John Deere 410J Backhoe Loader (S.N. —161616) Workshop Service Repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, inspecting...) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

This manual contains high quality images, instructions to help you to maintenance, service and repair. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.

TM10147 - John Deere 410J Backhoe Loader (S.N. —161616) Technical Manul (Repair).pdf
TM10147 - John Deere 410J Backhoe Loader (S.N. —161616) Technical Manul (Repair).epub

TABLE OF CONTENTS / FILE LIST:
TABLE OF CONTENTS.....1
Section 00: General Information.....14
  Group 0001: Safety Information.....14
    Safety and Operator Convenience Features.....17
    Recognize Safety Information.....18
    Follow Safety Instructions.....19
    Operate Only If Qualified.....20
    Wear Protective Equipment.....21
    Avoid Unauthorized Machine Modifications.....22
    Inspect Machine.....23
    Stay Clear of Moving Parts.....24
    Avoid High-Pressure Fluids.....25
    Avoid High-Pressure Oil.....26
    Beware of Exhaust Fumes.....27
    Prevent Fires.....28
    Prevent Battery Explosions.....29
    Handle Chemical Products Safely.....30
    Dispose of Waste Properly.....31
    Prepare for Emergencies.....32
    Use Steps and Handholds Correctly.....33
    Start Only From Operator's Seat.....34
    Use and Maintain Seat Belt.....35
    Prevent Unintended Machine Movement.....36
    Prevent Unintended Machine Movement—If Equipped With Pilot Controls.....37
    Avoid Work Site Hazards.....38
    Keep Riders Off Machine.....40
    Avoid Backover Accidents.....41
    Avoid Machine Tipover.....42
    Add and Operate Attachments Safely.....43
    Use Special Care When Operating.....44
    Operating or Traveling On Public Roads.....45
    Inspect and Maintain ROPS.....46
    Park and Prepare for Service Safely.....47
    Service Cooling System Safely.....48
    Remove Paint Before Welding or Heating.....49
    Make Welding Repairs Safely.....50
    Drive Metal Pins Safely.....51
    Safety Signs.....52
    Safety Signs—Backhoe Coupler (If Equipped).....54
  Group 0003: Torque Values.....15
    Metric Bolt and Cap Screw Torque Values.....57
    Additional Metric Cap Screw Torque Values.....59
    Unified Inch Bolt and Cap Screw Torque Values.....61
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors.....63
    Service Recommendations for O-Ring Boss Fittings.....65
    O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators.....67
    Service Recommendations for Flared Connections—Straight or Tapered Threads.....70
    Service Recommendations For Flat Face O-Ring Seal Fittings.....72
    O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations.....74
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations.....76
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations.....79
    Service Recommendations for Metric Series Four Bolt Flange Fitting.....82
    Service Recommendations For Inch Series Four Bolt Flange Fittings.....84
    Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations.....86
    Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings.....88
    Service Recommendations For O-Ring Boss Fittings With Shoulder.....91
    Metric 24° O-Ring Seal DIN 20078 Service Recommendations.....94
Section 01: Wheels.....98
  Group 0110: Powered or Non-Powered Wheels and Fastenings.....98
    Rear Wheel Assembly Remove and Install.....101
    Front Wheel Assembly Remove and Install.....103
    Tire Remove and Install.....105
Section 02: Axles and Suspension Systems.....108
  Group 0225: Input Drive Shafts and U-Joints.....108
    Universal Joint and Drive Shaft Remove and Install.....114
  Group 0230: Non-Powered Wheel Axles.....108
    Hub Assembly Remove and Install.....121
    Spindle Assembly Remove and Install.....123
    Tie Rod Remove and Install.....127
    Non-Powered Front Axle Remove and Install.....129
  Group 0240: Powered Wheel Axle (MFWD).....108
    Mechanical Front Wheel Drive (MFWD) Axle Remove and Install.....135
    Mechanical Front Wheel Drive (MFWD) Axle Disassembly.....138
    Mechanical Front Wheel Drive (MFWD) Axle Assemble.....156
    Limited Slip Differential Disassemble and Assemble.....188
  Group 0250: Axle Shaft, Bearings, and Reduction Gears.....108
    Service Brakes Inspection.....200
    Rear Axle Remove and Install.....202
    Rear Axle Disassemble.....206
    Park Brake Disassemble and Assemble.....223
    Rear Axle Assemble.....241
    Gear Tooth Contact Pattern Check.....265
