Caterpillar 953C Track-Type Loader Workshop Repair & Service Manual
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Complete workshop repair service manual with electrical wiring diagrams for Caterpillar 953C Track-Type Loader. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
Caterpillar 953C Track-Type Loader service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
1,632 pages, bookmarked, Searchable, Printable, high quality PDF
MANUAL LIST:
RENR5643 - Disassembly and Assembly (953C Track-Type Loader Engine Supplement)
RENR5644 - Schematic (953C Track-Type Loader Power Train)
RENR5646 - Specifications (953C Track-Type Loader Power Train)
RENR5646 - Systems Operation (953C Track-Type Loader Power Train)
RENR5646 - Testing and Adjusting (953C Track-Type Loader Power Train)
RENR5648 - Disassembly and Assembly (953C Track-Type Loader Power Train)
RENR5650 - Specifications (953C Track-Type Loader Hydraulic System)
RENR5650 - Systems Operation (953C Track-Type Loader Hydraulic System)
RENR5650 - Testing and Adjusting (953C Track-Type Loader Hydraulic System)
RENR5651 - Schematic (953C Track-Type Loader Hydraulic System).pdf
RENR5652 - Disassembly and Assembly (953C Track-Type Loader Machine Systems)
RENR5653 - Schematic (953C Track-Type LoaderElectrical System)
RENR5887 - Schematic (953C Tier II Track-Type Loader Electrical System)
RENR8150 - Specifications (953C Track-Type Loader Machine Systems)
RENR8218 - Specifications (953C Track-Type Loader Power Train)
RENR8218 - Systems Operation (953C Track-Type Loader Power Train)
RENR8218 - Testing and Adjusting (953C Track-Type Loader Power Train)
RENR8219 - Schematic (953C Track-Type Loader Hydraulic and Power Train System)
RENR9880 - Schematic (953C Tier II Track-Type Loader Electrical System)
...
TABLE OF CONTENTS
RENR5643 - Disassembly and Assembly (953C Track-Type Loader Engine Supplement).......2
Aftercooler - Install.......4
Aftercooler - Remove.......7
Air Cleaner - Remove and Install.......10
Air Inlet Heater - Remove and Install.......12
Alternator - Remove and Install.......16
Electric Starting Motor - Remove and Install.......19
Engine - Install.......24
Engine - Remove.......32
Engine Electronic Control Module - Remove and Install.......41
Engine Enclosure - Remove and Install.......43
Engine Oil Cooler - Remove and Install.......53
Engine Oil Filter and Base - Install.......56
Engine Oil Filter and Base - Remove.......58
Fan Drive - Assemble.......60
Fan Drive - Disassemble.......63
Fan Drive - Install.......66
Fan Drive - Remove.......69
Flywheel - Install.......72
Flywheel - Remove.......74
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install.......76
Fuel Filter Base and Priming Pump - Remove and Install.......79
Hydraulic Oil Cooler - Remove and Install.......82
Muffler - Remove and Install.......86
Radiator - Install.......89
Radiator - Remove.......93
Radiator Guard and Support, Aftercooler, Hydraulic Oil Cooler, and Radiator - Remove.......97
Radiator Guard and Support, Aftercooler, Hydraulic Oil Cooler, and Radiator, - Install.......109
Turbocharger - Remove and Install.......121
Water Pump - Install.......124
Water Pump - Remove.......126
Water Temperature Regulator - Remove and Install.......129
RENR5644 - Schematic (953C Track-Type Loader Power Train).......133
Collage.......134
Main.......150
RENR5646 - Specifications (953C Track-Type Loader Power Train).......152
Brake and Final Drive Group.......153
Charge Pressure Relief Valve.......157
Drive Group (Flexible Coupling).......158
Electronic Control Module Manifold.......159
Hydraulic Oil Filter.......162
Hydrostatic Drive Motor.......165
Hydrostatic Drive Pump.......167
Hydrostatic Pump Drive.......173
Speed Control (Override and Brake).......174
Speed and Direction Control.......175
Steering Control.......177
Synchronization Manifold.......178
RENR5646 - Systems Operation (953C Track-Type Loader Power Train).......179
Caterpillar Monitoring System.......180
Final Drive and Parking Brake.......185
