Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere 210L EP Tractors, with workshop information to maintain, diagnose, and rebuild like professional mechanics.

John Deere 210L EP Tractor workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM14313X19 English - John Deere 210L EP Tractor Loader.pdf
tm14313x28 French - John Deere Tracteur chargeur 210L EP.pdf
tm14313x63 Spanish - John Deere 210L EP Cargadora del tractor.pdf

Category: Operation and Test
Language: English Spanish French
Published on 2020/03/18

PRODUCT DETAILS:
Total Pages: 981 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English
Models: John Deere - Tractor Loader - 1T8210EL_ _G895001-

TABLE OF CONTENTS
Section 9000: General Information................20
  Group 01: Safety................20
    Recognize Safety Information................23
    Follow Safety Instructions................24
    Operate Only If Qualified................25
    Wear Protective Equipment................26
    Protect Against Noise................27
    Avoid Unauthorized Machine Modifications................28
    Inspect Machine................29
    Stay Clear of Moving Parts................30
    Avoid High-Pressure Fluids................31
    Avoid High-Pressure Oils................32
    Work In Ventilated Area................33
    Avoid Static Electricity Risk When Refueling................34
    High Debris Applications................36
    Prevent Fires................37
    In Case of Machine Fire................38
    Prevent Battery Explosions................39
    Handle Chemical Products Safely................40
    Handle Starting Fluid Safely................41
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................42
    Exhaust Filter Ash Handling and Disposal................43
    Prepare for Emergencies................44
    Clean Debris from Machine................45
    Use Steps and Handholds Correctly................46
    Start Only From Operator's Seat................47
    Use and Maintain Seat Belt................48
    Prevent Unintended Machine Movement................49
    Avoid Work Site Hazards................50
    Keep Riders Off Machine................52
    Avoid Machine Tipover................53
    Avoid Backover Accidents................54
    Operating on Slopes................55
    Operating or Traveling On Public Roads................56
    Inspect and Maintain ROPS................57
    Travel Safely................58
    Prevent Acid Burns................59
    Add and Operate Attachments Safely................61
    Park and Prepare for Service Safely................62
    Service Cooling System Safely................63
    Service Accumulator Systems Safely................64
    Remove Paint Before Welding or Heating................65
    Make Welding Repairs Safely................66
    Drive Metal Pins Safely................67
    Service Tires Safely................68
Section 9001: Diagnostics................69
  Group 01: General Information................69
    Diagnostic Trouble Code Designations................78
  Group 05: Engine Control Module (ECM) Diagnostic Trouble Codes................83
    Engine Control Module (ECM) Diagnostic Trouble Codes................83
    000028.00 - Hand Throttle................69
    000028.01 - Hand Throttle................69
    000029.03 - Hand Throttle................69
    000029.04 - Hand Throttle................69
    000091.03 - Foot Throttle................69
    000091.04 - Foot Throttle................69
    000237.13 - Vehicle ID................69
    000237.31 - Vehicle ID................69
    001202.02 - ECU................69
    001485.02 - ECU Power................69
    001485.07 - ECU Power................69
    522243.05 - Start Aid................69
    522243.06 - Start Aid................69
    522600.09 - ECU................69
    522730.12 - ECU................69
    522744.04 - ECU................69
    522994.04 - ECU................69
    523471.06 - ECU................69
    523702.09 - Flex Power Fault................69
  Group 20: Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes................114
    Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes................114
    000096.03 - Fuel Level Sensor................69
    000096.04 - Fuel Level Sensor................69
    000168.03 - Battery Voltage................69
    000237.02 - Vehicle ID................69
    000237.13 - Vehicle ID................69
    000237.31 - Vehicle ID................69
    000628.12 - Programming................70
    000629.12 - Controller Fault................70
    000920.06 - Alarm Output................70
    000920.12 - Alarm Output................70
    001196.11 - Security................70
    002000.09 - No CAN From ECU................70
    002003.09 - No CAN From TCU................70
    002071.09 - No CAN From VCU................70
    002072.09 - System Message................70
    002251.09 - No CAN from MTG................70
    524082.07 - Display Buttons................70
  Group 30: Transmission Control Unit (TCU) Diagnostic Trouble Codes................138
