John Deere 3032E, 3036E, 3038E Compact Utility Tractors Diagnostic & Repair Manual (TM127919)
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Complete Diagnostic & Repair Manual with electrical wiring diagrams for John Deere 83032E, 3036E, 3038E Compact Utility Tractors. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
John Deere 83032E, 3036E, 3038E Compact Utility Tractors Diagnostic & Repair Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
TM127919 - 3032E, 3036E, 3038E Compact Utility Tractors Diagnostic & Repair Manual.pdf
993 pages, bookmarked, Searchable, Printable, high quality PDF
TABLE OF CONTENTS (exploded view)
10 - General Information
05 - Safety
Avoid Backover Accidents
Avoid Contact with Agricultural Chemicals
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Dispose of Waste Properly
Do Not Open High-Pressure Fuel System
Fire Prevention
Follow Safety Instructions
Freeing a Mired Machine
Handle Agricultural Chemicals Safely
Handle Electronic Components and Brackets Safely
Handle Fuel Safely342200224Avoid Fires
Handle Starting Fluid Safely
Handling Batteries Safely
Implements Safely (Mass)
In Case of Fire
Instructional Seat
Keep Riders Off Machine
Keep ROPS Installed Properly
Limited Use in Forestry Operation
Nuts
Operating the Loader Tractor Safely
Operating the Tractor Safely
Park Machine Safely
Practice Safe Maintenance
Prepare for Emergencies
Prevent Machine Runaway
Protect Against Noise
Read Operator Manuals for ISOBUS Implements
Recognize Safety Information
Remove Paint Before Welding or Heating
Service Accumulator Systems Safely
Service Cooling System Safely
Service Front-Wheel Drive Tractor Safely
Service Tires Safely
Stay Clear of Rotating Drivelines
Store Attachments Safely
Support Machine Properly
Transport Towed Equipment at Safe Speeds
Transport Tractor Safely
Understand Signal Words
Use a Safety Chain
Use Caution On Slopes and Uneven Terrain
Use Foldable ROPS and Seat Belt Properly
Use Safety Lights and Devices
Use Seat Belt Properly
Use Steps and Handholds Correctly
Wear Protective Clothing
Work In Ventilated Area
20 - Specifications and Information
05 - Genearl Specifications
Gasket Sealant Application
Metric Bolt and Screw Torque Values
Metric Cap Screw Torque Values342200224Grade 7
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations for O-Ring Boss Fittings
Unified Inch Bolt and Screw Torque Values
10 - Fuels and Lubricants
Alternative and Synthetic Lubricants
Diesel Engine Break-In Oil
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Diesel Engine Oil
Diesel Fuel
Grease
Handling and Storing Diesel Fuel
Lubricant Storage
Mixing of Lubricants
Transmission and Hydraulic Oil
15 - Machine Specifications
Engine Information
Engine Serial Number
Machine Product Identification Number
Serial Numbers
25 - Diagnostic Trouble Codes
05 - General References
Diagnostic Trouble Codes Overview
Erroneous Diagnostic Trouble Codes
Recall, Record, and Clear Codes
10 - Instrument Cluster Control (ICC) DTC
ICC 000110.00 342200224 Engine Coolant Temperature Data Valid But Above Normal Operating Range
ICC 000110.04 342200224 Engine Coolant Temperature Voltage Below Normal, or Shorted to Low Source
ICC 000110.09 342200224 Engine Coolant Temperature Abnormal Update Rate
ICC 000190.09 342200224 Engine Speed Abnormal Update Rate
ICC 000247.09 342200224 Engine Total Hours of Operation, Abnormal Update Rate
ICC 000628.02 342200224 Light Bulb Output Driver Data erratic, intermittent or incorrect
ICC 000628.12 342200224 Program Memory, Bad Intelligent Device or Component
