Caterpillar D350E & D400E Articulated Trucks Factory Service & Shop Manual
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Complete workshop repair & service manual with electrical wiring diagrams for Caterpillar D350E & D400E Articulated Trucks. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This Caterpillar D350E & D400E Articulated Trucks service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
MANUAL LIST:
SENR8671 - Schematic (D350E & D400E Articulated Trucks Electrical Schematic)
SENR8672 - Schematic (D350E & D400E Articulated Trucks Hydraulic System)
SENR8676 - Specifications (D350E & D400E Articulated Trucks Power Train)
SENR8679 - Specifications (D350E & D400E Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems)
SENR8680 - Systems Operation (D350E & D400E Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems)
SENR8680 - Testing & Adjusting (D350E & D400E Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems)
SENR8681 - Specifications (D350E & D400E Articulated Trucks Air System & Brakes)
SENR8692 - Disassembly & Assembly (D350E & D400E Articulated Trucks Power Train)
SENR8693 - Disassembly & Assembly (D350E & D400E Articulated Trucks Machine Systems)
SENR8694 - Disassembly & Assembly (Supplement for D350E & D400E Articulated Dump Trucks - 340)
SENR8677 - Systems Operation (D350E & D400E Articulated Trucks Power Train).pdf
SENR8677 - Testing & Adjusting (D350E & D400E Articulated Trucks Power Train).pdf
SENR8682 - Systems Operation (D350E & D400E Articulated Trucks Brake System).pdf
SENR8682 - Testing & Adjusting (D350E & D400E Articulated Trucks Brake System).pdf
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EXCERPT:
13. Install nut (58) and retainer assembly (64) to cap assembly (57). Install O-ring seal (63) to cap assembly (57). Install O-ring seals (54) and (59) to valve body (60) .
14. Install plate (56), pin (62), spring (61) and valve (55) to cap assembly (57) and to valve body (60). Install cap assembly (57) to valve body (60) .
15. Install valve assembly (53) to valve body (3). Valve assembly (53) will need to be adjusted after the hoist control valve is installed. For instructions on adjustment of the valve, refer to Testing and adjusting, RENR3400.
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SENR8671 - Schematic (D350E & D400E Articulated Trucks Electrical Schematic)....1
Main....2
Collage....4
SENR8672 - Schematic (D350E & D400E Articulated Trucks Hydraulic System)....19
Main....20
Collage....22
SENR8676 - Specifications (D350E & D400E Articulated Trucks Power Train)....37
Center Axle....38
Differential and Bevel Gear....42
Final Drive and Wheel....55
Front Axle....60
Front Drive Shaft....64
Hitch Drive Shaft....66
Lockup Clutch and Solenoid Valve....69
Main Drive Shaft....73
Oil Filter (Transmission)....75
Output Transfer Gear Group....78
Priority Valve....83
Rear Axle....85
Rear Drive Shaft....89
Relief Valve (Torque Converter Outlet)....92
Retarder Hydraulic Control Valve....97
Selector and Pressure Control Valve....102
Solenoid Valve (Lockup Clutch)....106
Speed Sensor (Transmission)....108
Torque Converter and Retarder....110
Torque Converter....113
Transfer Gear Group....116
Transmission Hydraulic Control....118
Transmission Mounting....121
Transmission Planetary....124
Transmission Pump....129
SENR8677 - Systems Operation (D350E & D400E Articulated Trucks Power Train)....132
SENR8677 - Testing & Adjusting (D350E & D400E Articulated Trucks Power Train)....168
SENR8679 - Specifications (D350E & D400E Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems)....194
Counterbalance Valve (Tailgate)....195
Diverter Valve (Secondary Steering)....197