    Transmission Control Unit (TCU) Diagnostic Trouble Codes................138
    000070.04 - Park Brake................70
    000070.07 - Park Brake................70
    000070.14 - Park Brake................70
    000177.00 - Transmission Oil Temp................70
    000177.04 - Transmission Oil Temp................70
    000525.02 - Requested Gear................70
    000525.03 - Requested Gear................70
    000525.04 - Requested Gear................70
    000525.05 - Requested Gear................70
    000604.04 - TCL Neutral SW................70
    000629.12 - Controller Fault................70
    000736.03 - Y3 Solenoid................70
    000736.05 - Y3 Solenoid................70
    000736.06 - Y3 Solenoid................70
    000737.03 - Y4 Solenoid................70
    000737.05 - Y4 Solenoid................70
    000737.06 - Y4 Solenoid................70
    000738.03 - Y5 Solenoid................70
    000738.05 - Y5 Solenoid................70
    000738.06 - Y5 Solenoid................70
    000746.05 - Differential Lock................71
    000746.06 - Differential Lock................71
    000767.05 - TCL Reverse SW................71
    000880.06 - Brake Lights................71
    000903.05 - TCL Forward SW................71
    002000.09 - System Message................71
    002023.09 - System Message................71
    002071.09 - System Message................71
    002072.09 - System Message................71
    002612.05 - MFWD Solenoid................71
    002612.06 - MFWD Solenoid................71
    004312.05 - TCL Direction Power................71
    004312.06 - TCL Direction Power................71
    522379.03 - Park Brake................71
    522379.04 - Park Brake................71
    522379.05 - Park Brake................71
    522379.06 - Park Brake................71
    522405.03 - PB Pressure Switch................71
    522411.02 - TCL Selector................71
    522411.03 - TCL Selector................71
    522411.05 - TCL Selector................71
    522411.07 - TCL Selector................71
    524172.03 - Clutch Disconnect................71
    524172.04 - Clutch Disconnect................71
    524172.09 - Clutch Disconnect................71
  Group 40: Vehicle Control Unit (VCU) Diagnostic Trouble Codes................224
    Vehicle Control Unit (VCU) Diagnostic Trouble Codes................224
    000237.02 - Vehicle ID................71
    000237.13 - VIN Mismatch................71
    000237.31 - VIN Missing................71
    000628.12 - Program Memory................71
    001713.00 - Hyd Oil Restriction................71
  Group 50: Auxiliary Valve Controller (AVC) Diagnostic Trouble Codes................232
    Auxiliary Valve Controller (AVC) Diagnostic Trouble Codes................232
    000168.03 - Battery Voltage................72
    000237.02 - Vehicle ID................72
    000237.13 - Vehicle ID................72
    000237.31 - Vehicle ID................72
    000629.12 - Control Unit................72
    520425.07 - System Message................72
    520426.07 - System Message................72
    520542.03 - System Message................72
    520543.04 - System Message................72
    524204.04 - Loader Aux Switch................72
    524204.05 - Loader Aux Switch................72
  Group 60: Hydraulic Valve Controller (HVC) Diagnostic Trouble Codes................72
    000628.12 - Programming................72
    004089.03 - Pump Out Pressure................72
    004089.04 - Pump Out Pressure................72
    523911.03 - Pump Control................72
    523911.04 - Pump Control................72
    523911.05 - Pump Control................72
    523911.06 - Pump Control................72
    523911.13 - Pump Control................72
    523911.16 - Pump Control................72
  Group 70: Vehicle Control Unit 2 (VC2) Diagnostic Trouble Codes................264
    Vehicle Control Unit 2 (VC2) Diagnostic Trouble Codes................264
    000158.03 - Battery Voltage................72
    002664.03 - Ldr Aux Roller................72
    002664.04 - Ldr Aux Roller................72
    002664.07 - Ldr Aux Roller................72
    003509.03 - Sensor Supply 1................72
    003509.04 - Sensor Supply 1................72
    520669.03 - Loader Aux Sol A................72
    520669.04 - Loader Aux Sol A................72
    520669.05 - Loader Aux Sol A................72
    520669.06 - Loader Aux Sol A................73
Section 9005: Operational Checkout Procedure................320
  Group 10: Operational Checkout Procedure................320
    Operational Checkout Procedure................320
Section 9010: Engine................354
  Group 05: Theory of Operation................354
    John Deere Engine Operation................370
    Engine Cooling System Operation................357
    Cold Start Aid System Operation................358
  Group 10: System Diagrams................354
    Engine Intake and Exhaust Component Location................360