ICC 000630.13 342200224 Program Memory Out of Calibration
ICC 000632.05 342200224 Engine Fuel Shutoff Current Below Normal or Open Circuit
ICC 000632.06 342200224 Engine Fuel Shutoff Current Above Normal or Grounded Circuit
ICC 000677.05 342200224 Engine Starter Motor Relay Current Below Normal or Open Circuit
ICC 000677.06 342200224 Engine Starter Motor Relay Current Above Normal or Grounded Circuit
ICC 002000.09 342200224 Source Address 0 Abnormal Update Rate
ICC 002368.05 342200224 Left Turn Signal Lights Current Below Normal or Open Circuit
ICC 002368.06 342200224 Left Turn Signal Lights Current Above Normal or Grounded Circuit
ICC 002370.05 342200224 Right Turn Signal Lights Current Below Normal or Open Circuit
ICC 002370.06 342200224 Right Turn Signal Lights Current Above Normal or Grounded Circuit
ICC 002392.05 342200224 Alarm Horn Current Below Normal or Open Circuit
ICC 002807.05 342200224 Engine Fuel Shutoff 2 Control Current Below Normal or Open Circuit
ICC 002807.06 342200224 Engine Fuel Shutoff 2 Control Current Above Normal or Grounded Circuit
ICC 003695.03 342200224 Diesel Particulate Filter Regeneration Inhibit Switch Voltage above normal, or shorted to high source
ICC 003719.09 342200224 Particulate Trap #1 Soot Load Percent Abnormal Update Rate
ICC 003721.09 342200224 Particulate Trap #1 Time Since Last Active Regeneration Abnormal Update Rate
ICC 524264.31 342200224 Checksum Error Not Available or Condition Exists
15 - Engine Control Unit (ECU) DTC
ECU 000237.13 342200224 VIN Option Code Security Data Conflict
ECU 000237.31 342200224 VIN Security Data Missing
ECU 003695.14 342200224 Diesel Particulate Filter Regeneration Special Instructions
ECU 342200224 Non-Tractor ECU Codes
30 - Engine - Diesel
05 - Specifications
Engine Information
General Specifications
Operational Tests
Other Materials
Repair Specifications
Service Equipment and Tools
Tests and Adjustment Specifications
Torque Values, Non-Standard Fasteners
10 - Component Location
Air Cleaner and Intake Components
Fuel Supply Components
Turbocharger Components
15 - Theory of Operation
Air Intake System
Cooling System Operation
Fuel System Operation
Lubrication System Operation
Turbocharger Operation
20 - Diagnostics
Check for Head Gasket Failures
Coolant in Oil or Oil in Coolant
Coolant Temperature Abnormal
Diagnostic Table
Engine Oil Diagnostics
Engine Oil Pressure Low
Engine Operation Poor
Engine Starting Problem
Engine Troubleshooting
Excessive Fuel Consumption
Incorrect Manifold Pressure
Low Engine Compression
Turbocharger Failure Analysis
25 - Tests and Adjustments
Bleed Fuel System
Camshaft End Play Check
Check Air Intake System
Check for Excessive Engine Crankcase Pressure (Turbocharged Engines)
Check for Exhaust Air Leaks (Turbocharger)
Check for Intake and Exhaust Restrictions
Connecting Rod Bearing Clearance Check
Connecting Rod Side Play Check
Cooling System Pressure Test
Crankshaft End Play Check
Crankshaft Main Bearing Clearance Check
Cylinder Compression Test
Engine Oil Pressure Test
Fan and Alternator Drive Belt Adjustment
Fuel Injection Nozzle Test
Fuel Supply Pump Pressure Test
Fuel System Leakage Test
Injection Pump Timing
Radiator Bubble Test
Radiator Pressure Cap Test
Slow Idle Adjustment
Thermostat Opening Test
Throttle Rod Adjustment
Timing Gear Backlash Check
Turbocharger Inspection
Turbocharger Oil Seal Leak Check
Turbocharger Waste Gate Test
Valve Clearance Adjustment
Valve Lift Check
30 - Repair
Camshaft Followers
Camshaft
