John Deere 135D Excavator Operation and Test Manual (TM10742)
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Model:
Complete technical Operation & Test Manual with electrical wiring diagrams for John Deere 135D Excavator. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This John Deere 135D Excavator Operation and Test Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
TM10742 - John Deere 135D Excavator Operation and Test Manual.pdf
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EXCERPT:
Table of Contents (exploded views)
TM10742 - 135D Excavator Operation and Test Manual
Foreword.pdf
9000 - General Information
01 - Safety
Add and Operate Attachments Safely.pdf
Add Cab Guarding for Special Uses .pdf
Avoid Backover Accidents .pdf
Avoid High-Pressure Fluids.pdf
Avoid High-Pressure Oils .pdf
Avoid Machine Tip Over .pdf
Avoid Unauthorized Machine Modifications.pdf
Avoid Work Site Hazards .pdf
Beware of Exhaust Fumes.pdf
Dispose of Waste Properly .pdf
Drive Metal Pins Safely.pdf
Follow Safety Instructions.pdf
Handle Chemical Products Safely.pdf
Inspect Machine .pdf
Keep Riders Off Machine.pdf
Make Welding Repairs Safely.pdf
Operate Only If Qualified .pdf
Park and Prepare for Service Safely .pdf
Prepare for Emergencies .pdf
Prevent Battery Explosions .pdf
Prevent Fires .pdf
Prevent Unintended Detonation of Explosive Devices .pdf
Prevent Unintended Machine Movement.pdf
Recognize Safety Information.pdf
Remove Paint Before Welding or Heating.pdf
Service Cooling System Safely.pdf
Start Only From Operator's Seat.pdf
Stay Clear of Moving Parts.pdf
Use and Maintain Seat Belt .pdf
Use Special Care When Lifting Objects.pdf
Use Steps and Handholds Correctly.pdf
Wear Protective Equipment .pdf
9001 - Diagnostic Trouble Codes (DTC)
10 - Main Controller (MCF) Diagnostic Trouble Codes
11000.02 342200224 Abnormal EEPROM.pdf
11001.02 342200224 Abnormal RAM.pdf
11002.02 342200224 Abnormal A _ D Conversion.pdf
11003.03 342200224 Abnormal Sensor Voltage.pdf
11004.02 342200224 Abnormal CAN Communication.pdf
11100.02 342200224 Abnormal Engine Speed.pdf
11101.03 342200224 Engine Control Dial Voltage High.pdf
11101.04 342200224 Engine Control Dial Voltage Low.pdf
11200.03 342200224 Pump 1 Delivery Pressure Sensor Voltage High.pdf
11200.04 342200224 Pump 1 Delivery Pressure Sensor Voltage Low.pdf
11202.03 342200224 Pump 2 Delivery Pressure Sensor Voltage High.pdf
11202.04 342200224 Pump 2 Delivery Pressure Sensor Voltage Low.pdf
11206.03 342200224 Pump 1 Control Pressure Sensor Voltage High.pdf
11206.04 342200224 Pump 1 Control Pressure Sensor Voltage Low.pdf
11208.03 342200224 Pump 2 Control Pressure Sensor Voltage High.pdf
11208.04 342200224 Pump 2 Control Pressure Sensor Voltage Low.pdf
11301.03 342200224 Swing Pilot Pressure Sensor Voltage High.pdf
11301.04 342200224 Swing Pilot Pressure Sensor Voltage Low.pdf
11302.03 342200224 Boom Up Pilot Pressure Sensor Voltage High.pdf
11302.04 342200224 Boom Up Pilot Pressure Sensor Voltage Low.pdf
11303.03 342200224 Arm In Pilot Pressure Sensor Voltage High.pdf
11303.04 342200224 Arm In Pilot Pressure Sensor Voltage Low.pdf
11304.03 342200224 Travel Pilot Pressure Sensor Voltage High.pdf
11304.04 342200224 Travel Pilot Pressure Sensor Voltage Low.pdf
11307.03 342200224 Front Attachment Pilot Pressure Sensor Voltage High.pdf
11307.04 342200224 Front Attachment Pilot Pressure Sensor Voltage Low.pdf
11400.02 342200224 Pump 2 Flow Rate Limit Solenoid Current Feedback Abnormal.pdf
11400.03 342200224 Pump 2 Flow Rate Limit Solenoid Feedback Current High.pdf
11400.04 342200224 Pump 2 Flow Rate Limit Solenoid Feedback Current Low.pdf
11401.02 342200224 Torque Control Solenoid Feedback Current Abnormal.pdf
11401.03 342200224 Torque Control Solenoid Feedback Current High.pdf
11401.04 342200224 Torque Control Solenoid Feedback Current Low.pdf
11403.02 342200224 Arm Regenerative Solenoid Feedback Current Abnormal.pdf
11403.03 342200224 Arm Regenerative Solenoid Feedback Current High.pdf
11403.04 342200224 Arm Regenerative Solenoid Feedback Current Low.pdf
11405.02 342200224 Travel Speed Solenoid Feedback Current Abnormal.pdf
11405.03 342200224 Travel Speed Solenoid Feedback Current High.pdf
11405.04 342200224 Travel Speed Solenoid Feedback Current Low.pdf
11901.03 342200224 Hydraulic Oil Temperature Sensor Voltage High.pdf
11901.04 342200224 Hydraulic Oil Temperature Sensor Voltage Low.pdf
11910.02 342200224 Actual Engine Speed Message Error.pdf
11911.02 342200224 Security Signal Received from ECM.pdf
11914.02 342200224 Radiator Coolant Temperature Message Error.pdf
11918.02 342200224 Work Mode Received Message Error.pdf
11920.02 342200224 Fuel Flow Rate Message Error.pdf
Main Controller (MCF) Diagnostic Trouble Codes .pdf
