John Deere Tractors 9230, 9330, 9430, 9530, 9630 Workshop Service Repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

John Deere Tractors 9230, 9330, 9430, 9530, 9630 manual contains high quality images, instructions to help you to maintenance, troubleshoot, diagnose, and repair. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.

TM2267 - John Deere Tractors 9230, 9330, 9430, 9530, 9630 Repair Technical Manual.epub
TM2267 - John Deere Tractors 9230, 9330, 9430, 9530, 9630 Repair Technical Manual.pdf

TABLE OF CONTENTS / FILE LIST:
TABLE OF CONTENTS - Expanded View
 10 - General Information
    05 - Safety
       Avoid Harmful Asbestos Dust
       Avoid Heating Near Pressurized Fluid Lines
       Avoid High-Pressure Fluids
       Construct Dealer-Made Tools Safely
       Dispose of Waste Properly
       Follow Safety Instructions
       Follow Tire Recommendations
       Handle Chemical Products Safely
       Handle Fluids Safely—Avoid Fires
       Illuminate Work Area Safely
       Keep ROPS Installed Properly
       Live With Safety
       Park Machine Safely
       Practice Safe Maintenance
       Prepare for Emergencies
       Prevent Acid Burns
       Prevent Battery Explosions
       Protect Against High Pressure Spray
       Protect Against Noise
       Recognize Safety Information
       Remove Paint Before Welding or Heating
       Replace Safety Signs
       Service Accumulator Systems Safely
       Service Machines Safely
       Service Tires Safely
       Servicing Electronic Control Units
       Support Machine Properly
       Use Proper Lifting Equipment
       Use Proper Tools
       Wait Before Opening High-Pressure Fuel System
       Wear Protective Clothing
       Welding Near Electronic Control Units
       Work in Clean Area
       Work In Ventilated Area
    10 - General Information
        Basic Electrical Component Handling  _  Precautions For Vehicles Equipped With Computer Controlled Systems
        Check Oil Lines and Fittings
        External Hexagon Port Plug Torque Chart
        Face Seal Fittings Assembly and Installation—All Pressure Applications
        Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
        Glossary of Terms
        Identify Zinc-Flake Coated Fasteners
        List of References
        Metric Bolt and Screw Torque Values
        Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
        Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures
        Prevent Hydraulic System Contamination
        SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
        SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
        SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
        SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
        Sealants and Adhesives Cross-Reference Chart
        Servicing and Connecting Snap to Connect STC™ Fittings
        Trademarks
        Unified Inch Bolt and Screw Torque Values
        Use Torque Wrench Adapter
 20 - Engine
    00 - Component Removal and Installation
       Essential, Recommended and Fabricated Tools
       Install 13.5 L Engine
       Install 9.0 L Engine
       List of References
       Remove 13.5 L Engine
       Remove 9.0 L Engine
       Remove and Install Engine Oil Pan
    05 - Engine Repair
        List of References
        Repair Engine— Use CTM
 30 - Fuel and Air System
    05 - Diesel Fuel System
       List of References
       Remove, and Install Crossover Tank
       Remove and Install Left Fuel Tank
       Remove, and Install Right Fuel Tank
       Replace Fuel Filter, Fuel Pump, and Bleed Fuel System
    10 - Air Intake & Exhaust System
       Air Intake Pipe Connections
       Air Intake Pipe Installation
       Inspect Air Intake System
       Install Muffler
       List of References
       Service Air Intake System
       Specifications
       Turbocharger Inlet Hose
    15 - Engine Cooling System
       Drive Belt Routings
       Essential, Recommended, and Fabricated Tools
       Identify Versions of Vari-Cool™ Drive Assembles
       Inspect Belt Tensioner
       List of References
       Other Material
       Remove and Install Aftercooler
       Remove and Install Radiator
       Remove and Install Vari-Cool™ Fan Belt 13.5 L Engine
       Remove and Install Vari-Cool™ Fan Belt 9.0 L Engine—Version A
       Remove and Install Vari-Cool™ Fan Belt 9.0 L Engine—Version B
       Repair Vari-Cool™ Drive Assembly 13.5 L Engine
       Repair Vari-Cool™ Drive Assembly 9.0 L Engine—Version A
       Repair Vari-Cool™ Drive Assembly 9.0 L Engine—Version B
       Repair Vari-Cool™ Fan Driven Assembly 13.5 L Engine
       Repair Vari-Cool™ Fan Driven Assembly 9.0 L Engine
       Sheave Backlash Test
       Specifications
       Test Radiator and Coolant Tank
       Test Radiator Cap
    20 - Oil Coolers
        Leak Test Oil Coolers
        List of References
        Remove and Install Hydraulic Oil  _  Fuel Cooler and Condenser
        Remove and Install Transmission Oil Cooler
        Specifications
 40 - Electrical System
    05 - Connectors
       CAN Controlled SCV Connectors
       CINCH ™ Flexbox Connectors
       CINCH ™ Wedgebox Connectors
       Essential, Recommended and Fabricated Tools
       Exploded View—CINCH Flexbox Connectors
       List of References
       Other Material
