TRUNK TRIM..4749
TRUNK LID TRIM REMOVAL/INSTALLATION..4749
TRUNK SIDE TRIM REMOVAL/INSTALLATION..4749
TRUNK END TRIM REMOVAL/INSTALLATION..4749
PILLAR TRIM..4751
A-PILLAR TRIM REMOVAL/INSTALLATION..4751
FRONT SIDE TRIM..4752
FRONT SIDE TRIM REMOVAL/INSTALLATION..4752
REAR SIDE TRIM..4753
REAR PACKAGE TRIM REMOVAL/INSTALLATION..4753
PILLAR TRIM..4754
REAR PILLAR TRIM REMOVAL/INSTALLATION..4754
HEADER TRIM..4754
ROOF SIDE TRIM REMOVAL/INSTALLATION..4754
SCUFF PLATE..4755
INNER SCUFF PLATE REMOVAL/INSTALLATION..4755
OUTER SCUFF PLATE REMOVAL/INSTALLATION..4755
REAR SIDE TRIM..4756
TIRE HOUSE TRIM REMOVAL/INSTALLATION..4756
HEADLINER..4757
SUNVISOR REMOVAL/INSTALLATION..4757
ASSIST HANDLE REMOVAL/INSTALLATION..4757
HEAD IMPACT PAD..4758
HEAD IMPACT PAD REMOVAL/INSTALLATION..4758
HEADLINER..4758
HEADLINER REMOVAL/INSTALLATION..4758
FLOOR COVERING..4759
FLOOR COVERING REMOVAL/INSTALLATION..4759
TRUNK TRIM..4760
TRUNK MAT REMOVAL/INSTALLATION..4760
13A - Seats..4761
SEATS LOCATION INDEX..4761
FRONT SEAT..4762
FRONT SEAT REMOVAL/INSTALLATION..4762
FRONT SEAT DISASSEMBLY/ASSEMBLY..4763
Manual Seat (LH)..4764
Power Seat..4765
Manual Seat (RH)..4767
POWER SEAT..4768
FRONT TILT MOTOR INSPECTION..4768
REAR TILT MOTOR INSPECTION..4768
SLIDE MOTOR INSPECTION..4769
RECLINER MOTOR INSPECTION..4769
LUMBAR SUPPORT MOTOR INSPECTION..4770
POWER SEAT SWITCH INSPECTION..4770
Power Seat Switch..4770
Lumbar Support Switch..4771
SEAT CUSHION WARMER..4773
SEAT WARMER SWITCH REMOVAL/INSTALLATION..4773
SEAT WARMER SWITCH INSPECTION..4773
SEAT WARMER INSPECTION..4773
REAR SEAT..4775
REAR SEAT REMOVAL/INSTALLATION..4775
REAR SEAT DISASSEMBLY/ASSEMBLY..4776
LIGHTING SYSTEMS..4777
LIGHTING SYSTEMS LOCATION INDEX..4777
DISCHARGE HEADLIGHT SERVICE WARNINGS..4780
DISCHARGE HEADLIGHT BULB SERVICE WARNINGS..4780
DISCHARGE HEADLIGHT CONTROL MODULE SERVICE WARNINGS..4781
DISCHARGE HEADLIGHT CONTROL MODULE REUSE..4781
TRUNK COMPARTMENT LIGHT..4782
TRUNK COMPARTMENT LIGHT BULB REMOVAL/INSTALLATION..4782
TRUNK COMPARTMENT LIGHT SWITCH INSPECTION..4782
IGNITION KEY ILLUMINATION..4783
IGNITION KEY ILLUMINATION BULB REMOVAL/INSTALLATION..4783
HEADLIGHT AUTO LEVELING SYSTEM..4784
FRONT AUTO LEVELING SENSOR REMOVAL/INSTALLATION..4784
REAR AUTO LEVELING SENSOR REMOVAL/INSTALLATION..4784
AUTO LEVELING CONTROL MODULE REMOVAL/INSTALLATION..4785
DOOR SWITCH..4786
DOOR SWITCH REMOVAL/INSTALLATION..4786
DOOR SWITCH INSPECTION..4786
COURTESY LIGHT..4787
COURTESY LIGHT BULB REMOVAL/INSTALLATION..4787
REAR COMBINATION LIGHT..4788
REAR COMBINATION LIGHT REMOVAL/INSTALLATION..4788
LICENSE PLATE LIGHT..4789
LICENSE PLATE LIGHT REMOVAL/INSTALLATION..4789
HIGH-MOUNT BRAKE LIGHT..4790
HIGH-MOUNT BRAKE LIGHT REMOVAL/INSTALLATION..4790
DISCHARGE HEADLIGHT..4791
DISCHARGE HEADLIGHT CONTROL MODULE REMOVAL/INSTALLATION..4791
DISCHARGE HEADLIGHT SYSTEM INSPECTION..4792
Discharge headlight inoperative..4792
FRONT FOG LIGHT..4795
FRONT FOG LIGHT REMOVAL/INSTALLATION..4795
LH..4795
RH..4795
FRONT FOG LIGHT AIMING..4796
FRONT FOG LIGHT BULB REMOVAL/INSTALLATION..4798
Front Fog Light Bulb Removal Note..4799
FRONT FOG LIGHT SWITCH..4800
FRONT FOG LIGHT SWITCH INSPECTION..4800
FRONT COMBINATION LIGHT..4800
FRONT COMBINATION LIGHT REMOVAL/INSTALLATION..4800
HEADLIGHT..4802
HEADLIGHT AIMING..4802
HEADLIGHT BULB REMOVAL/INSTALLATION..4803
Low-beam..4803
Halogen type..4803
Discharge type..4804
High-beam..4805
FRONT TURN LIGHT..4806
FRONT TURN LIGHT BULB REMOVAL/INSTALLATION..4806
FRONT SIDE MARKER LIGHT..4807
FRONT SIDE MARKER LIGHT REMOVAL/INSTALLATION..4807
BACK-UP LIGHT SWITCH..4808
BACK-UP LIGHT SWITCH REMOVAL/INSTALLATION..4808
BACK-UP LIGHT SWITCH INSPECTION..4808
HAZARD WARNING SWITCH..4809
HAZARD WARNING SWITCH INSPECTION..4809
LIGHT SWITCH..4810
LIGHT SWITCH REMOVAL/INSTALLATION..4810
LIGHT SWITCH INSPECTION..4810
COMBINATION SWITCH..4812
COMBINATION SWITCH REMOVAL/INSTALLATION..4812
COMBINATION SWITCH DISASSEMBLY/ASSEMBLY..4814
FLASHER CONTROL MODULE..4815
FLASHER CONTROL MODULE REMOVAL/INSTALLATION..4815
FLASHER CONTROL MODULE INSPECTION..4815
Terminal Voltage Table (Reference)..4816
HEADLIGHT LEVELING SWITCH..4818
HEADLIGHT LEVELING SWITCH REMOVAL/INSTALLATION..4818
Headlight Leveling Switch Removal Note..4818
HEADLIGHT LEVELING SWITCH INSPECTION..4819
PANEL LIGHT CONTROL SWITCH..4820
PANEL LIGHT CONTROL SWITCH REMOVAL/INSTALLATION..4820
Panel Light Control Switch Removal Note..4820
PANEL LIGHT CONTROL SWITCH INSPECTION..4820
Terminal Voltage Table (Reference)..4821
Terminals A and F Inspection..4822