20 - Engine Control Module (ECM) Diagnostic Trouble Codes
10001.03 342200224 EGR Position Sensor Malfunction (P0487).pdf
10002.02 342200224 EGR Valve Control Malfunction (P0488).pdf
10003.02 342200224 Injection Nozzle Common #1 Malfunction (P1261).pdf
100.03 342200224 Engine Oil Pressure Sensor Voltage Low (P0522).pdf
10004.02 342200224 Injection Nozzle Common #2 Malfunction (P1262).pdf
100.04 342200224 Engine Oil Pressure Sensor Voltage High (P0523).pdf
10005.01 342200224 Charge Circuit Malfunction342200224Bank 1 (P0611).pdf
10006.01 342200224 Charge Circuit Malfunction342200224Bank 2 (P0612).pdf
10007.02 342200224 Abnormal CPU (P0606).pdf
10009.02 342200224 5 Volt Power Supply #3 Malfunction (P1633).pdf
10010.02 342200224 5 Volt Power Supply #4 Malfunction (P1634).pdf
10011.02 342200224 5 Volt Power Supply #5 Malfunction (P1635).pdf
10013.02 342200224 EEPROM Malfunction (P0603).pdf
102.03 342200224 Boost Pressure Sensor Voltage Low (P0237).pdf
102.04 342200224 Boost Pressure Sensor Voltage High (P0238).pdf
105.03 342200224 Boost Temperature Sensor Voltage High (P1113).pdf
105.04 342200224 Boost Temperature Sensor Voltage Low (P1112).pdf
1077.02 342200224 CPU Monitoring IC Malfunction (P0606).pdf
1079.02 342200224 5 Volt Power Supply #1 Malfunction (P1631).pdf
1080.02 342200224 5 Volt Power Supply #2 Malfunction (P1632).pdf
108.03 342200224 Barometric Pressure Sensor Voltage Low (P0107).pdf
108.04 342200224 Barometric Pressure Sensor Voltage High (P0108).pdf
110.00 342200224 Engine Coolant Temperature Above Normal342200224Most Severe (P1173).pdf
110.03 342200224 Engine Coolant Temperature Sensor Voltage High (P0118).pdf
110.04 342200224 Engine Coolant Temperature Sensor Voltage Low (P0117).pdf
1239.01 342200224 No Pump Pressure342200224First Stage (P0087).pdf
1240.01 342200224 No Pump Pressure Feed342200224Second Stage (P1093).pdf
1347.00 342200224 SCV #1 Open Circuit or Short to Ground (P0090).pdf
1381.03 342200224 High Voltage Fault of Fuel Filter Restriction Sensor.pdf
1381.04 342200224 Low Voltage Fault of Fuel Filter Restriction Sensor.pdf
1485.02 342200224 Engine Control Module Relay Malfunction (P1625).pdf
157.00 342200224 Common Rail Pressure342200224First Stage (P088).pdf
157.00 342200224 Common Rail Pressure342200224Second Stage (P088).pdf
157.02 342200224 Common Rail Pressure High (P0089).pdf
157.03 342200224 Common Rail Pressure Sensor Voltage High (P0193).pdf
157.04 342200224 Common Rail Pressure Sensor Voltage Low (P0192).pdf
172.03 342200224 Intake Air Temperature Sensor Voltage High (P0113).pdf
172.04 342200224 Intake Air Temperature Sensor Voltage Low (P0112).pdf
174.03 342200224 Fuel Temperature Sensor Voltage High (P0183).pdf
174.04 342200224 Fuel Temperature Sensor Voltage Low (P0182).pdf
190.00 342200224 Engine Overspeed (P0219).pdf
628.02 342200224 ROM Malfunction (P0601).pdf
633.07 342200224 Pressure Limiter Open (P1095).pdf
636.02 342200224 Camshaft Position Sensor (G-Sensor) Signal Mismatch (P0341).pdf
636.02 342200224 Camshaft Position Sensor (G-Sensor) Signal Missing (P0340).pdf
636.07 342200224 Camshaft Position Sensor (G-Sensor) out of Phase (P1345).pdf
639.02 342200224 CAN Communication Error (U2104).pdf
639.03 342200224 CAN Timeout (U2106).pdf
651.03 342200224 Open Circuit in Injection Nozzle #1 (P0201).pdf
652.03 342200224 Open Circuit in Injection Nozzle #2 (P0202).pdf
653.03 342200224 Open Circuit in Injection Nozzle #3 (P0203).pdf
654.03 342200224 Open Circuit in Injection Nozzle #4 (P0204).pdf
723.02 342200224 Crankshaft Position Sensor Signal Missing (P0335).pdf
723.02 342200224 Crankshaft Sensor Mismatch (P0336).pdf
987.03 342200224 Check Engine Lamp Malfunction (P0650).pdf
Engine Control Module (ECM) Diagnostic Trouble Codes.pdf
30 - Information Controller (ICF) Diagnostic Trouble Codes
14000.02 342200224 Abnormal CAN Communication.pdf
14002.02 342200224 ICF External RAM Read _ Write Error.pdf
14003.02 342200224 ICF EEPROM Sum Check Error.pdf
14006.02 342200224 ICF Satellite Communication Terminal Communication Error.pdf
14008.02 342200224 ICF Abnormal Internal RAM.pdf
14100.02 342200224 Satellite Communication Terminal Abnormal EEPROM.pdf
14101.02 342200224 Satellite Communication Terminal Abnormal IB _ OB Queue.pdf
14102.02 342200224 Satellite Communication Terminal Abnormal Local Loop Back.pdf
14103.02 342200224 Satellite Communication Terminal The Satellite is not found.pdf
14104.02 342200224 Satellite Communication Terminal Fail 1 of Remote Loop Back.pdf
14105.02 342200224 Satellite Communication Terminal Tail 2 of Remote Loop Back.pdf
14106.02 342200224 Satellite Communication Terminal Sending and Receiving Data are Mismatched.pdf
Information Controller (ICF) Diagnostic Trouble Codes.pdf
