Complete workshop repair service manual with electrical wiring diagrams for Caterpillar CB-534C & CB-634C Vibratory Compactors. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar CB-534C & CB-634C Vibratory Compactors service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

KENR2845 - Specifications (CB-534C & CB-634C Vibratory Compactors Propel System)
KENR2845 - Systems Operation (CB-534C & CB-634C Vibratory Compactors Propel System)
KENR2845 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactors Propel System)
KENR2847 - Specifications (CB-534C & CB-634C Vibratory Compactors Vibratory System)
KENR2847 - Systems Operation (CB-534C & CB-634C Vibratory Compactors Vibratory System)
KENR2847 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactors Vibratory System)
KENR2849 - Specifications (CB-534C & CB-634C Vibratory Compactors Steering System)
KENR2849 - Systems Operation (CB-534C & CB-634C Vibratory Compactors Steering System)
KENR2849 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactors Steering System)
KENR2853 - Disassembly & Assembly (CB-634C Vibratory Compactor Machine Systems)
KENR2854 - Disassembly & Assembly (3116 Engine Supplement for CB-634C Vibratory Compactors)
KENR2856 - Schematic (CB-634C Vibratory Compactors Electrical System)
KENR2862 - Specifications (CB-634C Vibratroy Compactor Electrical System)
KENR2869 - Specifications (CB-434C, CB-534C & CB-634C Vibratory Compactors Water Spray System)
KENR2869 - Systems Operation (CB-434C, CB-534C & CB-634C Vibratory Compactors Water Spray System)
KENR2869 - Testing & Adjusting (CB-434C, CB-534C & CB-634C Vibratory Compactors Water Spray System)
KENR2846 - Systems Operation (CB-534C & CB-634C Vibratory Compactors Propel System).pdf
KENR2846 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactors Propel System).pdf
KENR2848 - Systems Operation (CB-534C & CB-634C Vibratory Compactor Vibratory System).pdf
KENR2848 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactor Vibratory System).pdf
KENR2855 - Schematic (CB-634 & CB-634C Vibratory Compactors Hydraulic System).pdf
KENR2862 - System Operation (CB-634C Vibratroy Compactor Electrical System).pdf
KENR2862 - Testing & Adjusting (CB-634C Vibratroy Compactor Electrical System).pdf

EXCERPT:
Testing And Adjusting
SMCS - 4351-081; 5058-081
Introduction
Reference: For Specifications with illustrations, refer to the Specifications for the CB-534C and CB-634C Propel System, Form No. KENR2845. If the Specifications in Form No. KENR2845 are not the same as listed in the Systems Operation and the Testing And Adjusting, look at the print date on the back cover of each book. Use the Specifications listed in the book with the latest date.
Troubleshooting
During a diagnosis of the hydraulic system, remember that correct oil flow and pressure are necessary for correct operation. The output of the pump (oil flow) increases with an increase in engine speed (rpm) and decreases when engine speed (rpm) is decreased. Oil pressure is caused by resistance to the flow of oil.
The 6V4161 Pressure Gauge Kit can be used to make pressure tests on the propel system. Before any tests are made, visually inspect the complete hydraulic system for leakage of oil and for parts that are damaged. For some of the tests a magnet and a mm (in) measuring rule are usable tools
When any test is made of the propel system, the hydraulic oil must be at the normal temperature for operation.
...