Section 03: Transmission.....266
  Group 0300: Removal and Installation.....266
    Transmission Remove.....276
    Transmission Install.....285
  Group 0315: Controls Linkage.....266
    Transmission Control Lever (TCL) Remove and Install.....294
  Group 0350: Gears, Shafts, and Power Shift Clutches.....266
    Remove Outer Components to Disassemble Transmission.....301
    Torque Converter Side of Transmission Case Disassemble 2WD (S.N. —151467), 4WD (S.N. —149665).....306
    Torque Converter Side of Transmission Case Disassemble 2WD (S.N. 151468—), 4WD (S.N. 149666—).....310
    Clutch Packs Remove.....314
    High Range Forward, Low Range Forward, and Reverse Clutch Packs Disassemble and Assemble.....320
    First Speed and Third Speed Clutch Disassemble and Assemble.....340
    Second Speed Clutch Disassemble and Assemble.....358
    Mechanical Front Wheel Drive (MFWD) Clutch Disassemble and Assemble.....376
    Pump Drive Shaft Install.....389
    Clutch Packs Install.....391
    Torque Converter Side of Transmission Case Assemble 2WD (S.N. —151467), 4WD (S.N. —149665).....397
    Torque Converter Side of Transmission Case Assemble 2WD (S.N. 151468—), 4WD (S.N. 149666—).....404
    Install Outer Components to Assemble Transmission.....412
  Group 0360: Hydraulic System.....266
    Transmission Charge Pump Remove and Install.....421
    Transmission Charge Pump Disassemble and Assemble.....425
Section 04: Engine.....427
  Group 0400: Removal and Installation.....427
    POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines.....429
    Engine Remove.....430
    Engine Install.....438
Section 05: Engine Auxiliary Systems.....445
  Group 0505: Cold Weather Starting Aid.....445
    Coolant Heater Remove and Install.....449
    Starting Aid Nozzle Remove and Install.....452
    Starting Aid Solenoid Remove and Install.....454
  Group 0510: Cooling System.....445
    Fan Remove and Install.....458
    Fan Belt Remove and Install.....460
    Radiator Remove and Install.....462
  Group 0515: Speed Controls.....445
    Engine Speed Control Pedal Remove and Install.....471
  Group 0520: Intake System.....445
    Air Cleaner Remove and Install.....475
  Group 0530: Exhaust System.....445
    Muffler with Turbocharger Remove and Install.....479
  Group 0560: External Fuel Supply System.....445
    Fuel Tank Remove and Install.....484
Section 06: Torque Converter.....487
  Group 0651: Turbine, Gears and Shaft.....487
    Torque Converter Remove and Install.....489
    Torque Converter Disassemble and Assemble.....490
Section 09: Steering System.....491
  Group 0960: Hydraulic System.....491
    Steering Column Remove and Install.....497
    Standard Steering Wheel and Column Disassemble and Assemble.....502
    Tilt Steering Wheel and Column Disassemble and Assemble.....504
    Steering Valve Remove and Install.....506
    Steering Valve Disassemble and Assemble.....514
    Non-Powered Front Axle Steering Cylinder Repair.....520
    Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Disassemble and Assemble.....525
Section 10: Service Brakes.....531
  Group 1011: Active Elements.....531
    Service Brake External Inspection.....533
    Brake Disk and Pressure Plate Remove and Install.....534
  Group 1060: Hydraulic System.....531
    Brake Valve Remove and Install.....542
    Brake Valve Disassemble and Assemble.....549
    Brake Valve Lines Disassemble and Assemble.....556
    Brake Pedals Remove and Install.....558
    Brake Pedal Adjustment.....560
    Brake Bleeding Procedure.....562
Section 11: Park Brake.....566
  Group 1111: Active Elements.....566
    Park Brake Remove and Install.....568
Section 17: Frame or Supporting Structure.....569
  Group 1740: Frame Installation.....569
    Welding Repair of Major Structures.....571
    RIVNUT RIVNUT is a registered trademark of The BF Goodrich Co. (KREMNUT) Fasteners Remove and Install.....569
    Main Frame Bushings Remove and Install.....575
  Group 1749: Chassis Weights.....569
    Counterweight Remove and Install.....578
Section 18: Operator’s Station.....580
  Group 1800: Removal and Installation.....580
    Cab/ROPS Remove and Install.....598
  Group 1810: Operator Enclosure.....580
    Front Window Wiper and Wiper Motor Remove and Install.....617
    Rear Window Wiper and Wiper Motor Remove and Install.....620
    Front Cab Windowpane Remove and Install.....623
    Fixed Windowpanes Remove and Install.....625
    Cab Door and Side Window Disassemble and Assemble.....626