       Remove Connector Body from Blade Terminals
       Repair AMP Connector
       Repair CPC ™ Blade Type Connectors
       Repair CPC ™ , Large MATE-N-LOC ™ and METRIMATE ™ Pin Type Connectors
       Repair DEUTSCH ™ Connectors
       Repair DEUTSCH™ Implement Connectors
       Repair ITT Connector
       Repair Molex Connector
       Repair (Pull Type) METRI-PACK ™ Connectors
       Repair (Push Type) METRI-PACK ™ Connectors
       Repair Small MATE-N-LOC ™ Pin Connector
       Repair Small MATE-N-LOC ™ Socket Connector
       Repair SUMITOMO™ Connectors
       Repair Tyco Fuel Injector Connector
       Repair Weather Pack ™ Connector
       Repair YAZAKI™ Connectors
       Use Electrical Insulating Compound
       Using High-Pressure Washers
    10 - Wiring Harness Routing
       Active Seat Lower Harness
       Active Seat Upper Harness
       Air Seat Harness
       Armrest Control Unit Harness (22 Pin) (PST Only)
       Armrest SCV 5 and Front Hitch Harness (22 Pin)
       ATC HVAC Harness
       AutoLoad™ Interconnect Harness
       Auxiliary Power Strip
       Back-Up Alarm Harness
       Beacon Light Extension Harness
       Beacon Light Harness
       Cab Ground (Floor)
       Cab Ground (Roof)
       Cab Harness Routing and Component Identification— European
       Cab Harness Routing and Component Identification (MST)
       Cab Harness Routing and Component Identification— North American
       Cab Power Cable Routing (13.5L)
       Cab Power Cable Routing (9.0L)
       Cab-To-Chassis Ground Cable
       Chassis Single Point Grounds
       CLC Power Cable
       Dual Power Mirror Harness
       Engine _ Chassis Harness Routing and Component Identification— 13.5 L (European)
       Engine _ Chassis Harness Routing and Component Identification— 13.5 L (North American)
       Engine _ Chassis Harness Routing and Component Identification— 9.0 L
       Extremity Light Harness
       Field Office Harness Routing
       Front Brake Cooling Harness (S.N. —10,000)
       Front Brake Cooling Harness (S.N. 10,000—)
       Ground Point Locations
       Heated Seat Control Unit Harness
       Heated Seat Power Harness
       Heated Seat Switch Harness
       High Flow Scraper SCV Harness
       Hitch _ SCV I Solenoid Harness
       Hood Lights Harness (European)
       Hood Lights Harness (North American)
       ISO Cornerpost Harness
       JDLink™ Cab Harness
       JDLink™ Control Unit Harness
       Left Convenience Outlet Harness
       License Plate Light Harness (European Only)
       List of References
       Main Armrest Control Unit Harness (14 Pin)
       Manual HVAC Harness
       Negative Battery Cable Routing (2 Battery)
       Negative Battery Cable Routing (3 Battery)
       Outer Roof Harness Routing and Component Identification
       Panel Backlighting Inverter Harness
       Positive Battery Cable Routing (2 Battery)
       Positive Battery Cable Routing (3 Battery)
       PTO Harness
       Rear Axle Lube Harness
       Rear Brake Cooling Harness
       Right Convenience Outlet Harness
       Right Hand Console Harness
       SCO Harness
       SCV II _ SCV III Solenoid Harness
       SCV IV (SCV V Option) Solenoid Harness
       SCV VI Solenoid Harness
       Single Lever Control Assembly Harness (18 Pin)
       SSU Harness (AutoTrac™)
       Standard Armrest Control Unit Harness (20 Pin)
       Starter _ Engine Ground Cable
       Steering Wheel Position Sensor Harness (AutoTrac™)
       Tail Light Harness (European Only)
       Transmission Harness Routing and Component Identification— PST
       Transmission Intermediate Harness (MST Only)
       VLC Power Cable
       Wire Numbers and Color Codes
    15 - Charging Circuit
       Disconnect Electrical Circuit
       List of References
       Repair Alternator— Use CTM
       Replace Alternator
       Replace Batteries
    20 - Starting Circuit
       Disconnect Electrical Circuit
       List of References
       Remove and Install Start Circuit Relay
       Remove and Install Starter
       Repair Starter— Use CTM77
       Replace Master Fuse
       Specifications
    25 - Relays, Fuses, Solenoids, and Switches
       Disconnect Electrical Circuit
       Essential, Recommended and Fabricated Tools
       General Repair Procedures— Solenoids
       List of References
       Load Center Fuses
       Replace A _ C Deicing Switch and Blower Motor Resistor
       Replace A _ C High _ Low Pressure Switch
       Replace Beacon Light Switch
       Replace Brake Switch
       Replace Cab Door Light Switch
       Replace Differential Lock Solenoid— Standard Axle
       Replace Differential Lock Switch
       Replace Dome Light Switch
       Replace Engine Oil Pressure Switch
       Replace Hand Brake Switch and Potentiometer— European
       Replace Heated Seat Switch
       Replace Hitch Valve Solenoids
       Replace Neutral Start Switch— MST
       Replace Neutral Start Switch— PST
       Replace Operator Presence Seat Switch
       Replace Park Brake Valve Solenoids
       Replace Right Console Switches
       Replace SCV Solenoids
       Replace Seat Firmness Switch (Active Seat)
       Replace Seat Raise _ Lower Switch
       Replace Solenoid Valves— PST
       Replace Starting Aid and Ignition Switch
       Replace Two-Speed Clutch Hi-Lo Solenoid— MST
       Specifications