40 - Air Conditioner Controller (ACF) Diagnostic Trouble Codes
21 342200224 Mix Door Open Circuit.pdf
-21 342200224 Mix Door Short Circuit.pdf
22 342200224 Mode Encoder Open Circuit.pdf
23 342200224 In-Cab Ambient Temperature Sensor Open Circuit.pdf
-23 342200224 In-Cab Ambient Temperature Sensor Short Circuit.pdf
24 342200224 Outdoor Ambient Temperature Sensor Open Circuit.pdf
-24 342200224 Outdoor Ambient Temperature Sensor Short Circuit.pdf
25 342200224 Coolant Temperature Sensor Open Circuit.pdf
-25 342200224 Coolant Temperature Sensor Short Circuit.pdf
26 342200224 Solar Radiation Sensor Open Circuit.pdf
-26 342200224 Solar Radiation Sensor Short Circuit.pdf
Air Conditioner Controller (ACF) Diagnostic Trouble Codes.pdf
50 - Monitor Controller (MON) Diagnostic Trouble Codes
13303.02 342200224 Abnormal Thermister Temperature.pdf
13304.02 342200224 Abnormal REG Input H Level.pdf
13306.02 342200224 Abnormal EEPROM.pdf
13308.02 342200224 Abnormal CAN Communication.pdf
13310.02 342200224 Shorted Circuit in Coolant Temperature Sensor.pdf
13311.03 342200224 Fuel Level Sensor Short Circuit.pdf
13311.04 342200224 Fuel Level Sensor Open Circuit.pdf
20101.2 342200224 Engine Warning Alarm.pdf
20105.2 342200224 Hydraulic Oil Filter Restriction Alarm.pdf
20106.2 342200224 Air Cleaner Restriction Alarm.pdf
Monitor Controller (MON) Diagnostic Trouble Codes.pdf
9005 - Operational Checkout Procedure
10 - System Operational Checks
Operational Checkout.pdf
9010 - Engine
05 - Theory of Operation
Cooling System Operation.pdf
Engine Component Location.pdf
Engine Fuel System Operation.pdf
Engine Intake and Exhaust System Operation.pdf
Engine Lubrication System Operation .pdf
Engine Speed Control System Operation .pdf
Engine Turbocharger Operation.pdf
Exhaust Gas Recirculation (EGR) Operation.pdf
Quick On System Operation.pdf
15 - Diagnostic Information
4JJ1 Isuzu Diesel Engine .pdf
Auto-Idle Does Not Work.pdf
Coolant in Oil or Oil in Coolant.pdf
Coolant Temperature Too Low.pdf
Diagnose Engine Malfunctions .pdf
Engine Cranks But Will Not Start.pdf
Engine Does Not Develop Full Power.pdf
Engine Emits Excessive Black or Gray Exhaust Smoke.pdf
Engine Emits Excessive White Exhaust Smoke.pdf
Engine Misfires Or Runs Irregularly.pdf
Engine Overheats.pdf
Engine Uses Too Much Fuel.pdf
Engine Uses Too Much Oil.pdf
Excessive Drag in Turbocharger Rotating Members.pdf
Fuel In Oil.pdf
High Engine Oil Pressure.pdf
Low Engine Oil Pressure.pdf
Oil Dripping From Turbocharger Adapter.pdf
Turbocharger Excessively Noisy or Vibrates.pdf
25 - Tests
Air Filter Restriction Indicator Switch Test .pdf
Engine Compression Pressure Test .pdf
Engine Oil Pressure Test.pdf
Engine Power Test Using Turbocharger Boost Pressure.pdf
Engine Valve Lash (Clearance) Check and Adjust .pdf
Fuel Supply Pressure Test.pdf
Serpentine Belt Check and Adjust .pdf
9015 - Electrical System
05 - System Information
Electrical Diagram Information.pdf
10 - System Diagrams
12-Volt Power Converter Harness (W23) Component Location.pdf
12-Volt Power Converter Harness (W23) Wiring Diagram .pdf
2-Speed Harness (W21) Component Location.pdf
2-Speed Harness (W21) Wiring Diagram .pdf
Air Suspension Seat Harness (W12) Component Location.pdf
Air Suspension Seat Harness (W12) Wiring Diagram .pdf
Attachment Harness (W20) Component Location.pdf
Attachment Harness (W20) Wiring Diagram.pdf
Auxiliary Fuse Box Harness (W9) Component Location.pdf
Auxiliary Fuse Box Harness (W9) Wiring Diagram.pdf
Auxiliary Solenoid Harness (W61) Component Location.pdf
Auxiliary Solenoid Harness (W61) Wiring Diagram.pdf
Cab Harness (W1) Component Location.pdf
Cab Harness (W1) Wiring Diagram .pdf
Engine Harness (W4) Component Location .pdf
Engine Harness (W4) Wiring Diagram .pdf
Explanation of Wire Markings.pdf
Fuse and Relay Specifications.pdf
Heater and Air Conditioner Harness (W6) Component Location.pdf
Heater and Air Conditioner Harness (W6) Wiring Diagram .pdf
JDLink342204242 Modular Telematics Gateway (MTG) Harness (W6002) Component Location342200224If Equipped.pdf
JDLink342204242 Modular Telematics Gateway (MTG) Harness (W6002) Wiring Diagram342200224If Equipped .pdf
Lighter Harness (W19) Component Location.pdf
Lighter Harness (W19) Wiring Diagram.pdf
Machine Harness (W2) Component Location .pdf
Machine Harness (W2) Wiring Diagram .pdf
Monitor Harness (W3) Component Location.pdf
Monitor Harness (W3) Wiring Diagram .pdf
Multi-Function Pilot Control Lever Harness (W14) Component Location .pdf
Multi-Function Pilot Control Lever Harness (W14) Wiring Diagram .pdf
Pilot Shutoff Switch Harness (W11) Component Location.pdf
Pilot Shutoff Switch Harness (W11) Wiring Diagram .pdf
Pilot Shutoff Valve Harness (W17) Component Location.pdf
Pilot Shutoff Valve Harness (W17) Wiring Diagram.pdf
