Caterpillar C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Engines Factory Service & Shop Manual
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Complete workshop repair service manual with electrical wiring diagrams for Caterpillar C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Industrial Engines & Engines for Caterpillar Built Machines. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This Caterpillar C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Industrial Engines & Engines for Caterpillar Built Machines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
1,302 pages, bookmarked, Searchable, Printable, high quality PDF
MANUAL LIST:
RENR2422 - Specifications (C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Industrial Engines & Engines for Caterpillar Built Machines)
RENR2423 - Systems Operation (C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Industrial Engines & Engines for Caterpillar Built Machines)
RENR2424 - Disassembly & Assembly (C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Industrial Engines & Engines for Caterpillar Built Machines)
SENR5004 - Specifications (3024C Engine for Caterpillar Built Machines)
SENR5005 - Systems Operation (3024C & C1.1 Engines for Caterpillar Built Machines)
SENR5005 - Testing & Adjusting (3024C & C1.1 Engines for Caterpillar Built Machines)
SENR5006 - Disassembly & Assembly (3024C Engine for Caterpillar Built Machines)
RENR2423 - Troubleshooting (C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Industrial Engines & Engines for Caterpillar Built Machines).pdf
KENR6948 - Disassembly & Assembly (C1.5 & C2.2 Engines for Caterpillar Built Machines)
KENR6948 - Disassembly & Assembly (C1.5 & C2.2 Engines for Caterpillar Built Machines).......1
Alternator - Remove and Install - 55 Amp Alternator.......4
Alternator - Remove and Install - 65 Amp and 85 Amp Alternators.......8
Bearing Clearance - Check.......12
Camshaft - Assemble.......15
Camshaft - Disassemble.......17
Camshaft - Install.......19
Camshaft - Remove.......23
Connecting Rod Bearings - Install - Connecting rods in position.......27
Connecting Rod Bearings - Remove - Connecting rods in position.......30
Coolant Temperature Switch - Remove and Install.......32
Crankcase Breather - Remove and Install - Naturally Aspirated Engines.......35
Crankcase Breather - Remove and Install - Turbocharged Engines.......40
Crankshaft - Install.......45
Crankshaft - Remove.......49
Crankshaft Front Seal - Remove and Install.......52
Crankshaft Main Bearings - Install.......56
Crankshaft Main Bearings - Remove.......61
Crankshaft Pulley - Remove and Install.......65
Crankshaft Rear Seal - Remove and Install.......68
Crankshaft Wear Sleeve (Rear) - Remove and Install.......72
Cylinder Head - Install.......78
Cylinder Head - Remove.......83
Electric Starting Motor - Remove and Install.......88
Engine Oil Cooler - Remove and Install.......91
Engine Oil Line - Remove and Install.......95
Engine Oil Pan - Remove and Install.......100
Engine Oil Pressure Switch - Remove and Install.......104
Engine Oil Pump - Install.......109
Engine Oil Pump - Remove.......115
Engine Oil Relief Valve - Remove and Install.......120
Exhaust Manifold - Remove and Install.......124
Fan - Remove and Install.......128
Flywheel - Install.......131
Flywheel - Remove.......135
Flywheel Housing - Remove and Install - Engines with Flywheel Housing and Back Plate.......138
Flywheel Housing - Remove and Install.......144
Fuel Filter Base - Remove and Install.......148
Fuel Injection Lines - Remove and Install.......152
Fuel Injection Pump - Remove and Install.......159
Fuel Injector - Remove and Install.......165
Fuel Shutoff Solenoid - Remove and Install.......169
Fuel Transfer Pump - Remove and Install - Electrical Fuel Transfer Pump.......172
Fuel Transfer Pump - Remove and Install - Mechanical Fuel Transfer Pump.......175
Glow Plugs - Remove and Install.......179
Housing (Front) - Assemble.......182
Housing (Front) - Disassemble.......191
Housing (Front) - Install.......197
Housing (Front) - Remove.......201
Inlet and Exhaust Valve Springs - Remove and Install.......204
Inlet and Exhaust Valves - Remove and Install.......210
