Complete workshop repair & service manual with electrical wiring diagrams for Caterpillar TH580B Telehandler. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar TH580B Telehandler service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

2,013 pages, bookmarked, Searchable, Printable, high quality PDF

MANUAL LIST:
31200254 - Parts Manual (TH580B Telehandler).pdf
RENR7753 - Disassembly and Assembly (TH580B Telehandler Engine Supplement)
RENR7755 - Disassembly and Assembly (TH580B Telehandler Power Train)
RENR7756 - Systems Operation (TH580B Telehandler Hydraulic System)
RENR7756 - Testing and Adjusting (TH580B Telehandler Hydraulic System)
RENR7760 - Disassembly and Assembly (TH580B Telehandler Machine Systems)
RENR7761 - Schematic (TH580B Telehandler Electrical System)
RENR7766 - Specifications (TH580B Telehandler Machine Systems)
RENR9863 - Schematic (TH580B Telehandler Electrical System)
...

EXCERPT:
Remove bolts (42), cover (43), O-ring seal (44), spring (45), washer (46), and retaining ring (47) from the center housing. Remove bolts (57), cover (56), O-ring seal (55), piston (54), O-ring seals (53), retaining ring (52), bushing (51), spring (50), and shaft (49) from the center housing. Remove fork (48) from the center housing.

