Complete workshop & service manual with electrical wiring diagrams for Hino Ranger/500 Series Trucks 2001-2016. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Hino Ranger/500/Mega/Validus Series service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST: <1GB PDFs>
S1-134E-16 - FD.FE.FF.SG Workshop Manual 2001
S1-134E-17 - FD.FE.FF.SG Workshop Manual 2002
S1-134E-18 - FD.FE.SG Workshop Manual 2003
S1-134E-19 - FD.FE.SG Workshop Manual 2004
S1-239E-12 - FA.FB Workshop Manual 2001
S1-239E-13 - FA.FB Workshop Manual 2002
S1-239E-14 - FA.FB Workshop Manual 2003
S1-239E-16 - FA.FB Workshop Manual 2004
H1795E01 - FD.FE.SG Owner's Manual 2003.pdf
KK-FD301A - HINO 500 Series Body Mounting Manual (Truck Chassis Model FD7J).pdf
S1-YFCE10A ('02-11) - Truck Chassis Model FC4J with J05C-TI engine Workshop Manual.pdf
S1-YFCE18(A-B-C-D-E-F-G-H-I-J-K)-1 - Chassis Workshop Manual (HINO FC6J, FC9J, FD8J, GD8J, FG8J, GH8J, FL8J, FM8J, FM1A, FM2P, SG8J, FT8J, GT8J Series with J05D-TI, J05E-TI, J08E-TI, A09C, P11C engine).pdf
S1-YFCE18(A-B-C-D-E-F-G-H-I-J-K)-2 - Chassis Workshop Manual (HINO FC6J, FC9J, FD8J, GD8J, FG8J, GH8J, FL8J, FM8J, FM1A, FM2P, SG8J, FT8J, GT8J Series with J05D-TI, J05E-TI, J08E-TI, A09C, P11C engine).pdf
S1-YFCE18(A-B-C-D-E-F-G-H-I-J-K)-3 - Chassis Workshop Manual (HINO FC6J, FC9J, FD8J, GD8J, FG8J, GH8J, FL8J, FM8J, FM1A, FM2P, SG8J, FT8J, GT8J Series with J05D-TI, J05E-TI, J08E-TI, A09C, P11C engine).pdf
S1-YFCE18K - Chassis Workshop Manual (Electrical Wiring Diagram) (HINO FC6J, FC9J, FD8J, GD8J, FG8J, GH8J, FL8J, FM8J, FM1A, FM2P, SG8J, FT8J, GT8J Series with J05D-TI, J05E-TI, J08E-TI, A09C, P11C engine).pdf
S1-YFTE05A (’02-12) - Truck Model FT1J, GT1J Series with J08C-TI engine Chassis Workshop Manual.pdf
S5-MA09E02(A)(B) - Engine A09C Workshop Manual.pdf
S5-YJ05E07A (’02-11) - Engine J05C-TI Workshop Manual.pdf
S5-YJ05E12(A)(B)(C)(D)(E) - Engine J05D-TL, J05E-TI Workshop Manual.pdf
S5-YJ08E17A - FD1J, GD1J, FG1J, FL1J, FM1J Series Truck Workshop Manual with J08C-TI engine.pdf
S5-YJ08E17A ('02-11) - Engine J08C-TI Workshop Manual.pdf
S5-YJ08E29(A)(B)(C)(D)(E) - Engine J08E-TI Workshop Manual.pdf
S5UJ05E02B ('06-01) - J05D-TA Engine Workshop Manual.pdf

EXCERPT:
TABLE OF CONTENTS
GENERAL INTRODUCTION
CLUTCH EQUIPMENT
CLUTCH MAIN UNIT
CLUTCH CONTROL
TRANSMISSION EQUIPMENT
TRANSMISSION MAIN UNIT
TRANSFER MAIN UNIT
AUTOMATIC TRANSMISSION
P.T.O. (POWER TAKE-OFF)
TRANSMISSION / TRANSFER CONTROL
PROPELLER SHAFT
DIFFERENTIAL EQUIPMENT
DIFFERENTIAL CARRIER
INDEX: CHASSIS GROUP 1/4
PROPELLER SHAFT EQUIPMENT
WORKSHOP
MANUAL
BRAKE EQUIPMENT
SERVICE BRAKE
ABS & ASR
ES START (EASY & SMOOTH START SYSTEM)
EXHAUST BRAKE
RETARDER BRAKE
PARKING BRAKE
STEERING EQUIPMENT
STEERING UNIT
POWER STEERING
INDEX: CHASSIS GROUP 2/4
AXLE EQUIPMENT
FRONT AXLE
REAR AXLE
WHEEL & TIRE
SUSPENSION EQUIPMENT
SUSPENSION
CHASSIS EQUIPMENT
CHASSIS FRAME
COUPLER (5TH WHEEL)
PINTLE HOOK
CAB EQUIPMENT
CAB
ELECTRICAL EQUIPMENT
ELECTRIC WIRE
...
TR02–4 TRANSMISSION MAIN UNIT (FULLER RT8908LL)
IMPORTANT POINTS - MOUNTING
1. APPLY HEAT-RESISTANT GREASE TO THE INPUT SHAFT SPLINE.
2. INSTALL THE TRANSMISSION.
(1) Jack up the transmission until the input shaft spline and the clutch disc spline align.
NOTICE
Do not let the rear of the transmission drop and do not let the transmission hang unsupported in the spline hubs of the driven discs because it distorts them and could cause poor clutch operation or clutch release problems.
(2) Install the upper nuts or bolts around the clutch housing.
(3) Lower the transmission jack and pull the jack out from under the vehicle.
(4) Install the remaining nuts or bolts around the clutch housing.
Tightening Torque:
37.5-48.5 Nm {382-494 kgfcm, 28-35 lbfft}
3. INSTALL THE CLUTCH BOOSTER.
4. CONNECT THE TRANSMISSION CONTROL CABLE WITH THE CABLE BRACKET.
5. CONNECT THE ELECTRIC HARNESS AND OTHER ATTACHMENTS.
6. CONNECT THE PROPELLER SHAFT.
7. FILL THE TRANSMISSION WITH GEAR OIL UP TO THE FILLER PLUG HOLE.
8. CHECK THE CLUTCH PEDAL PLAY.
Refer to the chapter "CLUTCH CONTROL".
9. CHECK THE GEAR SHIFT IN EACH POSITION.
Refer to the chapter "TRANSMISSION/ TRANSFER CONTROL".
DISASSEMBLY AND ASSEMBLY
NOTICE
When disassembling and assembling the transmission, refer to the MANUFACTURE ORIGINAL MANUAL.
...