    Engine Fuel System Component Location................361
    Engine Cooling System Component Location................363
  Group 15: Diagnostic Information................354
    John Deere Engine Operation................370
  Group 20: Adjustments................354
    John Deere Engine Operation................370
  Group 25: Tests................354
    John Deere Engine Operation................370
    Fluid Sampling Procedure................371
    Air in Fuel Test................376
    Engine Speed Check................377
    Engine Thermostat Test................378
    Thermal Bypass Valve Test................379
Section 9015: Electrical System................381
  Group 05: Theory of Operation................381
    Controller Area Network (CAN) Circuit Theory of Operation................388
    Engine Control Unit (ECU) Circuit Theory of Operation................392
    Engagement and Monitor Unit (EMU) Circuit Theory of Operation................403
    Start and Charge Circuit Theory of Operation................408
    Transmission Control Circuit Theory of Operation................412
    Auxiliary Valve Controller (AVC) Circuit Theory of Operation................420
    JDLink™ Circuit Theory of Operation................423
  Group 10: System Diagrams................381
    Electrical Diagram Information................429
    Electrical Schematic Symbols................433
    System Functional Schematic................436
    System Functional Schematic, Wiring Diagram, and Component Location Legend................441
    Fuse and Relay Location and Specifications................446
    Engine Harness (W10) Component Location................452
    Engine Harness (W10) Wiring Diagram................453
    Engine Interface Harness (W11) Component Location................454
    Engine Interface Harness (W11) Wiring Diagram................456
    Transmission Harness (W12) Component Location................458
    Transmission Harness (W12) Wiring Diagram................460
    Load Center Harness (W13) Component Location................463
    Load Center Harness (W13) Wiring Diagram................465
    Cab Console Harness (W14) Component Location................468
    Cab Console Harness (W14) Wiring Diagram................470
    Cab Harness (W15) Component Location................473
    Cab Harness (W15) Wiring Diagram................474
    Canopy Console Harness (W16) Component Location................476
    Canopy Console Harness (W16) Wiring Diagram................478
    Canopy (ROPS) Harness (W17) Component Location................481
    Canopy (ROPS) Harness (W17) Wiring Diagram................482
    Cab Roof Harness (W18) Component Location................485
    Cab Roof Harness (W18) Wiring Diagram................487
    Auxiliary Valve Controller (AVC) Harness (W19) Component Location................489
    Auxiliary Valve Controller (AVC) Harness (W19) Wiring Diagram................490
    Ride Control Harness (W21) Component Location—If Equipped................491
    Ride Control Harness (W21) Wiring Diagram—If Equipped................492
    Loader Coupler Console Harness (W22) Component Location—If Equipped................493
    Loader Coupler Console Harness (W22) Wiring Diagram—If Equipped................494
    Loader Coupler Solenoid Harness (W23) Component Location—If Equipped................496
    Loader Coupler Solenoid Harness (W23) Wiring Diagram—If Equipped................497
    Rear Washer Motor Harness (W24) Component Location—If Equipped................498
    Rear Washer Motor Harness (W24) Wiring Diagram—If Equipped................499
    Beacon Light Harness (W25) Wiring Diagram—If Equipped................500
    Battery Jumper Harness (W30) Component Location (S.N. 895001— )................501
    Battery Jumper Harness (W30) Wiring Diagram (S.N. 895001— )................502
    Air Conditioner Compressor Clutch Harness (W39) Component Location................503
    Air Conditioner Compressor Clutch Harness (W39) Wiring Diagram................504
    Fuel Injector Harness (W57) Component Location................505
    Fuel Injector Harness (W57) Wiring Diagram................506
    Modular Telematics Gateway (MTG) Harness (W6002) Component Location................508
    Modular Telematics Gateway (MTG) Harness (W6002) Wiring Diagram................510
  Group 15: Diagnostic Information................382
    Electrical Component Specifications................517
    Service ADVISOR™ Diagnostic Application................522
    Service ADVISOR™ Connection Procedure................523
    Reading Diagnostic Trouble Codes (DTCs) With Service ADVISOR™ Diagnostic Application................525
    Intermittent Diagnostic Trouble Code (DTC) Diagnostics................528
    Using Service ADVISOR™ Remote................529
    JDLink™ Connection Procedure................532
  Group 16: Monitor Operation................382
    Service Mode................535
    Operation—Software Delivery................537
    Diagnostics—Clear Stored Diagnostic Trouble Codes (DTCs)................538
