John Deere 35D and 50D Excavator Repair Technical Manual (TM2264)
Catalog:
Model:
Complete Repair service manual for John Deere 35D and 50D Excavator, with all the workshop information to maintain, repair, and rebuild like professional mechanics.
John Deere 35D and 50D Excavator workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM2264 - John Deere 35D and 50D Excavator Repair Manual.pdf
tm2990 - John Deere Excavatrices 35D et 50D.pdf
tm10075 - John Deere Excavadoras 35D y 50D.pdf
PRODUCT DETAILS:
Total Pages: 755 pages
File Format: PDF (Windows & Mac & Linux)
Category: Repair
Language: English Spanish French
Published on 2020/02/07
MAIN SECTIONS
00 - General Information
01 - Tracks
02 - Axles and Suspension Systems
04 - Engine
05 - Engine Auxiliary Systems
17 - Frames, Chassis, or Supporting Structure
18 - Operator's Station
32 - Bulldozer
33 - Excavator
43 - Swing or Pivoting System
9900 - Dealer Fabricated Tools
TABLE OF CONTENTS
00 - General Information
01 - Safety
Add and Operate Attachments Safely.pdf
Add Cab Guarding for Special Uses.pdf
Avoid Backover Accidents.pdf
Avoid High-Pressure Fluids.pdf
Avoid High-Pressure Oil.pdf
Avoid Machine Tip Over.pdf
Avoid Unauthorized Machine Modifications.pdf
Avoid Work Site Hazards.pdf
Beware of Exhaust Fumes.pdf
Dispose of Waste Properly.pdf
Drive Metal Pins Safely.pdf
Follow Safety Instructions.pdf
Handle Chemical Products Safely.pdf
Inspect Machine.pdf
Keep Riders Off Machine.pdf
Make Welding Repairs Safely.pdf
Operate Only If Qualified.pdf
Park and Prepare for Service Safely.pdf
Prepare for Emergencies.pdf
Prevent Battery Explosions.pdf
Prevent Fires.pdf
Prevent Unintended Machine Movement.pdf
Recognize Safety Information.pdf
Remove Paint Before Welding or Heating.pdf
Service Cooling System Safely.pdf
Start Only From Operator's Seat.pdf
Stay Clear of Moving Parts.pdf
Use and Maintain Seat Belt.pdf
Use Special Care When Lifting Objects.pdf
Use Steps and Handholds Correctly.pdf
Wear Protective Equipment.pdf
03 - Torque Values
Additional Metric Cap Screw Torque Values.pdf
Check Oil Lines and Fittings.pdf
Metric Bolt and Cap Screw Torque Values.pdf
Service Recommendations for 37° Flare and 30° Cone Seat Connectors.pdf
Service Recommendations For Flared Connections—Straight or Tapered Threads.pdf
Service Recommendations For Flat Face O-Ring Seal Fittings.pdf
Service Recommendations For Inch Series Four Bolt Flange Fittings.pdf
Service Recommendations for Metric Series Four Bolt Flange Fitting.pdf
Service Recommendations for O-Ring Boss Fittings.pdf
Unified Inch Bolt and Cap Screw Torque Values.pdf
01 - Wheels or Tracks
Front Idler Disassemble and Assemble.pdf
Front Idler Remove and Install.pdf
Inspect Metal Face Seals.pdf
Measure Front Idler Wear.pdf
Measure Rubber Track Lugs.pdf
Measure Track Carrier Roller Wear.pdf
Rubber Track Remove and Install.pdf
Sprocket Remove and Install.pdf
Steel Track Components Inspection.pdf
Steel Track Remove and Install.pdf
Track Adjuster and Recoil Spring Disassemble and Assemble .pdf
Track Adjuster and Recoil Spring Remove and Install.pdf
Track Adjuster Cylinder Disassemble and Assemble.pdf
Track Carrier Roller Remove and Install.pdf
Track Roller Disassemble and Assemble.pdf
Track Roller Oil Leakage Test.pdf
Track Roller Remove and Install.pdf
Track Shoe Welded Remove and Install.pdf
Track Shoe with Cap Screws Remove and Install.pdf
02 - Axles and Suspension Systems
Center Joint Disassemble and Assemble.pdf
Travel Gearbox Disassemble and Assemble—35D and 50D (S.N. —274999).pdf
Travel Gearbox Disassemble and Assemble—50D (S.N. 275000— ).pdf
Travel Gearbox Remove and Install—35D and 50D (S.N. —274999).pdf
Travel Gearbox Remove and Install—50D (S.N. 275000— ).pdf
Travel Motor Disassemble and Assemble—35D and 50D (S.N. —274999).pdf
