John Deere 326D, 328D and 332D Skid Steer Loader Operation & Test Technical Manual (TM11430)
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Complete technical Operation & Test Manual with electrical wiring diagrams for John Deere 326D, 328D and 332D Skid Steer Loader (Manual Controls). It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
John Deere 326D, 328D and 332D Skid Steer Loader (Manual Controls) Operation & Test Technical Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
TM11430 - 326D, 328D and 332D Skid Steer Loader (Manual Controls) Operation & Test Manual
945 pages, bookmarked, Searchable, Printable, high quality PDF
MAIN CONTENTS
Foreword
9000 - General Information
9001 - Diagnostic Trouble Codes (DTC)
9005 - Operational Checkout Procedure
9010 - Engine
9015 - Electrical System
9020 - Power Train
9025 - Hydraulic System
9026 - Hydrostatic System
9031 - Heating and Air Conditioning
9900 - Dealer Fabricated Tools
EXCERPT:
Foreword.pdf
9000 - General Information
9001 - Diagnostic Trouble Codes (DTC)
9005 - Operational Checkout Procedure
9010 - Engine
9015 - Electrical System
9020 - Power Train
9025 - Hydraulic System
9026 - Hydrostatic System
9031 - Heating and Air Conditioning
9900 - Dealer Fabricated Tools
...
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TABLE OF CONTENTS................1
Section 9000: General Information................15
Group 01: Safety................15
Recognize Safety Information................18
Follow Safety Instructions................19
Operate Only If Qualified................20
Wear Protective Clothing................21
Avoid Unauthorized Machine Modifications................22
Inspect Machine................23
Stay Clear of Moving Parts................24
Avoid High-Pressure Fluids................25
Avoid High-Pressure Oils................26
Work In Ventilated Area................27
Prevent Fires................28
Prevent Battery Explosions................29
Handle Chemical Products Safely................30
Decommissioning — Proper Recycling and Disposal of Fluids and Components................31
Prepare for Emergencies................32
Clean Debris from Machine................33
Use Steps and Handholds Correctly................34
Start Only From Operator's Seat................35
Use and Maintain Seat Belt................36
Prevent Unintended Machine Movement................37
Avoid Work Site Hazards................38
Keep Riders Off Machine................40
Avoid Backover Accidents................41
Avoid Machine Tip Over................42
Operating On Slopes................43
Operating Or Traveling On Public Roads................44
Inspect and Maintain ROPS................45
Add and Operate Attachments Safely................46
Park and Prepare for Service Safely................47
Service Cooling System Safely................48
Remove Paint Before Welding or Heating................49
Make Welding Repairs Safely................50
Drive Metal Pins Safely................51
Service Tires Safely................52
Handle Cab Door Safely................53
Section 9001: Diagnostic Trouble Codes (DTCs)................54
Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes................58
Engine Control Unit (ECU) Diagnostic Trouble Codes................58
000029.03 - Foot Throttle Sensor Out of Range High................54
000029.04 - Foot Throttle Sensor Out of Range Low................54
000029.14 - Foot Throttle Sensor (Out of Range High)................54
000091.03 - Hand Throttle Sensor Out of Range High................54
000091.04 - Hand Throttle Sensor Out of Range Low................54
000091.14 - Hand Throttle Sensor (Out of Range High)................54
000100.03 - Engine Oil Pressure High................54
000107.00 - Engine Air Filter Switch Data Above Normal................54
000171.03 - Ambient Air Temperature Out of Range High................54
000171.04 - Ambient Air Temperature Out of Range Low................54
000237.13 - Vehicle Identification Number................54
000647.05 - Fan Coil Output Driver Out of Range Low................54
000647.06 - Fan Coil Output Driver Out of Range High................54
000647.16 - Reversing Fan Switch Active Too Long................54
000647.30 - Fan Coil Output Driver Unknown Fault................54
000676.05 - Glow Plug Relay Output Out of Range Low................54
000676.06 - Glow Plug Relay Output Out of Range High................54
001110.31 - Engine Protection Has Shut Down Engine................54
001321.05 - Starter Relay Output Out of Range Low................54
001321.06 - Starter Relay Output Out of Range High................54
001321.16 - Starter Relay Output Moderately High Value................54
001508.00 - Hydraulic Oil Temperature Data Above Normal................54
001508.03 - Hydraulic Oil Temperature Out of Range High................54
001508.04 - Hydraulic Oil Temperature Out of Range Low................54
001713.00 - Hydraulic Filter Restriction Switch Data Above Normal................54
002023.09 - No EMU on CAN Bus Abnormal Data Rate................54
522826.05 - Fan Reversing Coil Output Out of Range Low................54
522826.06 - Fan Reversing Coil Output Out of Range High................54
Group 20: Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes................116
Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes................116
000070.02 - Park Brake Release Input Erratic or Bad Data................55
000070.04 - Park Brake Release Input Out of Range Low................55
