Complete digital official shop manual contains service, maintenance, and troubleshooting information for the BMW 545i 2004-2005. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for BMW 545i 2004-2005 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
2004-05 ENGINE Engine Mechanical - Repair Instructions - 545i (4.4L) E60/N62
V/RIBBED BELT W/TENS. DEFLECT ELEMENT
11 28 010 REPLACING ALTERNATOR DRIVE BELT (N62/N62TU)
Special Tools Required:
11 3 340
Necessary Preliminary Tasks:
Remove fan clutch with fan impeller (E65/66). Refer to 11 52 020 REMOVING AND INSTALLING OR REPLACING FAN CLUTCH (N62).
Pretension belt tensioner slowly and carefully with a Torx socket as far as it will go and secure with special tool 11 3 340.
Remove drive belt.
NOTE: For Special Tool identification, see ENGINE- SPECIAL TOOLS - 5-SERIES (E60) .
NOTE: If the drive belt is to be reused: Mark direction of travel and reinstall drive belt in same direction of travel.
IMPORTANT: If contaminated with hydraulic fluid: Replace drive belt.
Fig. 232: Securing Belt Tensioner Using Pin
Put on the drive belt.
Remove special tool 11 3 340.
Installation:
Check that drive belt is correctly positioned on pulleys.
Fig. 233: Identifying Correctly Positioned Drive Belt
NOTE: For Special Tool identification, see AIR CONDITIONING & HEATING - SPECIAL TOOLS - (E60) .
11 28 050 REPLACING A/C COMPRESSOR DRIVE BELT (N62)
Special Tools Required:
64 1 040
Necessary Preliminary Tasks:
Remove alternator drive belt. Refer to 11 28 010 REPLACING ALTERNATOR DRIVE BELT
(N62/N62TU).
Remove engine splash guard.
Installation:
If reusing the drive belt, mark the direction of rotation and reinstall in the same direction.
Check drive belt for coolant and oil residues, replace if necessary.
IMPORTANT: If contaminated with hydraulic fluid: Replace drive belt.
Rotate engine at central bolt in direction of engine rotation.
At the same time, pull off drive belt (1) towards front in direction of arrow using a clean cloth (2).
Remove drive belt (1) towards front.
Fig. 234: Removing Drive Belt
Place drive belt (1) in position.
Clamp drive belt (1) with special tool 64 1 040 on belt pulley.
IMPORTANT: If contaminated with hydraulic fluid: Replace drive belt.
NOTE: With Dynamic Drive optional extra, detach bracket from A/C compressor (risk of damage).
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