    30 - Monitor Systems and Sensors
       CLIMATRAK ™ Wire Harness and Component Identification
       Control Units Identification
       Disconnect Electrical Circuit
       Essential, Recommended and Fabricated Tools
       List of References
       Other Material
       Remove, Inspect, and Adjust Clutch Position Sensor
       Remove, Install, and Adjust Draft Sensor
       Replace Air Filter Restriction Sensor
       Replace Axle Lube Pressure Sensor— Double Reduction Axle
       Replace Axle Lube Pressure Sensor
       Replace Bulbs in Instrument Control Unit (CommandCenter™)
       Replace Bulbs In SCV Set-Up Panel (SUP)
       Replace Cab Temperature Sensor
       Replace Control Units
       Replace Corner Post Display and Bulbs
       Replace Engine Cam Position Sensor (13.5 L)
       Replace Engine Cam Position Sensor (9.0 L)
       Replace Engine Coolant Temperature Sensor (13.5 L)
       Replace Engine Coolant Temperature Sensor (9.0 L)
       Replace Engine Crank Speed Sensor (13.5 L)
       Replace Engine Crank Speed Sensor (9.0 L)
       Replace Evaporator Temperature Sensor
       Replace Fuel Level Sensor
       Replace Hitch Position Sensor
       Replace Hydraulic Oil Filter Restriction Sensor
       Replace Hydraulic Oil Reservoir Level Sensor
       Replace Hydraulic Oil Temperature Sensor
       Replace Instrument Control Unit and SCV Set-up Panel
       Replace Manifold Air Intake Temperature Sensor (MAT) (13.5 L)
       Replace Manifold Air Pressure Sensor (MAP) (9.0 L)
       Replace Outlet Duct Temperature Sensor
       Replace Radar Sensor
       Replace Steering Column Module Bulbs
       Replace Steering Column Module
       Replace Transmission Lube Oil Pressure Sensor— MST
       Replace Transmission Oil Filter Restriction Sensor— MST
       Replace Wheel Speed Sensor— MST
       Specifications
    35 - Armrest Control
       Armrest Test Procedures
       Exploded View— Hi-Lo Clutch Control (MST)
       List of References
       Replace Armrest Control Assembly
       Replace Armrest Control Unit (ACU)
       Replace Engine Speed Control
       Replace Hitch Control
       Replace IMS Switch
       Replace Rear PTO Switch
       Replace Resume Switch
       Replace SCV Control Lever
       Replace Transmission Control (PST)
    40 - Implement and Accessory Connectors
       List of References
       Replace and Adjust Field Lights
       Replace Seven-Terminal Outlet Socket
       Replace Three-Pin Accessory Outlets
       TOUCHSET™ Depth Control Connector
    45 - Convenience and Accessory Connectors
        List of References
        Remove Radio and Speakers
        Replace Circulation Blower Motor
        Replace Pressurizer Blower Motor
        Replace Windshield Washer Pumps
        Replace Wiper Motors
 50 - 18-Speed Power Shift Transmission
    00 - Component Removal and Installation
       Check Transmission Oil Level
       Essential, Recommended and Fabricated Tools
       Install Power Shift Transmission
       Install Transmission to Rollover Stand Bracket
       List of References
       Other Material
       Remove Power Shift Transmission
       Specifications
    05 - In Tractor Repair
       Disassemble and Assemble Filter Relief Valve
       Essential, Recommended and Fabricated Tools
       List of References
       Other Material
       Remove and Install Input and Output Yokes
       Remove Filter Relief Valve
       Remove, Repair, and Install Filter Relief Valve Housing
       Repair Internal Park Brake
       Replace Input and Output Shaft Seals
       Replace Transmission Pressure Regulating Valve
       Specifications
    10 - Transmission Repair
       List of References
       Repair 18-Speed PST
    15 - Transmission Cleanup
        Essential, Recommended and Fabricated Tools
        List of References
        Perform Transmission Cleanup
 55 - Mechanical Shift Transmission (MST)
    00 - Component Removal and Installation
       Check Transmission Oil Level
       Essential, Recommended and Fabricated Tools
       Install Mechanical Shift Transmission
       Install Transmission on Engine Rotation Stand
       List of References
       Other Material
       Remove Mechanical Shift Transmission
       Specifications
       Transmission _ Axle Oil Fill—MST
    05 - Transmission Oil Filter Relief Valve Housing
       Install Filter Relief Valve Housing
       List of References
       Remove Filter Relief Valve Housing
       Specifications
    10 - Transmission Control Valve Housing
       Adjust Clutch Cable
       Cross-Sectional View— Transmission Control Valve
       Disassemble, Inspect, and Assemble Transmission Control Valve Housing
       Essential, Recommended and Fabricated Tools
       Exploded View— Transmission Control Valve
       Install Transmission Control Valve
       List of References
       Other Material
       Remove and Install Clutch Operating Cable
       Remove Transmission Control Valve Housing
       Repair Clutch Pedal
       Specifications
    15 - Transmission Pump
       Cross-Sectional View— Transmission Pump and Bearing Quill (24-Speed)
       Disassemble, Inspect, and Assemble Transmission Pump
       Install Transmission Pump
       List of References
       Remove Transmission Pump
       Specifications
    20 - Transmission Front Cover