    Diagnostics—Engine................539
    Diagnostics—Electrical, Lights................540
    Diagnostics—Transmission................541
    Diagnostics—Hydraulics................543
    Diagnostics—Service Advisor................546
    Diagnostics—Sensors................547
    Setup—Machine Master Code................548
    Setup—Monitor................549
    Setup—Calibrations................550
    Setup—Hydraulics................552
    Setup—Transmission................553
    Engagement and Monitor Unit (EMU)—Setting Hour Meter................554
  Group 17: Diagnostic Test Box................383
    Setup and Functional Test................565
    Two Wire Sensor Circuit Check—Out of Range High................574
    Two Wire Sensor Circuit Check—Out of Range Low................576
    Three Wire Sensor Circuit Check—Out of Range High................578
    Three Wire Sensor Circuit Check—Out of Range Low................580
  Group 25: Tests................383
    Controller Area Network (CAN) Circuit Test................592
    Throttle Position Sensor Test................602
    Transmission Control Lever (TCL) Test................605
    Transmission Solenoid Check................607
    Alternator Test................608
    Relay Test................610
    Wire Harness Test................612
    Sensor Circuit Test................613
    Crank Position Sensor Test................615
Section 9020: Power Train................616
  Group 05: Theory of Operation................616
    Power Train Overview................621
    Transmission Pump Operation................624
    Torque Converter Operation................625
    Clutch Modulation Operation................627
    Clutch Pack Operation................629
    Clutch Engagement and Solenoid Activation................630
    Transmission Gear Flow................631
    Differential Operation................634
    Differential Lock Operation................635
    Mechanical Front Wheel Drive (MFWD) Operation................637
    Mechanical Front Wheel Drive (MFWD) Differential Operation................639
    Park Brake Operation................642
    Power Boost Service Brake Valve Operation................644
    Service Brake Operation................652
    Transmission Filter Operation................653
  Group 10: System Diagrams................616
    Power Train Component Location................656
    Power Train Schematic—Neutral................658
    Power Train Schematic—First Forward................660
  Group 15: Diagnostic Information................616
    Diagnose Transmission Malfunctions................663
    Transmission Overheats................616
    Transmission Slippage................616
    Excessive Power Train Noise................616
    No Differential Lock Operation................635
    Differential Lock Slips or Chatters When Engaged................616
    Differential Lock Will Not Release................616
    Machine Lacks Power or Moves Slow................616
    No Power to Mechanical Front Wheel Drive (MFWD)................616
    No Power to One Wheel of Mechanical Front Wheel Drive (MFWD)................616
    Park Brake Will Not Hold................617
    Park Brake Will Not Release................617
    Poor Service Brakes................617
    Brake Pedal Hard to Push................617
    Service Brakes Chatter or Noisy................617
    Service Brakes Dragging or Will Not Release................617
    Rear Axle Overfilled With Oil................617
  Group 20: Adjustments................617
    Mechanical Park Brake Release—Towing................705
    Service Brake Bleed Procedure................708
    Service Brake Pedal Adjustment................712
    Steering Angle Check and Adjust................715
    Toe-In Check and Adjust................717
    Tracking Angle Check and Adjust................720
  Group 25: Tests................617
    Transmission Overall Test Connections, Ports, and Locations................724
    Transmission Oil Warm-Up Procedure................726
    Transmission Pump Flow Test................728
    Transmission System Pressure Test................731
    Service Brake Boost Pressure Test................734
    Transmission Oil Sampling Procedure—If Equipped................737
    Torque Converter Stall Speed Test................738
    Torque Converter Inlet Pressure Test................742
    Clutch Pressure Test................747
    Solenoid Circuit Leakage Test................750
    Differential Lock Pressure Test................752
    Mechanical Front Wheel Drive (MFWD) Pressure Test................755
    Park Brake Release Pressure Test................757
    Power Boost Service Brake Valve Leakage Test................759
    Cooler In and Cooler Out Pressure Test................763
Section 9025: Hydraulic System................766
  Group 05: Theory of Operation................766
    Hydraulic System Operation................769
    Hydraulic Pump Operation................770
    Hydraulic Filter Operation................772