General Information.......189
Location of Power Train Components.......191
Piston Pump and Piston Motor Stroking Range (Drive).......201
Power Train Electronic Control System.......219
Power Train Oil System.......249
Undercarriage.......294
RENR5646 - Testing and Adjusting (953C Track-Type Loader Power Train).......308
Accumulator - Test.......309
Calibration Procedures.......313
Charge Relief Valve - Test and Adjust.......315
Cooler Bypass Valve - Test.......319
General Testing and Adjusting Information.......323
Piston Pump Neutral - Test and Adjust.......326
Piston Pump and Motor Maximum Displacement - Test.......333
Piston Pump and Piston Motor Efficiency - Test.......343
Transmission Stall - Test.......353
Troubleshooting.......361
Visual Inspection.......385
RENR5648 - Disassembly and Assembly (953C Track-Type Loader Power Train).......386
Charge Pressure Relief Valve (Hydrostatic) - Remove and Install.......388
Duo-Cone Conventional Seals - Install.......391
Equalizer Bar - Assemble.......403
Equalizer Bar - Disassemble.......406
Equalizer Bar - Install.......409
Equalizer Bar - Remove.......413
Final Drive and Sprocket - Assemble.......419
Final Drive and Sprocket - Disassemble.......428
Final Drive and Sprocket - Install.......440
Final Drive and Sprocket - Remove.......443
Flexible Coupling - Remove and Install.......447
Front Idler and Yoke - Assemble.......449
Front Idler and Yoke - Disassemble.......457
Front Idler and Yoke - Install.......463
Front Idler and Yoke - Remove.......465
Gear Pump (Steering) - Assemble.......466
Gear Pump (Steering) - Disassemble.......471
Gear Pump (Steering) - Install.......476
Gear Pump (Steering) - Remove.......478
Hydraulic Drive Pump - Assemble - Piston.......480
Hydraulic Drive Pump - Assemble.......515
Hydraulic Drive Pump - Disassemble - Piston.......539
Hydraulic Drive Pump - Disassemble.......562
Hydraulic Drive Pump - Install - Piston.......583
Hydraulic Drive Pump - Install.......588
Hydraulic Drive Pump - Remove - Piston.......592
Hydraulic Drive Pump - Remove.......598
Pivot Shaft - Remove and Install.......603
Pump Drive - Assemble.......606
Pump Drive - Disassemble.......610
Pump Drive - Install.......614
Pump Drive - Remove.......622
Recoil Spring - Install.......632
Recoil Spring - Remove.......636
Shuttle Valve (Hydrostatic) - Remove and Install.......641
Solenoid Valve (Hydrostatic) - Remove and Install.......644
Sprocket Segment - Remove and Install.......650
Synchronizing Valve - Install.......653
Synchronizing Valve - Remove.......655
Track - Adjust.......657
Track - Connect.......663
Track - Separate.......666
Track Adjuster - Assemble.......671
Track Adjuster - Disassemble.......673
Track Adjuster - Install.......676
Track Adjuster - Remove.......678
Track Brake - Assemble.......680
Track Brake - Disassemble.......683
Track Brake - Install.......687
Track Brake - Remove.......690
Track Carrier Roller - Install.......694
Track Carrier Roller - Remove.......697
Track Drive Motor - Assemble.......701
Track Drive Motor - Disassemble.......718
Track Drive Motor - Install.......732
Track Drive Motor - Remove.......734
Track Roller - Install.......737
Track Roller - Remove.......739
Track Roller Frame - Install.......741
Track Roller Frame - Remove.......747
RENR5650 - Specifications (953C Track-Type Loader Hydraulic System).......753
Attachment Control Valve.......754
Attachment Lines Group.......756
Bucket Control Group.......757
Diverter Control Group.......762
Diverter Valve.......764
Hydraulic Pump - Auxiliary.......765
Hydraulic Tank and Filter.......767
Lift Cylinder.......771
Lift Kickout Adjustment Procedure.......774
Lift and Tilt Control Valve.......777
Main Relief Valve.......779
Multi-Purpose Bucket Cylinder.......780
Pilot Valve.......782
Relief Valve For Attachment Cylinders.......789
Relief Valve for Head End of Tilt and Lift Cylinders.......791
Relief Valve for Rod End of Tilt Cylinder.......793
Ripper Cylinder Mounting Group.......796
Ripper Cylinder.......798