GLOVE COMPARTMENT LIGHT..4824
GLOVE COMPARTMENT LIGHT BULB REMOVAL/INSTALLATION..4824
VANITY MIRROR ILLUMINATION..4825
VANITY MIRROR ILLUMINATION BULB REMOVAL/INSTALLATION..4825
Lens Removal Note..4825
INTERIOR LIGHT..4826
MAP LIGHT REMOVAL/INSTALLATION..4826
Map Light Removal Note..4826
MAP LIGHT INSPECTION..4827
INTERIOR LIGHT..4828
INTERIOR LIGHT REMOVAL/INSTALLATION..4828
Interior Light Removal Note..4828
Lens Removal Note..4829
INTERIOR LIGHT INSPECTION..4829
ASHTRAY ILLUMINATION BULB..4831
ASHTRAY ILLUMINATION BULB REMOVAL/INSTALLATION..4831
DRL CONTROL MODULE..4832
DRL CONTROL MODULE REMOVAL/INSTALLATION..4832
DRL SYSTEM WIRING DIAGRAM..4833
DRL CONTROL MODULE INSPECTION..4834
Terminal Voltage Table (Reference)..4835
ENTERTAINMENT..4839
AUDIO..4839
ENTERTAINMENT LOCATION INDEX..4839
Audio System..4839
Car-navigation System..4841
AUDIO UNIT..4843
CENTER PANEL MODULE REMOVAL/INSTALLATION..4843
Center Panel Module Removal Note..4843
CENTER PANEL MODULE DISASSEMBLY/ASSEMBLY..4844
AUDIO UNIT..4845
AUDIO UNIT DISASSEMBLY/ASSEMBLY..4845
CAR-NAVIGATION UNIT..4846
CAR-NAVIGATION UNIT REMOVAL/INSTALLATION..4846
CAR-NAVIGATION SYSTEM DIAGNOSIS SCREEN INFORMATION..4846
LCD UNIT..4847
LCD UNIT REMOVAL/INSTALLATION..4847
LCD Unit Removal Note..4847
AUDIO AMPLIFIER..4848
AUDIO AMPLIFIER REMOVAL/INSTALLATION..4848
Main Amplifier..4848
Front Door Speaker Amplifier..4848
SPEAKER..4850
FRONT DOOR SPEAKER REMOVAL/INSTALLATION..4850
Front Door Speaker Installation Note..4850
FRONT DOOR SPEAKER INSPECTION..4851
REAR SPEAKER REMOVAL/INSTALLATION..4851
REAR SPEAKER INSPECTION..4852
FRONT TWEETER REMOVAL/INSTALLATION..4852
FRONT TWEETER INSPECTION..4852
Standard..4852
BOSE..4853
CENTER SPEAKER REMOVAL/INSTALLATION..4854
CENTER SPEAKER INSPECTION..4854
REAR TWEETER REMOVAL/INSTALLATION..4855
REAR TWEETER INSPECTION..4855
NOISE FILTER..4857
NOISE FILTER REMOVAL/INSTALLATION..4857
Brake Light Noise Filter..4857
Rear Window Defroster Noise Filter..4857
NOISE FILTER INSPECTION..4858
Brake Light Noise Filter..4858
Rear Window Defroster Noise Filter..4858
CONDENSER..4859
CONDENSER REMOVAL/INSTALLATION..4859
MICROPHONE..4860
AUDIOPILOT MICROPHONE REMOVAL/INSTALLATION..4860
ANTENNA..4861
GLASS ANTENNA INSPECTION..4861
AM/FM..4861
GPS ANTENNA..4862
GPS ANTENNA REMOVAL/INSTALLATION..4862
ANTENNA FEEDER..4863
ANTENNA FEEDER LOCATION..4863
AM/FM ANTENNA FEEDER NO.1 INSPECTION..4863
AM/FM ANTENNA FEEDER NO.2 INSPECTION..4863
GPS ANTENNA FEEDER INSPECTION..4864
AUDIO CONTROL SWITCH..4865
AUDIO CONTROL SWITCH REMOVAL/INSTALLATION..4865
Audio Control Switch Installation Note..4865
AUDIO CONTROL SWITCH INSPECTION..4866
CAR-NAVIGATION CONTROL SWITCH..4867
CAR-NAVIGATION CONTROL SWITCH REMOVAL/INSTALLATION..4867
Car-Navigation Control Switch Removal Note..4867
CAR-NAVIGATION CONTROL SWITCH INSPECTION..4867
CIGAR LIGHTER..4869
CIGARETTE LIGHTER REMOVAL/INSTALLATION..4869
Socket Removal Note..4869
Ring Removal Note..4870
CIGARETTE LIGHTER INSPECTION..4870
ACCESSORIE SOCKET..4870
ACCESSORY SOCKET REMOVAL/INSTALLATION..4870
Accessory Socket Removal Note..4871
Cap Removal Note..4871
ACCESSORY SOCKET INSPECTION..4871
SYMPTOM TROUBLESHOOTING [AUDIO]..4873
AUDIO..4873
FOREWORD..4873
TROUBLESHOOTING INDEX..4873
NO.1 ALC (AUTOMATIC LEVEL CONTROL) DO NOT OPERATE. (ABS HU/CM OPERATES NORMALLY.)..4873
SYMPTOM TROUBLESHOOTING [CAR-NAVIGATION SYSTEM]..4875
CAR-NAVIGATION SYSTEM..4875
CAR-NAVIGATION SYSTEM..4875
Troubleshooting Index..4875
NO.1 WHILE VEHICLE IS IN REVERSE, VEHICLE LOCATOR MARK GOES FORWARD...4875
NO.2 IN NAVIGATION MODE, VEHICLE LOCATOR MARK SKIPS...4877
NO.3 EVEN WHEN HEADLIGHT SWITCH IS TURNED ON, DAYTIME SCREEN DOES NOT CHANGE TO NIGHT TIME SCREEN. (FRONT AND REAR COMBINATION LIGHTS OPERATE NORMALLY.)..4879
ON-BOARD DIAGNOSTIC [AUDIO]..4880
AUDIO..4880
STARTING PROCEDURE FOR ON-BOARD DIAGNOSTIC TEST MODE..4880
SUPPLIER IDENTIFICATION PROCEDURE..4881
Identification Using the Label or Inscribed Lettering..4881
Identification Using the On-board Diagnostic Test Mode...4881
MEMORY CLEARING PROCEDURE..4882
DTC TABLE [AUDIO SYSTEM]..4883
DTC 09:ER22..4884
DTC 09:ER20..4885
DTC 00:ER10..4887
DTC 03:ER10..4888
DTC 06:ER10..4889
DTC 07:ER10..4890
DTC 03:ER01..4891
DTC 03:ER02..4892
DTC 03:ER07..4893
DTC 00:ER01..4894
DTC 00:ER03..4895
DTC 00:ER04..4896
DTC 06:ER01..4897
DTC 06:ER02..4898
DTC 06:ER07..4899
DTC 07:ER01..4900
DTC 07:ER02..4901
DTC 07:ER07..4902
DTC 07:ER08..4903
DTC 10:ER01..4904
DTC 10:ER02..4905
DIAGNOSTIC ASSIST FUNCTION..4906
Structural View..4906
