BMW 745i/745Li 2002-2005 Workshop Repair & Service Manual
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Complete digital workshop repair manual contains service, maintenance, and troubleshooting information for the BMW 745i, 745Li 2002-2005. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for BMW 745i/745Li 2002-2005 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
745i: 2002-2005
745Li: 2002-2005
ACCESSORIES & EQUIPMENT AIR BAG Diagnostic Trouble Codes.pdf
ACCESSORIES & EQUIPMENT Air Bag Restraint Systems.pdf
ACCESSORIES & EQUIPMENT Audio, Navigation & Anti-Theft Systems - Repair Instructions.pdf
ACCESSORIES & EQUIPMENT Cellular Phone System - Repair Instructions.pdf
ACCESSORIES & EQUIPMENT Distance Systems_Cruise - Repair Instructions.pdf
ACCESSORIES & EQUIPMENT Electrical Drives - Repair Instructions.pdf
ACCESSORIES & EQUIPMENT ExteriorInterior Trim - Repair Instructions 1.pdf
ACCESSORIES & EQUIPMENT ExteriorInterior Trim - Repair Instructions 2.pdf
ACCESSORIES & EQUIPMENT ExteriorInterior Trim - Repair Instructions 3.pdf
ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions.pdf
ACCESSORIES & EQUIPMENT General Electrical Systems - Repair Instructions.pdf
ACCESSORIES & EQUIPMENT Instruments - Repair Instructions.pdf
ACCESSORIES & EQUIPMENT Remote Keyless Entry - SI Techniques - All Models.pdf
ACCESSORIES & EQUIPMENT Seats - Repair Instructions.pdf
ACCESSORIES & EQUIPMENT Sliding Tilt Roof - Repair Instructions.pdf
AUTOMATIC TRANSMISSION 6-Speed Automatic Transmission - SI Techniques.pdf
AUTOMATIC TRANSMISSION Overview - All Models.pdf
AUTOMATIC TRANSMISSION Removal & Installation - 745i, 745Li, 760Li & 760i (6HP26Z6HP32Z).pdf
AUTOMATIC TRANSMISSIONS Diagnostics.pdf
AUTOMATIC TRANSMISSIONS Servicing - GA6HP26Z.pdf
BODY & ACCESSORIES Accessories Control Systems.pdf
BODY & ACCESSORIES Audio, Navigation And Anti-Theft Special Tools - E65.pdf
BODY & ACCESSORIES Audio, Navigation And Anti-Theft - Tightening Torques - E65.pdf
BODY & ACCESSORIES Body Equipment Special Tools.pdf
BODY & ACCESSORIES Body Equipment - Tighening Torques - E65.pdf
BODY & ACCESSORIES Convertible Top.pdf
BODY & ACCESSORIES Cruise Control Systems Special Tools - E65.pdf
BODY & ACCESSORIES Electrical Drive Units - Tightening Torques.pdf
BODY & ACCESSORIES General Electrical System.pdf
BODY & ACCESSORIES Instruments Special Tools - E65.pdf
BODY & ACCESSORIES Lights Special Tools.pdf
BODY & ACCESSORIES Lights - Technical Data.pdf
BODY & ACCESSORIES Seats Special Tools .pdf
BODY & ACCESSORIES Seats - Tightening Torques.pdf
BRAKES Anti-LockTraction Control.pdf
BRAKES Disc.pdf
BRAKES Pedal Assembly.pdf
BRAKES Pedals - Repair Instructions.pdf
CABIN AIR FILTER BMW - 7 Series & Alpina (2002-08 - E65, E66).pdf
DRIVELINEAXLE Propeller Shaft.pdf
DRIVELINEAXLE Propeller Shaft - Special Tools.pdf
DRIVELINEAXLE Propeller Shaft - Technical Data.pdf
DRIVELINEAXLE Propeller Shaft - Tightening Torques.pdf
DRIVELINEAXLES Rear Axle - SI Techniques.pdf
ELECTRICAL BMW - 7 Series (E65E66).pdf
ELECTRICAL Body Electrical - Special Tools .pdf
Electrical Component Locator.pdf
ELECTRICAL Engine Electrical System Special Tools - E65.pdf
ELECTRICAL Fuse Assignment Symbol Definitions.pdf
ELECTRONIC TRANSMISSION Overview.pdf
ENGINE COOLING Electric Cooling Fans.pdf
ENGINE COOLING Specifications & Drive Belt Routing.pdf
ENGINE Cooling System - Special Tools.pdf
ENGINE Cooling Systems - Repair Instructions.pdf
ENGINE Cooling System - Technical Data.pdf
ENGINE Cooling System - Tightening Torques.pdf
ENGINE Engine Electrical System - Repair Instructions.pdf