    Cab Door Hinges and Latch Adjustment.....629
    Upper Cab Door and Side Windowpanes Adjustment.....631
    Upper Cab Door and Side Window Latch Adjustment.....633
    Rear Window and Frame Assembly Remove and Install.....634
    Rear Windows Remove and Install.....637
    Headliner Remove and Install.....640
    Cab Roof Remove and Install.....641
  Group 1821: Seat and Seat Belt.....580
    Seat Assembly Remove and Install.....645
    Seat and Arm Rest Disassemble and Assemble.....647
    Seat Belt Disassemble and Assemble.....649
    Seat Slide, Lumbar Support, and Adjuster Control Levers Disassemble and Assemble.....651
    Seat Swivel and Swivel Latch Disassemble and Assemble.....653
    Seat Suspension and Shock Absorber Disassemble and Assemble.....655
    Air Suspension Seat Disassemble and Assemble—If Equipped.....657
  Group 1830: Heating and Air Conditioning.....580
    Proper Refrigerant Handling.....668
    R134a Refrigerant—Cautions.....669
    Refrigerant Hoses and Tubing Inspection.....670
    Air Conditioning Compressor Remove and Install.....671
    R134a Compressor Oil Removal Procedure.....673
    Air Conditioning Compressor Clutch Disassemble and Assemble.....674
    Clutch Hub Clearance Check.....676
    Air Conditioning Compressor Manifold Inspection.....677
    Air Conditioning Compressor Disassemble and Assemble.....678
    Heater Core Remove and Install.....682
    Evaporator Remove and Install.....687
    Air Conditioning Freeze Switch Remove and Install.....692
    Heater/Blower Assembly with Air Conditioning and Pressurizer System Disassemble and Assemble.....696
    Air Ducts Disassemble and Assemble.....700
    Condenser Disassemble and Assemble.....702
    Receiver Dryer Remove and Install.....705
    Expansion Valve—Remove and Install.....708
    R134a Component Oil Charge Procedure.....709
    R134a Refrigerant Recover, Recycle, and Charge Station Installation Procedure.....711
    R134a System Recover Procedure.....713
    R134a System Evacuate Procedure.....715
    R134a System Charge Procedure.....718
    R134a System Cleaning Procedure.....720
    R134a System Leak Testing.....721
    R134a System Flush Procedure.....722
    R134a System Purge Procedure.....726
Section 19: Sheet Metal and Styling.....727
  Group 1910: Hood and Engine Enclosure.....727
    Hood and Engine Enclosure Disassemble and Assemble.....732
  Group 1913: Miscellaneous Shields.....727
    Battery Box Disassemble and Assemble.....738
  Group 1921: Grille and Grille Housing.....727
    Grille and Grille Housing Disassemble and Assemble.....742
  Group 1927: Fenders.....727
    Fenders and Cab Skirts Remove and Install—If Equipped.....745
Section 20: Safety, Convenience and Miscellaneous.....746
  Group 2001: Radio.....746
    Radio Remove and Install.....749
    Antenna Remove and Install.....751
    Radio Speakers and Antenna Remove and Install.....753
  Group 2004: Horn and Warning Devices.....746
    Horn Remove and Install.....756
    Backup Alarm Remove and Install.....757
    Backup Alarm Volume Adjustment.....759
Section 21: Main Hydraulic System.....760
  Group 2160: Hydraulic System.....760
    Hydraulic Pump Remove and Install.....765
    Hydraulic Pump Disassemble and Assemble.....769
    Hydraulic Pump Control Disassemble and Assemble.....771
    Power Limiting Valve Remove and Install.....774
    Hydraulic Filter Assembly Remove and Install.....776
    Hydraulic Reservoir Remove and Install.....779
    Hydraulic Reservoir Disassemble and Assemble.....783
    Hydraulic and Transmission Oil Coolers Remove and Install.....785
Section 31: Loader.....792
  Group 3100: Loader.....792
    Loader Boom Remove and Install.....932
  Group 3102: Bucket.....792
    Loader Bucket Remove and Install.....806
    Loader Bucket Cutting Edge Crack Repair.....808
    Loader Bucket Cutting Edge Remove and Install.....809
    Loader Multi-Purpose Bucket and Lines Disassemble and Assemble.....814
  Group 3104: Attachment Coupler.....792
    Attachment Coupler Remove and Install.....819
    Attachment Coupler Cylinder Remove and Install.....822
    Attachment Coupler Cylinder Disassemble and Assemble.....824
  Group 3115: Control Linkages.....792
    Loader Control Valve Linkage Remove and Install.....828
    Third Function Loader Control Valve Linkage Remove and Install.....831
    Stabilizer Linkage Remove and Install.....834
    Loader Bucket Linkage Remove and Install.....837
  Group 3160: Hydraulic System.....792
