Complete workshop & service manual with electrical wiring diagrams for Cagiva Navigator Motorcycle. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Cagiva Navigator Motorcycle service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

8A0095860 - Navigator Workshop Manual.pdf

EXCERPT:
ENGINE
PISTON RING FREE END GAP AND PISTON RING END GAP
Before fitting the piston rings, measure the free end gap of each ring using a vernier caliper. Then fit the ring in the cylinder and measure the end gap of the ring using a thickness gauge. If the end gap is excessive, replace the ring.
Service Limit
Piston ring free end gap
(1st): 5,4 mm (0.2125 in)
(2nd): 7,9 mm (0.3110 in)
Specific tool: Caliper
Service Limit
Piston ring end gap (1st): 0,5 mm (0.0197 in)
(2nd) 0,5 mm (0.0197 in)
Specific tool: Thickness gauge
PISTON PIN AND PISTON PIN BORE
Using a bore gauge, measure the inside diameter of the piston pin bore and then, using a micrometer, measure the outside diameter of
the piston pin at three different points. If the difference between the two measurements exceeds the specified limit, replace the piston and the piston pin.
Service Limit
Piston pin bore I.D.: 22,030 mm (0.8672 in)
Specific tools: Comparator (1/1000 mm, 1 mm, 0.00004-0.03937 in)
Bore gauge (18-35 mm, 0.708-1.378 in)
Using a micrometer, measure the outside diameter of the piston pin at three positions.
Service Limit
Piston pin O.D.: 21,980 mm (0.8665 in)
Specific tool: Micrometer (0-25 mm, 0-0.984 in)
…