Complete service repair manual for John Deere Skid Steer and Compact Track Loaders 318E, 319E, 320E, and 323E with Manual Controls and IT4/S3A engines, with all the service information to maintain, repair, and rebuild like professional mechanics.

John Deere Skid Steer Loaders & Compact Track Loaders 318E, 319E, 320E, 323E (Manual Control) workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

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Total Pages: 643 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Category: Repair
Language: English Spanish French Russian
Published on 2019/11/07

MAIN SECTIONS
 Foreword
   Manual Identification-READ THIS FIRST!
   General Information
      Safety
      Torque Values
   Wheels (or) Tracks
      Powered Wheels and Fastenings
      Track System
   Axles and Suspension Systems
      Drive Axle Housing and Support
      Axle Shaft, Bearings, and Reduction Gears
   Transmission
      Controls Linkage
      Flywheel Coupler
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary System
      Cooling Systems
      Intake System
      External Exhaust Systems
      External Fuel Supply Systems
   Frame or Supporting Structure
      Frame Installation
   Operator's Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Sheet Metal and Styling
      Hood or Engine Enclosure
   Safety and Convenience
      Radio
   Main Hydraulic System
      Hydraulic System
   Loader
      Attachment Coupler
      Control Linkage
      Frame
      Hydraulic System
   Dealer Fabricated Tools