Lifter Group - Remove and Install.......218
Pistons and Connecting Rods - Assemble.......221
Pistons and Connecting Rods - Disassemble.......227
Pistons and Connecting Rods - Install.......233
Pistons and Connecting Rods - Remove.......236
Rocker Shaft - Assemble.......239
Rocker Shaft - Disassemble.......242
Rocker Shaft and Pushrod - Install.......245
Rocker Shaft and Pushrod - Remove.......248
Turbocharger - Remove and Install.......251
V-Belts - Remove and Install.......257
Valve Mechanism Cover - Remove and Install.......260
Water Pump - Remove and Install.......265
Water Temperature Regulator - Remove and Install.......270
Water Temperature Regulator Housing - Remove and Install.......274
RENR2422 - Specifications (C0.5, C0.7, C1.1:3011C, C1.5:3013C, C1.6 & C2.2:3024C:3024CT Industrial Engines & Engines for Caterpillar Built Machines).......277
Alternator and Regulator.......279
Belt Tension Chart.......281
Camshaft.......283
Connecting Rod Bearing Journal.......286
Connecting Rod.......288
Coolant Temperature Switch.......291
Crankshaft Pulley.......292
Crankshaft.......293
Cylinder Block.......297
Cylinder Head Valves.......299
Cylinder Head.......305
Electric Starting Motor.......311
Engine Design.......314
Engine Lifting Bracket.......322
Engine Oil Filter.......323
Engine Oil Lines.......324
Engine Oil Pan.......326
Engine Oil Pressure Switch.......328
Engine Oil Pump.......330
Engine Oil Relief Valve.......334
Exhaust Manifold.......336
Fan Drive.......337
Flywheel Housing.......339
Flywheel.......341
Fuel Injection Lines.......342
Fuel Injection Nozzles.......345
Fuel Injection Pump.......347
Fuel Shutoff Solenoid.......349
Fuel Transfer Pump.......350
Gear Group (Front).......352
Glow Plugs.......354
Housing (Front).......355
Lifter Group.......356
Main Bearing Journal.......357
Piston and Rings.......360
Rocker Shaft.......366
Turbocharger.......370
Valve Mechanism Cover.......372
Water Temperature Regulator.......374
RENR2423 - Systems Operation (C0.5, C0.7, C1.1:3011C, C1.5:3013C, C1.6 & C2.2:3024C:3024CT Industrial Engines & Engines for Caterpillar Built Machines).......378
Air Inlet and Exhaust System.......379
Basic Engine.......385
Cooling System.......388
Electrical System.......390
Engine Design.......401
Fuel System.......409
General Information.......417
Lubrication System.......424
RENR2423 - Troubleshooting (C0.5, C0.7, C1.1:3011C, C1.5:3013C, C1.6 & C2.2:3024C:3024CT Industrial Engines & Engines for Caterpillar Built Machines).......427
RENR2424 - Disassembly & Assembly (C0.5, C0.7, C1.1:3011C, C1.5:3013C, C1.6 & C2.2:3024C:3024CT Industrial Engines & Engines for Caterpillar Built Machines).......471
Alternator - Remove and Install.......474
Bearing Clearance - Check.......484
Camshaft - Assemble.......487
Camshaft - Disassemble.......489
Camshaft - Install.......491
Camshaft - Remove.......495
Connecting Rod Bearings - Install.......499
Connecting Rod Bearings - Remove.......502
Coolant Temperature Switch - Remove and Install.......504
Crankcase Breather - Remove and Install.......509
Crankshaft - Install.......518
Crankshaft - Remove.......520
Crankshaft Front Seal - Install.......522
Crankshaft Front Seal - Remove.......524
Crankshaft Main Bearings - Install.......528
Crankshaft Main Bearings - Remove.......531
Crankshaft Pulley - Remove and Install.......534
Crankshaft Rear Seal - Install.......538
Crankshaft Rear Seal - Remove.......541
Cylinder Head - Install.......543
Cylinder Head - Remove.......563
Electric Starting Motor - Remove and Install.......576
Engine Oil Cooler - Remove and Install.......578
Engine Oil Line - Remove and Install.......581
Engine Oil Pan - Remove and Install.......586
Engine Oil Pressure Switch - Remove and Install.......589
Engine Oil Pump - Install.......592
Engine Oil Pump - Remove.......598
Engine Oil Relief Valve - Remove and Install.......602
Exhaust Manifold - Remove and Install.......605
Fan - Remove and Install.......608
Flywheel - Install.......612
Flywheel - Remove.......615
Flywheel Housing - Remove and Install.......618
Fuel Filter Base - Install.......627
Fuel Filter Base - Remove.......630
Fuel Injection Lines - Remove and Install.......633
Fuel Injection Nozzles - Install.......640