Travel Motor Disassemble and Assemble—50D (S.N. 275000— ).pdf
04 - Engine
Camshaft End Play Check.pdf
Camshaft Remove and Install .pdf
Check Engine Rotation for Excessive Tightness .pdf
Crankcase Extension Housing Remove and Install .pdf
Crankshaft and Main Bearing Failure Analysis .pdf
Crankshaft and Main Bearings Repair .pdf
Crankshaft Rear Oil Seal Replace.pdf
Cylinder Block Repair .pdf
Cylinder Head and Valves Disassemble and Assemble .pdf
Cylinder Head Remove and Install.pdf
Engine Remove and Install—35D.pdf
Engine Remove and Install—50D .pdf
Exhaust Manifold Remove and Install—35D.pdf
Exhaust Manifold Remove and Install—50D.pdf
Flywheel Housing Remove and Install .pdf
Flywheel Remove and Install .pdf
Fuel Injection Nozzles Disassemble and Assemble .pdf
Fuel Injection Nozzles Remove and Install .pdf
Fuel Injection Pump Remove and Install.pdf
Idler Gear Remove and Install.pdf
Intake Manifold Remove and Install .pdf
Measure Crankshaft End Play .pdf
Measure Valve Lift.pdf
Muffler Remove and Install—35D.pdf
Muffler Remove and Install—50D .pdf
Oil Filter Adapter Remove and Install.pdf
Oil Pan and Strainer Remove and Install.pdf
Oil Pressure Regulating Valve Remove and Install .pdf
Oil Pump Disassemble, Inspect, and Assemble.pdf
Oil Pump Remove and Install.pdf
Piston and Connecting Rod Disassemble and Assemble.pdf
Piston and Connecting Rod Remove and Install.pdf
Preliminary Piston and Rod Checks .pdf
Replace Crankshaft Front Oil Seal.pdf
Rocker Arm Cover Remove and Install.pdf
Rocker Arm Shaft Assembly Repair .pdf
Thermostat Remove and Install.pdf
Timing Gear Backlash Check .pdf
Timing Gear Cover Mounting Plate Remove and Install .pdf
Timing Gear Cover Remove and Install.pdf
Water Pump Remove and Install.pdf
05 - Engine Auxiliary Systems
Bleed Fuel System .pdf
Final Fuel Filter Remove and Install.pdf
Fuel Tank Remove and Install—35D.pdf
Fuel Tank Remove and Install—50D .pdf
Primary Fuel Filter (Water Separator) Remove and Install .pdf
Radiator Remove and Install—35D (S.N. —254999) .pdf
Radiator Remove and Install—35D (S.N. 255000— ).pdf
Radiator Remove and Install—50D (S.N. —274999) .pdf
Radiator Remove and Install—50D (S.N. 275000— ).pdf
17 - Frames, Chassis, or Supporting Structure
Counterweight Remove and Install—35D.pdf
Counterweight Remove and Install—50D .pdf
Welding on Machine.pdf
Welding Repair of Major Structure.pdf
18 - Operator's Station
00 - Removal & Installation
Cab Remove and Install .pdf
Canopy Remove and Install .pdf
Platform Remove and Install .pdf
10 - Operator Enclosure
Sliding Windows Remove and Install.pdf
Windowpanes Remove and Install.pdf
21 - Seat & Seat Belt
Seat Base Remove and Install.pdf
Seat Belt Remove and Install .pdf
Seat Remove and Install.pdf
30 - Heating & Air Conditioning System
Air Conditioner Compressor Remove and Install.pdf
Air Conditioner _ Heater Module Remove and Install.pdf
Charge R134a System .pdf
Condenser Remove and Install.pdf
Evacuate R134a System.pdf
Flush and Purge Air Conditioner System .pdf
Heater Control Valve Remove and Install .pdf
R134a Refrigerant Oil Information.pdf
R134a Refrigerant Recovery _ Recycling and Charging Station Installation Procedure.pdf
Receiver-Dryer Remove and Install .pdf
Recover R134a Refrigerant.pdf
Refrigerant Cautions and Proper Handling.pdf
32 - Bulldozers (Blade)
Angle Blade Cylinder Remove and Install—If Equipped.pdf
Angle Blade Disassemble and Assemble—If Equipped.pdf
Angle Blade Remove and Install—If Equipped .pdf
Angle Blade Solenoid Valve Disassemble and Assemble—If Equipped .pdf
Angle Blade Solenoid Valve Remove and Install—If Equipped .pdf
Blade Cylinder Remove and Install.pdf
Blade Disassemble and Assemble.pdf
Blade Pilot Control Valve Disassemble and Assemble.pdf
Blade Pilot Control Valve Remove and Install.pdf
Blade Remove and Install .pdf
