Mitsubishi ASX/RVR/Outlander Sport 2010-2016 Workshop Repair & Service Manual
Catalog:
Model:
Complete digital repair workshop manual contains service, maintenance, and troubleshooting information for the 2010-2016 Mitsubishi ASX, RVR, Outlander Sport. Diagnostics and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for 2010-2016 Mitsubishi ASX, RVR, Outlander Sport is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail.
Mitsubishi RVR
Also called
Mitsubishi ASX
Mitsubishi Outlander Sport
CGWE11E2.iso
CGWE12E1.iso
CGWE13E1.iso
CGWE15E1.iso
PRODUCT DETAILS:
Total Pages: 2.1 GB
File Format: DVD iso image
Language: English
EXCERPT:
2011 ENGINE Engine Cooling - Outlander Sport & RVR
ENGINE COOLANT CONCENTRATION TEST
CAUTION: Engine coolant of less than 30% concentration has a less rust-proof effect. In a concentration of over 60%, the antifreeze effect and engine cooling performance of the engine coolant are deteriorated, causing a detrimental effect on the engine. Therefore, observe the service concentration range without fail.
Use the Dia Queen Super Long Life Coolant Premium without adding water because the concentration is pre-adjusted to 50%.
Using a hydrometer, check if the engine coolant concentration is within the standard value range.
Standard value: 30 to 60% (service concentration range)
WATER PUMP COOLANT LEAK CHECK
Even when the water pump is normal, a residue of the engine coolant draining may be found on the drain hole, the vapor hole and the installation surface of the water pump. If a residue of the engine coolant draining is found, check the water pump leakage by following method.
1. Wipe off the residue of the engine coolant draining on the water pump.
WARNING: Make sure that the engine coolant is cold when removing the radiator cap.
2. Remove the radiator cap.
CAUTION: Do not pressures 100 kPa (15 psi) or more.
3. Install the radiator tester and pressures at 100 kPa (15 psi.)
4. Hold the pressurized state for 20 minutes, and check that the engine coolant leakage from the drain hole, the vapor hole or the installation surface of the water pump.
5. Remove the radiator tester, and install the radiator cap.
6. Warm up the engine, let it idle for 20 minutes and stop it.
7. After stopping the engine, and check that the engine coolant leakage from the drain hole, the vapor hole or the installation surface of the water pump.
8. If the engine coolant leakage is found in step 4 or 7, replace the water pump (Refer to REMOVAL AND INSTALLATION ).
Fig. 12: Checking For Engine Coolant Leakage
COOLING FAN RELAY REPLACEMENT
Fig. 13: Precaution For Cooling Fan Relay
1. Remove the relay by hand. If it cannot be removed by hand, pinch the part "A" (shown in illustration) with long-nose pliers and remove the relay.
2. Install the new relay by hand.
CAUTION: Basically, remove or install the relay by hand. If the center of relay has been pinched by pliers, it can be damaged.
...TABLE OF CONTENTS
GR00000100-11........4
WORKSHOP MANUAL........0
ENGINE........4
GR00000100-80........6
WORKSHOP MANUAL........0
CONFIGURATION DIAGRAMS........6
OVERALL CONFIGURATION DIAGRAM........7
OVERALL CONFIGURATION DIAGRAM 'LHD'........7
OVERALL CONFIGURATION DIAGRAM 'RHD'........8
ENGINE COMPARTMENT........9
ENGINE AND TRANSMISSION........11
ENGINE AND TRANSMISSION '4G63-NON-TURBO'........11
ENGINE AND TRANSMISSION '4G63-TURBO'........15
ENGINE AND TRANSMISSION '4G69 (LHD)'........19
ENGINE AND TRANSMISSION '4G69 (RHD)'........23
DASH PANEL........27
DASH PANEL 'LHD'........27
...