LCD Inspection..4907
Button Inspection..4907
Speaker Inspection..4908
Radio Reception Condition Inspection..4908
SECURITY UNIT..4910
KEYLESS CONTROL MODULE REMOVAL/INSTALLATION..4910
KEYLESS CONTROL MODULE INSPECTION..4910
Terminal Voltage Table (Reference)..4911
KEYLESS CONTROL MODULE CONFIGURATION..4919
KEYLESS RECEIVER REMOVAL/INSTALLATION..4919
KEYLESS RECEIVER INSPECTION..4920
Terminal Voltage Table (Reference)..4920
SYMPTOM TROUBLESHOOTING [KEYLESS ENTRY SYSTEM]..4922
KEYLESS ENTRY SYSTEM..4922
KEYLESS ENTRY SYSTEM PRELIMINARY INSPECTION..4922
KEYLESS ENTRY SYSTEM ON-BOARD DIAGNOSIS..4924
SYMPTOM TROUBLESHOOTING CHART..4925
NO.1 ONE OR MORE ON-BOARD DIAGNOSTIC FUNCTIONS INOPERATIVE..4926
Diagnostic procedure..4927
NO.2 ALL ON-BOARD DIAGNOSTIC FUNCTIONS INOPERATIVE..4930
NO.3 TRANSMITTER ID CODE CANNOT BE REPROGRAMMED..4933
TRANSMITTER..4937
TRANSMITTER ID CODE CHANGE..4937
TRANSMITTER BATTERY REPLACEMENT..4938
TRANSMITTER BATTERY INSPECTION..4939
IMMOBILIZER SYSTEM..4941
COIL REMOVAL/INSTALLATION..4941
IMMOBILIZER SYSTEM COMPONENT REPLACEMENT/KEY ADDITION AND CLEARING..4942
Foreword..4942
No.1 Additional Key Registration Procedure (Using Two Valid Keys)..4945
Procedure..4945
No.2 Additional Key Registration Procedure (Using the WDS or Equivalent)..4946
Procedure..4946
No.3 Key Replacement Procedure (Clearing Previously Registered Key ID Numbers, Key Re-registration)..4948
Procedure..4948
No.4 Changing the Method for Registering Additional Keys..4949
Procedure..4950
No.5 Resetting Procedure for the Immobilizer System when Replacing the PCM or Keyless Control Module..4951
Procedure..4951
No.6 Security Access Procedure..4953
Procedure..4953
SYMPTOM TROUBLESHOOTING [IMMOBILIZER SYSTEM]..4955
IMMOBILIZER SYSTEM..4955
TROUBLESHOOTING INDEX..4955
NO.1 SECURITY LIGHT DISPLAY IS NOT NORMAL..4955
ON-BOARD DIAGNOSTIC [IMMOBILIZER SYSTEM]..4958
IMMOBILIZER SYSTEM..4958
FOREWORD..4958
DTC INSPECTION (IMMOBILIZER SYSTEM)..4959
Security Light..4959
WDS or Equivalent..4959
DTC TABLE (IMMOBILIZER SYSTEM)..4960
PID/DATA MONITOR INSPECTION..4961
PID/DATA MONITOR TABLE..4962
IMMOBILIZER SYSTEM..4963
SECURITY LIGHT: 11, DTC B1681/P1260..4963
Diagnostic Procedure..4964
SECURITY LIGHT: 12, DTC B2103/P1260..4967
Diagnostic Procedure..4967
SECURITY LIGHT: 13, DTC B1600/P1260..4968
Diagnostic Procedure..4969
SECURITY LIGHT: 13, DTC B2431/P1260..4971
Diagnostic Procedure..4972
SECURITY LIGHT: 14, DTC B1602/P1260..4973
Diagnostic Procedure..4974
SECURITY LIGHT: 15, DTC B1601/P1260..4975
Diagnostic Procedure..4976
SECURITY LIGHT: 16, DTC U2510/P1260, U1147/P1260..4977
Diagnostic Procedure..4978
SECURITY LIGHT: 21, DTC B1213/P1260..4979
Diagnostic Procedure..4979
SECURITY LIGHT: 22, DTC B2141/P1260..4981
Diagnostic Procedure..4982
SECURITY LIGHT: 23, DTC B2139/P1260..4983
Diagnostic Procedure..4983
DTC B1342 (KEYLESS CONTROL MODULE)..4985
DETECTION CONDITION..4985
POSSIBLE CAUSE..4985
Diagnostic Procedure..4985
POWER SYSTEMS..4986
POWER SUPPLY SYSTEM..4986
POWER SYSTEM LOCATION INDEX..4986
FUSE..4987
FUSE SERVICE CAUTIONS..4987
MAIN FUSE..4987
MAIN FUSE REMOVAL/INSTALLATION..4987
Bolt Removal Note..4987
IGNITION SWITCH..4988
IGNITION SWITCH REMOVAL/INSTALLATION..4988
IGNITION SWITCH INSPECTION..4988
KEY REMINDER SWITCH..4989
KEY REMINDER SWITCH REMOVAL/INSTALLATION..4989
KEY REMINDER SWITCH INSPECTION..4989
RELAY..4990
RELAY LOCATION..4990
RELAY INSPECTION..4991
Relay type..4991
Type A..4991
Type B..4992
Type C..4992
INSTRUMENTATION/DRIVER INFO..4993
INSTRUMENTATION/DRIVER INFO..4993
INSTRUMENTATION/DRIVER INFO. LOCATION INDEX..4993
INSTRUMENT CLUSTER..4994
INSTRUMENT CLUSTER REMOVAL/INSTALLATION..4994
INSTRUMENT CLUSTER CONFIGURATION..4995
INSTRUMENT CLUSTER DISASSEMBLY/ASSEMBLY..4995
INSTRUMENT CLUSTER INSPECTION..4996
Speedometer..4996
Using the input/output check mode..4996
Using a speedometer tester..4996
Tachometer..4997
Using the input/output check mode..4997
Using WDS or external diagnostic equipment..4997
Fuel gauge..4998
Water temperature gauge..4998
Oil pressure gauge..4998
INSTRUMENT CLUSTER INPUT/OUTPUT CHECK MODE..4998
Check Code Table..4998
Checking Order..5001
Check Code Inspection..5001
Check code 01..5001
Check code 04..5002
Check code 08..5003
Check code 12..5003
Check code 13..5004
Check code 14..5004
Check code 16..5004
Check code 18..5004
Check code 22..5005
Check code 23..5006
Check code 25..5007
Check code 26..5007
Check code 28..5008
Check code 31..5008
Check code 55..5009
DATA MONITORING AND RECORDING PROCEDURE..5010