33 - Excavator
02 - Buckets
Bucket Pin-Up Data.pdf
Tooth Shank Remove and Install—35D.pdf
Tooth Shank Remove and Install—50D.pdf
40 - Frames
Arm Remove and Install .pdf
Boom Remove and Install .pdf
Boom Swing Remove and Install.pdf
Bucket Link Remove and Install.pdf
Bucket Quick Coupler Remove and Install.pdf
Bushing and Seal Remove and Install .pdf
Inspect Arm, Boom, Bucket, and Boom Swing Pins and Bushings .pdf
60 - Hydraulic System
Angle Blade Cylinder Disassemble and Assemble—If Equipped.pdf
Arm Cylinder Disassemble and Assemble .pdf
Arm Cylinder Remove and Install.pdf
Blade Lift and Swing Boom Cylinder Disassemble and Assemble.pdf
Boom Cylinder Disassemble and Assemble.pdf
Boom Cylinder Remove and Install.pdf
Bucket Cylinder Disassemble and Assemble.pdf
Bucket Cylinder Remove and Install—35D .pdf
Bucket Cylinder Remove and Install—50D.pdf
Control Lever Pattern Selector Disassemble and Assemble .pdf
Control Lever Pattern Selector Remove and Install .pdf
Control Valve Disassemble and Assemble—35D and 50D (S.N. —274999) .pdf
Control Valve Disassemble and Assemble—50D (S.N. 275000— ) .pdf
Control Valve Remove and Install .pdf
Dampener Drive (Flex Coupling) Remove and Install.pdf
Hydraulic Cylinder Bleed Procedure.pdf
Hydraulic Oil Cooler Remove and Install—35D .pdf
Hydraulic Oil Cooler Remove and Install—50D (S.N. —274999) .pdf
Hydraulic Oil Cooler Remove and Install—50D (S.N. 275000— ).pdf
Hydraulic Oil Tank Remove and Install—35D.pdf
Hydraulic Oil Tank Remove and Install—50D.pdf
Hydraulic Pump Assemble—35D.pdf
Hydraulic Pump Assemble—50D.pdf
Hydraulic Pump Disassemble—35D .pdf
Hydraulic Pump Disassemble—50D .pdf
Hydraulic Pump Remove and Install—35D.pdf
Hydraulic Pump Remove and Install—50D .pdf
Hydraulic Pump Start-Up Procedure.pdf
Pilot Control Valve Disassemble and Assemble.pdf
Pilot Control Valve Remove and Install .pdf
Solenoid Valve Manifold Disassemble and Assemble.pdf
Swing Boom Cylinder Remove and Install.pdf
Swing Boom or Auxiliary Pilot Control Valve Disassemble and Assemble .pdf
Swing Boom or Auxiliary Pilot Control Valve Remove and Install .pdf
Travel Pilot Control Valve Disassemble and Assemble.pdf
Travel Pilot Control Valve Remove and Install.pdf
43 - Swing or Pivoting System
Swing Bearing Remove and Install.pdf
Swing Gearbox Disassemble and Assemble—35D .pdf
Swing Gearbox Disassemble and Assemble—50D.pdf
Swing Gearbox Remove and Install—35D.pdf
Swing Gearbox Remove and Install—50D.pdf
Swing Motor and Park Brake Disassemble and Assemble .pdf
Swing Motor and Park Brake Remove and Install.pdf
Swing Motor Start-Up Procedure.pdf
Upperstructure Remove and Install.pdf
99 - Dealer Fabricated Tools
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool.pdf
ST4920 Track Recoil Spring Disassembly and Assembly Tool.pdf
EXCERPTS:
Hydraulic Pump Assemble—35D
T207938-UN: Hydraulic Pump Exploded View—35D
LEGEND:
1 - Snap Ring
2 - Seal
3 - Shaft
4 - Bearing
5 - Snap Ring
6 - O-Ring (2 used)
7 - Plug (2 used)
8 - Pin
9 - Pump Housing
10 - Gasket
11 - Disk Spring (4 used)
12 - Pin (stop, short)
13 - Rod
14 - Swash Plate
15 - Hose Fitting
16 - Pin (stop, long)
17 - Ceramic Ball (2 used)
18 - Piston (10 used)
19 - Retainer
20 - Bushing
21 - Pin (3 used)
22 - Cylinder Block
23 - Washer (2 used)
24 - Spring
25 - Snap Ring
26 - Valve Plate
27 - Spring Pin
28 - Bearing
29 - Spring Seat
30 - Spring
31 - Spring Seat
32 - Pin
33 - O-Ring (2 used)
34 - Pump Housing
35 - Sealing Washer
36 - Adjusting Screw
37 - Nut
38 - Lock Washer (5 used)
39 - Cap Screw (5 used)
40 - O-Ring
41 - O-Ring
42 - O-Ring
43 - Bushing
44 - Coupling
45 - Hydraulic Pump 3
46 - Washer (2 used)
47 - Cap Screw (2 used)
48 - Cap Screw (4 used)
49 - O-Ring
50 - Rod (air conditioning only)
...
John Deere 35D and 50D Excavator Repair Technical Manual (TM2264)