       Essential, Recommended and Fabricated Tools
       Install Transmission Front Cover
       List of References
       Other Material
       Remove, Inspect, and Install Front Cover Parts
       Remove Transmission Front Cover
       Specifications
    25 - Hi-Lo Clutch & Brake
       Cross-Sectional View— Hi-Lo Clutch and Brake
       Disassemble, Inspect, and Assemble Hi-Lo Clutch and Brake Assembly
       Essential, Recommended and Fabricated Tools
       Exploded View— Hi-Lo Clutch and Brake
       Install Hi-Lo Clutch and Brake Assembly
       List of References
       Other Material
       Remove Clutch and Brake Pack
       Specifications
    30 - Hi-Lo Planetary
       Cross-Sectional View— Hi-Lo Planetary
       Disassemble, Inspect, and Assemble Hi-Lo Planetary
       Essential, Recommended and Fabricated Tools
       Exploded View— Hi-Lo Planetary
       Install Hi-Lo Planetary Assembly
       List of References
       Remove Hi-Lo Planetary Assembly
       Specifications
    35 - Spacer Housing
       List of References
       Other Material
       Remove, Inspect, and Install Spacer Housing and Parts
    40 - Traction Clutch
       Cross-Sectional View— Traction Clutch
       Disassemble, Inspect, and Assemble Traction Clutch
       Essential, Recommended and Fabricated Tools
       Exploded View— Traction Clutch
       Install Traction Clutch Assembly
       Install Traction Clutch Manifold
       List of References
       Other Material
       Remove and Inspect Traction Clutch Manifold
       Remove Traction Clutch Assembly
       Specifications
    45 - Transmission Gear Drives
       Adjust Neutral Start and Reverse Switches
       Adjust Shaft End Play
       Assemble Lower Countershaft
       Assemble Synchronizer
       Assemble Upper Countershaft
       Cross-Sectional and Exploded Views— Lower Countershaft
       Cross-Sectional and Exploded Views— Output Shaft
       Cross-Sectional and Exploded Views— Shifter Cams
       Cross-Sectional and Exploded Views— Top Shaft
       Cross-Sectional and Exploded Views— Upper Countershaft
       Cross-Sectional View— Transmission Gear Drives
       Disassemble and Assemble Park Pawl Assembly
       Disassemble and Assemble Shifter Fork
       Disassemble and Inspect Shafts
       Disassemble and Inspect Synchronizer
       Essential, Recommended and Fabricated Tools
       Install Rear Case
       Install Transmission Shafts
       Install Yoke Seals and Yokes
       List of References
       Other Material
       Remove and Install Front Case Parts
       Remove and Install Reverse Idler Gear
       Remove and Install Shifter Cams
       Remove Transmission Top Shaft, Upper Countershaft, Lower Countershaft, and Output Shaft
       Specifications
    50 - Transmission Cleanup
       Essential, Recommended and Fabricated Tools
       List of References
       Other Material
       Perform Transmission Cleanup
    55 - Shift Levers & Cleanup
        Adjust Lower Shift Rods
        Adjust Neutral Lockout Plate
        Disassemble, Inspect, and Assemble Shift Lever Control Assembly
        Exploded View— Shifter Lever Control Assembly Components
        Install Bell Crank Assembly
        List of References
        Remove and Install Shift Lever Control Assembly
        Remove, Disassemble, and Assemble Shifter Bell Crank Components
        Remove, Disassemble, Assemble, and Install Lower Shift Rods
        Remove, Disassemble, Assemble, and Install Upper Shift Rods
        Specifications
 56 - Drive System
    00 - Component Removal and Installation
       Essential, Recommended and Fabricated Tools
       List of References
       PTO-to-Transmission Alignment
       Remove and Install PTO Clutch
       Remove and Install PTO Drop Box Assembly
       Specifications
    05 - Engine Coupler
       List of References
       Replace Engine Coupler
       Specifications
    10 - Drive Shafts
       Inspect and Replace Universal Joints
       List of References
       Remove and Install Drive Shaft Retainer
       Remove and Install Engine-to-Transmission Driveline
       Specifications
    15 - PTO Clutch
       Cross-Sectional View— PTO Clutch Assembly
       Disassemble, Inspect, and Assemble PTO Clutch
       Essential, Recommended and Fabricated Tools
       Exploded View— PTO Clutch Assembly
       Exploded View— PTO Clutch Housing and Shaft
       Exploded View— PTO Rear Cover and Brake Assembly
       List of References
       Other Material
       Specifications
    20 - PTO Clutch Valve
       Disassemble, Inspect, and Assemble PTO Clutch Valve
       Essential, Recommended and Fabricated Tools
       List of References
       Remove and Install PTO Clutch Valve
       Specifications
    25 - PTO Drop Box
        Cross-Sectional View— PTO Housing Assembly
        Disassemble, Inspect, and Assemble PTO Drop Box
        Essential, Recommended and Fabricated Tools
        List of References
        Other Material
        Specifications
 57 - Axles
    00 - Component Removal and Installation
       Essential, Recommended and Fabricated Tools
       List of References
       Remove and Install Front Axle Assembly
       Remove and Install Rear Axle Assembly
       Specifications
    03 - Repair Preparation
       Axle End Play—Quick Check