Indication Item Table..5010
FUEL GAUGE SENDER UNIT..5011
FUEL GAUGE SENDER UNIT REMOVAL/INSTALLATION..5011
Fuel Gauge Sender Unit (Main)..5011
Fuel gauge sender unit stay removal note..5011
Fuel Gauge Sender Unit (Sub)..5012
Removal..5012
Installation..5014
Fuel leak inspection after fuel gauge sender unit (sub) installation..5016
FUEL GAUGE SENDER UNIT INSPECTION..5017
Fuel Gauge Sender Unit (Main)..5017
Fuel Gauge Sender Unit (Sub)..5017
OIL PRESSURE SWITCH..5017
OIL PRESSURE SWITCH INSPECTION..5017
OIL LEVEL SWITCH..5018
OIL LEVEL SWITCH INSPECTION..5018
COOLANT RESERVER TANK..5019
COOLANT LEVEL SWITCH INSPECTION..5019
HORN..5020
HORN REMOVAL/INSTALLATION..5020
INFORMATION DISPLAY..5021
INFORMATION DISPLAY REMOVAL/INSTALLATION..5021
ON-BOARD DIAGNOSTIC [INSTRUMENTATION/DRIVER INFO.]..5022
INSTRUMENT CLUSTER..5022
DTC INSPECTION..5022
WDS or Equivalent..5022
DTC TABLE [INSTRUMENT CLUSTER]..5023
DTC B1342 [INSTRUMENT CLUSTER]..5023
DTC B2477..5024
ON-BOARD DIAGNOSTIC [MULTIPLEX COMMUNICATION SYSTEM] .pdf..0
ON-BOARD DIAGNOSTIC [MULTIPLEX COMMUNICATION SYSTEM]..5025
CAN SYSTEM..5025
MULTIPLEX COMMUNICATION SYSTEM..5025
Outline..5025
Flowchart..5025
DTC TABLE [MULTIPLEX COMMUNICATION SYSTEM]..5028
PID/DATA MONITOR TABLE [MULTIPLEX COMMUNICATION SYSTEM]..5029
PROCEDURES FOR DETERMINING THE LOCATION OF A MALFUNCTION..5030
System Wiring Diagram..5030
PCM..5031
EPS Control Module..5032
ABS HU/CM or DSC HU/CM..5032
TCM..5032
Keyless Control Module..5032
Steering Angle Sensor..5033
Instrument Cluster..5033
DTC U0073, U1900, U2516..5035
14 - Air Bag System (ABS)..5047
AIR BAG SYSTEM SERVICE CAUTIONS/SERVICE WARNINGS..5047
Air Bag Module Inspection..5047
Air Bag Module Handling..5047
Side Air Bag Module Handling..5048
SAS Control Module Handling..5048
Crash Zone Sensor Handling..5048
Side Air Bag Sensor Handling..5049
Pre-tensioner Seat Belt Inspection..5049
Air Bag System Component Disassembly..5049
Air Bag Module, Pre-tensioner Seat Belt Handling..5050
Air Bag Module, Pre-tensioner Seat Belt Reuse..5050
Air Bag Wiring Harness Repair..5050
Circuit Diagram..5051
Connector Locations..5052
Circuit Diagram..5053
Connector Locations..5054
Circuit Diagram..5055
Connector Locations..5056
FOREWORD..5057
Outline..5057
FLOWCHART..5057
PID/DATA MONITOR DISPLAY..5059
PID/DATA MONITOR TABLE..5059
SYMPTOM TROUBLESHOOTING..5068
AIR BAG SYSTEM..5068
AIR BAG SYSTEM..5068
Troubleshooting Index..5068
NO.1 AIR BAG SYSTEM WARNING LIGHT DOES NOT ILLUMINATE..5068
Diagnostic Procedure..5069
NO.2 AIR BAG SYSTEM WARNING LIGHT IS ILLUMINATED CONSTANTLY..5072
Diagnostic Procedure..5073
DTC B1231..5077
DTC B1342..5078
DTC B1426, B1427..5079
DTC B1869, B1870..5083
DTC B1877, B1878, B1879, B1885..5087
DTC B1881, B1882, B1883, B1886..5090
DTC B1913, B1916, B1932, B1934..5093
DTC B1913, B1925, B1933, B1935..5097
DTC B1992, B1993, B1994, B1995..5101
DTC B1996, B1997, B1998, B1999..5104
DTC B2228, B2230, B2232, B2234..5107
DTC B2296..5113
DTC B2434, B2435, B2691..5117
DTC B2438, B2439, B2692..5120
DTC B2444, U2017..5123
DTC B2445, U2018..5127
DTC B2477..5131
DTC B2773, B2774, B2775, B2776..5132
DTC B2777, B2778, B2779, B2780..5135
DTC B2867..5138
CLEARING DTC..5142
AIR BAG SYSTEM..5143
SERVICE WARNINGS..5143
Air Bag Module Inspection..5143
Air Bag Module Handling..5143
Side Air Bag Module Handling..5143
SAS Control Module Handling..5144
Crash Zone Sensor Handling..5144
Side Air Bag Sensor Handling..5144
Pre-tensioner Seat Belt Inspection..5145
SERVICE CAUTIONS..5145
Air Bag System Component Disassembly..5145
Air Bag Module, Pre-tensioner Seat Belt Handling..5145
Air Bag Module, Pre-tensioner Seat Belt Reuse..5146
Air Bag Wiring Harness Repair..5146
AIR BAG SYSTEM..5147
LOCATION INDEX..5147
DRIVER-SIDE AIR BAG MODULE..5149
DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION..5149
Connector Removal Note..5150
PASSENGER-SIDE AIR BAG MODULE..5151
PASSENGER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION..5151
SIDE AIR BAG MODULE..5153
SIDE AIR BAG MODULE REMOVAL/INSTALLATION..5153
Connector Removal Note..5154
CURTAIN AIR BAG MODULE..5155
CURTAIN AIR BAG MODULE REMOVAL/INSTALLATION..5155
SAS CONTROL MODULE..5157
SAS CONTROL MODULE REMOVAL/INSTALLATION..5157
SAS CONTROL MODULE CONFIGURATION..5159
CRASH ZONE SENSOR..5160
CRASH ZONE SENSOR REMOVAL/INSTALLATION..5160
SIDE AIR BAG SENSOR..5162
SIDE AIR BAG SENSOR REMOVAL/INSTALLATION..5162
CLOCK SPRING..5164
CLOCK SPRING REMOVAL/INSTALLATION..5164
Clock Spring Installation Note..5165
CLOCK SPRING ADJUSTMENT..5165