KEBU6877 - Operation & Maintenance Manual (CB-534C Vibratory Compactor)...3
  1 Foreword...4
  2 Product Information...8
    Emissions Certification Film...9
    Plate Locations and Film Locations...10
    Specifications...13
  3 Safety...15
    Engine Starting...16
    Fire Extinguisher Location...18
    Sound Information and Vibration Information...19
    Before Starting Engine...20
    Parking...21
    Operation...22
    Electrical Storm Injury Prevention...24
    General Hazard Information...25
    Safety Messages...31
    Engine Stopping...37
    Fire Prevention and Explosion Prevention...38
    Burn Prevention...45
    Operator Station...47
    Crushing Prevention and Cutting Prevention...48
    Before Operation...50
  4 Maintenance...51
    Fuel Tank Water and Sediment - Drain...54
    Indicators and Gauges - Test...56
    Fuel Tank Cap and Strainer - Clean...58
    Water Tank Strainer - Clean and Inspect...60
    Engine Oil Level - Check...62
    Battery - CleanCheck...65
    Drum Drive Planetary Oil - Change...67
    Fuel System Water Separator - Drain...72
    Cooling System Water Temperature Regulator - Replace...75
    Engine Crankcase Breather - Clean...78
    Hydraulic Tank Screen - Clean...80
    Engine Air Filter Primary Element - CleanReplace...81
    Drum Drive Planetary Oil Sample - Obtain...85
    Engine Air Filter Secondary Element - Replace...89
    Seat Belt - Inspect...92
    Lubricant Viscosities...94
    Braking System - Test...98
    Water Spray System Filter - Clean...100
    Maintenance Interval Schedule...103
    Hydraulic System Oil Level - Check...106
    Welding on Machines and Engines with Electronic Controls...107
    Fuel System Primary Filter - CleanInspectReplace...109
    Drum Drive Planetary Oil Level - Check...111
    Battery or Battery Cable - InspectReplace...115
    Ring Bearing - Lubricate...117
    Fuel System Water Separator Element - Replace...119
    Radiator Core - Clean...123
    Rollover Protective Structure (ROPS) - Inspect...126
    Engine Valve Rotators - Inspect...127
    Engine Water Pump - Inspect...128
    Hydraulic System Oil Filter - Replace...130
    Fuel System - Prime...133
    Cooling System Pressure Cap - CleanReplace...136
    Cooling System Coolant Sample (Level 1) - Obtain...139
    Platform Tilting...142
    Operator Platform - Lubricate...146
    Backup Alarm - Test...147
    Cooling System Coolant (ELC) - Change...149
    Access Doors and Covers...154
    Cooling System Coolant Extender (ELC) - Add...157
    Crankshaft Vibration Damper - Inspect...160
    Engine Oil Sample - Obtain...163
    Seat Belt - Replace...166
    Hydraulic System Oil Sample - Obtain...168
    Engine Air Precleaner - Clean...171
    S·O·S Information...172
    Battery - Recycle...173
    Vibratory Amplitude Control - Adjust...174
    Engine Valve Lash - Check...176
    Eccentric Weight Housing Oil Level - Check...178
    Engine Oil and Filter - Change...180
    Circuit Breakers - Reset...184
    Hydraulic System Oil - Change...186
    Steering Pivot Clearance - Adjust...189
    Fuel Injection Timing - Check...190
    Fuses - Replace...191
    Water Spray Nozzles - Clean...193
    Engine Mounts - Inspect...195
    Belts - InspectAdjustReplace...197
    Drum Scrapers - InspectAdjustReplace...200
    Capacities (Refill)...203
    Engine Air Filter Service Indicator - Inspect...204
    Water Spray System - Drain...206
    Hydraulic Tank Vent - Replace...209
    Steering Cylinder Ends - Lubricate...210
    Oil Filter - Inspect...211
    Articulating and Oscillating Bearings - Lubricate...213
    Eccentric Weight Housing Oil - Change...215
    Cooling System Coolant Sample (Level 2) - Obtain...224
    Cooling System Coolant Level - Check...225
  5 Operation...228
    Stopping the Engine...230
    Heating Control...232
    Towing the Machine...233
    Operation Information...239
    Directional Turn Signal and Hazard Flasher Control...241
    Leaving the Machine...243