       Essential, Recommended and Fabricated Tools
       Install and Remove Axle Assembly in Repair Stand
       List of References
       Specifications
    05 - Input Housing
       Adjust Differential Drive Shaft
       Assemble Input Housing _ Cover
       Continue Assembly of Input Housing Cover
       Cross-Sectional View—Input Housing _ Cover
       Determine Spiral Bevel Pinion Shaft Cone Point Shim Pack
       Disassemble Input Housing _ Cover
       Essential, Recommended and Fabricated Tools
       Install Input Housing _ Cover
       List of References
       Other Material
       Remove Input Housing _ Cover
       Specifications
    10 - Differential
       Adjust Differential Backlash
       Adjust Differential Preload
       Cross-Sectional View—Differential with Differential Lock
       Cross-Sectional View—Standard Differential
       Disassemble, Inspect, and Assemble Differential
       Essential, Recommended and Fabricated Tools
       Install Differential
       List of References
       Other Material
       Remove Differential
       Specifications
    15 - Final Drives
       Adjust Axle Bearings
       Cross-Sectional View—Final Drive
       Disassemble and Assemble Axle Housing
       Disassemble Final Drive
       Disassemble, Inspect, and Assemble Axle Shaft
       Disassemble, Inspect, and Assemble Planet Pinion Carrier
       Essential, Recommended and Fabricated Tools
       Install Axle Housing
       Install Final Drive Assemblies
       List of References
       Other Material
       Remove Axle Housing
       Remove Final Drive Assemblies
       Specifications
    20 - Brakes
        List of References
        Replace Brakes
        Specifications
 58 - Double Reduction Axles
    00 - Component Removal and Installation
       Essential, Recommended and Fabricated Tools
       Identify Axles
       List of References
       Remove and Install Front Axle Assembly
       Remove and Install Rear Axle Assembly
       Specifications
    03 - Repair Preparation
       Essential, Recommended and Fabricated Tools
       Install and Remove Axle Assembly in Repair Stand
       List of References
    05 - Input Housing
       Cross-Sectional View—Input Housing
       Disassemble and Assemble Input Housing
       Essential, Recommended and Fabricated Tools
       List of References
       Other Material
       Remove Input Housing
       Specifications
    10 - Differential
       Adjust Differential Preload
       Cross-Sectional View
       Disassemble and Assemble
       Essential, Recommended and Fabricated Tools
       Install Differential
       List of References
       Other Materials
       Remove Differential
       Set Cone Point and Adjust Backlash
       Specifications
       Verify Input Quill Cone Point
    15 - Final Drives
       Adjust Axle Bearings
       Assemble Final Drive
       Disassemble and Assemble Axle Housing
       Disassemble Final Drive
       Disassemble, Inspect, and Assemble Axle Shaft
       Disassemble, Inspect, and Assemble First Stage Pinion Carrier
       Disassemble, Inspect, and Assemble Second Stage Pinion Carrier
       Essential, Recommended and Fabricated Tools
       Install Axle Housing
       Install Final Drive Assemblies
       List of References
       Other Material
       Remove Axle Housing
       Remove Final Drive Assemblies
       Specifications
    20 - Brakes
        Disassemble and Assemble Brakes
        Essential, Recommended and Fabricated Tools
        List of References
        Other Material
        Specifications
 60 - Steering and Brakes
    05 - Steering Column
       List of References
       Repair Steering Column
       Specifications
    10 - Steering Control Assembly
       Exploded View—Steering Valve
       General Repair Procedures—Steering
       List of References
       Remove and Install Steering Valve
       Repair Steering Valve
       Specifications
    15 - Steering Cylinder
       List of References
       Other Material
       Remove and Install Steering Cylinders
       Repair Steering Cylinder
       Specifications
    20 - Brake Valve
       Adjust Brake Pedal
       Bleed Brakes
       Check Manual Brakes
       Disassemble, Inspect, and Assemble Brake Valve
       Essential, Recommended, and Fabricated Tool
       General Repair Procedures—Brake Valve
       List of References
       Manual Park Brake Release (Early Version)
       Manual Park Brake Release (Late Version)
       Remove and Install Brake Valve
       Specifications
    40 - Secondary Steering (Western European Tractors)
        List of References
        Remove and Install Secondary Steering Pump
        Specifications
 70 - Hydraulics
    00 - Component Removal and Installation
       Essential, Recommended and Fabricated Tools
       Fill Hydraulic Pump Crankcase
       List of References
       Other Material
       Remove and Install High-Flow Hydraulic Pumps
       Remove and Install Hydraulic Oil Reservoir
       Remove and Install Hydraulic Pump— Standard Flow Hydraulic System
       Specifications
    05 - Hydraulic Systems Repair and Clean-up
       Disconnect Battery Ground Cable
       Drain and Fill Hydraulic Reservoir
       Essential, Recommended and Fabricated Tools
       Hydraulic System Cleanup
       Install Hydraulic Fittings
       List of References