Crankshaft and Main Bearings
Crankshaft Front Oil Seal
Crankshaft Rear Oil Seal
Cylinder Bore
Cylinder Head and Valves Disassembly and Assembly
Cylinder Head and Valves Removal and Installation
Diesel Particulate Filter Removal and Installation
Engine and Flywheel Housing Split
Engine Control Unit (ECU) Removal and Installation
Engine Removal and Installation
Exhaust Manifold
Exhaust Pipe Removal and Installation-Downward Exhaust
Exhaust Pipe Removal and Installation-Vertical Exhaust
Flywheel and Coupling
Fuel Filter and Water Separator
Fuel Injection Nozzles
Fuel Injection Pump
Glow Plug Removal and Installation
Grind Valve Seats
Idler Gear
Intake Manifold
Lap Valves
Measure Piston-To-Cylinder Head Clearance
Muffler Removal and Installation
Oil Pan and Strainer
Oil Pump
Piston and Connecting Rod
Piston Inspection
Radiator Removal and Installation3422002243032E, 3038E
Radiator Removal and Installation3422002243036E
Rocker Arm Assembly
Rocker Cover Removal and Installation
Secondary Fuel Filter
Starting Motor Removal and Installation
Thermostat Removal and Installation
Timing Gear Cover Mounting Plate
Timing Gear Cover
Turbocharger Removal and Installation
Valve Guides
Valve Recession
Valve Seats
Valve Springs
Water Pump Removal and Installation
40A - Electrical (3036E)
05 - General References
Control Panel
Electrical Components
Load Center
10 - Specifications
Main Schematic
Schematic and Wiring Harness Legend
W1 Main Wiring Harness Color Codes
W1 Main Wiring Harness
15 - Component Location
Charging Circuit Diagnosis
Charging Circuit Electrical Schematic
Charging Circuit Operation
Cranking Circuit Electrical Schematic
Cruise Control Circuit Diagnosis3422002243036E
Cruise Control Circuit Schematic
Cruise Control Circuit Theory of Operation
Display Panel Circuit Diagnosis
Display Panel Circuit Electrical Schematic
Display Panel Theory of Operation
Fuel and Safety Circuit Diagnosis
Fuel and Safety Circuit Electrical Schematic
Fuel and Safety Circuit Operation
Glow Plug Circuit Diagnosis
Glow Plug Circuit Schematic
Lights and Horn Circuit Diagnosis
Lights and Horn Circuit Operation
Lights and Horn Circuit Schematic
Power Circuit Diagnosis3422002243036E
Power Circuit Electrical Schematic
PTO and Safety Circuit Diagnosis
PTO and Safety Circuit Electrical Schematic
PTO and Safety Circuit Operation
40 - Electrical
05 - General Information
Common Circuit Tests
Conductors For 12 Volt Circuits
Diagnostic Information
Reading Electrical Schematics
Theory Of Operation Information
Wire Color Abbreviation Chart
10 - Specifications
Other Materials
Service Equipment and Tools
Specifications
15 - Component Location
Air Intake System
Control Panel
Cooling System Operation
Cruise Control Components
Electrical Components3422002243032E, 3038E
Fuel System Operation
Load Center
Lubrication System Operation
Turbocharger Operation
20 - Schematic and Wiring Harness
Main Schematic
Schematic and Wiring Harness Legend
W1 Main Wiring Harness
W2 Cruise Control Wiring Harness
25 - Operation and Diagnostics
Charging Circuit Theory of Operation
Cranking Circuit Diagnosis
Cranking Circuit Theory of Operation
Cruise Control Circuit Diagnosis
Fuel Supply Circuit Theory of Operation
Glow Plug Circuit Theory of Operation
Instrument Cluster Control (ICC) Circuit Diagnosis
Instrument Cluster Control (ICC) Theory of Operation
Lighting Circuit Diagnosis
Lighting Circuit Theory of Operation
Power Circuit Diagnosis
Power Circuit Theory of Operation
PTO Circuit Diagnosis
PTO Circuit Theory of Operation
30 - Tests and Adjustments