Total Pages: 679 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
00 - General Information
   01 - Safety
      Add and Operate Attachments Safely
      Avoid Backover Accidents
      Avoid High-Pressure Fluids
      Avoid High-Pressure Oils
      Avoid Machine Tip Over
      Avoid Static Electricity Risk When Refueling
      Avoid Unauthorized Machine Modifications
      Avoid Work Site Hazards
      Clean Debris from Machine
      Dispose of Waste Properly
      Drive Metal Pins Safely
      Follow Safety Instructions
      Handle Cab Door Safely
      Handle Chemical Products Safely
      Inspect and Maintain ROPS
      Inspect Machine
      Keep Riders Off Machine
      Make Welding Repairs Safely
      Operate Only If Qualified
      Operating On Slopes
      Operating or Traveling On Public Roads
      Park and Prepare for Service Safely
      Prepare for Emergencies
      Prevent Battery Explosions
      Prevent Fires
      Prevent Unintended Machine Movement
      Recognize Safety Information
      Remove Paint Before Welding or Heating
      Service Cooling System Safely
      Service Tires Safely
      Start Only From Operator's Seat
      Stay Clear of Moving Parts
      Use and Maintain Seat Belt
      Use Steps and Handholds Correctly
      Wear Protective Equipment
      Work In Ventilated Area
   03 - Torque Values
       Additional Metric Cap Screw Torque Values
       Check Oil Lines And Fittings
       Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
       Metric Bolt and Cap Screw Torque Values
       O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations
       O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations
       O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations
       Service Recommendations for 37° Flare and 30° Cone Seat Connectors
       Service Recommendations For Flared Connections—Straight or Tapered Threads
       Service Recommendations For Inch Series Four Bolt Flange Fittings
       Service Recommendations for Metric Series Four Bolt Flange Fitting
       Service Recommendations for O-Ring Boss Fittings
       Unified Inch Bolt and Cap Screw Torque Values
01 - Wheels or Tracks
   Drive Sprocket Remove and Install
   Front Idler Yoke Assembly Remove and Install
   Front or Rear Idler Remove and Install
   Measure Rubber Track Height
   Tire Remove and Install
   Track Adjuster and Recoil Spring Assembly Remove and Install
   Track Adjuster Cylinder Disassemble and Assemble
   Track Adjuster Recoil Spring Remove and Install
   Track Remove and Install
   Track Roller Remove and Install
   Wheel Remove and Install
02 - Axles and Suspension Systems
   Axle Housing Disassemble and Assemble
   Axle Housing Remove and Install
   Chain Case Access Plate Remove and Install
   Drive Chain and Sprocket Remove and Install
03 - Transmission
   15 - Control Linkage
      Centering Plate Inspection
      Centering Plate Remove and Install
      Control Lever Disassemble and Assemble
      Control Lever Handle Remove and Install
      Control Lever Remove and Install
      Steering Cross Shaft Assembly Remove and Install
      Steering Cross Shaft Disassemble and Assemble
      Steering Damper Inspection
      Steering Damper Remove and Install
   25 - Flywheel Coupler
      Hub Coupler Remove and Install
   60 - Hydraulic System
       Charge Pump Remove and Install
       Gear Case Leakage Test
       Hydrostatic and Hydraulic Start-Up Procedure
       Hydrostatic Control Valve Disassemble and Assemble
       Hydrostatic Control Valve Remove and Install
       Hydrostatic Motor and Park Brake Assemble—Two Speed
       Hydrostatic Motor and Park Brake Disassemble and Assemble
       Hydrostatic Motor and Park Brake Disassemble—Two Speed
       Hydrostatic Motor and Park Brake Inspection—Two Speed
       Hydrostatic Motor and Park Brake Remove and Install
       Hydrostatic Motor and Park Brake Remove and Install—Two Speed
       Hydrostatic Motor and Park Brake Repair
       Hydrostatic Motor, Park Brake, and Gear Case Assemble
       Hydrostatic Motor, Park Brake, and Gear Case Disassemble
       Hydrostatic Motor, Park Brake, and Gear Case Inspection
       Hydrostatic Motor, Park Brake, and Gear Case Remove and Install
       Hydrostatic Motor, Park Brake, and Gear Case Repair
       Hydrostatic
       Hydrostatic Pump Disassemble
       Hydrostatic Pump Inspection
       Hydrostatic Pump Remove and Install
       Inspect Metal Face Seals
       Measuring Park Brake Piston Movement—Two Speed
       Return Manifold Screen Remove and Install
04 - Engine
   Accessory Drive Belt Tensioner Remove and Install
   Compressor Bracket Remove and Install
   Damper Plate Remove and Install
   Engine Oil Dipstick Tube Remove and Install
   Engine Remove and Install
   John Deere Engine
   Starter Motor Remove and Install
05 - Engine Auxiliary Systems
   Air Cleaner Remove and Install
   Cooling Package Remove and Install
   Exhaust Tube Remove and Install
   Fan Remove and Install
   Final Fuel Filter Assembly Remove and Install
   Fuel Tank Remove and Install
   Low-Pressure Fuel Pump Remove and Install
   Primary Fuel Filter and Water Separator Assembly Remove and Install
   Radiator Remove and Install
17 - Frames, Chassis, or Supporting Structure
   Counterweight Remove and Install
   Raising and Blocking Machine
   Welding On Machine
   Welding Repair of Major Structure
18 - Operator's Station
   00 - Removal & Installation
      Operator's Station Remove and Install
   10 - Operator's Enclosure
      Cab Door Remove and Install
      Raising Operator's Station
      Rear Window Remove and Install
      Side Window Remove and Install
      Top Window Remove and Install
   21 - Seat & Seat Belt
      Interlocking Seat Bar Remove and Install
      Seat Air Spring Remove and Install
      Seat Belt Remove and Install
      Seat Remove and Install
   30 - Heating & Air Conditioning System
       Air Conditioner and Heater Remove and Install
       Air Conditioner and Heater Remove and Install
       Air Conditioner Compressor Remove and Install
       Blower Fan Remove and Install
       Charge R134a System
       Condenser Remove and Install
       Evacuate R134a System
       Evaporator Remove and Install
       Expansion Valve Remove and Install
       Flush and Purge Air Conditioner System
       Heater Core Remove and Install
       R134a Refrigerant Oil Information
       R134a Refrigerant Oil Information
       R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure
       R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure
       Receiver-Dryer Remove and Install
       Recover R134a Refrigerant
       Refrigerant Cautions and Proper Handling
       Refrigerant Cautions and Proper Handling
19 - Sheet Metal and Styling
   Engine Cover Remove and Install
   Footwell Remove and Install
   Side Panel Remove and Install
20 - Safety, Convenienence and Miscellaneous
   Radio Antenna Remove and Install
21 - Main Hydraulic System
   General Oil Cleanup Procedure
   High Flow Hydraulic Pump Disassemble and Assemble
   Hydraulic Fan Motor Remove and Install
   Hydraulic _ Hydrostatic Component Failure Cleanup Procedure
   Hydraulic Oil Cooler Remove and Install
   Hydraulic Oil Reservoir Remove and Install
   Hydraulic Pump Disassemble and Assemble
   Hydraulic Pump Remove and Install
   Vacuum Pump Installation
31 - Loader
   04 - Attachment Coupler
      Quik-Tatch™ Actuator Remove and Install
      Quik-Tatch™ Coupler Remove and Install
   15 - Control Linkages
      Hand Control Linkage Remove and Install
      Pedal Assembly Disassemble and Assemble
      Pedal Assembly Remove and Install
   40 - Frames
      Boom Lock Disassemble and Assemble
      Boom Lock
      Boom Lock Remove and Install
      Boom Remove and Install
      Lower Boom Link Remove and Install
      Upper Boom Link Remove and Install
   60 - Hydraulic Systems
       Boom Cylinder Remove and Install
       Bucket Cylinder Remove and Install
       Control Valve Disassemble and Assemble
       Control Valve Remove and Install
       Hydraulic Cylinder Bleed Procedure
       Hydraulic Cylinder Disassemble and Assemble
       Hydraulic Oil Filter Manifold Remove and Install
       Ride Control Accumulator Remove and Install
       Ride Control Valve Disassemble and Assemble
       Ride Control Valve Remove and Install
       Self Leveling Valve Remove and Install
99 - Dealer Fabricated Tools
   DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool
   DFT1101 Boom Lifting Bracket
   DFT1325 Solenoid Power Harness
   DFT1333 Lock Nut Wrench
   DFT1334 Gear Case Turning Tool
   DFT1335 Park Brake Spring Compressor
   DFT1336 Bias Spring Compressor
   DFT1358 Engine Lifting Bracket
   DFT1359 Engine Lifting Bracket
   JT38077 Boom Pin Driver
   ST4920 Track Recoil Spring Disassembly and Assembly Tool

John Deere Skid Steer Loaders & Compact Track Loaders 318E, 319E, 320E, 323E (Manual Controls) Repair Service Manual (TM13012X19)