Complete workshop repair  & service manual with electrical wiring diagrams for Hino Ranger/500 Series Trucks 2001-2016. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Hino Ranger/500/Mega/Validus Series service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST: <1GB PDFs>
S1-134E-16 - FD.FE.FF.SG Workshop Manual 2001
S1-134E-17 - FD.FE.FF.SG Workshop Manual 2002
S1-134E-18 - FD.FE.SG Workshop Manual 2003
S1-134E-19 - FD.FE.SG Workshop Manual 2004
S1-239E-12 - FA.FB Workshop Manual 2001
S1-239E-13 - FA.FB Workshop Manual 2002
S1-239E-14 - FA.FB Workshop Manual 2003
S1-239E-16 - FA.FB Workshop Manual 2004
H1795E01 - FD.FE.SG Owner's Manual 2003.pdf
KK-FD301A - HINO 500 Series Body Mounting Manual (Truck Chassis Model FD7J).pdf
S1-YFCE10A ('02-11) - Truck Chassis Model FC4J with J05C-TI engine Workshop Manual.pdf
S1-YFCE18(A-B-C-D-E-F-G-H-I-J-K)-1 - Chassis Workshop Manual (HINO FC6J, FC9J, FD8J, GD8J, FG8J, GH8J, FL8J, FM8J, FM1A, FM2P, SG8J, FT8J, GT8J Series with J05D-TI, J05E-TI, J08E-TI, A09C, P11C engine).pdf
S1-YFCE18(A-B-C-D-E-F-G-H-I-J-K)-2 - Chassis Workshop Manual (HINO FC6J, FC9J, FD8J, GD8J, FG8J, GH8J, FL8J, FM8J, FM1A, FM2P, SG8J, FT8J, GT8J Series with J05D-TI, J05E-TI, J08E-TI, A09C, P11C engine).pdf
S1-YFCE18(A-B-C-D-E-F-G-H-I-J-K)-3 - Chassis Workshop Manual (HINO FC6J, FC9J, FD8J, GD8J, FG8J, GH8J, FL8J, FM8J, FM1A, FM2P, SG8J, FT8J, GT8J Series with J05D-TI, J05E-TI, J08E-TI, A09C, P11C engine).pdf
S1-YFCE18K - Chassis Workshop Manual (Electrical Wiring Diagram) (HINO FC6J, FC9J, FD8J, GD8J, FG8J, GH8J, FL8J, FM8J, FM1A, FM2P, SG8J, FT8J, GT8J Series with J05D-TI, J05E-TI, J08E-TI, A09C, P11C engine).pdf
S1-YFTE05A (’02-12) - Truck Model FT1J, GT1J Series with J08C-TI engine Chassis Workshop Manual.pdf
S5-MA09E02(A)(B) - Engine A09C Workshop Manual.pdf
S5-YJ05E07A (’02-11) - Engine J05C-TI Workshop Manual.pdf
S5-YJ05E12(A)(B)(C)(D)(E) - Engine J05D-TL, J05E-TI Workshop Manual.pdf
S5-YJ08E17A - FD1J, GD1J, FG1J, FL1J, FM1J Series Truck Workshop Manual with J08C-TI engine.pdf
S5-YJ08E17A ('02-11) - Engine J08C-TI Workshop Manual.pdf
S5-YJ08E29(A)(B)(C)(D)(E) - Engine J08E-TI Workshop Manual.pdf
S5UJ05E02B ('06-01) - J05D-TA Engine Workshop Manual.pdf

EXCERPT:
TABLE OF CONTENTS
GENERAL INTRODUCTION
CLUTCH EQUIPMENT
CLUTCH MAIN UNIT
CLUTCH CONTROL
TRANSMISSION EQUIPMENT
TRANSMISSION MAIN UNIT
TRANSFER MAIN UNIT
AUTOMATIC TRANSMISSION
P.T.O. (POWER TAKE-OFF)
TRANSMISSION / TRANSFER CONTROL
PROPELLER SHAFT
DIFFERENTIAL EQUIPMENT
DIFFERENTIAL CARRIER
INDEX: CHASSIS GROUP 1/4
PROPELLER SHAFT EQUIPMENT
WORKSHOP
MANUAL
BRAKE EQUIPMENT
SERVICE BRAKE
ABS & ASR
ES START (EASY & SMOOTH START SYSTEM)
EXHAUST BRAKE
RETARDER BRAKE
PARKING BRAKE
STEERING EQUIPMENT
STEERING UNIT
POWER STEERING
INDEX: CHASSIS GROUP 2/4
AXLE EQUIPMENT
FRONT AXLE
REAR AXLE
WHEEL & TIRE
SUSPENSION EQUIPMENT
SUSPENSION
CHASSIS EQUIPMENT
CHASSIS FRAME
COUPLER (5TH WHEEL)
PINTLE HOOK
CAB EQUIPMENT
CAB
ELECTRICAL EQUIPMENT
ELECTRIC WIRE
...