    Loader and Stabilizer Control Valve Remove and Install.....842
    Loader and Stabilizer Control Valve Disassemble and Assemble.....845
    Loader and Stabilizer Control Valve Relief Valves Remove and Install.....851
    Loader and Stabilizer Control Valve Load Sense Relief Valve Disassemble and Assemble.....853
    Loader Boom Raise and Bucket Curl Circuit Relief Valve Disassemble and Assemble.....855
    Loader Bucket Dump Circuit Relief Valve with Anticavitation Disassemble and Assemble.....857
    Loader Anticavitation Valve Disassemble and Assemble.....859
    Loader Auxiliary Circuit Relief Valve Disassemble and Assemble.....860
    Loader Auxiliary Shutoff Plug Disassemble and Assemble.....861
    Loader Bucket Cylinder Remove and Install.....862
    Loader Bucket Cylinder Disassemble and Assemble.....865
    Loader Multi-Purpose Bucket Cylinder Disassemble and Assemble.....866
    Loader Boom Cylinder Remove and Install.....867
    Loader Boom Cylinder Disassemble and Assemble.....869
    Ride Control Valve Remove and Install.....870
    Ride Control Valve Disassemble and Assemble.....873
    Ride Control Valve Solenoid Disassemble and Assemble.....875
    Ride Control Accumulator Remove and Install.....877
Section 33: Backhoe.....880
  Group 3302: Bucket.....880
    Backhoe Bucket and Bucket Links Remove and Install.....883
    Backhoe Bucket Tooth Tips Remove and Install.....884
    Backhoe Bucket Tooth Shank Remove and Install.....885
    Backhoe Bucket Cutting Edge Remove and Install.....889
  Group 3315: Control Linkage.....880
    Backhoe Control Valve Linkage—Two Lever Remove and Install.....893
    Backhoe Control Valve Linkage—Three Lever Remove and Install.....895
    Backhoe Fifth Function Pedal Remove and Install.....898
    Backhoe Sixth Function Pedal Remove and Install.....902
    Backhoe Pilot Control Valve Remove and Install.....906
    Backhoe Pilot Control Valve Disassemble and Assemble.....910
    Backhoe Pilot Control Tower Remove and Install.....916
    Backhoe Pilot Control Tower Disassemble and Assemble.....919
    Backhoe Boom Lock Control Lever and Linkage Remove and Install.....922
    Backhoe Boom Lock Remove and Install.....924
  Group 3340: Frames.....880
    Dipperstick Remove and Install.....929
    Boom Remove and Install.....932
    Swing Frame Remove and Install.....934
    Extendible Dipperstick Extension Remove and Install.....936
  Group 3360: Hydraulic System.....880
    Backhoe Control Valve Remove and Install.....950
    Backhoe Control Valve Disassemble and Assemble.....956
    Backhoe Control Valve Spool Seals Remove and Install.....959
    Backhoe Control Valve Relief Valves Remove and Install.....965
    Backhoe Inlet Section Disassemble and Assemble.....967
    Backhoe Flow Control Section Disassemble and Assemble.....969
    Backhoe Swing Section Disassemble and Assemble.....972
    Backhoe Boom Section Disassemble and Assemble.....975
    Backhoe Bucket Section Disassemble and Assemble.....978
    Backhoe Crowd Section Disassemble and Assemble.....981
    Backhoe Extendible Dipperstick Section Disassemble and Assemble.....984
    Backhoe Outlet Section Disassemble and Assemble.....987
    Pilot Control Manifold Valve Remove and Install.....989
    Pilot Control Manifold Valve Disassemble and Assemble.....991
    Pattern Select Valve Remove and Install.....992
    Pattern Select Valve Disassemble and Assemble.....995
    Backhoe Bucket Cylinder Remove and Install.....997
    Backhoe Bucket Cylinder Disassemble and Assemble.....999
    Backhoe Crowd Cylinder Remove and Install.....1000
    Backhoe Crowd Cylinder Disassemble and Assemble.....1002
    Backhoe Boom Cylinder Remove and Install.....1003
    Backhoe Boom Cylinder Disassemble and Assemble.....1005
    Backhoe Swing Cylinder Remove and Install.....1006
    Backhoe Swing Cylinder Disassemble and Assemble.....1009
    Backhoe Stabilizer Cylinder Remove and Install.....1010
    Backhoe Stabilizer Cylinder Disassemble and Assemble.....1012
    Backhoe Extendible Dipperstick Cylinder Remove and Install.....1013
    Backhoe Extendible Dipperstick Cylinder Disassemble and Assemble.....1015
Section 99: Dealer Fabricated Tools.....1016
  Group 9900: Dealer Fabricated Tools.....1016
    DFRW20 Compressor Holding Fixture.....1018
    DFT1101 Cab and ROPS Lift Bracket.....1019
    DFT1285 Engine Support Bracket.....1020
    DFT1286 Backlash Measurement Tool.....1022

John Deere 410J Backhoe Loader (S.N. —161616) Workshop Service Repair Manual - TM10147