       Specifications
       Use Special Wrench
    10 - Hydraulic Pump
       Essential, Recommended and Fabricated Tools
       List of References
       Pump Identification— High-Flow Hydraulic
       Remove and Install Pump Controller—75cm 3Hydraulic Pump
       Repair Hydraulic Pump
       Replace Shaft Seal
       Service Hydraulic Pump Control
       Specifications
    15 - Axle Lubrication Pumps
       Axle Oil Scavenge Pump—Double Reduction Axles
       Disassemble, Inspect, and Assemble Axle Lubrication Pump
       Essential, Recommended and Fabricated Tools
       List of References
       Other Material
       Remove and Install Axle Lubrication Pump
       Specifications
    20 - Filter Housings and Control Valves
       Disassemble
       Exploded View— Differential Lock Valve—Standard Duty Axle
       Exploded View— Priority Valve
       Inspect Differential Lock Valve— Standard Duty Axle
       List of References
       Remove and Install Differential Lock Valve— Standard Duty Axle
       Remove and Install Priority Valve
       Remove, Inspect, and Install Cooler Bypass Valve— MST
       Remove, Inspect, and Install Primary Hydraulic Filter Housing
       Specifications
    30 - Hitch Valve, Selective Control Valves, & Couplers (Early Tractors)
       Disassemble and Assemble High Flow SCV Valve Stack
       Disassemble and Assemble Hitch—SCV Valve Stack
       Disassemble, Inspect, and Assemble Hitch Valve
       Disassemble, Inspect, and Assemble Selective Control Valve
       Essential, Recommended and Fabricated Tools
       Exploded View— Deluxe Top Cover
       List of References
       Remove and Install Hitch—SCV Valve Stack
       Repair SCV Couplers
       Specifications
       Test High Pressure Relief Valve
       Top Cover Identification
    32 - Hitch Valve, Selective Control Valves, & Couplers (CAN controlled)
       Disassemble and Assemble Hitch-SCV Valve Stack — CAN Controlled — 3D Animation
       Disassemble and Assemble Hitch-SCV Valve Stack — CAN Controlled
       Essential, Recommended and Fabricated Tools
       List of References
       Remove and Install Coupler Housing - 3D Animation
       Remove and Install Coupler Housing
       Remove and Install Hitch-SCV Valve Stack— CAN Controlled
       Repair Couplers - 3D Animation
       Repair Couplers
       Service Pressure Compensating Check Valve - 3D Animation
       Service Pressure Compensating Check Valve
       Service Pressure Compensator - 3D Animation
       Service Pressure Compensator
       Service Shuttle Valve - 3D Animation
       Service Shuttle Valve
       Service Spool Centering Spring Assembly - 3D Animation
       Service Spool Centering Spring Assembly
       Service Surge Relief Valve - 3D Animation
       Service Surge Relief Valve
       Specifications
       Test Surge Relief Valve - 3D Animation
       Test Surge Relief Valve
    35 - High-Flow Selective Control Valve - Scraper
       List of References
       Remove and Install High-Flow SCV Stack
       Repair High-Flow SCV Stack
       Specifications
    40 - Hitch
        List of References
        Other Material
        Remove and Install Lift Cylinder
        Repair Hitch Lift Arm Assembly
        Repair Hitch Lift Cylinder
        Specifications
 80 - Miscellenous
    05 - Hood & Side Panels
       List of References
       Position Hood Forward
       Remove and Install Hood Latch
       Remove and Install Hood
       Remove and Install Hood Screens and Louvers
       Remove and Install Hood Side Panels
       Specifications
    10 - Heavy-Duty Wheels
        List of References
        Service Heavy-Duty Wheel Clamps
        Specifications
 90 - Operator Station
    00 - Component Removal and Installation
       Essential, Recommended and Fabricated Tools
       Install Cab
       List of References
       Other Material
       Remove Cab
       Repair Cab
       Specifications
    05 - HVAC
       9230 Heater Line Routing
       9330—9630 Heater Line Routing
       Adjust Heating _ Cooling Controls
       Install Heater Control Valve
       Install HVAC Module
       Leak Test Manual Heater Control Valve
       List of References
       Remove and Install Control Cable
       Remove and Install Heater Control Valve (With CLIMATRAK)
       Remove and Install Heater Control Valve (Without CLIMATRAK)
       Remove and Install Heater Core
       Remove HVAC Module
       Specifications
    10 - Air Conditioning System
       Add Refrigerant Oil to Pressurized System
       Add Refrigerant Oil to System
       Charge Air Conditioning System
       Check Clutch Hub Clearance
       Check Compressor Oil Charge
       Determine Correct Refrigerant Oil Charge
       Disassemble and Assemble Compressor Clutch
       Disassemble, Inspect, and Assemble Compressor
       Discharge Air Conditioning System
       Essential, Recommended and Fabricated Tools
       Evacuate Air Conditioning System
       Flush Air Conditioning System
       Flushing, Purging, and Evacuating Information
       Hose and Tubing O-Ring Connection Torques
       Inspect Compressor Manifold
       Leak Test Condenser
       Leak Test Evaporator
       List of References
       Other Material
       Purge Air Conditioning System
       Refrigerant Oil Information
       Remove Air Conditioning Condenser