ENGINE Engine Electrical System - SI Techniques - E60, E61, E63, E64, E65, E66, E90, E91.pdf
ENGINE Engine Electrical System - Techique Data - E65.pdf
ENGINE Engine Electrical System - Tightening Torques - E65.pdf
ENGINE Engine & Gearbox Suspension - Repair Instructions.pdf
ENGINE Engine & Gearbox Suspension - Tightening Torque.pdf
ENGINE Engine Mechanical - Repair Instructions 1.pdf
ENGINE Engine Mechanical - Repair Instructions 2.pdf
ENGINE Engine - Special Tools .pdf
ENGINE Engine - Technical Data.pdf
ENGINE Engine - Tighting Torques.pdf
ENGINE Exhaust Systems - Repair.pdf
ENGINE Exhaust System - Tightening Torques.pdf
ENGINE Fuel Supply System - Repair Instructions.pdf
ENGINE Fuel Supply System - Special Tools.pdf
ENGINE Fuel Supply System - Technical Data.pdf
ENGINE Fuel Supply System - Tightening Torques.pdf
ENGINE PERFORMANCE Basic Diagnostic Procedures.pdf
ENGINE PERFORMANCE BMW Introduction.pdf
ENGINE PERFORMANCE Firing Order & Cylinder Identification.pdf
ENGINE PERFORMANCE Fuel System - Repair Instructions.pdf
ENGINE PERFORMANCE Fuel System - Special Tools.pdf
ENGINE PERFORMANCE Fuel System - Technical Data.pdf
ENGINE PERFORMANCE Fuel System - Tightening Torques.pdf
ENGINE PERFORMANCE On-Vehicle Adjustments.pdf
ENGINE PERFORMANCE Pin Voltage Charts.pdf
ENGINE PERFORMANCE Removal, Overhaul & Installation.pdf
ENGINE PERFORMANCE Self-Diagnostics.pdf
ENGINE PERFORMANCE Service & Adjustment Specifications.pdf
ENGINE PERFORMANCE System & Component Testing.pdf
ENGINE PERFORMANCE Trouble Shooting - No Codes.pdf
GENERAL INFORMATION Active Cruise control - Overview - E65 & E66.pdf
GENERAL INFORMATION Advanced Body Electronics - Overview.pdf
GENERAL INFORMATION Air Bag Deactivation Procedures.pdf
GENERAL INFORMATION Air BagSRS Component Inspection & Replacement Tables - European.pdf
GENERAL INFORMATION Air Suspension - Overview.pdf
GENERAL INFORMATION Anti-Theft Alarm System - Overview - E65.pdf
GENERAL INFORMATION Audio System - Overview - E65.pdf
GENERAL INFORMATION Automatic Trunk Lid Lift - Overview - E65.pdf
GENERAL INFORMATION Basic Engine Measuring Techniques - Overview.pdf
GENERAL INFORMATION BMW Universal Bluetooth - Overview - All Models.pdf
GENERAL INFORMATION Body - Overview - E65 & E66.pdf
GENERAL INFORMATION Brakes - Overview - E65.pdf
GENERAL INFORMATION Breakout Boxes & Connectors - Overview.pdf
GENERAL INFORMATION Bus Systems - Overview.pdf
GENERAL INFORMATION Bus System Troubleshooting - Overview - All Models.pdf
GENERAL INFORMATION Car Access System - Overview - E65 & E66.pdf
GENERAL INFORMATION Central Body Electronics - Overview .pdf
GENERAL INFORMATION Charging Systems - Overview.pdf
GENERAL INFORMATION CIP Programming - Overview.pdf
GENERAL INFORMATION Closed-Circuit Current Monitoring & Vehicle Sleep Mode - Overview.pdf
GENERAL INFORMATION Coding And Programming - Overview - All Models.pdf
GENERAL INFORMATION Condition Based Service (CBS) - Overview.pdf
GENERAL INFORMATION Diagnostic Connector (DLC) Locations.pdf
GENERAL INFORMATION Diagnostic Equipment - Overview.pdf
GENERAL INFORMATION Driveaway Protection System (DWA) - Overview - 7-Series (E65E66).pdf
GENERAL INFORMATION Driving Dynamics Systems - Overview.pdf
GENERAL INFORMATION DVOM - Overview.pdf
GENERAL INFORMATION Dynamic Stability Control Systems - Overview.pdf
GENERAL INFORMATION Electronic Signals - Overview - All Models.pdf
GENERAL INFORMATION Electronic Transmission Control - Overview.pdf
GENERAL INFORMATION Emission Control Visual Inspection Procedures.pdf
GENERAL INFORMATION Emissions - Overview.pdf
GENERAL INFORMATION Engine Diagnosis - Overview.pdf