Pump Harness (W8) Component Location .pdf
Pump Harness (W8) Wiring Diagram .pdf
Right Console Harness (W7) Component Location .pdf
Right Console Harness (W7) Wiring Diagram .pdf
Seat Heater Switch Harness (W13) Component Location .pdf
Seat Heater Switch Harness (W13) Wiring Diagram .pdf
Service Advisor Connector Harness (W22) Component Location.pdf
Service Advisor Connector Harness (W22) Wiring Diagram .pdf
System Functional Schematic, Component Location, and Wiring Diagram Master Legend.pdf
System Functional Schematic.pdf
Travel Alarm Cancel Switch Harness (W15) Component Location .pdf
Travel Alarm Cancel Switch Harness (W15) Wiring Diagram .pdf
Travel Alarm Cancel Switch Sub Harness (W10) Component Location.pdf
Travel Alarm Cancel Switch Sub Harness (W10) Wiring Diagram.pdf
15 - Sub-System Diagnostics
Attachment Control Circuit Theory of Operation .pdf
Controller Area Network (CAN) Theory of Operation.pdf
Engine Control Module (ECM) Circuit Theory of Operation.pdf
Information Controller (ICF) Circuit Theory of Operation .pdf
JDLink342204242 Circuit Theory of Operation342200224If Equipped.pdf
Main Controller (MCF) Circuit Theory of Operation.pdf
Monitor Controller Circuit Theory of Operation .pdf
Pilot Shutoff Circuit Theory of Operation.pdf
Starting and Charging Circuit Theory of Operation.pdf
Travel Alarm Circuit Theory of Operation .pdf
Windshield Wiper and Washer Circuit Theory of Operation.pdf
16 - Monitor Operation
Monitor Menu Operation.pdf
Monitor Service Menu Operation.pdf
20 - References
Alternator Test.pdf
Battery Remove and Install .pdf
Disconnecting Spring Wire Clip Connectors.pdf
Disconnect Tab Retainer Connectors.pdf
Electrical Component Checks.pdf
Engine Control Module (ECM) Remove and Install .pdf
Fuse Test.pdf
Information Controller (ICF) Recorded Data.pdf
Information Controller (ICF) Remove and Install.pdf
Install CINCH 342204242 Contact.pdf
Install DEUTSCH 342204242 Contact.pdf
Install WEATHER PACK 342204242 Contact.pdf
JDLink342204242 Connection Procedure342200224If Equipped .pdf
Key Switch Remove and Install .pdf
Left Console Switch Remove and Install .pdf
Main Controller (MCF) Remove and Install.pdf
Monitor Controller Remove and Install.pdf
Monitor Data Items.pdf
Pressure Sensor Test.pdf
Proportional Solenoid Test.pdf
Reading Diagnostic Trouble Codes With Monitor Display.pdf
Reading Diagnostic Trouble Codes With Service ADVISOR342204242 Diagnostic Application .pdf
Rear Cover Remove and Install .pdf
Relay Test.pdf
Remove Connector Body from Blade Terminals.pdf
Repair 32 and 48 Way CINCH 342204242 Connectors.pdf
Replace CINCH 342204242 Connectors.pdf
Replace DEUTSCH 342204242 Connectors.pdf
Replace DEUTSCH 342204242 Rectangular or Triangular Connectors.pdf
Replace (Pull Type) Metri-Pack342204242 Connectors.pdf
Replace (Push Type) Metri-Pack342204242 Connectors.pdf
Replace WEATHER PACK 342204242 Connector.pdf
Service ADVISOR342204242 Connection Procedure .pdf
Service ADVISOR342204242 Diagnostic Application .pdf
Service ADVISOR342204242 Interactive Tests .pdf
Solenoid Test.pdf
Switch Panel Remove and Install .pdf
Temperature Sensor Test.pdf
Travel Alarm Remove and Install .pdf
9020 - Power Train
05 - Theory of Operation
Track Adjuster and Recoil Spring Operation .pdf
Travel Gearbox Operation.pdf
15 - Diagnostic Information
Diagnose Undercarriage Components Malfunctions.pdf
Measure Swing Bearing Wear.pdf
9025 - Hydraulic System
05 - Theory of Operation
Arm Regenerative Valve Circuit Operation .pdf
Auxiliary Flow Combiner Valve and Bypass Shut-Off Valve Operation.pdf
Auxiliary Flow Rate Control Valve Circuit Operation .pdf
Auxiliary High Flow Line Kit Operation .pdf
Auxiliary Pilot Control Valve Operation.pdf
Auxiliary Shuttle Valve Operation.pdf
Auxiliary System Operation.pdf
Blade Circuit Operation342200224If Equipped .pdf
Boom and Arm Reduced Leakage Valves Operation.pdf
Boom Regenerative Valve Circuit Operation .pdf
Bucket Flow Rate Control Valve Circuit Operation.pdf
Bucket Regenerative Valve Circuit Operation.pdf
Center Joint Operation .pdf
Circuit Relief and Anticavitation Valve Operation.pdf
Control Valve Check Valves Identification and Operation .pdf
Control Valve Operation.pdf
Cylinder Operation.pdf
Engine Speed Sensing Control Circuit Operation .pdf
Flow Combiner Valve Operation.pdf
Flow Rate Pressure Reducing Valve Operation.pdf
Flow Rate Select Solenoid Valve Operation.pdf
Hydraulic System Operation.pdf
Main Relief Valve Circuit Operation.pdf
Pilot Control Valve Operation.pdf
Pilot Operation of Control Valve Operation.pdf
Pilot Pump, Pressure Regulating Valve and Filter Operation .pdf
Pilot Shutoff Solenoid Valve Operation.pdf
Pilot Signal Manifold Operation.pdf
Pilot System Operation .pdf
Pump 1 and Pump 2 Regulator Operation .pdf