Fuel Injection Nozzles - Remove.......643
Fuel Injection Pump - Install.......645
Fuel Injection Pump - Remove.......648
Fuel Shutoff Solenoid - Remove and Install.......651
Fuel Transfer Pump - Install.......654
Fuel Transfer Pump - Remove.......657
Glow Plugs - Remove and Install.......659
Housing (Front) - Assemble.......662
Housing (Front) - Disassemble.......670
Housing (Front) - Install.......678
Housing (Front) - Remove.......681
Inlet and Exhaust Valve Springs - Remove and Install.......684
Inlet and Exhaust Valves - Remove and Install.......689
Lifter Group - Remove and Install.......696
Pistons and Connecting Rods - Assemble.......699
Pistons and Connecting Rods - Disassemble.......705
Pistons and Connecting Rods - Install.......711
Pistons and Connecting Rods - Remove.......715
Rocker Shaft - Assemble.......717
Rocker Shaft - Disassemble.......722
Rocker Shaft and Pushrod - Install.......727
Rocker Shaft and Pushrod - Remove.......730
Turbocharger - Remove and Install.......733
V-Belts - Remove and Install.......740
Valve Mechanism Cover - Remove and Install.......743
Water Pump - Remove and Install - 3011C, C1.1, and C1.6 Engines.......747
Water Pump - Remove and Install - 3013C, 3024C, C1.5, and C2.2 Engines.......761
Water Pump - Remove and Install - C0.5 and C0.7 Engines.......770
Water Temperature Regulator - Remove and Install.......779
Water Temperature Regulator Housing - Remove and Install.......787
SENR5004 - Specifications (3024C Engine for Caterpillar Built Machines).......790
Alternator and Regulator.......792
Belt Tension Chart.......795
Camshaft.......796
Connecting Rod Bearing Journal.......801
Connecting Rod.......804
Coolant Temperature Switch.......807
Crankshaft Pulley.......808
Crankshaft.......810
Cylinder Block.......816
Cylinder Head Valves.......818
Cylinder Head.......825
Electric Starting Motor.......828
Engine Design.......831
Engine Lifting Bracket.......833
Engine Oil Filter.......834
Engine Oil Lines.......836
Engine Oil Pan.......838
Engine Oil Pressure Switch.......840
Engine Oil Pressure.......842
Engine Oil Pump.......843
Engine Oil Relief Valve.......847
Exhaust Manifold.......849
Fan Drive.......851
Flywheel Housing.......853
Flywheel.......855
Fuel Injection Lines.......857
Fuel Injection Nozzles.......860
Fuel Injection Pump.......862
Fuel Shutoff Solenoid.......864
Fuel Transfer Pump.......866
Gear Group (Front).......868
Glow Plugs.......870
Housing (Front).......872
Main Bearing Journal.......874
Piston and Rings.......875
Rocker Shaft.......880
Valve Mechanism Cover.......883
Water Temperature Regulator.......885
SENR5005 - Systems Operation (3024C & C1.1 Engines for Caterpillar Built Machines).......887
Air Inlet and Exhaust System.......888
Basic Engine.......893
Cooling System.......897
Electrical System.......900
Engine Design.......910
Fuel System.......913
General Information.......923
Lubrication System.......929
SENR5005 - Testing & Adjusting (3024C & C1.1 Engines for Caterpillar Built Machines).......933
Air Inlet and Exhaust System - Inspect.......935
Air in Fuel - Test.......937
Alternator - Test.......940
Battery - Test.......942
Charging System - Test.......944
Compression - Test.......945
Connecting Rod - Inspect.......948
Connecting Rod Bearings - Inspect.......951
Coolant Temperature Switch - Test.......953
Cooling System - Check - Overheating.......954
Cooling System - Inspect.......957
Cooling System - Test.......959
Cylinder Block - Inspect.......968
Cylinder Head - Inspect 1.......971
Cylinder Head - Inspect 2.......977
Electric Starting System - Test.......981
Engine Crankcase Pressure (Blowby) - Test.......983
Engine Oil Pressure - Test.......985
Engine Oil Pressure Switch - Test.......988
Engine Oil Pump - Inspect.......989
Engine Speed - Check.......993
Engine Valve Lash - InspectAdjust.......995
Excessive Bearing Wear - Inspect.......1000
Excessive Engine Oil Consumption - Inspect.......1001
Exhaust Temperature - Test.......1003
Finding Top Center Position for No. 1 Piston.......1004
Flywheel - Inspect.......1007
Flywheel Housing - Inspect.......1010
Fuel Injection Nozzle - Test 1.......1014
Fuel Injection Nozzle - Test 2.......1026