GENERAL INFORMATION GA6HP26Z Automatic Transmission - Overview.pdf
GENERAL INFORMATION General Special Tools.pdf
GENERAL INFORMATION iDrive & Comfort Area - Overview.pdf
GENERAL INFORMATION iDrive - Driving Area - Overview - E65 & E66.pdf
GENERAL INFORMATION iDRIVE - Overview - E65.pdf
GENERAL INFORMATION IHKA Automatic Heating & Air Conditioning System - Overview.pdf
GENERAL INFORMATION Instrument Cluster - Overview - E65.pdf
GENERAL INFORMATION Intelligent Safety Integration System - Overview.pdf
GENERAL INFORMATION Introduction - E65.pdf
GENERAL INFORMATION Introduction To Bus Systems - Overview.pdf
GENERAL INFORMATION Maintenance And General Information - Tightening Torques.pdf
GENERAL INFORMATION ME 9.2 - Overview.pdf
GENERAL INFORMATION MOST Bus Diagnosis - Overview .pdf
GENERAL INFORMATION Navigation System - Overview - E65.pdf
GENERAL INFORMATION On Board Monitor & Navigation Systems - Overview .pdf
GENERAL INFORMATION Park Distance Control - Overview - E65.pdf
GENERAL INFORMATION Power Module - Overview.pdf
GENERAL INFORMATION Remote Control Services - Overview - E65.pdf
GENERAL INFORMATION Seat, Mirror & Steering Column Functions - Overview.pdf
GENERAL INFORMATION Seat, Mirror & Steering Column Functions - Overview - E65.pdf
GENERAL INFORMATION Service - Overview.pdf
GENERAL INFORMATION SMG II - Overview.pdf
GENERAL INFORMATION Solar Sensors - Overview.pdf
GENERAL INFORMATION Speech Processing System - Overview - E65.pdf
GENERAL INFORMATION Speech Processing System (SVS) - Overview.pdf
GENERAL INFORMATION Starting Systems.pdf
GENERAL INFORMATION Starting Systems - Overview.pdf
GENERAL INFORMATION Suspension And Steering - Overview.pdf
GENERAL INFORMATION Suspension Systems - Overview - All Models.pdf
GENERAL INFORMATION Telephone Diagnostics - Overview - All Models.pdf
GENERAL INFORMATION Telephone - Overview.pdf
GENERAL INFORMATION The Battery - Overview - All Models.pdf
GENERAL INFORMATION Tire Pressure Control - Overview.pdf
GENERAL INFORMATION Tire Pressure Control - Overview - E65.pdf
GENERAL INFORMATION Transmission Fundamentals - Overview.pdf
GENERAL INFORMATION Trunk Lid Light - Overview.pdf
GENERAL INFORMATION Understanding Diagnostics - Overview - All Models.pdf
GENERAL INFORMATION Windshield Wiping And Washing - Overview - 7-Series (E65E66).pdf
GENERAL INFORMATION Windshield Wiping & Washing - Overview - E65.pdf
HVAC Air Conditioning & Heating Systems - Repair Instructions.pdf
HVAC AUTOMATIC AC-HEATER SYSTEMS 7-Series.pdf
HVAC Heating And Air Conditioning - Special Tools.pdf
HVAC Heating And Air Conditioning - Technical Data.pdf
HVAC Heating And Air Conditioning - Tightening Torques.pdf
MAINTENANCE Maintenance & General Information Repair Instructions.pdf
OPERATING FLUIDS Operating Fluids - Air Conditioning And Heating.pdf
OPERATING FLUIDS Operating Fluids - Automatic Transmission - All Models.pdf
OPERATING FLUIDS Operating Fluids - Body Equipment - All Models.pdf
OPERATING FLUIDS Operating Fluids - Brakes - All Models.pdf
OPERATING FLUIDS Operating Fluids - Clutch - All Models.pdf
OPERATING FLUIDS Operating Fluids - Electrical System - All Models.pdf
OPERATING FLUIDS Operating Fluids - Engine - All Models.pdf
OPERATING FLUIDS Operating Fluids - Exhaust System - All Models.pdf
OPERATING FLUIDS Operating Fluids - Front Axle.pdf
OPERATING FLUIDS Operating Fluids - Fuel System - All Models.pdf
OPERATING FLUIDS Operating Fluids - Gear Shift Mechanism - All Models.pdf
OPERATING FLUIDS Operating Fluids - Integrated Suspension Systems - All Models.pdf
OPERATING FLUIDS Operating Fluids - Maintenance And General Information - All Models.pdf