Flow Switch (Secondary Steering)....199
Gear Pump (Secondary Steering)....201
Hoist Control Valve 1....203
Hoist Control Valve 2....205
Hoist Cylinder 1....207
Hoist Cylinder 2....209
Hydraulic Tank....211
Metering Pump (Steering)....214
Piston Pump (Suspension and Brake)....216
Pressure Compensator Valve (Suspension and Brake)....218
Pressure Reducing Valve (Steering)....220
Relief Valve (Steering)....222
Steering Control Valve....223
Steering Cylinder 1....226
Steering Cylinder 2....228
Steering Cylinder 3....230
Steering Neutralizer Valve....232
Suspension Accumulator....234
Suspension Cylinder (Front) 1....236
Suspension Cylinder (Front) 2....238
Suspension Cylinder (Rear) 1....240
Suspension Cylinder (Rear) 2....242
Suspension Cylinder (Rear) 3....244
Tailgate Cylinder 1....246
Tailgate Cylinder 2....248
Vane Pump (Hoist and Steering)....250
SENR8680 - Systems Operation (D350E & D400E Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems)....253
Counterbalance Valve (Tailgate)....254
General Information....257
Hoist Control Valve....261
Hoist System....266
Metering Pump (Steering)....275
Pressure Reducing Valve (Steering)....279
Relief Valve (Steering)....282
Secondary Steering System....285
Secondary Steering Valve....289
Steering Control Valve....296
Steering Neutralizer Valve....303
Steering System....305
Suspension Accumulator (Front)....314
Suspension Cylinder (Front)....317
Suspension Cylinder (Rear)....320
Suspension System....323
Vane Pump (Hoist and Steering)....331
SENR8680 - Testing & Adjusting (D350E & D400E Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems)....336
Counterbalance Valve (Tailgate) - Test....337
General Information Table....340
General Information....342
Hoist Control Valve - Adjust....344
Hoist Cylinder - Test....346
Hoist System Troubleshooting....349
Hydraulic Oil Contamination - Test....352
Metering Pump (Steering) - Test....354
Operational Checks....356
Pressure Reducing Valve (Steering) - Test and Adjust....359
Pump Flow - Test....363
Relief Valve (Hoist) - Test and Adjust....366
Relief Valve (Steering Cylinder Crossover) - Test and Adjust....370
Relief Valve (Steering) - Test and Adjust....373
Steering Control Valve - Adjust....375
Steering Cylinder - Test....379
Steering Neutralizer Valve - Adjust....383
Steering Stop - Adjust....386
Steering System Troubleshooting....389
Suspension Accumulator - Test and Charge....395
Suspension Height (Front) - Check and Adjust....404
Suspension Height (Rear) - Check and Adjust....408
Suspension System Troubleshooting....414
Tailgate Cylinder - Test....416
Visual Inspection....419
SENR8681 - Specifications (D350E & D400E Articulated Trucks Air System & Brakes)....421
Accumulators (123-4858)....422
Brake Calipers - Park (123-3853)....423
Brake Calipers - Service (122-8491)....425
Brake Control Valve (122-8455)....426
Introduction....429
Pressure Switch (101-3084) 1....430
Pressure Switch (101-3084) 2....431
Pressure Switch (3E-7806)....432
Pressure Switch (7X-1598)....434
SENR8682 - Systems Operation (D350E & D400E Articulated Trucks Brake System)....435
SENR8682 - Testing & Adjusting (D350E & D400E Articulated Trucks Brake System)....452
SENR8692 - Disassembly & Assembly (D350E & D400E Articulated Trucks Power Train)....471
Axles....473
Center Axle Housing....477
Differential & Bevel Gear; (Front; Center and Rear) 1....484
Differential & Bevel Gear; (Front; Center and Rear) 2....491
Driveshaft Assembly (Transmission Drop Box To Drive Hitch)....516
Driveshaft; (Mid Bearing To Rear Axle)....518
Driveshaft; (Transfer Gear Case To Center Axle)....520
Driveshaft; (Transfer Gear To Mid Bearing)....522