TR02–4 TRANSMISSION MAIN UNIT (FULLER RT8908LL)
IMPORTANT POINTS - MOUNTING
1. APPLY HEAT-RESISTANT GREASE TO THE INPUT SHAFT SPLINE.
2. INSTALL THE TRANSMISSION.
(1) Jack up the transmission until the input shaft spline and the clutch disc spline align.
NOTICE
Do not let the rear of the transmission drop and do not let the transmission hang unsupported in the spline hubs of the driven discs because it distorts them and could cause poor clutch operation or clutch release problems.
(2) Install the upper nuts or bolts around the clutch housing.
(3) Lower the transmission jack and pull the jack out from under the vehicle.
(4) Install the remaining nuts or bolts around the clutch housing.
Tightening Torque:
37.5-48.5 Nm {382-494 kgfcm, 28-35 lbfft}
3. INSTALL THE CLUTCH BOOSTER.
4. CONNECT THE TRANSMISSION CONTROL CABLE WITH THE CABLE BRACKET.
5. CONNECT THE ELECTRIC HARNESS AND OTHER ATTACHMENTS.
6. CONNECT THE PROPELLER SHAFT.
7. FILL THE TRANSMISSION WITH GEAR OIL UP TO THE FILLER PLUG HOLE.
8. CHECK THE CLUTCH PEDAL PLAY.
Refer to the chapter "CLUTCH CONTROL".
9. CHECK THE GEAR SHIFT IN EACH POSITION.
Refer to the chapter "TRANSMISSION/ TRANSFER CONTROL".
DISASSEMBLY AND ASSEMBLY
NOTICE
When disassembling and assembling the transmission, refer to the MANUFACTURE ORIGINAL MANUAL.
...

FOREWORD....1
CHAPTER REFERENCES REGARDING THIS WORKSHOP MANUAL....2
INDEX....3
GENERAL INTRODUCTION (CHASSIS)....7
  GENERAL INTRODUCTION....8
CLUTCH MAIN UNIT (CS350)....15
  CLUTCH ASSEMBLY (CS350)....16
CLUTCH CONTROL (CLUTCH SERIES: CS350)....29
  CLUTCH CONTROL UNIT (CLUTCH SERIES: CS350)....30
  CLUTCH PEDAL AND RELEASE UNIT (CLUTCH SERIES: CS350)....37
  CLUTCH MASTER CYLINDER (CLUTCH SERIES: CS350)....42
  CLUTCH BOOSTER (CLUTCH SERIES: CS350)....44
TRANSMISSION MAIN UNIT (LX06S)....51
  TRANSMISSION ASSEMBLY (LX06S)....52
  GEAR SHIFT HOUSING (LX06S)....58
  CASE AND MAIN UNIT (LX06S)....66
  TRANSMISSION CASE ASSEMBLY (LX06S)....70
  INPUT SHAFT ASSEMBLY (LX06S)....90
  OUTPUT SHAFT ASSEMBLY (LX06S)....95
  COUNTER SHAFT ASSEMBLY (LX06S)....104
TRANSFER MAIN UNIT (MA12C)....107
  TRANSFER ASSEMBLY....108
P.T.O. (POWER TAKE-OFF) (TRANSMISSION SERIES: LX06S)....129
  POWER TAKE-OFF ASSEMBLY (TRANSMISSION SERIES: LX06S)....130
  POWER TAKE-OFF UNIT (TRANSMISSION SERIES: LX06S)....132
TRANSMISSION/TRANSFER CONTROL....138
  TRANSMISSION CONTROL UNIT....139
  TRANSMISSION CONTROL LINKAGE....140
  POWER SHIFT (TRANSMISSION SERIES: LX06S)....144
  TRANSFER SHIFT CONTROL (TRANSFER SERIES: MA12C)....157
PROPELLER SHAFT (LD0932 &amp; LF0932)....160
  PROPELLER SHAFT ASSEMBLY....161
DIFFERENTIAL EQUIPMENT (LOCKING TYPE DIFFERENTIAL GEAR)....173