       Remove and Install Compressor
       Remove and Install Compressor Relief Valve
       Remove and Install Evaporator
       Remove and Install Expansion Valve
       Repair Air Conditioning System—Use CTM
       Replace Receiver-Dryer
       Service Parts Kits
       Specifications
       Test Shaft Seal Leakage
       Test Volumetric Efficiency
    20 - Air Suspension Seat
       Essential, Recommended and Fabricated Tools
       List of References
       Other Material
       Remove and Install Seat
       Repair Seat Air System
       Repair Seat Back
       Repair Seat Control Knobs
       Repair Seat Suspension
       Specifications
    25 - ACTIVE SEAT
       Checking and Charging Replacement Accumulators
       Essential, Recommended and Fabricated Tools
       Exploded View— ACTIVE SEAT™ Hydraulic Control Valve Block
       List of References
       Other Material
       Purging Air from ACTIVE SEAT ™ System
       Remove and Install Accumulator
       Remove and Install ACTIVE SEAT™ Actuator
       Remove and Install ACTIVE SEAT ™
       Remove and Install Actuator Hoses
       Remove and Install Seat Control Valve Assembly
       Repair ACTIVE SEAT™ Air System
       Repair ACTIVE SEAT™ Suspension
       Repair Seat Back
       Specifications
    30 - Armrest
       Disassemble and Assemble Armrest Adjustment Assembly
       List of References
       Remove and Install Armrest Control
    35 - Cab Door and Windshield
        Cab Door Adjustment— Step 1
        Cab Door Adjustment— Step 2
        Cab Door Adjustment— Step 3
        Cab Door Adjustment— Step 4
        Cab Door Adjustment— Step 5
        List of References
        Repair Cab Door Latch
        Replace Windshield Glass
        Specifications
 95 - Hinge & Gudgeon
    05 - Hinge
       Essential, Recommended and Fabricated Tools
       List of References
       Other Material
       Replace Hinge Pins and Bushings
       Specifications
    10 - Gudgeon
        Essential, Recommended and Fabricated Tools
        Exploded View— Severe Duty Gudgeon
        Exploded View— Standard Gudgeon
        List of References
        Other Material
        Remove and Install Gudgeon Drive Shaft
        Replace Gudgeon Journal Bearings, Thrust Bearings, and Wear Plates— Severe Duty Gudgeon
        Replace Gudgeon Journal Bearings, Thrust Bearings, and Wear Plates— Standard Duty Gudgeon
        Replace Gudgeon Spindle
        Specifications
 99 - Dealer Tools
    05 - Dealer Fabricated Tools
       DF1057—Axle Adjusting Tool
       DFRW103—Yoke Holding Tool [Tool may be purchased. Order JDG924]
       DFRW117—Transmission-Hydraulic Flusher
       DFRW132—Differential Side Bevel Gear End Play Tool
       DFRW139—Thermal Expansion Valve Replacement Tool
       DFRW147—Screw Jack
       DFRW148—ActiveSeat™ Control Valve Holding Tool
       DFRW150—SCV-Hitch Valve Stack Lifting Bracket
       DFRW155—Jumper Leads
       DFRW156—Shift Valve Bore Flushing Can
       DFRW164—Axle Adjusting Tool
       DFRW165—PST Park Brake Pump Off Hose Adapter
       DFRW169—Gudgeon Oscillation Stop [This tool may be purchased. Order JDG660B.]
       DFRW20—Compressor Holding Fixture
       DFRW219—Wheel Tightening Stand
       DFRW228—Fan Driven Sheave Shaft Removal Tool
       DFRW30A—Axle Jacking Tool
       DFRW63 - DFRW64 - DFRW65 - DFRW66 - DFRW81—Tap-Out Harnesses
       DFRW72—Gudgeon Spindle Cooling Box
       DFRW7—Differential Lifting Tool
       DFRW92—Mounting Guide Pins
       DFRW94—Rear Axle Support Stand
       Fabricated Tools
       List of References
    10 - Essential or Recommended Tools
        D01006AA Bench-Mounted Holding Fixture
        D01019AA Manually Operated Hydraulic Pump
        D05104ST Radiator Pressure Tester
        D05223ST Engine Rollover Stand
        D05277ST Pulley Remover
        JDG10018 Seal Driver
        JDG10019A Seal Driver
        JDG10042 Front Lifting Bracket
        JDG1005 Axle Support Bracket Adapter Set
        JDG1006 PTO Clutch Housing Lifting Fixture
        JDG10145 Terminal Crimping Tool
        JDG10146 Extraction Tool
        JDG10198 Terminal Crimping Tool
        JDG10199 Rear Engine Lift Bracket
        JDG10200 13.5L Front Engine Lift Bracket
        JDG10227 Axle Mounting Bracket
        JDG10296 Threaded Quill Adjustment Tool
        JDG10353 DEUTSCH Crimp and Extractor Tool Set
        JDG10469 Seal Driver
        JDG10470 Seal Driver
        JDG10539 Radiator Pressure Tester Adapter
        JDG10540 Bearing Installer
        JDG10541 Seal Installer
        JDG10664 Relief Valve Core Removal Tool
        JDG10665 Spool Centering Spring Assembly Tool
        JDG10666 Pressure Compensator Removal Brush
        JDG10667 Shuttle Valve Removal Tool
        JDG10684 System Relief Valve and Hitch Surge Relief Valve Test Adapter Kit
        JDG1079 Lifting Bar
        JDG1083 Axle Transport Cart
        JDG10927 Terminal Extraction Tool
        JDG11016 Die Assembly
        JDG11017 Crimping Tool
        JDG11019 Extraction Tool
        JDG11237 Extension Lead Harness Adapter
        JDG11332 Seal Installer
        JDG1288 Bearing Installer
        JDG1289 Seal Installer
        JDG1327 Alignment Tool Set
        JDG135 Driver Disk (140 mm or 5-1_2 in.)_{045254}
        JDG135 Driver Disk (140 mm or 5-1 _ 2 in.)