Duo-Cone Seals (Conventional & Inverted)....525
Engine; Retarder & Torque Convertor....542
Final Drives....555
Front Axle Housing....560
Gear Group-Transfer....570
Lockup Clutch Valve....583
Parking Brake....592
Rear Axle Housing....595
Retarder Control Valve....610
Retarder....614
Shaft Drive-Drive Hitch....619
Shaft-Main Drive (Gear Group-Output To Front Axle Differential)....623
Shaft-Main Drive (Torque Convertor To Transmission)....624
Torque Convertor Arrangement....626
Torque Convertor Outlet Relief Valve....653
Transfer Gears....658
Transmission Control....666
Transmission Gear....668
Transmission Hydraulic Control Valve....691
Transmission Oil Filter....708
Transmission Planetary....711
Transmission Pump....757
Transmission-Gear-Transfer (Input & Output)....767
Transmission-Gear-Transfer (Output) Differential....774
Transmission....781
Wheels; Bearings & Duo-Cone Seals....792
SENR8693 - Disassembly & Assembly (D350E & D400E Articulated Trucks Machine Systems)....800
Accumulator-Charge & Test Procedure....803
Accumulator-Front....807
Battery....814
Blower Motor Assembly....816
Body Group....819
Body Prop Assembly....823
Brake Accumulator....825
Brake Control GroupMulti Circuit Pilot Valve....827
Brake Control Valve Group....829
Cab Glass Window....831
Cab Tilt Cylinder....835
Cab Tilt Hand Pump....837
Cab....839
Control Group-Hand Brake....848
Crankcase Guard....850
Differential Lock Control Valve....851
Disc Brake CaliperPad Assembly....853
Duo-Cone Seals (Conventional & Inverted)....859
Dust Guard....877
Engine Hood....878
Ether Starting Aid....880
Fender....882
Frame Lock Links....884
Front Suspension Cylinder....886
Fuel Tank....889
Governor Pedal....892
Guard Group-Rear Window....894
Guard Group-Transmission....895
Hand Metering Pump....898
Hoist Control Valve....906
Hoist Control....913
Hoist Cylinder....915
Hoist Steering & Brake Pump....918
Hydraulic Oil Pump....920
Hydraulic Tank....938
Magnetic Screen & Filter....941
Mounting & Priority Valve Group....943
Oscillating Truck Hitch....945
Panhard Rod Assembly-Center Axle....951
Panhard Rod Assembly-Rear Axle....953
Parking Brake Valve Group....955
Platform Guard....957
Pressure Reducing Valve Mounting Group....958
Rear Suspension Cylinder....963
Retarder Control Valve....970
Retarder Control....977
Seat....979
Steer Cylinder Relief Valve....980
Steer Cylinder....982
Steer Stop....984
Steering Control....985
Steering Neutralizer Valve....988
Steering Valve....992
Steering Wheel....999
Supplemental Steering Pump....1001
Supplemental Steering Valve....1006
Tailgate Cylinder Valve....1010
Tailgate Cylinder....1012
Tailgate....1014
Tires & Rims....1016
Tractor & Trailer Separation & Connection....1018
Warning Group....1033
SENR8694 - Disassembly & Assembly (Supplement for D350E & D400E Articulated Dump Trucks - 340)....1034
Aftercooler Core....1036
Aftercooler Housing....1040
Air Cleaner....1043
Air Conditioning Compressor....1045
Alternator....1047
Automatic Timing Advance....1049
Belt Tightener....1057
Cab....1060
Condenser....1063
Conditioner-Coolant....1066
Crankshaft Pulley & Damper....1068
Engine Hood....1070
Engine Oil Filter....1072
Engine; Retarder & Torque Convertor....1073
Exhaust Shield....1085
Fan Drive....1086
Fan Group-Suction & Guard....1090
Fuel Filter (Primary)....1092
Fuel Filter....1093
Fuel Shutoff Solenoid....1094
Fuel Transfer Pump....1095
Jacobs Engine Brake [If Equipped]....1101
Muffler....1111
Oil Pan....1113
Precleaner Assembly....1116
Radiator....1117
Starting Motor....1122
Starting Solenoid....1125
Tachometer Signal Generator....1127
Transmission Oil Cooler....1128
Turbocharger....1130
Water Pump....1142