Tilt Cylinder.......800
RENR5650 - Systems Operation (953C Track-Type Loader Hydraulic System).......802
Attachment Circuit.......803
Bucket Control.......812
Diverter Valve.......815
General Information.......817
Hydraulic Pump.......820
Hydraulic Tank and Filter.......824
Lift Circuit.......826
Lift and Tilt Control Valve.......846
Lift and Tilt Pilot Control Valve.......865
Location of Hydraulic Components.......878
Oil Cooler and Bypass Valve.......884
Relief Valve.......886
Tilt Circuit.......887
RENR5650 - Testing and Adjusting (953C Track-Type Loader Hydraulic System).......896
Accumulator - Test.......897
Attachment Circuit.......900
Drift and Cycle Time - Test.......902
Hydraulic Pump - Prime.......908
Main Relief Valve - Test and Adjust.......912
Operational Checks.......916
Pump Efficiency - Test.......918
Relief Valve (Implement) - Test and Adjust.......921
Relief Valve (Lift Cylinder) - Test and Adjust.......923
Relief Valve (Tilt Cylinder) - Test and Adjust.......925
Troubleshooting.......929
Visual Inspection.......932
RENR5651 - Schematic (953C Track-Type Loader Hydraulic System).......934
RENR5652 - Disassembly and Assembly (953C Track-Type Loader Machine Systems).......936
Alternator - Remove and Install.......938
Blower Motor - Remove and Install.......941
Bottom Guard - Remove and Install.......945
Bucket - Remove and Install.......950
Bucket Lever and Link - Assemble.......954
Bucket Lever and Link - Disassemble.......957
Bucket Lever and Link - Install.......960
Bucket Lever and Link - Remove.......963
Bumper - Remove and Install.......968
Cab - Install.......971
Cab - Remove.......979
Electronic Control Module - Remove and Install.......988
Floor Plates - Remove and Install.......990
Fuel Tank - Install.......993
Fuel Tank - Remove.......998
Heater Control Valve - Remove and Install.......1004
Heater Core - Remove and Install.......1008
Hydraulic Attachment Fill and Air Removal Procedures.......1011
Hydraulic Tank - Assemble.......1013
Hydraulic Tank - Disassemble.......1030
Hydraulic Tank - Install.......1048
Hydraulic Tank - Remove.......1055
Implement Pump - Assemble.......1063
Implement Pump - Disassemble.......1071
Implement Pump - Install.......1079
Implement Pump - Remove.......1082
Lift Arm Bearings - Remove and Install.......1086
Lift Arms - Remove and Install.......1090
Lift Cylinder - Install.......1098
Lift Cylinder - Remove.......1101
Pilot Control Valve (Dual Lever) - Assemble.......1106
Pilot Control Valve (Dual Lever) - Disassemble.......1112
Pilot Control Valve (Single Lever) - Assemble.......1118
Pilot Control Valve (Single Lever) - Disassemble.......1130
Pilot Control Valve - Install - Dual Lever.......1143
Pilot Control Valve - Install - Single Lever.......1145
Pilot Control Valve - Remove - Dual Lever.......1147
Pilot Control Valve - Remove - Single Lever.......1149
Receiver-Dryer - Remove and Install.......1151
Refrigerant Compressor - Remove and Install.......1156
Refrigerant Condenser - Remove and Install.......1161
Refrigerant Condenser Fan and Fan Motor - Remove and Install.......1168
Refrigerant Evaporator Coil - Install.......1172
Refrigerant Evaporator Coil - Remove.......1178
Ripper - Remove and Install.......1185
Ripper Control Valve - Remove and Install.......1190
Ripper Lift Cylinder - Install.......1199
Ripper Lift Cylinder - Remove.......1201
Seat - Remove and Install.......1205
Speed Override and Brake Control - Remove and Install.......1209
Speed and Direction Control and Throttle Control - Install.......1214
Speed and Direction Control and Throttle Control - Remove.......1223
Steering Control - Remove and Install.......1232
Temperature Control - Remove and Install.......1235
Tilt Cylinder - Install.......1241
Tilt Cylinder - Remove.......1244
Window Wiper and Wiper Motor (Front) - Install.......1251
Window Wiper and Wiper Motor (Front) - Remove.......1255
Window Wiper and Wiper Motor (Rear) - Remove and Install.......1259
RENR5653 - Schematic (953C Track-Type LoaderElectrical System).......1265