Alternator Regulated Voltage Test
Battery342200224Charge
Battery342200224Load Test
Battery Voltage and Specific Gravity Test
Brake Switch Test
Cruise Control Magnet Test
Cruise Control Switch Test
Engine Coolant Temperature Sensor Test
Engine Oil Pressure Switch Test
Fuel Shutoff Solenoid Test
Fuse Test
Glow Plug Test
Ground Circuit Test
Hazard Switch Test
Horn Switch Test
Key Switch Test
Light Switch Test
Manifold Heater Test
Miniature Relay Test
PTO Solenoid Test
PTO Switch Test
Regulated Amperage and Voltage Test
Relay Test
Seat Switch Test
Starting Motor Amperage Draw Test
Starting Motor No-Load Amperage Draw and RPM Test
Starting Motor Solenoid Test
Transmission Neutral Switch Test
Turn Signal Switch Test
35 - Repair
Alternator Disassembly and Assembly
Alternator Removal and Installation
Starting Motor Disassembly and Assembly
Starting Motor Inspection_Test
45 - Electronic Control Units
05 - General References
Approved Software for Control Units
CAN Bus Message Structure
Electronic Control Units - Summary of References
Keep Electronic Control Unit Connectors Clean
Servicing Electronic Control Units
10 - Theory of Operation
CAN Bus Theory of Operation
15 - Programing and Calibrations
ECU Based Throttle Calibration
Programming Control Units
Rolling Tire Circumference342200224Calibration
20 - Tests and Adjustments
CAN Bus Terminator Test
CAN Communication Fault Checks
CAN Network Voltage Checks
System Address Beep Test
Troubleshooting Control Unit Programming
Troubleshooting Electronic Controllers
Troubleshooting Unresolved Problems
25 - Diagnostic Addresses
Control Unit Addresses342200224Access
Diagnostic Addresses342200224Engine Control Unit (ECU) Controller
Diagnostic Addresses342200224Instrument Cluster Control (ICC) Controller
Entering Diagnostic and Calibration Modes
50 - Power Train
05 - Specifications
General Specifications
Other Material
Repair Specifications
Service Equipment and Tools
Torque Specifications
10 - Component Location
Axle Housing (OCT 2013342200224)
Axle Housing
Brake and Axle Housing
Brake and Differential Lock Linkage
Differential Assembly
Differential (OCT 2013342200224)
Drive Pedals and Linkage
Front Drive (For MFWD)
MFWD Front Axle Housing and Differential (342200224OCT 2013)
MFWD Front Axle Housing (OCT 2013342200224)
Pinion Shaft
PTO Clutch and Brake Assembly
PTO Rear Shaft
Rear Axle and Final Drive
Transmission and Swash Plate
Transmission Housing
Transmission Oil Pump
15 - Theory of Operation
Differential Power Flow and Lock
MFWD Power Operation
Power Transmission - Rear PTO
Range Transmission
20 - Diagnostics
Final Drive Diagnosis
System Checks
25 - Troubleshooting
Differential Lock
Final Drive Symptom Diagnosis
General Operation
PTO Diagnostics
Symptom Diagnosis
30 - Tests and Adjustments
Charge Pump Pressure Test and Adjustment
Control Pedal Adjustment
Differential Backlash Adjustment
Differential Pinion Shaft Adjustment
35 - Repair
Axle Housing Disassembly and Assembly
Differential Removal and Installation
Hydraulic Gear Pump and Drive Removal
Hydraulic Gear Pump Removal
Machine Splitting (Front)
Machine Splitting (Rear)
MFWD Differential (342200224Oct 2013)
MFWD Differential (Oct 2013342200224 )
MFWD Final Drive Cover
MFWD Output Assembly
MFWD Removal and Installation
MFWD Spindle Shaft
Power Train Brake Assembly
PTO Clutch Disassembly and Assembly
PTO Clutch Removal and Installation
PTO Drive Shaft and Gears
Rear Axles
Speed Range Gears
60 - Hydraulics
05 - Specifications
Hydraulic Specifications
Service Equipment and Tools