000096.03 - Fuel Level Sensor Out of Range High................55
000096.04 - Fuel Level Sensor Out of Range Low................55
000158.00 - System Voltage Data Above Normal................55
000158.01 - System Voltage Data Below Normal................55
000162.04 - 2-Speed Switch Input Out of Range Low................55
000920.05 - Alarm Output Out of Range Low................55
000920.06 - Alarm Output Out of Range High................55
001196.11 - Anti Theft Unknown Fault................55
001504.04 - Seat Switch Input Out of Range Low................55
001550.05 - AC Compressor Clutch Output Out of Range Low................55
001550.06 - AC Compressor Clutch Output Out of Range High................55
002000.09 - No ECU Data on CAN Bus Abnormal Data Range................55
002228.09 - No HCU Data on CAN Bus Abnormal Data Range................55
003413.04 - Door Switch Input Out of Range Low................55
003597.03 - 5 Volt Sensor Supply 1 Out of Range High................55
003597.04 - 5 Volt Sensor Supply 1 Out of Range Low................55
520850.04 - Over Ride Switch Input Out of Range Low................55
521050.04 - Aux Flow On-Off Switch Input Out of Range Low................55
522379.05 - Park Brake Release Output Out of Range Low................55
522379.06 - Park Brake Release Output Out of Range High................55
522398.02 - Park Brake Run Switch Input Erratic or Bad Data................55
522398.04 - Park Brake Run Switch Input Out of Range Low................55
522820.05 - High Flow Driver Out of Range Low................55
522820.06 - High Flow Driver Out of Range High................55
522826.04 - VSF Purge Switch Input Out of Range Low................55
522827.04 - VSF Auto Switch Input Out of Range Low................55
522828.04 - Creep Mode Switch Input Out of Range Low................55
522859.04 - Lap Bar Switch Input Out of Range Low................55
523217.06 - Hydraulic Valve Power 3 Out of Range High................55
523218.06 - Propel Valve Power 2 to HCU Out of Range High................55
523219.06 - Hydraulic Valve Power 1 Out of Range High................55
523693.03 - Aux Hyd Channel 1 Input Out of Range High................56
523693.04 - Aux Hyd Channel 1 Input Out of Range Low................56
523694.03 - Aux Hyd Channel 2 Input Out of Range High................56
523694.04 - Aux Hyd Channel 2 Input Out of Range Low................56
523694.12 - Aux Hyd Channel 2 Input Device Fault................56
523822.04 - High Flow Switch Input Out of Range Low................56
523917.05 - Two Speed Output Out of Range Low................56
523917.06 - Two Speed Output Out of Range High................56
523935.05 - Aux Hyd Extend Output Out of Range Low................56
523935.06 - Aux Hyd Extend Output Out of Range High................56
523941.05 - Aux Hyd Retract Output Out of Range Low................56
523941.06 - Aux Hyd Retract Output Out of Range High................56
524225.04 - Remote Start Input Out of Range Low................56
524264.11 - Checksum Error Unknown Fault................56
Section 9005: Operational Checkout Procedure................238
Group 10: Operational Checkout Procedure................238
Operational Checkout................260
Section 9010: Engine................281
Group 05: Theory of Operation................281
John Deere Engine................297
Cold Start Operation................284
Group 15: Diagnostic Information................281
John Deere Engine................297
Engine Cooling System Component Location................288
Engine Fuel System Component Location................289
Engine Intake and Exhaust Component Location................291
Engine Hard to Start or Does Not Start When Cold................281
Group 25: Tests................281
John Deere Engine................297
Engine Power Test Using Turbocharger Boost Pressure................298
Section 9015: Electrical System................302
Group 05: System Information................302
Electrical Diagram Information................308
Electrical Schematic Symbols................311
Group 10: System Diagrams................302
Fuse and Relay Specifications................318
System Functional Schematic, Wiring Diagram and Component Location Master Legend................322
System Functional Schematic................328
Engine Harness (W1) Component Location................335
Engine Harness (W1) Wiring Diagram................336
Cab Harness (W2) Component Location................338
Cab Harness (W2) Wiring Diagram................340
Main Harness (W3) Component Location................343
Main Harness (W3) Wiring Diagram................347
Reverse Switch Harness (W4) Component Location................355
Reverse Switch Harness (W4) Wiring Diagram................356
Dual Flasher Harness (W5) Component Location................357
Dual Flasher Harness (W5) Wiring Diagram................360
Control Lever Harness (W6) Component Location................363
Control Lever Harness (W6) Wiring Diagram................364
Rear Light Harness (W7) Component Location................365
Rear Light Harness (W7) Wiring Diagram................366
Radio Harness (W8) Component Location................367
Radio Harness (W8) Wiring Diagram................368
Fan Speed Solenoid Harness (W9) Component Location................369
Fan Speed Solenoid Harness (W9) Wiring Diagram................370
Hydraulic Valve Harness (W10) Component Location................371