Pump 1, Pump 2 and Drive Gearbox Operation .pdf
Return Filter Operation.pdf
Selector Valve Operation.pdf
Selector Valve Solenoid Valve Operation.pdf
Swing Motor, Crossover Relief Valve, and Make-Up Check Valve Operation .pdf
Swing Motor Park Brake Release Circuit Operation .pdf
Swing Reduction Gearbox Operation.pdf
Travel Motor and Park Brake Valve Operation.pdf
Travel Motor Speed Circuit Operation.pdf
Travel Pilot Control Valve Operation .pdf
Two Pump Combined Flow Kit Operation.pdf
Two Way Solenoid Kit Operation .pdf
15 - Diagnostic Informtion
Auxiliary Attachment Schematic .pdf
Auxiliary System Line Connections.pdf
Blade Hydraulic System Component Location.pdf
Control Valve Line Identification .pdf
Diagnose Dig Circuit Malfunctions .pdf
Diagnose Hydraulic System Malfunctions.pdf
Diagnose Pilot Circuit Malfunctions.pdf
Diagnose Swing Circuit Malfunctions .pdf
Diagnose Travel Circuit Malfunctions.pdf
Hydraulic System Component Location.pdf
Hydraulic System Line Connections.pdf
Hydraulic System Schematic.pdf
Pilot Control Valve-to-Pilot Signal Manifold Component Location342200224Backhoe Pattern .pdf
Pilot Control Valve-to-Pilot Signal Manifold Component Location342200224Excavator Pattern.pdf
Pilot Signal Manifold-to-Control Valve Line Connection.pdf
Pump 1, Pump 2, and Pilot Pump Line Identification .pdf
Swing Motor Line Identification.pdf
Travel Hydraulic System Line Connection.pdf
Travel System Component Location.pdf
25 - Tests
Arm Regenerative Solenoid Valve Test and Adjustment.pdf
Blade Main Relief Valve Test and Adjustment .pdf
Circuit Relief Valve Test and Adjustment.pdf
Control Valve Spool Actuating Pilot Pressure Test .pdf
Cylinder Drift Test342200224Boom, Arm, and Bucket .pdf
General Oil Cleanup Procedure Using Portable Filter Caddy .pdf
Hydraulic Component Failure Cleanup Procedure Using Portable Filter Caddy.pdf
Hydraulic Oil Warm-Up Procedure.pdf
JT02156A Digital Pressure357200242Temperature Analyzer Installation.pdf
JT05800 Digital Thermometer Installation .pdf
Main Relief Valve Test and Adjustment.pdf
Pilot Pressure Regulating Valve Test and Adjustment.pdf
Pump Control Pilot Pressure Signal Test.pdf
Pump Flow Test .pdf
Pump Regulator Test and Adjustment342200224Maximum Flow.pdf
Pump Regulator Test and Adjustment342200224Minimum Flow.pdf
Swing Motor Crossover Relief Valve Test and Adjustment .pdf
Swing Motor Leakage Test .pdf
Torque Control Solenoid Valve Test and Adjustment.pdf
Travel Motor Crossover Relief Valve Test and Adjustment.pdf
Travel Motor Leakage Test .pdf
Travel Speed Solenoid Valve Test and Adjustment.pdf
9031 - Heating and Air Conditioning
05 - Theory of Operation
Air Conditioning System Cycle of Operation .pdf
15 - Diagnostic Informtion
Diagnose Air Conditioning System Malfunctions .pdf
Diagnose Heating System Malfunctions.pdf
Heater and Air Conditioner Component Location.pdf
Heater and Air Conditioner Diagnostic Trouble Code Check .pdf
25 - Tests
Air Conditioner Compressor Belt Check and Adjustment.pdf
Air Conditioner Compressor Clutch Test.pdf
Heater and Air Conditioner Operational Checks.pdf
Operating Pressure Diagnostic Chart.pdf
Refrigerant Cautions and Proper Handling.pdf
Refrigerant Hoses and Tubing Inspection.pdf
Refrigerant Leak Test .pdf
9050 - Reference Material
Terminology Cross Reference Chart.pdf
9900 - Dealer Fabricated Tools
DFT1218 Split Flange Hose Cap.pdf
External_Files
R28273 - Turbocharger.pdf
RW4218 - Blade Terminals.pdf
T101856 - Travel Motor Stalled Using Pin.pdf
T103502 - Minimum Flow Adjusting Screw.pdf
T138057 - Tool Position For Insertion.pdf
T140090 - Dial Indicator Location.pdf
T141788 - Relay Test.pdf
T142036 - Split Flange Hose Cap.pdf
T142307 - Refrigerant System Cycle of Operation.pdf
T143000 - Electrical Schematic Symbols.pdf
T143804 - Flow Adjusting Cartridge and Maximum Flow Adjusting Screw.pdf
T144086 - Swing Motor Drain Line.pdf
T144139 - Center Joint and Return Manifold.pdf
T144148 - Travel Motor Drain Line.pdf
T144464 - Heater and Air Conditioner Control Panel.pdf
T144489 - Air Conditioner Display.pdf
T144993 - A.pdf
T149303 - Bucket Flow Rate Pilot Valve.pdf
T158291 - Travel Alarm Harness Check.pdf
T195714 - Wiring Diagram Example.pdf
T209601 - Main Relief Valve Location.pdf
T209602 - Main Relief Valve Section.pdf
T6292AZ - Control Valve Lift.pdf
T6808CE - JT05800 Digital Thermometer.pdf
T6904AG - Boom and Bucket Position.pdf
T7350EP - Air Cleaner and Filter Restriction Indicator Switch.pdf
T7487AF - Voltage Check.pdf
T7535AE - Retainer Tab.pdf
T7886AJ - Machine Positions For Check.pdf
T8182AK - Battery Relay Check.pdf
T8182AN - Fusible Link Check.pdf
T8197AO - Spring Wire Clip Connectors.pdf
T8357AK - Key Switch Check.pdf
T8543AI - JT02156A Digital Pressure.pdf