CLOCK SPRING INSPECTION..5166
DEPLOYMENT TOOL..5168
INSPECTION OF SST (DEPLOYMENT TOOL)..5168
Inspection Procedure..5168
AIR BAG MODULES..5170
AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES..5170
Deployment Procedure for Inside of Vehicle..5170
Driver-side air bag module..5171
Passenger-side air bag module..5173
Side air bag module..5175
Curtain air bag module..5176
Pre-tensioner seat belt..5177
Deployment Procedure for Outside of Vehicle..5179
Driver-side air bag module..5179
Passenger-side air bag module..5182
Side air bag module..5185
Curtain air bag module..5187
Pre-tensioner seat belt..5189
AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DISPOSAL PROCEDURES..5192
SEAT BELT..5193
SEAT BELT..5193
LOCATION INDEX..5193
FRONT SEAT BELT..5194
FRONT SEAT BELT REMOVAL/INSTALLATION..5194
Pre-tensioner Seat Belt Connector Removal Note..5196
LOCK RELEASE SOLENOID INSPECTION..5196
REAR SEAT BELT..5197
REAR SEAT BELT REMOVAL/INSTALLATION..5197
FRONT BUCKLE..5198
FRONT BUCKLE REMOVAL/INSTALLATION..5198
FRONT BUCKLE SWITCH INSPECTION..5198
Driver-Side..5198
Passenger-Side..5199
REAR BUCKLE..5201
REAR BUCKLE REMOVAL/INSTALLATION..5201
SEAT BELT..5202
SEAT BELT INSPECTION..5202
Belt..5202
ELR..5202
ALR..5203
Load Limiter Retractor..5203
Seat Bert Lock Release..5204
CHILD-RESTRANT SEAT ANCHOR..5205
CHILD RESTRAINT SEAT ANCHOR REMOVAL/INSTALLATION..5205
15 - Owner's Manual ..5354
'71-'77 RX-2, RX-3..5700
Ch. 01 - Introduction..5700
Ch. 02 - Maintenance..5703
Ch. 03 - Troubleshooting..5721
Ch. 04 - Engine..5730
Ch. 05 - Fuel and Exhaust..5765
Ch. 07 - Electrical..5804
Ch. 08 - Clutch..5839
Ch. 09 - Transmission..5848
Ch. 10 - Brakes..5863
Ch. 11 - Rear Suspension, Diff and Driveshaft..5885
Ch. 12 - Front Suspension..5900
Ch. 13 - 1975-77 Supplement..5917
Ch. 14 - Index..5936
Ch. 15 - Wiring Diagrams..5945
'71-'78 RX-3 Savanna..5957
Cover..5957
Chapter ..5961
Chapter 1A : Emission Control System..5987
Chapter 2 : Lubricating System..6017
Chapter 3 : Cooling System..6025
Chapter 4 : Fuel System..6033
Chapter 5 : Electrical System (Engine)..6045
Chapter 6 : Clutch..6061
Chapter 7 : Transmission..6067
Chapter 7A : Automatic Transmission..6079
Chapter 8 : Propeller Shaft..6103
Chapter 9 : Rear Axle..6107
Chapter 10 : Steering..6119
Chapter 11 : Brakes..6129
Chapter 12 : Wheels and Tires..6143
Chapter 13 : Suspension..6151
Chapter 13A : Suspension (Rotary Wagon)..6167
Chapter 14 : Body..6171
Chapter 14A : Body (Rotary Wagon..6193
Chapter 15 : Electrical System (Body)..6205
Technical Data..6211
'73-'81 RX-4..6220
Mazda 929 Hardtop Coupe Warranty Bulletin (DE)..6220
Mazda 929.121 Workshop Manual Engine Supplement..6254
Mazda 929_Capella 1800 Customer Repair Manual..6339
Mazda Carburetor Training Manual..6441
Index..6442
1-General..6443
2-System Operation..6448
3-Inspection and Adjustment..6472
4-Disassembly and Assembly..6493
5-Troubleshooting..6515
Mazda Color Chart 1975-1980..6533
Mazda RX-4 Service Highlights..6545
Mazda RX-4 Wiring Diagram 1978..6573
24.12.2008 16-34-28_0001.tif..6573
24.12.2008 16-35-52_0002.tif..6574
24.12.2008 16-36-37_0003.tif..6575
24.12.2008 16-37-43_0004.tif..6576
24.12.2008 16-38-41_0005.tif..6577
24.12.2008 16-39-30_0006.tif..6578
24.12.2008 16-43-44_0007+8+9.tif..6579
24.12.2008 16-43-44_0011+12+13.tif..6581
24.12.2008 16-43-44_0026+27.tif..6594
24.12.2008 16-45-49_0010.tif..6580
24.12.2008 16-50-34_0014.tif..6582
24.12.2008 16-51-10_0015.tif..6583
24.12.2008 16-52-18_0016.tif..6584
24.12.2008 16-53-06_0017.tif..6585
24.12.2008 16-54-11_0018.tif..6586
24.12.2008 16-54-45_0019.tif..6587
24.12.2008 16-55-20_0020.tif..6588
24.12.2008 16-56-11_0021.tif..6589
24.12.2008 16-56-55_0022.tif..6590
24.12.2008 16-57-25_0023.tif..6591
24.12.2008 16-58-12_0024.tif..6592
24.12.2008 16-58-52_0025.tif..6593
24.12.2008 17-01-54_0028.tif..6595
Mazda RX-4 Workshop Manual Engine..6596
Mazda RX-4_929 Workshop Manual Chassis Supplement..6808
'79-'85 RX-7 Carburetor..7042
Mazda Carburetor Repair Manual..7042
Table of Contents..7044
Glossary..7047
Introduction - Theory & Operation..7050
..7050
Air/Fuel Ratio..7051
Basic Operation & Components..7052
Air Flow & Atmospheric Pressure..7053
Venturi Effect..7054
Vacuum..7055
Components..7056
Main Discharge Nozzle & Float Bowl..7056
Air Bleeds..7057
Jets..7058
Throttle Valve..7058
Carburetor Circuitry..7059
Fuel Inlet (Float) Circuit..7060
Idle Circuit..7061
Low Speed Circuit..7062
Slow Fuel Cut..7063
Primary Main Fuel System..7064
Secondary Slow (Transfer) System..7066