Torque Specifications
10 - Component Location and Schematics
PTO System Schematic
Rockshaft and Lift Arms
Rockshaft and SCV System Schematic
Rockshaft Control Valve
Steering System and Hydrostatic Schematic
Steering System Components
15 - Theory of Operation
Hydraulic Operation
PTO Clutch and Brake Theory of Operation
Rockshaft Operation
20 - Troubleshooting
Hydrostatic Troubleshooting
Rockshaft Hydraulics
25 - Tests and Adjustments
Charge Pressure Test
Hydraulic System Bleed Procedure
Lift Arms Adjustment
PTO Clutch Pressure Test
Rate of Drop and Stop Valve Adjustment
Rockshaft Leakage Test
Rockshaft Lift Cycle Test
Rockshaft Position Feedback Linkage Adjustment
Rockshaft Surge Relief Test
Steering Pressure Test
System Pressure Adjustment
System Pressure and Flow Test
30 - Repair
Hydraulic Gear Pump and Reduction
Rockshaft Disassembly and Assembly
Rockshaft Lift Arms Removal and Installation
Rockshaft Removal and Installation
70 - Steering
05 - Specifications
Service Equipment and Tools
Steering Specifications
Torque Specifications
10 - Component Location and Schematics
Steering Components
Steering System Schematic
15 - Theory of Operation
Steering
20 - Troubleshooting
Symptom Steering Noisy or Vibrates
Symptom Steering Problems
System Steering Checks
25 - Tests and Adjustments
Steering Pressure Check
Steering System Test
Toe-in Adjustment MFWD
30 - Repair
Steering Control Unit (SCU) Removal and Installation
Steering Cylinder Removal and Installation MFWD
Steering Wheel Removal and Installation
Tie Rod Removal and Installation MFWD
80 - Brakes
05 - Specifications
Brakes
Torque Specifications
10 - Component Location
Brake Assembly Component Location
Brake Pedal and Linkage (Exploded View)
Brake Pedal and Linkage
15 - Theory of Operation
Brakes
20 - Troubleshooting
Brakes
Diagnostic Check Points
25 - Tests and Adjustments
Brake and Differential Lock Adjustment
30 - Repair
Brake Assembly
Brake Pedal Assembly Removal and Installation
90 - Miscellaneous
05 - Specifications
General Specifications
Torque Specifications
10 - Component Location
Fuel Tank and Firewall
15 - Repair
Battery Removal and Installation
Control Panel Removal and Installation
Front Wheel Removal and Installation
Fuel Tank Removal and Installation
Hood Removal and Installation
Operator342200231s Foot Decks
Rear Fenders Removal and Installation
Rear Wheel Removal and Installation
Roll Over Protection System (ROPS)
Seat and Seat Support Removal and Installation
SAMPLE TEXT:
Turbocharger Oil Seal Leak Check
Seals are used on both sides of the turbocharger rotor assembly. The seals are used to prevent exhaust gasses and air from entering the turbocharger housing. Oil leakage past the seals is uncommon but can occur.
A restricted or damaged turbocharger oil return line can cause the housing to pressurize, causing oil to leak by the seals.
Additionally, intake or exhaust restrictions can cause a vacuum between the compressor and turbocharger housing, causing oil to leak by the seals.
Procedure:
1. Park machine safely. (See Park Machine Safely in Section 10, Group 05.)
2. Allow engine to cool.
3. Raise hood.
4. Remove elbow (A) between turbocharger and muffler.
LVAL15663-UN: Turbocharger Oil Seal Leak Check
LEGEND:
A - Elbow
5. Loosen the hose clamps (B) and (C). Remove the inlet and outlet air hoses.
LVAL15664-UN: Turbocharger Oil Seal Leak Check
LEGEND:
B - Hose Clamp
C - Hose Clamp
D - Turbocharger Oil Return Line
...
John Deere 83032E, 3036E, 3038E Compact Utility Tractors Diagnostic & Repair Manual (TM127919)