Fuel Injection Timing - Check.......1034
Fuel Quality - Test.......1036
Fuel Shutoff Solenoid - Test.......1039
Fuel System - Inspect.......1041
Fuel System - Prime.......1042
Fuel System Pressure - Test.......1046
Gear Group (Front) - Time.......1049
Gear Group - Inspect.......1051
Glow Plugs - Test.......1053
Main Bearings - Inspect.......1056
Piston Height - Inspect.......1058
Piston Ring Groove - Inspect.......1061
Troubleshooting.......1064
Valve Depth - Inspect.......1090
Valve Guide - Inspect.......1093
Water Pump - Inspect.......1095
Water Temperature Regulator - Test.......1097
SENR5006 - Disassembly & Assembly (3024C Engine for Caterpillar Built Machines).......1099
Alternator - Remove and Install.......1101
Bearing Clearance - Check.......1104
Camshaft - Install.......1107
Camshaft - Remove.......1111
Connecting Rod Bearings - Install.......1115
Connecting Rod Bearings - Remove.......1118
Coolant Temperature Switch - Remove and Install.......1121
Crankcase Breather - Remove and Install.......1124
Crankshaft - Install.......1127
Crankshaft - Remove.......1129
Crankshaft Front Seal - Install.......1131
Crankshaft Front Seal - Remove.......1133
Crankshaft Main Bearings - Install.......1136
Crankshaft Main Bearings - Remove.......1139
Crankshaft Pulley - Remove and Install.......1142
Crankshaft Rear Seal - Install.......1146
Crankshaft Rear Seal - Remove.......1148
Cylinder Head - Install.......1150
Cylinder Head - Remove.......1153
Electric Starting Motor - Remove and Install.......1156
Engine Oil Line - Remove and Install.......1158
Engine Oil Pan - Remove and Install.......1160
Engine Oil Pressure Switch - Remove and Install.......1163
Engine Oil Pump - Install.......1166
Engine Oil Pump - Remove.......1171
Engine Oil Relief Valve - Remove and Install.......1175
Exhaust Manifold - Remove and Install.......1178
Flywheel - Install.......1181
Flywheel - Remove.......1184
Flywheel Housing - Remove and Install.......1187
Fuel Injection Lines - Remove and Install.......1197
Fuel Injection Nozzles - Install.......1203
Fuel Injection Nozzles - Remove.......1205
Fuel Injection Pump - Install.......1207
Fuel Injection Pump - Remove.......1210
Fuel Shutoff Solenoid - Remove and Install.......1213
Fuel Transfer Pump - Install.......1216
Fuel Transfer Pump - Remove.......1218
Glow Plugs - Remove and Install.......1220
Governor - Assemble.......1223
Governor - Disassemble.......1230
Housing (Front) - Install.......1236
Housing (Front) - Remove.......1239
Inlet and Exhaust Valve Springs - Remove and Install.......1242
Inlet and Exhaust Valves - Remove and Install.......1246
Lifter Group - Remove and Install.......1252
Pistons and Connecting Rods - Assemble.......1255
Pistons and Connecting Rods - Disassemble.......1262
Pistons and Connecting Rods - Install.......1267
Pistons and Connecting Rods - Remove.......1271
Rocker Shaft - Assemble.......1273
Rocker Shaft - Disassemble.......1276
Rocker Shaft and Pushrod - Install.......1279
Rocker Shaft and Pushrod - Remove.......1282
V-Belts - Remove and Install.......1285
Valve Mechanism Cover - Remove and Install.......1288
Water Pump - Install.......1292
Water Pump - Remove.......1295
Water Temperature Regulator - Remove and Install.......1299
EXCERPT:
4. Place camshaft retainer (5) in position. Align the holes in the retainer with the holes in the cylinder block.
5. Rotate camshaft gear (4) to align the access hole in the camshaft gear with the hole for fastener (2).
Install bolt (2) and tighten to a torque of 10 N·m (89 lb in). Rotate camshaft gear (4) to align the access hole in the camshaft gear with the hole for bolt (1). Install bolt (1) and tighten to a torque of 10 N·m (89 lb in).
6. Install slider (3) to camshaft gear (4).
7. If the engine is equipped with a mechanical fuel transfer pump, install the fuel transfer pump.
Refer to Disassembly and Assembly, "Fuel Transfer Pump - Remove and Install".
End By:
a. Install the lifters. Refer to Disassembly and Assembly, "Lifter Group- Remove and Install".
b. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
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Caterpillar C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Engines Factory Service & Shop Manual