  LOCKING TYPE DIFFERENTIAL GEAR (NO SPIN)....174
DIFFERENTIAL CARRIER (SH13)....183
  DIFFERENTIAL CARRIER ASSEMBLY (SH13)....184
DIFFERENTIAL CARRIER (SH16)....202
  DIFFERENTIAL CARRIER ASSEMBLY (SH16)....203
DIFFERENTIAL CARRIER (SS12)....222
  DIFFERENTIAL CARRIER ASSEMBLY (SS12)....223
DIFFERENTIAL CARRIER (SS15)....240
  DIFFERENTIAL CARRIER ASSEMBLY (SS15)....241
BRAKE EQUIPMENT (MODELS WITH AIR OVER HYDRAULIC BRAKE)....258
  SERVICE BRAKE ASSEMBLY....259
SERVICE BRAKE....266
  PRESSURE GOVERNOR....268
  AIR DRYER....269
  SAFETY VALVE....273
  BRAKE VALVE....274
  BRAKE FLUID RESERVOIR....284
  PROTECTION VALVE (WITH 4-WAY PROTECTION VALVE)....287
  QUICK RELEASE VALVE....292
  BRAKE AIR BOOSTER (AIRMASTER) WITHOUT ABS....295
  BRAKE AIR BOOSTER (AIRMASTER) WITH ABS....305
  RELAY VALVE....320
  SPRING BRAKE CONTROL VALVE....323
  SPRING BRAKE CHAMBER....327
  WHEEL BRAKE....331
ABS (ANTI-LOCK BRAKE SYSTEM)....351
  ABS....352
  FRONT WHEEL BRAKE....366
  REAR WHEEL BRAKE....370
ES START (EASY &amp; SMOOTH START SYSTEM)....374
  ES START....375
  ES START CONTROL VALVE....382
EXHAUST BRAKE....386
  EXHAUST BRAKE SYSTEM....387
  BRAKE CYLINDER....390
STEERING EQUIPMENT....394
  STEERING SYSTEM....395
STEERING UNIT....396
  STEERING LINKAGE....397
POWER STEERING....405
  POWER STEERING SYSTEM....406
  POWER STEERING GEAR UNIT....411
  POWER STEERING PUMP (J08C ENGINE)....430
  OIL RESERVOIR....437
FRONT AXLE (DIFFERENTIAL GEAR SERIES: SS12)....440
  FRONT AXLE (DIFFERENTIAL GEAR SERIES: SS12)....441
FRONT AXLE (DIFFERENTIAL GEAR SERIES: SS15)....456
  FRONT AXLE (DIFFERENTIAL GEAR SERIES: SS15)....457
REAR AXLE (DIFFERENTIAL GEAR SERIES: SH13)....472
  REAR AXLE (DIFFERENTIAL GEAR SERIES: SH13)....473
REAR AXLE (DIFFERENTIAL GEAR SERIES: SH16)....482
  REAR AXLE (DIFFERENTIAL GEAR SERIES: SH16)....483
WHEEL &amp; TIRE....492
  WHEEL AND TIRE....493
  SAE, JIS, DIN AND ISO TYPE WHEEL....510
  SPOKE WHEEL AND ADAPTER TYPE WHEEL....515
SUSPENSION....519
  SUSPENSION ASSEMBLY....520
CHASSIS FRAME....538
  CHASSIS FRAME....539
CAB....545
  CAB ASSEMBLY....546
  CAB MOUNTING PARTS....552
  CAB TILT MECHAMISM (MODELS WITH DOUBLE CAB)....559
  TILT CYLINDER (MODELS WITH DOUBLE CAB)....563
  TILT PUMP (MODELS WITH DOUBLE CAB)....566
  CAB LOCK MECHANISM....570
  DOOR....575
  SEAT....581
  INSTRUMENT PANEL....588
  HEATER AND AIR CONDITIONER....590
  WINDSHIELD....593
ELECTRICAL EQUIPMEMT....595
  ELECTRICAL PARTS....596
ELECTRIC WIRE....648
  DIAGRAM....649
BRAKE CONTROL (AKEBONO BRAKE MAKE)....742
  ANTI-LOCK BRAKE....743
BRAKE CONTROL (ES START)....767
  ES START (EASY &amp; SMOOTH START) SYSTEM....768