Collage.......1266
Main.......1276
Features.......1276
Cover Page.......1277
Information.......0
Component Location.......1278
Connector Location.......1279
CID / MID / FMI .......0
Page 1 of 2 .......1280
Page 2 of 2 .......1281
Specification and Related Manuals.......1282
Standard Electrical.......1283
Schematic.......1284
Machine Views.......0
Machine Harness Connector and Component Locations.......1285
RENR5887 - Schematic (953C Tier II Track-Type Loader Electrical System).......1286
Collage.......1287
Main.......1302
Features.......1302
Cover Page.......1303
Information.......0
Component Location.......1304
Connector Location.......1305
CID/MID/FMI.......0
Page 1 of 2.......1306
Page 2 of 2.......1307
Specification and Related Manuals.......1308
Standard Electrical.......1309
Schematic.......1310
Machine View.......0
Machine Harness Connector and Component Locations.......1311
RENR8150 - Specifications (953C Track-Type Loader Machine Systems).......1312
Air Cleaner.......1313
Air Lines (Turbocharger).......1315
Armrest.......1317
Battery and Wiring Group.......1319
Cab Heater Group.......1321
Cab Heater Lines.......1322
Communication Electronic Control Module (Product Link).......1323
Coolant Level Sensor.......1325
Drain Line (Engine Oil Pan).......1326
Engine and Transmission Enclosure.......1327
Front Idler and Recoil Spring.......1329
Guard (Hydraulic Tank).......1331
Loader Frame.......1333
Muffler.......1334
Pressure Sensor (Pilot Oil).......1336
ROPS Mounting.......1337
Radiator.......1338
Refrigerant Compressor - Lines.......1340
Track - SystemOne Undercarriage (If Equipped).......1341
Track Carrier Rollers - SystemOne Undercarriage (If Equipped).......1343
Track Carrier Rollers.......1344
Track Roller Frame.......1346
Track Rollers - SystemOne Undercarriage (If Equipped).......1347
Track Rollers.......1349
Track.......1351
RENR8218 - Specifications (953C Track-Type Loader Power Train).......1353
Brake and Final Drive Group.......1354
Charge Pressure Relief Valve.......1358
Drive Group (Flexible Coupling).......1359
Electronic Control Module Manifold.......1360
Hydraulic Oil Filter.......1363
Hydrostatic Drive Motor.......1366
Hydrostatic Drive Pump.......1368
Hydrostatic Pump Drive.......1370
Speed Control (Override and Brake).......1371
Steering Control.......1372
Synchronization Manifold.......1373
RENR8218 - Systems Operation (953C Track-Type Loader Power Train).......1374
Caterpillar Monitoring System.......1375
Final Drive and Parking Brake.......1380
General Information.......1384
Location of Power Train Components.......1386
Piston Pump and Piston Motor Stroking Range (Drive).......1397
Power Train Electronic Control System.......1413
Power Train Oil System.......1441
System Schematics.......1453
Undercarriage.......1472
RENR8218 - Testing and Adjusting (953C Track-Type Loader Power Train).......1486
Accumulator - Test.......1487
Calibration Procedures.......1491
Charge Relief Valve - Test and Adjust.......1493
Cooler Bypass Valve - Test.......1497
General Testing and Adjusting Information.......1501
Piston Pump Neutral - Test and Adjust.......1504
Piston Pump and Motor Maximum Displacement - Test and Adjust.......1515
Piston Pump and Piston Motor Efficiency - Test.......1524
Transmission Stall - Test.......1536
Troubleshooting.......1544
Visual Inspection.......1568
RENR8219 - Schematic (953C Track-Type Loader Hydraulic and Power Train System).......1569
Collage.......1570
Main.......1588
RENR9880 - Schematic (953C Tier II Track-Type Loader Electrical System).......1590
Collage.......1591
Main.......1606
Features.......1606
Cover Page.......1607
Information.......0
Component Location.......1608
Connector Location.......1609
CID/MID/FMI.......1610
Specification and Related Manuals.......1611
Standard Electrical.......1612
Schematic.......1613
Machine Views.......0
Machine Harness Connector and Component Locations.......1614
Caterpillar 953C Track-Type Loader Workshop Repair & Service Manual