Secondary Main Fuel System..7067
Fuel Cut Valve..7068
Fuel Enrichment Systems..7069
Choke System..7077
Altitude Compensator..7080
Electronic Carburetor..7081
Overhaul & Adjustment - RX-7..7086
1979-1980..7086
General Information..7087
Air Horn Parts Illustration..7088
Main Body Parts Illustration..7090
Throttle Body..7092
Jet & Air Bleed Locations, Illutrations..7093
Jet & Air Bleed Specifications..7094
Step-by-Step Disassembly..7094
Step-by-Step Assembly..7098
Adjustments (Off Vehicle)..7102
Adjustments (On Vehicle)..7105
1981-1982..7117
Air Horn Parts Illustration..7118
Main Body Parts Illustration..7120
Throttle Body..7122
Jet & Air Bleed Locations, Illutrations..7123
Jet & Air Bleed Specifications..7124
Step-by-Step Disassembly..7125
Step-by-Step Assembly..7128
Adjustments (Off Vehicle)..7132
Adjustments (On Vehicle)..7133
1983-1985..7144
Air Horn Parts Illustration..7145
Main Body Parts Illustration..7147
Throttle Body..7149
Jet & Air Bleed Locations, Illutrations..7150
Jet & Air Bleed Specifications..7151
Step-by-Step Disassembly..7152
Step-by-Step Assembly..7155
Adjustments (Off Vehicle)..7159
Adjustments (On Vehicle)..7161
'86-'91 RX-7..7175
EWD ('88)..7175
EWD ('91)..7282
Color Codes..7283
Introduction..7284
Ground Points..7295
Wiring Schematic..7297
Starting/Charging System..7299
N/A Engine Control..7303
Turbo Engine Control..7311
Fuel Control..7319
Gauges..7321
Warnings & Clock - Coupe..7325
Warnings & Clock - Convertible..7327
Windshield Wiper/Washer ..7329
Exterior Lights..7333
California Fog/Headlights..7333
Canada Fog/Headlights..7335
Headlight Motor..7337
Marker/Brake/Tail/Storage/Plate lights..7339
Turn/Hazard w/o Air Bag..7341
Turn/Hazard w/ Air Bag..7343
Back-up & Stoplights, Horns..7345
Heating/Cooling System..7347
Without Additional Fan..7347
With Additional Fan..7351
Additional Fan System..7355
Auto Transmission..7357
Defrost & Lighter..7363
Misc. Interior Lights..7365
Audio - Coupe..7367
Audio - Convertible w/o Air Bag..7373
Audio - Convertible w/ Air Bag..7377
Power Antenna..7381
Power Windows..7384
Power Locks..7386
Power Mirrors..7388
Power Sunroof..7390
Convertible Top..7392
Power Steering..7396
ABS/Cruise Control..7398
Coupe ABS..7398
N/A Cruise w/o Air Bag..7400
N/A Cruise w/ Air Bag..7403
Turbo Cruise..7406
Passive Shoulder Belt System..7409
Air Bag Control System..7411
Sound Warning System..7413
Theft-Deterrent System..7415
Common Connectors..7417
Index..7423
Shop Manual ('88)..7425
0..7425
00_PREDELIVERY_INSPECTION_AND_SCHEDULED_MAINTENANCE..7436
01_ENGINE..7444
02_LUBRICATION_SYSTEM..7526
03_COOLING_SYSTEM..7543
04a_FUEL_AND_EMISSION_CONTROL_SYSTEMS_NA..7559
04b_FUEL_AND_EMISSION_CONTROL_SYSTEMS_TURBO..7646
05_ENGINE_ELECTRICAL_SYSTEM..7771
06_CLUTCH..7806
07a_MANUAL_TRANSMISSION..7822
07b_AUTOMATIC_TRANSMISSION..7878
08_PROPELLER_SHAFT..7968
09_FRONT_AND_REAR_AXLES..7972
10a_MANUAL_STEERING_SYSTEM..8020
10b_POWER_STEERING_SYSTEM..8042
11_BRAKING_SYSTEM..8066
12_WHEELS_TIRES..8132
13_SUSPENSION..8138
14_BODY..8170
15_BODY_ELECTRICAL_SYSTEM..8269
30_TECHNICAL_DATA..8473
40_SPECIAL_TOOLS..8493
50_WIRING_DIAGRAM..8505
Shop Manual ('89)..8612
00_inspection_and_scheduled_maintenance..8612
01_engine..8620
02_lubrication_system..8707
03_cooling_system..8726
04A_Fuel_and_Emission_control_systems_non_turbo..8740
04B_Fuel_and_emission_control_systems_turbo..8827
05_Engine_Electrical_System..8912
06_Clutch..8944
07A_Manual_Transimission_Turbo..8962
07A_Manual_Transmission_non_turbo..9008
07b_Auto_transmission..9054
08_Propeller_Shaft..9233
09_Front_and_rear_Axles..9238
10_steering_system..9274
11_Braking_system..9301
12_Wheels_And_Tires..9373
13_Suspension..9379
14_Body..9414
15_Body_Electrical_System..9536
16_Heating_And_AC_systems..9649
30_Technical_Data..9716
40_Special_Tools..9733
Parts_index..9743
'92-'98 RX-7..9747
1993 Mazda RX-7 Service Bulletins..9747
Table of Contents..9747
00 - Generic..9747
00E0690000 - Safety Recall..9749
AD - General..9757
ALL - All Vehicle Bulletins..9782
B - Engine..9800
E - Cooling System..9814
F - Fuel and Emission Control System..9816
G - Engine Electrical System..9834
H - Clutch..9881
J - Manual Transmission..9882
K - Automatic Transmission..9885
N - Steering System ..9907
P - Braking System..9920
Q - Wheels and Tires..9931
R - Suspension..9936
S - Body..9940
ST - Special Tools..9979
T - Body Electrical System..10052
TIPS - MazdaTips..10063
U - Heater and Air Conditioner Systems..10077
W - Workshop Manual Revisions..10125
Z - Troubleshooting Manual Revisions..10134