TRANSFER OIL LEVEL CHECK........3906
TRANSFER OIL REPLACEMENT........3907
A/T CONTROL COMPONENT LOCATION........3907
A/T CONTROL COMPONENT CHECK........3907
INHIBITOR SWITCH CHECK........3907
CRANK ANGLE SENSOR CHECK........3907
STOP LAMP SWITCH CHECK........3907
A/T CONTROL RELAY CHECK........3908
A/T CONTROL SOLENOID VALVE ASSEMBLY CHECK........3908
A/T FLUID TEMPERATURE SENSOR CHECK........3909
TORQUE CONVERTER STALL TEST........3910
TORQUE CONVERTER STALL TEST JUDGMENT RESULTS........3910
HYDRAULIC PRESSURE TESTS........3911
STANDARD HYDRAULIC PRESSURE TABLE........3912
OIL SEAL LAYOUT........3915
HYDRAULIC CIRCUIT........3916
LINE PRESSURE ADJUSTMENT........3917
SELECTOR LEVER OPERATION CHECK........3917
KEY INTERLOCK AND SHIFT LOCK MECHANISM CHECK........3918
TRANSMISSION CONTROL........3920
REMOVAL AND INSTALLATION........3920
INSTALLATION SERVICE POINTS........3921
DISASSEMBLY AND REASSEMBLY........3922
INSPECTION........3923
A/T KEY INTERLOCK AND SHIFT LOCK MECHANISMS........3924
REMOVAL AND INSTALLATION........3924
INSTALLATION SERVICE POINT........3925
TRANSMISSION ASSEMBLY........3926
REMOVAL AND INSTALLATION........3926
REMOVAL SERVICE POINTS........3928
INSTALLATION SERVICE POINTS........3929
TRANSFER ASSEMBLY........3931
REMOVAL AND INSTALLATION........3931
REMOVAL SERVICE POINT........3932
A/T FLUID COOLER........3933
REMOVAL AND INSTALLATION........3933
GR00006500-00........3934
WORKSHOP MANUAL........0
GENERAL........3934
GR00006900-11F........3936
WORKSHOP MANUAL........0
ENGINE OVERHAUL '4G69'........3936
GENERAL INFORMATION........3937
GENERAL SPECIFICATIONS........3937
SERVICE SPECIFICATIONS........3938
REWORK DIMENSIONS........3940
TORQUE SPECIFICATIONS........3940
SEALANTS........3943
SPECIAL TOOLS........3944
ALTERNATOR AND IGNITION SYSTEM........3948
REMOVAL AND INSTALLATION........3948
REMOVAL SERVICE POINT........3949
INSTALLATION SERVICE POINT........3949
EXHAUST MANIFOLD........3951
REMOVAL AND INSTALLATION........3951
REMOVAL SERVICE POINT........3952
INSTALLATION SERVICE POINT........3952
TIMING BELT........3953
REMOVAL AND INSTALLATION........3953
REMOVAL SERVICE POINTS........3954
INSTALLATION SERVICE POINTS........3956
INSPECTION........3961
FUEL AND EMISSION PARTS........3963
REMOVAL AND INSTALLATION........3963
INSTALLATION SERVICE POINTS........3964
INLET MANIFOLD AND WATER PUMP........3965
REMOVAL AND INSTALLATION........3965
REMOVAL SERVICE POINT........3966
INSTALLATION SERVICE POINTS........3966
ROCKER ARMS AND CAMSHAFT........3969
REMOVAL AND INSTALLATION........3969
REMOVAL SERVICE POINT........3970
INSTALLATION SERVICE POINTS........3970
INSPECTION........3971
CYLINDER HEAD AND VALVES........3972
REMOVAL AND INSTALLATION........3972
REMOVAL SERVICE POINTS........3973
INSTALLATION SERVICE POINTS........3973
INSPECTION........3975
VALVE SEAT RECONDITIONING PROCEDURE........3976
VALVE SEAT REPLACEMENT PROCEDURE........3977
VALVE GUIDE REPLACEMENT PROCEDURE........3977
OIL PAN AND OIL PUMP........3978
REMOVAL AND INSTALLATION........3978
'M/T'........3978
'A/T'........3979
REMOVAL SERVICE POINTS........3980
INSTALLATION SERVICE POINTS........3981
INSPECTION........3986
PISTON AND CONNECTING ROD........3988
REMOVAL AND INSTALLATION........3988
REMOVAL SERVICE POINTS........3989
INSTALLATION SERVICE POINTS........3990
INSPECTION........3993
CRANKSHAFT AND CYLINDER BLOCK........3995
REMOVAL AND INSTALLATION........3995
REMOVE SERVICE POINTS........3996
INSTALLATION SERVICE POINTS........3996
INSPECTION........3999
GR00007000-11B........4002
WORKSHOP MANUAL........0
ENGINE OVERHAUL '4G63-Non-Turbo'........4002
GENERAL INFORMATION........4003
GENERAL SPECIFICATIONS........4003
SERVICE SPECIFICATIONS........4004
REWORK DIMENSIONS........4005
TORQUE SPECIFICATIONS........4006
SEALANTS........4008
SPECIAL TOOLS........4010
ALTERNATOR AND IGNITION SYSTEM........4013
REMOVAL AND INSTALLATION........4013
TIMING BELT........4014
...
Mitsubishi ASX/RVR/Outlander Sport 2010-2016 Workshop Repair & Service Manual