Hydraulic Valve Harness (W10) Wiring Diagram................372
Attachment Control Frame Harness (W11) Component Location................373
Attachment Control Frame Harness (W11) Wiring Diagram................374
Attachment Control Boom Harness (W12) Component Location................376
Attachment Control Boom Harness (W12) Wiring Diagram................377
Quik-Tatch™ Frame Harness (W13) Component Location................378
Quik-Tatch™ Frame Harness (W13) Wiring Diagram................380
Quik-Tatch™ Boom Harness (W14) Component Location................382
Quik-Tatch™ Boom Harness (W14) Wiring Diagram................383
Quik-Tatch™ Actuator Harness (W15) Component Location................384
Quik-Tatch™ Actuator Harness (W15) Wiring Diagram................385
Heater and Air Conditioner Harness (W16) Component Location................386
Heater and Air Conditioner Harness (W16) Wiring Diagram................387
Fan Bypass Solenoid Harness (W17) Component Location................388
Fan Bypass Solenoid Harness (W17) Wiring Diagram................389
Group 15: Sub-System Diagnostics................303
Starting Circuit Theory of Operation................394
Controller Area Network (CAN) Theory of Operation................398
Engine Control Unit (ECU) Circuit Theory of Operation................400
Engagement and Monitor Unit (EMU) Circuit Theory of Operation................408
Backup Alarm Circuit Theory of Operation................414
Quik-Tatch Circuit Theory of Operation................416
Group 16: Monitor Operation................303
Engagement and Monitor Unit Operation................421
Engagement and Monitor Unit Data Items................424
Engagement and Monitor Unit Display Messages................427
Engagement and Monitor Unit Service Menu Operation................429
Engagement and Monitor Unit Initial Configuration................431
Anti-Theft Security System Operation—If Equipped................433
Anti-Theft Security System Configuration—If Equipped................435
Anti-Theft Security System Enable—If Equipped................439
Group 20: References................303
Service ADVISOR™ Connection Procedure................443
Reading Diagnostic Trouble Codes (DTCs)................445
Electrical Component Checks................449
Electrical Component Specifications................463
Solenoid Test................466
Alternator Test................483
Controller Area Network (CAN) Circuit Test................485
Auxiliary Hydraulics Calibration................494
Engine Control Unit (ECU) Remove and Install................496
Engagement and Monitor Unit (EMU) Remove and Install................498
Control Panel Remove and Install................501
Backup Alarm Remove and Install................502
Battery Remove and Install................503
Replace (Pull Type) Metri-Pack™ Connectors................504
Replace (Push Type) Metri-Pack™ Connectors................506
Replace Metri-Pack™ Connectors................507
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................304
Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact................304
Replace DEUTSCH DEUTSCH is a trademark of Deutsch Co. Rectangular or Triangular Connectors................304
Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Circular Connectors................304
Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Connectors................304
Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact................304
Replace CINCH™ Connectors................521
Install CINCH™ Contact................523
Repair 32 and 48 Way CINCH™ Connectors................525
Remove Connector Body from Blade Terminals................529
Section 9020: Power Train................530
Group 05: Theory of Operation................530
Power Train System Operation................532
Chain Case Operation................533
Drive Chain Operation................534
Drive Axle Operation................535
Group 15: Diagnostic Information................530
Power Train Component Location................540
Oil Leak From Power Train................530
Excessive Axle Play................530
Drive Chain Noise................530
Grinding Noise................530
One Drive Wheel Not Powered................530
Both Wheels On One Side Not Powered................530
Group 25: Tests................530
Drive Chain Tension Check and Adjustment................556
Section 9025: Hydraulic System................559
Group 05: Theory of Operation................559
Hydraulic System Operation................562
Hydraulic Oil Filter Manifold Operation................563
High Flow Pump Operation—If Equipped................564
Self Leveling Valve Operation—If Equipped................566
Hydraulic Pump Operation................568
Hydraulic Fan Operation................570
Hydraulic Control Valve Operation................576
Group 15: Diagnostic Information................559
Hydraulic System Schematic................586
Hydraulic System Component Location................590
Diagnose Hydraulic System Malfunctions................591
No Hydraulic Functions................559
Boom Will Not Raise................559
Boom Will Not Lower................559
Bucket Will Not Dump................559
Bucket Will Not Curl................559
Bucket Will Not Self Level When Boom is Raised................559
Bucket Dumps During Self Leveling Cycle................559
Boom Drifts Down................559
Boom Drifts Up................559
Bucket Drifts Down................559
Bucket Drifts Up................559