31200254 - Parts Manual (TH580B Telehandler)................1
  31200254_C_TH580B_Parts................1
    Table of Contents................9
    Maintenance Parts................14
    Index................17
    Machine Arrangement................27
    Engine Arrangement................30
    Basic Engine................39
    Lubrication System................102
    Cooling System................108
    Air Inlet and Exhaust System................133
    Fuel System................149
    Electrical and Starting System................172
    Power Train................273
    Frame and Body................331
    Braking System................368
    Steering System................382
    Hydraulic System................392
    Implements................489
    Work Tools................509
    Operator Station................537
    Service Equipment and Supplies................628
    Part Number Index................687
    Tier III................714
RENR7753 - Disassembly and Assembly (TH580B Telehandler Engine Supplement)................747
  Air Cleaner - Remove and Install................748
  Alternator - Remove and Install................752
  Battery - Remove and Install................754
  Connector Contact Description................758
  Electric Starting Motor - Remove and Install................774
  Engine - Install................777
  Engine - Remove................790
  Engine Enclosure - Remove and Install................803
  Engine Mount - Remove and Install................808
  Fan - Remove and Install................815
  Fan Guard - Remove and Install................818
  Muffler - Remove and Install................820
  Radiator - Install................824
  Radiator - Remove................832
  Refrigerant Compressor - Remove and Install................840
  Refrigerant Condenser - Remove and Install................844
  System Schematic................848
RENR7755 - Disassembly and Assembly (TH580B Telehandler Power Train)................856
  Axle Housing (Differential and Bevel Gear) (Rear) - Assemble................858
  Axle Housing (Differential and Bevel Gear) (Rear) - Disassemble................879
  Axle Housing (Differential and Bevel Gear) (Rear) - Install................896
  Axle Housing (Differential and Bevel Gear) (Rear) - Remove................898
  Axle Housing (Service Brakes, Differential and Bevel Gear) (Front) - Assemble................900
  Axle Housing (Service Brakes, Differential and Bevel Gear) (Front) - Disassemble................936
  Axle Housing (Service Brakes, Differential and Bevel Gear) (Front) - Install................957
  Axle Housing (Service Brakes, Differential and Bevel Gear) (Front) - Remove................960
  Axle Housing and Flange - Assemble................963
  Axle Housing and Flange - Disassemble................969
  Axle Housing and Flange - Install................974
  Axle Housing and Flange - Remove................983
  Axle Shaft - Remove and Install................992
  Brake Cylinder (Master) - Remove and Install................998
  Drive Shaft (Front) - Remove and Install................1005
  Drive Shaft (Rear) - Remove and Install................1007
  Drive and Steering Axle (Front) - Install................1009
  Drive and Steering Axle (Front) - Remove................1013
  Drive and Steering Axle (Rear) - Install................1017
  Drive and Steering Axle (Rear) - Remove................1022
  Final Drive Planetary - Assemble................1028
  Final Drive Planetary - Disassemble................1030
  Final Drive Planetary - Install................1032
  Final Drive Planetary - Remove................1034
  Parking Brake - Assemble................1036
  Parking Brake - Disassemble................1041
  Parking Brake - Install................1046
  Parking Brake - Remove................1049
  Parking Brake Control - Remove and Install................1051
  Steering Cylinder - Remove and Install................1056
  Tie Rod (Steering) - Remove and Install................1063
  Tire and Rim - Remove and Install................1067
  Transmission - Disassemble................1071
  Transmission Control (Select Lever) - Remove and Install................1209
  Transmission and Torque Converter - Install................1219
  Transmission and Torque Converter - Remove................1230
RENR7756 - Systems Operation (TH580B Telehandler Hydraulic System)................1242
  Accumulator................1243
  Auxiliary Hydraulic System................1245
  Boom Hydraulic System................1258
  Check and Relief Valves................1274
  Compensating System................1276
  Configuration Parameters................1281
  Electrical Function Requirements................1283
  Electrical Input Components................1291
  Electrical Output Components................1296
  Electrical Schematic................1308
  Electronic Control Module................1312
  Frame Leveling System................1327
  General Information................1333
  Graphic Color Codes................1366
  Hydraulic System Schematic................1369
  Introduction................1379
  Location of Electrical Components................1384
  Location of Hydraulic Components................1421
  Lowering Control Pump (Electric) - If Equipped................1438
  Lowering Control Pump (Manual)................1441
  Main Control Valve (Implement)................1445
  Manifold Valve (Inlet)................1450
  Manifold Valve (Outlet)................1453
  Piston Pump (Implement and Steering)................1455
  Stabilizer System................1468
  Telescoping System................1489
RENR7756 - Testing and Adjusting (TH580B Telehandler Hydraulic System)................1499
  Accumulator - Test and Charge................1500
  Boom Chain - Clean_Inspect_Lubricate................1505
  General Troubleshooting Information................1508
  Hydraulic Oil Contamination - Test................1509
  Hydraulic System Pressure - Release................1513
  Hydraulic System Troubleshooting................1524
  Joystick Control - Calibrate................1531
  Machine Preparation for Troubleshooting................1550
  Main Control Valve (Implement) - Calibrate................1552
  Operational Checks................1562
  Pilot Pressure (Pressure Reducing Valve) - Test and Adjust................1570
  Relief Valve (Implement) - Test and Adjust................1575
  Visual Inspection................1580
RENR7760 - Disassembly and Assembly (TH580B Telehandler Machine Systems)................1582
  Bank Valve (Implement) - Assemble................1584
  Bank Valve (Implement) - Disassemble................1599
  Bank Valve (Stabilizer) - Assemble................1615
  Bank Valve (Stabilizer) - Disassemble................1621
  Blower Motor (Air Conditioner and Heater) - Remove and Install................1626
  Boom - Install................1639
  Boom - Remove................1660
  Boom Cylinder - Remove and Install................1683
  Bottom Guard - Remove and Install................1692
  Cab - Install................1695
  Cab - Remove................1702
  Cab Heater - Install................1710
  Cab Heater - Remove................1715
  Compensating Cylinder - Remove and Install................1721
  Control Valve (Compensating Cylinder) - Remove and Install................1730
  Control Valve (Stabilizer) - Install................1733
  Control Valve (Stabilizer) - Remove................1737