        JDG1407 Bearing Installer
        JDG1413 Bearing Cone Installer
        JDG1419 Lifting Bridle
        JDG141 Extraction Tool
        JDG1424 Support Block
        JDG1487A Seal Installer Plate
        JDG1488 Double Ended Socket Adapter
        JDG1556 Driver Disk 229 mm (9 in.)_{050427}
        JDG155 Electrical Repair Tool Kit
        JDG1562-1A Spacer Ring
        JDG1562-2 Axle Outer Seal Installer
        JDG1563 Driver Disk 197 mm (7-3_4 in.)_{050452}
        JDG1563 Driver Disk 197 mm (7-3 _ 4 in.)
        JDG1573 Rear Axle Support Stand
        JDG1574 Lifting Bracket
        JDG1579 Coupler Tool
        JDG1662 Spacer Ring
        JDG1666 Park Brake Release Hand Pump Kit
        JDG1744 Master Repair Kit
        JDG1890 Seal Installer
        JDG19 Lifting Eyes
        JDG215 Compressor Seal and Clutch Repair Kit
        JDG226 Special Hex Drive
        JDG22 Seal Remover
        JDG23 Lift Sling
        JDG359 DEUTSCH Electrical Repair Tool Kit
        JDG537 Driver Handle
        JDG651 Planetary Timing Tool
        JDG658 Special Hydraulic Wrench
        JDG659 Oscillation Spindle Cap Tool
        JDG660B Gudgeon Oscillation Stop
        JDG669 Box-End Adapter
        JDG673 Seal Installer Set
        JDG707 Crimping Tool
        JDG708 AMP Crimping Tool
        JDG740 Bearing Race Installer
        JDG741 Bearing Installer
        JDG744A Transmission Cover Removal Bracket
        JDG746 Compressor Seal Protector
        JDG747 A _ C Compressor Clutch Spanner
        JDG748 Jaws
        JDG751 Solenoid Removal Tool
        JDG758 Bushing Installer
        JDG771 Forcing Screw Pilot
        JDG783 Weather Pack Crimping Tool
        JDG8092 Driver Handle
        JDG820 Flywheel Rotation Tool
        JDG839 Radiator Pressure Tester Adapter
        JDG865 Crimping Tool
        JDG867 Axle Seal Installer
        JDG868 Axle Seal Installer
        JDG877 Sealing Ring Loading Tool Set
        JDG878 Sealing Ring Resizing Tool
        JDG880A Differential Bearing Quill Adjustment Tool
        JDG882 Mounting Guide Pins
        JDG890A Planetary Carrier Lifting Tool
        JDG923A Backlash Checking Tool
        JDG924 Yoke Holding Tool
        JDG926A Bearing Installer
        JDG927 Axle Support Bracket
        JDG929 Seal Remover and Installer
        JDG930 Driver Disk (152 mm or 6 in.)_{045856}
        JDG930 Driver Disk (152 mm or 6 in.)
        JDG931 Driver Disk (178 mm or 7 in.)_{045902}
        JDG931 Driver Disk (178 mm or 7 in.)
        JDG932 Driver Disk (162 mm or 6-3_8 in.)_{045911}
        JDG932 Driver Disk (162 mm or 6-3 _ 8 in.)
        JDG933 Driver Disk (137 mm or 5-3_8 in.)_{045917}
        JDG933 Driver Disk (137 mm or 5-3 _ 8 in.)
        JDG938 Seal Installer
        JDG948 Terminal Extractor Tool
        JDG986 Driver Disk (133 mm or 5-1 _ 4 in.)
        JDG994 Journal Bearing Installer
        JDT24A Spring Washer Compressor
        JDT35 Driver Disk
        JT01778 Threaded Adapter (5 _ 8 in. x 12 mm)
        JT02044 Support Stands
        JT02045 Recovery _ Recycling, and Charging Station
        JT02050 Recovery _ Recycling Station
        JT02051 Manifold with Gauges
        JT02075 Air Conditioning Flushing Unit
        JT02081 Electronic Leak Detector
        JT02098 Air Conditioning R-12 _ R134a Fitting Kit
        JT02129 Air Conditioning Oil Injector
        JT02147 Tube Fitting
        JT03473 Coupler
        JT03515 Accumulator Charging Set
        JT05508 Lift Eye
        JT05563 Nitrogen Charging Hose
        JT05706 Torque Multiplier Wrench
        JT05723 Medium-Duty Splitting Stand
        JT05725 Universal Support Stand
        JT05746 Portable Filter Caddy
        JT05887 Transmission Mounting Adapter Set
        JT07115 Master Hydraulic Kit
        JT07119 Test Hose
        JT07195B Technician’s Electrical Repair Kit
        JT07219 Rear Axle Support Stand
        List of References
        RE37996 Neutral Start Switch Gauge
 
John Deere Tractors 9230, 9330, 9430, 9530, 9630 Workshop Service Repair Manual (TM2267)