TS204 - Prevent Battery Explosions.pdf
TX1000033 - Switch Panel.pdf
TX1000386 - Pilot Shutoff Solenoid Valve Port Locations.pdf
TX1000485 - Auxiliary Pilot Control Valve.pdf
TX1000660 - Auxiliary Fuse Block Layout.pdf
TX1000660 - Fuse Block 2.pdf
TX1000688 - Travel Motor Crossover Relief Locations.pdf
TX1000689 - Travel Motor Crossover Relief Valve Shims.pdf
TX1000782 - Fuse Block 1.pdf
TX1000782 - Fuse Block Layout.pdf
TX1001167 - Wiring Diagram Example.pdf
TX1002396 - Swing Park Brake Release Circuit Operation.pdf
TX1002673 - Default Screen.pdf
TX1003033 - No Injection.pdf
TX1003034 - Begin Injection.pdf
TX1005657 - Monitor, System Default Screen.pdf
TX1005659 - Monitor, Gauges.pdf
TX1005660 - Monitor, System Starting Screen.pdf
TX1005661 - Monitor, Hour Meter and Fuel Gauge.pdf
TX1005662 - Monitor, Gauges.pdf
TX1005666 - Monitor, Auto Idle Indicator.pdf
TX1005683 - Alternator Circuit.pdf
TX1006061 - Pilot Shutoff Switch Harness (W11) Component Location.pdf
TX1011032 - Heater and Air Conditioner Harness (W6) Component Location.pdf
TX1011034 - Right Console Harness (W7) Wiring Diagram.pdf
TX1011382 - Quick On Start System Diagram.pdf
TX1011597 - Serpentine Belt.pdf
TX1012129 - Air Suspension Seat Harness (W12) Wiring Diagram.pdf
TX1012137 - Seat Heater Switch Harness (W13) Wiring Diagram.pdf
TX1012139 - Monitor Harness (W3) Wiring Diagram.pdf
TX1012154 - Travel Alarm Cancel Switch Harness (W15) Wiring Diagram.pdf
TX1012537 - Relay and Fuse Block Component Location.pdf
TX1012538 - Relay Block.pdf
TX1012944 - Return Filter Operation.pdf
TX1014379 - Monitor Harness (W3) Component Location.pdf
TX1014855 - Air Conditioner Display.pdf
TX1016972 - Heater and Air Conditioner Harness (W6) Component Location.pdf
TX1016973 - Right Console Harness (W7) Component Location.pdf
TX1016978 - Air Suspension Seat Harness (W12) Component Location.pdf
TX1017058 - Heater and Air Conditioner Component Location.pdf
TX1025613 - Cylinder Operation342200224Boom Shown.pdf
TX1030181 - Pump 1 and Pump 2 Regulator Adjustment.pdf
TX1031305 - Track Adjuster and Recoil Spring.pdf
TX1031585 - Pilot Shutoff Valve Harness (W17) Wiring Diagram.pdf
TX1031676 - Pilot Shutoff Switch Harness (W11) Wiring Diagram.pdf
TX1032495 - Control Valve Schematic.pdf
TX1032667 - Swing Motor Schematic.pdf
TX1033022 - Travel Motor and Brake Valve Schematic.pdf
TX1033022 - Travel Motor Schematic.pdf
TX1033296 - Travel Pilot Pedal (Shockless Function).pdf
TX1033313 - Pilot Signal Manifold.pdf
TX1033508 - Pilot Pump, Pressure Regulating Valve, and Filter.pdf
TX1033510 - De-Energized Pilot Shutoff Solenoid Valve Schematic.pdf
TX1033513 - De-Energized Pilot Shutoff Solenoid Valve Section.pdf
TX1033515 - Energized Pilot Shutoff Solenoid Valve Schematic.pdf
TX1033516 - Energized Pilot Shutoff Solenoid Valve Section.pdf
TX1033520 - Metering and Full Stroke.pdf
TX1033535 - Travel Pilot Control Valve.pdf
TX1033736 - Hydraulic System Component Location.pdf
TX1034094 - Travel System Component Location.pdf
TX1034300 - Cab Harness (W1) Wiring Diagram (1 of 3).pdf
TX1034301 - Cab Harness (W1) Wiring Diagram (2 of 3).pdf
TX1034303 - Cab Harness (W1) Wiring Diagram (3 of 3).pdf
TX1034382 - Solenoid Valve Manifold.pdf
TX1034509 - Swing Motor Line Identification.pdf
TX1034527 - Swing Motor Crossover Relief Valve Location.pdf
TX1034528 - Swing Motor Crossover Relief Valve.pdf
TX1034573 - Engine Harness (W4) Wiring Diagram.pdf
TX1034624 - Pump 1, Pump 2, and Pilot Pump Line Identification.pdf
TX1034645 - Travel Alarm Cancel Switch Sub Harness (W10) Wiring Diagram.pdf
TX1034649 - Lighter Harness (W19) Wiring Diagram.pdf
TX1034736 - Attachment Harness (W20) Wiring Diagram.pdf
TX1034743 - 12-Volt Power Converter Harness (W23) Wiring Diagram.pdf
TX1034842 - Pilot Control Valves and Pilot Signal Manifold (Excavator Pattern Shown).pdf
TX1034843 - Control Valve Schematic.pdf
TX1034886 - Boom Down Shockless Valve.pdf
TX1034895 - Pump 1 and Pump 2 Flow Rate Pilot Valve.pdf
TX1034906 - Travel Gearbox.pdf
TX1034908 - Pilot Signal Manifold Shuttle Valves.pdf
TX1034914 - Right and Top Control Valve (4 spool).pdf
TX1034915 - Left and Bottom Control Valve (5-spool).pdf
TX1034943 - Cab Harness (W1) Component Location.pdf
TX1034952 - Batteries, Support and Cables.pdf
TX1034997 - Pump 1, Pump 2, Pilot Pump, and Blade Pump.pdf
TX1035001 - Pump 1 and Pump 2 Cross Section.pdf
TX1035014 - Pump Regulator Component Location.pdf
TX1035042 - Pump 1 and 2 Regulators Control by Pump 1 and 2 Flow Rate Pilot Valves342200224Increasing.pdf
TX1035049 - Pump Regulator Control by Supply Oil Pressure342200224Decreasing.pdf
TX1035065 - Fuel System Component Location.pdf
TX1035066 - Cooling System Component Location.pdf
TX1035067 - Engine Intake and Exhaust Component Location.pdf