1993 Mazda RX-7 Service H]ighlights..10138
Front Cover..10138
Contents..10139
GI..10141
C..10143
D..10147
E..10150
F..10155
G..10233
H..10243
J..10251
K..10261
L..10293
M..10297
N..10309
P..10313
R..10371
S..10395
T..10443
U..10533
Back Cover..10550
1993 Mazda RX-7 Wiring Diagram..10551
Title Page..10551
System Index..10552
Contents..10553
General Information..10554
Ground Points..10571
Electrical Wiring Schematic..10573
System Circuit Diagram/Connector Locations..10574
MT Starting System/Charging System..10575
AT Starting System/Charging System..10577
Engine Control/Fuel Control/Ignition System..10579
Cooling Fan System..10593
Cooling Fan System (After Recall)..10594
'94 Cooling Fan System..10595
Instrument Cluster & Warning Lamps..10597
AT Instrument Cluster & Warning Lamps/Selector Indicator Lamps..10601
Windshield Wiper & Washer..10603
Rear Wiper & Washer..10605
Headlight Cleaner..10607
Retractable Headlight System/Headlights/Fog Lights..10609
Daytime Running Light Control System..10611
Parking, Front Side Marker, Rear Side Marker, License Plate, and Tail Lights..10613
US Turn & Hazard Warning Lights..10615
CN Turn & Hazard Warning Lamps..10617
Stop, High-Mount Stop, and Back-up Lights/Horn..10619
Heater/Air Conditioner..10621
AT Control System..10623
AT Shift-Lock System, Key Interlock System..10629
Rear Window Defroster/Cigarette Lighter..10631
Illumination Lamps..10633
Interior, Cargo Compartment, Door Key, Ignition Key, and Glove Box Lamps..10635
Audio System Type-1 (Non-Bose)..10637
Audio System Type-2 (Bose Acoustic Wave)..10639
Power Antenna..10641
Central Processing Unit/Theft-Deterrent Control Unit..10643
Power Window..10647
Power Door Lock..10649
Power Outside Mirror..10651
Sliding Sunroof..10653
4 Wheel Antilock Brake System..10655
Cruise Control System..10657
Air Bag Warnings..10660
Air Bag System..10662
Diagnosis Connector..10664
Common Connector List..10666
Interconnecting Diagram of Joint Box..10668
Physical Part Locations..10670
Parts Index..10672
1993 Mazda RX-7 Workshop Manual..10674
(A)general_info..10674
Front Cover..10674
Vehicle Identification Numbers..10675
Table of Contents..10676
Important Information..10677
How to Use This Manual..10678
Fundamental Procedures..10679
Jack and Safety Stand Positions..10683
Vehicle Lift (2-Support Type) Positions..10683
Towing..10684
Identification Number Locations..10685
Units..10685
Abbreviations..10685
Cautions..10686
(B)scheduled_maintenance_services..10693
Table of Contents..10693
Pre-Delivery Inspection Table..10694
Scheduled Maintenance Services..10695
(C)engine..10710
Table of Contents..10710
Index..10711
Outline..10712
Troubleshooting Guide..10712
Engine Tune-Up Procedure..10714
Compression..10718
On-Vehicle Maintenance..10720
Removal..10723
Engine Stand Mounting..10730
Disassembly..10732
Cleaning..10758
Inspection/Repair..10760
Assembly..10769
Engine Stand Dismounting..10809
Installation..10810
(D)lubrication_system..10821
Table of Contents..10821
Index..10822
Outline..10823
Troubleshooting Guide..10824
Oil Pressure..10825
Engine Oil..10826
Oil Filter..10827
Oil Cooler..10828
Oil Pan..10829
Oil Pressure Control Valve..10833
Metering Oil Pump..10834
Oil Pump..10837
(E)cooling_system..10840
Table of Contents..10840
Index..10841
Outline..10842
Troubleshooting Guide..10842
Engine Coolant..10843
Radiator Cap..10846
Radiator and Electric Cooling Fan..10847
Fan Relay..10852
Thermostat..10853
Water Pump and Water Thermoswitch..10854
(F)fuel_and_emissions_control_systems..10857
Table of Contents..10857
Index..10858
Outline..10863
Engine Tune-up..10871
Self-Diagnosis Function..10874
Intake Air System..10932
Idle Speed Control (ISC) System..10937
Sequential Twin Turbocharger System..10940
Fuel System..10950
Pressure Regulator Control (PRC) System..10967
Exhaust System..10969
Outline of Emission System..10970
Secondary Air Injection System..10971
Positive Crankcase Ventilation (PCV) System..10980
Exhaust Gas Recirculation (EGR) Control System..10981
Catalytic Converter System..10984
Evaporative Emission Control System..10985
Deceleration Control System..10989
Anti Afterburn Control..10990
Electrical Load (E/L) Control System..10991
Double Throttle Control (DTCNT) System..10993
A/C Cut-off System..10996
Dechoke Control System..10999
Electrical Cooling Fan Control System..11000
Control System..11003
Troubleshooting Guide..11048
Service Points..11088
(G)engine_electrical_systems..11107
Table of Contents..11107
Index..11108
Outline..11109
Troubleshooting Guide..11110