Hydraulic Functions Slow or No Power................559
Hydraulic Functions “Jerky” or “Spongy”................559
Hydraulic System Noise................559
Pedals Will Not Move................559
Hydraulic Oil Overheats................559
Hydraulic Fan System Malfunctions................559
Hydraulic Fan Will Not Reverse Direction................559
Group 25: Tests................559
JT05800 Digital Thermometer Installation................658
JT02156A Digital Pressure/Temperature Analyzer Installation................659
Remote Start Box Installation................660
Hydraulic System Pressure Release................662
Boom Release Cable Adjustment................664
Pilot Control Accumulator Precharge Test................666
Port Lock Solenoid Valve and Port Lock Spool Test................669
Boom and Bucket Spool Lock Solenoid Test................670
Hydraulic System Relief Valve Test................671
Charge Pressure Relief Valve Test................674
High Flow Relief Valve Test................677
Function Drift Test................680
Hydraulic Cylinder Leakage Test................687
Hydraulic Pump Flow Test................689
Charge Pump Flow Test................697
Hydraulic Fan Motor Speed Test................700
Hydraulic Fan Motor Case Drain Test................705
Fan Bypass Valve Test................708
Hydraulic Oil Cooler Bypass Valve Test—If Equipped................713
Section 9026: Hydrostatic System................715
Group 05: Theory of Operation................715
Hydrostatic System Operation................718
Hydrostatic Pump Operation—326D, 328D................719
Hydrostatic Pump Operation—332D................722
Charge Pump Operation................725
Hydrostatic Motor Operation—Single Speed................727
Hydrostatic Motor Operation—Two Speed................729
Hydrostatic Control Valve Operation—Single Speed................734
Hydrostatic Control Valve Operation—Two Speed................736
Park Brake System Operation................738
Steering Control Operation................739
Group 15: Diagnostic Information................715
Hydrostatic System Schematic................753
Hydrostatic System Component Location................760
Machine Does Not Move In Either Direction................715
Hydrostatic Pump Or Hydrostatic Motor Noise................715
Slow Response To Changes In Speed................715
Low Power................715
Wheels Powered On One Side, Not The Other................715
Machine Will Not Shift Into Or Out Of High Speed................715
Machine Creeps With Steering Levers In Neutral................715
Hydrostatic System Noise While In Neutral................715
Steering Levers Hard To Move................715
Steering Levers Feel Loose Or “Sloppy”................715
Machine Tracks To One Side With Steering Levers In Full Forward Or Reverse Position................715
Steering Levers Pulse Or Vibrate Excessively................715
Park Brake Does Not Hold (Single Speed)................715
Park Brakes Do Not Release (Single Speed)................715
Grinding Noise While Operating Machine (Single Speed)................715
Park Brake Does Not Hold (Two Speed)................715
Park Brakes Do Not Release (Two Speed)................715
Grinding Noise While Operating Machine (Two Speed)................715
Group 25: Tests................716
Engine Speed Control for Testing................808
Hydrostatic Pump System Pressure Relief Test................810
Wheel Speed Test................817
Hydrostatic Pump Flow Test................820
Hydrostatic Pump Neutral Adjustment................827
Wheel Creep Adjustment................837
Steering Lever Effort Adjustment................840
Centering Assembly Adjustment................842
Steering Lever Adjustment—Centering................848
Tracking Adjustment................850
Hydraulic Control Handle Adjustment—Hands Only Machine................860
Park Brake Release Pressure Test................862
Hydrostatic Motor Case Drain Test................866
Section 9031: Heating and Air Conditioning................870
Group 05: Theory of Operation................870
Air Conditioning System Cycle of Operation................873
Group 15: Diagnostic Information................870
Air Conditioning and Heater System Component Location................877
Air Conditioning System Does Not Operate................870
Air Conditioning Does Not Cool Interior of Cab................870
Air Conditioner Runs Constantly, Too Cool................870
Heater System Does Not Operate................870
Heater Does Not Warm Interior of Cab................870
Interior Windows Continue to Fog................870
Group 25: Tests................870
Refrigerant Cautions and Proper Handling................901
Air Conditioner and Heater Operational Checks................902
Refrigerant Leak Testing................906
Air Conditioner Compressor Clutch Test................907
Air Conditioning High-Low Pressure Switch Test................908
Air Conditioner Freeze Control Switch Test................911
R134a Refrigerant Cautions................913
R134a Oil Charge Capacity................914
R134a Refrigerant Charge Capacity................915
Operating Pressure Diagnostic Chart................916
Section 9900: Dealer Fabricated Tools................921
Group 99: Dealer Fabricated Tools................921
DFT1325 Solenoid Power Harness................923
John Deere 326D, 328D and 332D Skid Steer Loader Operation & Test Technical Manual (TM11430)