    Vibratory OnOff Control...245
    Propel Speed Range Control...247
    Mirror...249
    Mounting and Dismounting...250
    Stopping the Machine...252
    Engine Starting...254
    Seat...257
    Engine Starting with Jump Start Cables...260
    Battery Disconnect Switch...263
    Engine Start Switch...265
    Light Switches...267
    Vibratory Controls...269
    Air Inlet Heater Starting Aid...271
    Steering Control...273
    Stopping the Engine if an Electrical Malfunction Occurs...275
    Gauges...276
    Engine Starting with Auxiliary Start Receptacle...278
    Engine and Machine Warm-Up...280
    Operator Platform Swivel...282
    Alert Indicators...283
    Vibratory Mode Control...286
    Roading the Machine...288
    Ether Starting Aid...289
    Backup Alarm...290
    Propel Control...292
    Throttle Control...294
    Parking Brake Manual Release...296
    Shipping the Machine...298
    Seat Belt...301
    Window Wiper and Washer Control...307
    Lifting and Tying Down the Machine...308
    Daily Inspection...312
    Rotating Beacon Light...314
    Horn...315
    Steering Frame Lock...316
    Water Spray Control...318
    Parking Brake Control...320
KENR2845 - Specifications (CB-534C & CB-634C Vibratory Compactors Propel System)...322
  Brake and Shift Valve...323
  Drum Drive Gearbox...325
  Hydraulic Oil Filter...328
  Hydraulic Tank...330
  Piston Motor (Propel)...332
  Piston Pump (Propel)...336
  Smooth Drum...338
KENR2845 - Systems Operation (CB-534C & CB-634C Vibratory Compactors Propel System)...341
  Brake Pump (Manual Release)...342
  Brake and Shift Valve...344
  Drum Drive Gearbox...348
  General Information...351
  Hydraulic Control...353
  Hydraulic Propel System...356
  Piston Motor (Propel)...361
  Piston Pump (Propel)...367
KENR2845 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactors Propel System)...378
  Brake and Shift Valve - Test...379
  Hydraulic Control Neutral - Test and Adjust...383
  Hydraulic Oil Contamination - Test...392
  Machine Preparation for Troubleshooting...394
  Neutral Start Switch - Adjust...397
  Parking Brake - Test...399
  Piston Motor Case Drain Flow - Test...402
  Piston Pump Case Drain Flow - Test...408
  Piston Pump Flow - Test...412
  Piston Pump Servo Neutral - Adjust...415
  Pressure Override Relief Valve - Test and Adjust...419
  Propel System Troubleshooting...423
  Relief Valve (Main) - Test and Adjust...429
  Travel Speed - Test...435
  Visual Inspection...437
KENR2846 - Systems Operation (CB-534C & CB-634C Vibratory Compactors Propel System)...440
KENR2846 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactors Propel System)...474
KENR2847 - Specifications (CB-534C & CB-634C Vibratory Compactors Vibratory System)...506
  Drum (Split)...507
  Eccentric Weight Drive...510
  Eccentric Weight Mounting...512
  Eccentric Weight...515
  Hydraulic Oil Filter...518
  Hydraulic Tank...520
  Piston Motor (Vibratory)...522
  Piston Pump (Vibratory) (1)...524
  Piston Pump (Vibratory) (2)...527
  Vibratory Valve...530
KENR2847 - Systems Operation (CB-534C & CB-634C Vibratory Compactors Vibratory System)...532
  Drum (Split)...533
  General Information...539
  Piston Motor (Vibratory)...543
  Piston Pump (Vibratory)...546
  Vibratory Hydraulic System...557
  Vibratory Valve...576
KENR2847 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactors Vibratory System)...581
  Hydraulic Oil Contamination - Test...582
  Machine Preparation for Troubleshooting...584
  Piston Motor Case Drain Flow - Test...587
  Piston Pump Case Drain Flow - Test...591
  Piston Pump Flow - Test...595
  Piston Pump Servo Neutral - Adjust...598
  Pressure Valve (POR) - Test and Adjust...602
  Relief Valve (Charge) - Test and Adjust...607
  Relief Valve (Main) - Test and Adjust...610
  Vibratory Frequency - Test and Adjust...614
  Vibratory System Troubleshooting...619
  Visual Inspection...626
KENR2848 - Systems Operation (CB-534C & CB-634C Vibratory Compactor Vibratory System)...629