    Control Valve Operation................776
    Priority Valve Section Operation................787
    System and Circuit Relief Valve Operation................789
    Steering Valve Operation................792
    Ride Control Operation—If Equipped................796
    Attachment Coupler Hydraulic Operation................798
    Loader Auxiliary Control Operation—If Equipped................800
  Group 10: System Diagrams................766
    Hydraulic Schematic Symbols................806
    Hydraulic System Schematic................810
    Hydraulic System Component Location................812
    Hydraulic Control Valve Component Location................814
    Main Hydraulic System Line Identification................815
    Hydraulic Brake and Steering System Line Identification................816
    Hydraulic Ride Control System Line Identification................818
    Hydraulic Loader System Line Identification................819
    Hydraulic Hitch System Component Location................820
    Hydraulic Loader Coupler System Line Identification—If Equipped................821
  Group 15: Diagnostic Information................766
    Low Hydraulic Power................766
    Slow Hydraulic Functions................766
    Hydraulic Function Makes "Chattering" Noise................766
    Hydraulic Oil Overheats................766
    Hydraulic Pump Leaking................766
    Excessive Pump Noise................766
    Foaming Oil................766
    Functions Drift................766
    Control Valve Sticks or Works Hard................767
    No Loader, Hitch, or Steering Hydraulics................767
    No Loader and Hitch Hydraulics (Steering OK)................767
    Loader or Hitch Operates Slowly in One Function................767
    Engine Pulls Down Excessively During Loader Operation................767
    Slow Loader and Hitch Hydraulics (Low Pump Output)................767
    No or Slow Hitch Hydraulics (Loader Hydraulics OK)................767
    Attachment Coupler Not Working................767
    Slow Steering Hydraulics................767
    No Response When Steering Wheel is Turned (Loader Hydraulics OK)................767
    Steering Valve Does Not Return to Neutral................767
    Machine Turns in Opposite Direction................767
    Machine Turns When Steering Valve is in Neutral................767
    Steering Wheel Kickback................767
  Group 20: Adjustments................767
    Loader Bucket Self-Leveling Linkage and Return-To-Dig Switch Adjustment................888
    Ride Control Accumulator Charge Procedure................893
    Ride Control Accumulator Charge Check Procedure................896
    Ride Control Accumulator Hydraulic Pressure Release Procedure................899
  Group 25: Tests................767
    Hydraulic Oil Warm-Up Procedure................901
    JT02156A Digital Pressure and Temperature Analyzer Kit Installation................902
    Hydraulic Circuit Pressure Release................903
    Hydraulic Pump Flow Test................904
    Steering Load Sense Relief Valve Pressure Test................907
    System Relief Valve Pressure Test................910
    Hydraulic Oil Cooler Restriction Test................917
    Circuit Relief Valve Test—With Remote Pump................919
    Steering System Leakage Test................923
    Steering Cylinder Leakage Test................926
    Function Drift Test................928
    Hydraulic Cylinder Leakage Test................930
Section 9031: Heating and Air Conditioning................932
  Group 05: Theory of Operation................932
    Air Conditioning System Cycle of Operation................935
  Group 10: System Diagrams................932
    Heating and Air Conditioning System Component Location................939
  Group 15: Diagnostic Information................932
    Air Conditioning System Does Not Operate................932
    Air Conditioning System Does Not Cool Interior of Cab................932
    Air Conditioning System Runs Constantly, Too Cold................932
    Heating System Does Not Operate................932
    Heating System Does Not Warm Interior of Cab................932
    Interior Windows Continue to Fog................932
  Group 25: Tests................932
    R134a Refrigerant Cautions and Proper Handling................970
    R134a Oil Charge Capacity................971
    R134a Refrigerant Charge Capacity................972
    Heater and Air Conditioner Operational Checks................973
    Air Conditioner Compressor Clutch Test................977
    R134a Refrigerant Leak Test................978
    R134a Refrigerant Hoses and Tubing Inspection................979
    Air Conditioner High/Low-Pressure Switch Test................980
    Air Conditioner Freeze Control Switch Test................983
    Air Conditioning System Test................985
    Operating Pressure Diagnostic Chart................988

John Deere 210L EP Tractor Diagnosis and Test Service Technical Manual (TM14313X19)