  Counterweight - Remove and Install................1741
  Coupler Cylinder - Remove and Install................1744
  Diverter Valve (Boom Head) - Remove and Install................1749
  Evaporator Coil - Remove and Install................1752
  Fender - Remove and Install................1756
  Frame Leveling Cylinder - Remove and Install................1758
  Fuel Tank - Remove and Install................1768
  Heater Core - Remove and Install................1776
  Hydraulic Oil Cooler (Transmission and Hydraulic System) - Remove and Install................1779
  Hydraulic System Pressure - Release................1782
  Hydraulic Tank - Remove and Install................1784
  Joystick Control - Remove and Install................1791
  Load Control Valve (Boom Cylinder) - Remove and Install................1795
  Load Control Valve (Frame Leveling Cylinder) - Remove and Install................1798
  Load Control Valve (Stabilizer Cylinder) - Remove and Install................1805
  Load Control Valve (Telescoping Cylinder) - Remove and Install................1808
  Main Control Valve (Implement) - Install................1811
  Main Control Valve (Implement) - Remove................1816
  Metering Pump (Steering) - Install................1822
  Metering Pump (Steering) - Remove................1828
  Piston Pump (Implement and Steering) - Assemble................1835
  Piston Pump (Implement and Steering) - Disassemble................1852
  Piston Pump (Implement and Steering) - Install................1869
  Piston Pump (Implement and Steering) - Remove................1872
  Quick Coupler - Install................1875
  Quick Coupler - Remove................1879
  Seat - Remove and Install................1882
  Solenoid Valve (Frame Leveling) - Remove and Install................1885
  Solenoid Valve (Steering Mode Selector) - Remove and Install................1888
  Stabilizer - Install................1893
  Stabilizer - Remove................1897
  Stabilizer Cylinder - Remove and Install................1901
  Steering Column - Install................1910
  Steering Column - Remove................1916
  Steering Wheel - Remove and Install................1923
  Telescoping Cylinder - Remove and Install................1927
  Tilt Cylinder - Remove and Install................1936
  Window Wiper and Wiper Motor (Front) - Remove and Install................1945
  Window Wiper and Wiper Motor (Roof) - Remove and Install................1950
RENR7761 - Schematic (TH580B Telehandler Electrical System)................1955
  Collage................1956
  Main................1980
    Features................1980
    Cover Page................1981
    Information................0
      Component Location................0
        Page 1 of 2................1982
        Page 2 of 2................1983
      Connector Location................1984
      CID/MID/FMI................1985
      Specification and Related Manuals................1986
      Standard Electrical................1987
    Schematic................1988
    Machine Views................0
      Machine Harness Connector and Component Locations................1989
      Cab................1990
RENR7766 - Specifications (TH580B Telehandler Machine Systems)................1991
  Access Door................1994
  Accumulator................1995
  Air Cleaner................1997
  Alternator................2000
  Axle Housing Group (Differential and Brake Cylinder)................2002
  Axle Housing and Flange Group................2006
  Battery................2008
  Boom Cylinder................2012
  Boom................2014
  Brake Cylinder (Master)................2017
  Cab Door................2019
  Cab Mounting................2023
  Cab................2024
  Carriage Cylinder (Rotate)................2027
  Carriage Cylinder (Sideshift)................2028
  Compensating Cylinder................2030
  Control Valve (Stabilizer)................2032
  Coolant Lines Group................2036
  Coolant Recovery Group................2038
  Differential and Bevel Gear Group................2040
  Diverter Valve................2042
  Drive Shaft................2046
  Drive and Steering Axle (Front)................2047
  Drive and Steering Axle (Rear)................2053
  Engine Enclosure................2057
  Engine Oil Drain................2059
  Engine and Transmission Mounting................2061
  Fender................2063
  Final Drive Planetary Group................2064
  Flexible Coupling Drive................2065
  Frame Leveling Cylinder................2067
  Fuel Tank................2069
  Hydraulic Cylinder (Multipurpose Bucket)................2070
  Hydraulic Oil Cooler................2072
  Hydraulic Tank................2074
  Joystick Control................2076
  Load Control Valve (Boom Cylinder) (Lock)................2077
  Load Control Valve (Frame Leveling Cylinder) (Lock)................2078
  Load Control Valve (Telescoping Cylinder) (Lock)................2080
  Load Control Valve (Tilt Cylinder) (Lock)................2083
  Main Control Valve (Implement)................2084
  Metering Pump (Steering)................2087
  Muffler................2089
  Oil Filter................2090
  Parking Brake Control................2092
  Parking Brake................2093
  Piston Pump (Implement and Steering)................2094
  Position Sensor (Steering)................2096
  Position Sensor (Transmission)................2100
  Rear View Mirror................2102
  Solenoid Valve (Pilot Selector)................2103
  Solenoid Valve (Steering Mode Selector)................2104
  Stabilizer Cylinder................2105
  Steering Wheel and Column................2109
  Suction Fan................2110
  Telescoping Cylinder................2111
  Tilt Cylinder................2115
  Towing Hitch................2117
  Transmission................2118
  Wheel (Tire and Rim)................2126
  Window Washer Tank................2127
  Window Wiper and Wiper Motor................2128
RENR9863 - Schematic (TH580B Telehandler Electrical System)................2130
  Collage................2131
  Main................2189
    Feature................2189
    Cover Page................2190
    Information................0
      Component Location................0
        Volume 1 of 2 - EROPS................0
          Page 1 of 2................2191
          Page 2 of 2................2192
        Volume 2 of 2 - OROPS................0
          Page 1 of 2................2193
          Page 2 of 2................2194
      Connector Location................0
        Volume 1 of 2 - EROPS................2195
        Volume 2 of 2 - OROPS................2196
      CID/MID/FMI................0
        Page 1 of 2................2197
        Page 2 of 2................2198
      Specifications and Related Manuals................0
        Volume 1 of 2 - EROPS................2199
        Volume 2 of 2 - OROPS................2200
      Standard Electrical................2201
    Schematics................0
      Volume 1 of 2 - EROPS................2202
      Volume 2 of 2 - OROPS................2203
    Machine Views................0
      Machine Harness Connector and Component Locations - EROPS ................2204
      Machine Harness Connector and Component Locations - OROPS ................2205
      Access Platform - EROPS................2206
      Access Platform - OROPS................2207

Caterpillar TH580B Telehandler Factory Service & Shop Manual