KENR2848 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactor Vibratory System)...668
KENR2849 - Specifications (CB-534C & CB-634C Vibratory Compactors Steering System)...690
  Bypass Valve...691
  Hydraulic Cylinder (Steering)...693
  Hydraulic Oil Filter...695
  Hydraulic Pump...697
  Hydraulic Tank...701
  Metering Pump (Steering)...703
  Steering Control...706
  Steering Pivot and Oscillation Assembly...708
KENR2849 - Systems Operation (CB-534C & CB-634C Vibratory Compactors Steering System)...710
  General Information...711
  Metering Pump (Steering)...716
  Steering Hydraulic System...721
  Steering Pump...724
KENR2849 - Testing & Adjusting (CB-534C & CB-634C Vibratory Compactors Steering System)...727
  Hydraulic Oil Contamination - Test...728
  Machine Preparation for Troubleshooting...730
  Steering Pivot Clearance - Adjust...733
  Steering Pump Flow - Test...737
  Steering System Pressures - Test and Adjust...740
  Steering System Troubleshooting...744
  Steering Time - Check...749
  Visual Inspection...751
KENR2853 - Disassembly & Assembly (CB-634C Vibratory Compactor Machine Systems)...753
  Assembly & Installation Of Conventional Duo-Cone Seals...754
  BrakeShift Valve...761
  Bumper...764
  Drum Assembly...766
  FuelHydraulic Oil Tank...788
  Hydraulic Oil Filter...792
  Inner Drum Scraper...794
  Operators Platform...797
  Outer Drum Scraper...802
  Propel Control & Automatic Speed Control Valves...804
  Propel Motor & Torque Hub...812
  Propel Motor (Earlier)...815
  Rear Propel Motor (Later)...830
  Steering Control Unit (SCU)...838
  Steering Cylinder...847
  Steering Pivot...851
  Steering Pump...853
  Steering Wheel & Steering Column...859
  Torque Hub...861
  Vibratory & Propel Pumps...891
  Vibratory CoolingControl Valve...925
  Vibratory Motor...928
  Water Spray Bars...933
  Water Spray Pump...935
  Water Spray Tank...940
  Water Strainer...942
  Yoke...944
KENR2854 - Disassembly & Assembly (3116 Engine Supplement for CB-634C Vibratory Compactors)...949
  Air Cleaner...950
  Alternator...952
  Engine...954
  Hydraulic Oil Cooler...959
  Muffler...962
  Radiator...963
  Starter...965
KENR2855 - Schematic (CB-634 & CB-634C Vibratory Compactors Hydraulic System)...966
KENR2856 - Schematic (CB-634C Vibratory Compactors Electrical System)...968
  Main...969
  Collage...971
KENR2862 - Specifications (CB-634C Vibratroy Compactor Electrical System)...987
  Alternator (9W-3043)...988
  BrakeShift Valve (112-7040)...990
  Circuit Breakers...991
  Flood Lamp Group (9X-4381)...994
  Governor Control Solenoid (125-5011)...995
  Indicator Lamp Assembly (2N-2371)...996
  Relays...997
  Sensors...1000
  Shutdown Solenoid (8C-3663)...1003
  Starter Motor (100-6929)...1004
  Switches...1005
  Warning Horn (7T-0969)...1015
  Water Pump Group (128-8625)...1016
KENR2862 - System Operation (CB-634C Vibratroy Compactor Electrical System)...1017
KENR2862 - Testing & Adjusting (CB-634C Vibratroy Compactor Electrical System)...1057
KENR2868 - Schematic (CB-534B and CB-534C Vibratory Compactor Hydraulic System)...1065
KENR2869 - Specifications (CB-434C; CB-534C & CB-634C Vibratory Compactors Water Spray System)...1067
  Spray Nozzle...1068
  Water Spray Pump...1071
  Water Strainer...1073
  Water Tank (Front)...1075
  Water Tank (Rear)...1077
KENR2869 - Systems Operation (CB-434C; CB-534C & CB-634C Vibratory Compactors Water Spray System)...1079
  General Information...1080
  Spray Bars and Nozzles...1082
  Water Spray Pump (Front)...1083
  Water Spray Pump (Rear)...1085
  Water Spray System (Front)...1087
  Water Spray System (Rear)...1089
  Water Tank (Front)...1091
  Water Tank (Rear)...1092
KENR2869 - Testing & Adjusting (CB-434C; CB-534C & CB-634C Vibratory Compactors Water Spray System)...1093
  Machine Preparation for Troubleshooting...1094
  Spray Nozzle - Adjust...1096
  Visual Inspection (Water Spray System)...1098
  Water Spray Pump Flow - Test...1100
  Water Spray System Troubleshooting...1103