OPERATING FLUIDS Operating Fluids - Manual Transmission - All Models.pdf
OPERATING FLUIDS Operating Fluids - Pedals - All Models.pdf
OPERATING FLUIDS Operating Fluids - Radiator - All Models.pdf
OPERATING FLUIDS Operating Fluids - Rear Axle.pdf
OPERATING FLUIDS Operating Fluids - Seats - All Models.pdf
OPERATING FLUIDS Operating Fluids - Steering - All Models.pdf
OPERATING FLUIDS Operating Fluids - Wheels And Tires - All Models.pdf
POWER STEERING Overview.pdf
REMINDER INDICATOR RESET PROCEDURE.pdf
STARTING & CHARGING SYSTEMS Generators & Regulators.pdf
STARTING & CHARGING SYSTEMS Starters.pdf
STEERING Power Rack & Pinion Steering.pdf
STEERING Steering Columns.pdf
SUSPENSION Electronic.pdf
SUSPENSION Front.pdf
SUSPENSION Front Axle - Repair Instructions.pdf
SUSPENSION Front Axle - Special Tools.pdf
SUSPENSION Front Axle - Tightening Torques.pdf
SUSPENSION Integrated Suspension Systems Special Tools.pdf
SUSPENSION Rear.pdf
SUSPENSION Rear Axle - Repair Instructions.pdf
SUSPENSION Rear axle - Special Tools.pdf
SUSPENSION Rear Axle - Tightening Torques.pdf
SUSPENSION Wheel And Tires - SI Techniques.pdf
SUSPENSION Wheel And Tires - Special Tools.pdf
SUSPENSION Wheel And Tires - Technical Data.pdf
SUSPENSION Wheel And Tires - Tightening Torques.pdf
SUSPENSION Wheels & Tires - Repair Instructions.pdf
SYSTEM WIRING DIAGRAMS.pdf
TRANSMISSIONS Gear Shift Mechanisms - 7-Series (E65 & E66).pdf
WHEEL ALIGNMENT Specifications & Procedures.pdf
EXCERPT:
2002-2005 ENGINE Engine Mechanical - Repair Instructions - 745i
VIBRATION DAMPER
11 23 010 REMOVING AND INSTALLING/REPLACING VIBRATION DAMPER (N62)
Remove alternator drive belt. Refer to 11 28 010 Replacing alternator drive belt (N62).
Remove A/C compressor drive belt. Refer to 11 28 050 Replacing A/C compressor drive belt with belt tensioner (N62).
Remove fan cowl. Refer to 17 11 031 REPLACING FAN COWL (N62) .
Release bolts and remove vibration damper (1).
Fig. 180: Removing Vibration Damper
Installation:
Vibration damper is secured on hub with an alignment pin (4).
Fig. 181: Identifying Alignment Pin
Installation:
Fit bore (2) in vibration damper (1) on alignment pin in hub.
Fig. 182: Fitting Washer
Fit washer (3).
Replace screws.
Tightening torque 11 23 3AZ. Refer to ENGINE - TIGHTENING TORQUES .
11 23 031 REMOVING AND INSTALLING / REPLACING VIBRATION DAMPER HUB (N62 /
N62TU)
Special tools required:
11 3 454
11 3 460
11 9 451
11 9 452
11 9 453
Necessary preliminary tasks:
Remove design cover
Remove fan clutch (E65). Refer to 11 52 020 Removing and installing or replacing fan clutch (N62).
Remove fan cowl (E65). Refer to 17 11 031 REPLACING FAN COWL (N62) .
Remove drive belt for alternator. Refer to 11 28 010 Replacing alternator drive belt (N62).
Remove drive belt for A/C compressor. Refer to 11 28 050 Replacing A/C compressor drive belt with belt tensioner (N62).
Remove front engine under-guard
Remove tensioner from A/C compressor drive belt (E65)
Remove vibration damper. Refer to 11 23 010 Removing and installing/replacing vibration damper
(N62).
Screw special tool 11 9 451 in conjunction with special tool 11 9 452 to vibration damper hub and to oil sump.
Fig. 183: Removing Central Bolt
Release central bolt (1).
Remove special tools.
Remove hub for vibration damper.
Installation:
Check vibration damper hub and radial seal, replace if necessary.
Align groove in vibration damper hub to parallel key and install vibration damper hub.
Replace central bolt (1).
Tighten down central bolt (1) to joining torque.
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BMW 745i/745Li 2002-2005 Workshop Repair & Service Manual