Charging System..11113
Ignition System..11122
Starting System..11130
(H)clutch..11139
Table of Contents..11139
Index..11140
Outline..11141
Troubleshooting Guide..11141
Clutch Fluid..11142
Clutch Pedal..11144
Clutch Master Cylinder..11147
Clutch Release Cylinder..11152
Clutch Unit..11154
Clutch Cover..11158
Clutch Disc..11159
Clutch Release Fork Assembly..11159
Clutch Release Collar..11161
Pilot Bearing..11161
Flywheel..11161
(J)manual_transmission..11162
Table of Contents..11162
Index..11163
Outline..11164
Troubleshooting Guide..11166
Transmission Oil..11167
Oil Seal (Extension Housing)..11168
Transmission..11169
Shift Mechanism..11222
(L)propeller_shaft..11224
Table of Contents..11224
Outline..11225
Troubleshooting Guide..11225
Propeller Shaft..11226
(M)front_and_rear_axles..11229
Table of Contents..11229
Index..11230
Outline..11231
Troubleshooting Guide..11231
Front Axle..11232
Rear Axle..11237
Drive Shaft..11242
Differential..11250
(N)steering_systems..11270
Table of Contents..11270
Index..11271
Outline..11272
Engine Speed Sensing Power Steering..11272
(P)braking_systems..11299
Table of Contents..11299
Index..11300
Outline..11302
Conventional Brake System..11303
Parking Brake System..11330
Anti-Lock Brake System (ABS)..11334
(Q)wheels_and_tires..11361
Table of Contents..11361
Outline..11362
Troubleshooting Guide..11362
Wheels and Tires..11363
(R)suspension..11366
Table of Contents..11366
Index..11367
Outline..11369
Troubleshooting Guide..11370
Wheel Alignment..11371
Front Suspension (Double Wishbone, Coil Spring Type)..11375
Rear Suspension (Double Wishbone, Coil Spring Type)..11391
(S)body..11409
Table of Contents..11409
Index..11410
Hood..11413
Door..11415
Window Regulator, Glass and Guide..11418
Door Lock and Opener..11419
Rear Hatch..11420
Rear Hatch Lock and Opener..11422
Fuel-Filler Lid and Opener..11423
Front Bumper..11424
Rear Bumper..11426
Extractor Chamber..11428
Molding..11429
Spoiler..11435
Cowl Grille..11436
Power Outside Mirror..11437
Rearview Mirror..11439
Windshield Wiper and Washer..11441
Rear Wiper and Washer..11444
Headlight Cleaner..11446
Windshield..11447
Rear Hatch Glass..11451
Sliding Sunroof..11454
Dashboard and Console..11462
Trim..11464
Floor Mat..11468
Headliner..11469
Seat Belt..11471
Seat..11473
Storage Compartment..11476
(ST)special_tools..11477
Table of Contents..11477
1993-1995 Mazda RX-7 Collision Repair..11489
1994 Mazda RX-7 Body Electrical Trouble Shooting Manual Revisions..11502
1994 Mazda RX-7 Body Electrical Trouble Shooting Manual..11509
Start..11509
C1 - Instrument Cluster..11511
C2 - Warning System..11529
D1 - Windshield Wiper and Washer..11567
D2 - Rear Wiper and Washer..11581
D3 - Headlight Cleaner..11593
E - Exterior Lighting System..11602
F1 - Signal Lighting System..11634
F2 - Horn..11662
G - Heater and Air Conditioning..11669
GI - General Information..11734
I1 - Rear Window Defroster..11755
I2 - Interior Lighting System..11765
J1 - Audio..11780
J2 - Theft Deterrent System..11845
JB - Joint Box..11869
K1 - Power Window System..11872
K2 - Power Door Lock System..11886
L - Power Outside Mirror..11897
M - Sliding Sunroof..11908
Q - Cruise Control System..11921
S - Air Bag System..11940
W - Electrical Wiring Schematic..11973
X - Common Connectors..11975
Y - Ground Points..11979
Z1 - Fuse and Joint Box..11982
Z2 - Relay..11988
Z3 - Central Processing Unit (CPU)..11993
Z4 - Switches..12008
1994 Mazda RX-7 Technical Data..12016
Technical Data Table of Contents..12016
1994 Mazda RX-7 Wiring Diagram..12033
Start..12033
Contents..12035
GI - General Information..12037
Y - Ground Points..12053
W - Electrical Wiring Schematic..12055
A~U - System Circuit Diagram/Connector Locations..12058
X - Common Connectors..12152
JB - Joint Box Complete Wiring System..12156
PL - Parts Locator..12157
PI - Index..12159
1994 Mazda RX-7 Workshop Manual..12162
Start..12162
Contents..12163
GI - General Information..12164
A - Pre-Delivery Inspection and Scheduled Maintenance..12183
C - Engine..12202
D - Lubrication System..12314
E - Cooling System..12333
F - Fuel and Emission Control Systems..12350
G - Engine Electrical System..12587
H - Clutch..12619
J - Manual Transmission..12642
K - Automatic Transmission..12699
L - Propeller Shaft..12949
M - Front and Rear Axles..12954
N - Steering System..12995
P - Braking System..13026
Q - Wheels and Tires..13090
R - Suspension..13095
S - Body..13137
ST - Special Tools..13200
TD - Technical Data..13210
Mazda RX-2, RX-3, RX-4, RX-7, RX-8 Repair & Service Manual 1971-2012