TX1035077 - Travel Motor and Brake Valve Components.pdf
TX1035084 - Monitor Display Indicators.pdf
TX1035090 - Blade Circuit Schematic.pdf
TX1035095 - Machine Harness (W2) Component Location.pdf
TX1035105 - Engine Harness (W4) Component Location.pdf
TX1035122 - Blade Pump Component Location.pdf
TX1035133 - Speed Sensing Control Circuit.pdf
TX1035134 - Torque Control Solenoid.pdf
TX1035146 - Travel Motor Fast Speed Operation.pdf
TX1035147 - Travel Motor Slow Speed Operation.pdf
TX1035191 - Control Valve Component Location342200224Right Front.pdf
TX1035192 - Control Valve Component Location342200224Left Rear and Bottom.pdf
TX1035193 - Control Valve Schematic.pdf
TX1035205 - Control Valve Neutral and Power Passages.pdf
TX1035207 - Pump Port Locations.pdf
TX1035208 - Brake Valve Housing342200224Braking Operation.pdf
TX1035209 - Front Cross Section (From Rear).pdf
TX1035210 - Left and Right Travel Cross Section (From Rear).pdf
TX1035211 - Travel Hydraulic System Line Connection.pdf
TX1035212 - Auxiliary and Bucket Cross Section (From Rear).pdf
TX1035213 - Engine Oil Pressure Test.pdf
TX1035219 - Pilot Signal Manifold-to-Control Valve Line Connection342200224Top.pdf
TX1035220 - Pilot Signal Manifold-to-Control Valve Line Connection342200224Bottom.pdf
TX1035223 - Boom 1 and Boom 2 Cross Section (From Rear).pdf
TX1035232 - Arm 1 and Arm 2 Cross Sections (From Rear).pdf
TX1035235 - Travel Motor Speed Circuit Fast Speed Operation.pdf
TX1035239 - Travel Speed Solenoid Valve (port SI)342200224Energized.pdf
TX1035247 - Blade Component Location.pdf
TX1035251 - 2-Speed Harness (W21) Wiring Diagram.pdf
TX1035254 - Swing Valve and Rear Section Cross Section (From Rear).pdf
TX1035280 - Hydraulic Pump Regulator Pilot Lines.pdf
TX1035286 - 2-Speed Harness (W21) Component Location.pdf
TX1035327 - Left Side Engine Component Location.pdf
TX1035329 - Right Side Engine Component Location.pdf
TX1035340 - Flow Combiner Valve Schematic.pdf
TX1035342 - Flow Combiner Valve Check Valves.pdf
TX1035348 - Main Relief Valve.pdf
TX1035360 - Blade Main Relief Valve.pdf
TX1035363 - Swing Gearbox Cross Section.pdf
TX1035367 - Circuit Relief and Anticavitation Valve.pdf
TX1035398 - Boom Regenerative Valve.pdf
TX1035412 - Cooling System.pdf
TX1035419 - Swing Motor.pdf
TX1035420 - Fuel System.pdf
TX1035421 - Bucket Regenerative Valve.pdf
TX1035422 - Swing Crossover Relief Valve and Make-Up Check Valve.pdf
TX1035425 - Hydraulic System Line Connections.pdf
TX1035431 - Valve Clearance Spacing.pdf
TX1035436 - Arm Regenerative Valve Circuit Schematic.pdf
TX1035441 - Arm Regenerative and Travel Speed Solenoid Valves.pdf
TX1035450 - Swing Crossover Relief Valve342200224In Neutral Position.pdf
TX1035451 - Swing Crossover Relief Valve342200224In Relief Operation.pdf
TX1035473 - Boom Reduced Leakage Valve342200224Neutral.pdf
TX1035474 - Boom Reduced Leakage Valve342200224Boom Down.pdf
TX1035478 - Flowmeter Connections.pdf
TX1035497 - Bucket Flow Rate Control Valve342200224Bucket Actuated.pdf
TX1035498 - Bucket Flow Rate Control Valve342200224Boom Up, Arm In, and Bucket Actuated.pdf
TX1035519 - Engine Crankshaft Alignment.pdf
TX1035520 - Valve Clearance Adjustment.pdf
TX1035590 - Control Valve Circuit Relief Valves342200224Right Front.pdf
TX1035591 - Control Valve Circuit Relief Valves342200224Left Rear and Bottom.pdf
TX1035650 - Exhaust Gas Recirculation System.pdf
TX1035694 - Auxiliary Fuse Box Harness (W9) Component Location.pdf
TX1052527 - Connector Harness (W22) Wiring Diagram (Without JDLink ).pdf
TX1073414 - Pilot Control Valve-to-Pilot Signal Manifold Component Location342200224Excavator Pattern.pdf
TX1073415 - Pilot Control Valve-to-Pilot Signal Manifold Component Location342200224Backhoe Pattern.pdf
TX1074619 - Work Mode Screen.pdf
TX1074620 - Attachment Specification Screen.pdf
TX1074621 - Attachment Adjustment342200224Pump Flow Rate.pdf
TX1074622 - Attachment Adjustment342200224Priority Level.pdf
TX1077066 - System Functional Schematic Example.pdf
TX1077067 - Default Screen.pdf
TX1077068 - Main Menu Screen.pdf
TX1077069 - Fault Code List.pdf
TX1077069 - Main Fault Code Screen.pdf
TX1077071 - Monitoring Screen.pdf
TX1077072 - Monitoring Reset Screen.pdf
TX1077073 - Controller Version Screen.pdf
TX1077074 - Main Menu.pdf
TX1077225 - Pilot Control Valves and Pilot Signal Manifold Schematic342200224Backhoe Pattern.pdf
TX1077226 - Pilot Control Valves and Pilot Signal Manifold Schematic342200224Excavator Pattern.pdf
TX1078181 - Monitor Controller Circuit (1 of 2).pdf
TX1078187 - Information Controller (ICF) Circuit.pdf
TX1078188 - Windshield Wiper and Washer Circuit.pdf
TX1078189 - Pilot Shutoff Circuit.pdf
TX1078190A - Interactive Tests.pdf
TX1079482 - Travel Alarm Circuit.pdf
TX1079490 - Main Controller (MCF) Circuit (2 of 2).pdf
TX1079491 - Engine Lubrication System.pdf
TX1079492 - Starting and Charging Circuit.pdf
TX1088979 - JDLink Gateway (MTG) Harness (W6002) Wiring Diagram.pdf
TX1091456 - System Functional Schematic (SE1342200224SE3) (1 of 7).pdf
TX1091461 - System Functional Schematic (SE16342200224SE18) (6 of 7).pdf
TX1091462 - System Functional Schematic (SE19342200224SE21) (7 of 7).pdf
TX1091591 - Connector Harness (W22) Wiring Diagram (With JDLink ).pdf
TX1091733 - JDLink342204242 Circuit Schematic.pdf
TX1091785 - Controller Area Network (CAN) Circuit.pdf
TX1093118 - Connector Harness (W22) Component Location (With JDLink).pdf
TX1093272 - JDLink Modular Telematics Gateway (MTG) Harness Component Location.pdf
TX1093717 - Horn Button.pdf
TX1093760 - Travel Levers and Pedals.pdf
TX1093762 - Engine Speed Dial.pdf
TX1093763 - Locked.pdf
TX1093764 - Unlocked.pdf
TX1093766 - Hydraulic Oil Tank Cover.pdf
TX1093770 - Machine Position.pdf
TX1095437 - Heater and Air Conditioner Controls.pdf
TX1095439 - Swing Priority Check.pdf
TX1095465 - Engine Speed Dial.pdf
TX1095475 - Boom.pdf
TX1095482 - Swing Dynamic Braking.pdf
TX1095487 - Dig Function Drift.pdf
TX1095488 - Switch Panel.pdf
TX1095490 - Operators Station.pdf
TX1095494 - Travel Alarm Cancel Switch.pdf
TX1095499 - Arm, Bucket, Swing.pdf
TX1095508 - Switch Panel.pdf
TX1095509 - Travel Alarm Cancel Switch.pdf
TX1095511 - Switch Panel.pdf
TX1120481 - Tracking Check.pdf
TX1120783 - Machine Position.pdf
TX1136970 - Selector Valve Operation.pdf
TX1137138 - Auxiliary Fuse Box Harness (W9) Wiring Diagram.pdf
TX1138101 - Pump Harness (W8) Component Location.pdf
TX1138102 - Pump Harness (W8) Wiring Diagram.pdf
TX1138103 - System Functional Schematic (SE4342200224SE7) (2 of 7).pdf
TX1138104 - Monitor Controller Circuit (2 of 2).pdf
TX1138748 - Selector Valve Solenoid Valve De-Energized.pdf
TX1138751 - Selector Valve Solenoid Valve Energized.pdf
TX1138756 - Selector Valve Two-Way Operation.pdf
TX1138757 - Selector Valve One-Way Operation.pdf
TX1142009 - Two Pump Combined Flow Kit Schematic (auxiliary function active, 2-speed activation solenoid valve [Y43] energized).pdf
TX1142009 - Two Pump Combined Flow Kit Schematic (auxiliary function active; 2-speed activation solenoid valve [Y43] energized).pdf
TX1142010 - Auxiliary High Flow Line Kit Schematic (auxiliary spool shifted by auxiliary [pilot] [13]).pdf
TX1142010 - Auxiliary High Flow Line Kit Schematic (auxiliary spool shifted by auxiliary pilot oil 13).pdf
TX1142011 - Auxiliary Pilot Control Valve Schematic (auxiliary spool shown shifted).pdf
TX1142028 - Auxiliary Solenoid Valve Operation.pdf
TX1142028 - Auxiliary Solenoid Valve Schematic.pdf
TX1142029 - Auxiliary Solenoid Valve Operation.pdf
TX1142029 - Auxiliary Solenoid Valve Schematic.pdf
TX1142030 - Flow Rate Select Solenoid Valve Schematic (2-speed solenoid energized).pdf
TX1142044 - Flow Rate Pressure Reducing Valve Schematic.pdf
TX1142045 - Selector Valve Solenoid Valve Schematic.pdf
TX1142046 - Auxiliary Shuttle Valve Schematic.pdf
TX1142047 - Auxiliary Shuttle Valve.pdf
TX1142048 - Flow Rate Pressure Reducing Valve Operating Below Set Pressure.pdf
TX1142050 - Flow Rate Pressure Reducing Valve Operating Above Set Pressure.pdf
TX1142051 - Flow Rate Select Solenoid Valve Energized.pdf
TX1142052 - Flow Rate Solenoid Valve De-Energized.pdf
TX1142147 - Auxiliary Solenoid Valve Operation of Control Valve (auxiliary spool shown shifted).pdf
TX1142165 - Attachment Harness (W20) Component Location.pdf
TX1142167 - System Functional Schematic (SE7342200224SE9) (3 of 7).pdf
TX1142172 - Attachment Control Circuit.pdf
TX1142238 - High Flow Line Connections.pdf
TX1142302 - Two Pump Combined Flow Kit Line Connections.pdf
TX1142392 - Auxiliary Flow Rate Control Valve (normal operation).pdf
TX1142393 - Auxiliary Flow Rate Control Valve (control operation).pdf
TX1142651 - Auxiliary Flow Combiner Valve and Bypass Shutoff Valve Schematic.pdf
TX1142652 - Auxiliary Flow Combiner Valve.pdf
TX1142653 - Bypass Shutoff Valve.pdf
TX1144334 - Auxiliary Solenoid Harness (W61) Wiring Diagram.pdf
TX1144638 - Multi-Function Pilot Control Lever Harness (W14) Wiring Diagram.pdf
TX1144641 - System Functional Schematic (SE13342200224SE15) (5 of 7).pdf
TX1144642 - Multi-Function Pilot Control Lever Harness (W14) Component Location.pdf
TX1160650 - System Functional Schematic (SE10342200224SE12) (4 of 7).pdf
TX1160653 - Machine Harness (W2) Wiring Diagram (3 of 3).pdf
TX1160654 - Machine Harness (W2) Wiring Diagram (1 of 3).pdf
TX1165810 - Main Controller (MCF) Circuit (1 of 2).pdf
TX1194786 - Pump 1 and Pump 2 Regulator Schematic.pdf
TX1198181 - Auxiliary Solenoid Harness (W61) Component Location.pdf
...
