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John Deere Tractors 5403, 5600, 5603, 5605, 5700, 5705 Diagnosis and Tests Service Technical Manual (TM8138)

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US Dollar: $39.00

Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere Tractors 5403, 5600, 5603, 5605, 5700, 5705, with all the shop information to maintain, diagnostic, service, rebuild like professional mechanics.

John Deere South America Tractors 5403, 5600, 5603, 5605, 5700, 5705 workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm8138 English - John Deere 5403, 5600, 5603, 5605, 5700 and 5705 Tractors - Diagnosis and Tests Technical Manual.pdf
tm8140 French - Tracteurs 5403, 5600, 5603, 5605, 5700 et 5705 - Diagnostics.pdf

PRODUCT DETAILS:
Total Pages: 963 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
   Foreword
   General Information
      Safety
   Engine System
      Component Location
      Theory of Operation
      Operation, Tests and Adjustments
   Electrical System (5600 and 5700)
      How To Use Diagnostic Information
      Electrical Components Test
      Power Supply Overview
      Engine Start Up
      Engine Sensors
      Engine Air Filter Sensor
      PTO
      Fuel Level
      Horn
      Lights
      Connector Data
   Electrical System (5403)
      How To Use Diagnostic Information
      Electrical Components Test
      Power Supply Overview
      Engine Start Up
      Engine Sensors
      Engine Air Filter Sensor
      PTO
      Fuel Level
      Horn
      Reverse Light and Backup Alarm
      Lights
      Connector Data
   Electrical System (5603)
      How To Use Diagnostic Information
      Electrical Components Test
      Power Supply Overview
      Engine Start Up
      Engine Sensors
      Engine Air Filter Sensor
      PTO
      Fuel Level
      Horn ( - 090000)
      Horn (090001 - )
      Reverse Light and Backup Alarm ( - 090000)
      Reverse Light and Backup Alarm (090001 - )
      Lights
      Connector Data
   Electrical System (5605 and 5705)
      How To Use Diagnostic Information
      Electrical Components Test
      Power Supply Overview
      Engine Start Up
      Engine Sensors
      Engine Air Filter Sensor
      PTO
      Fuel Level
      Horn - 5605 ( - 090053) and 5705 ( - 0900125)
      Horn - 5605 (090054 - ) and 5705 (0900126 - )
      Reverse Light and Backup Alarm - 5605 ( - 090053) and 5705 ( - 090125)
      Reverse Light and Backup Alarm - 5605 (090054 - ) and 5705 (090126 - )
      Lights
      Connector Data
   Transmission Troubleshooting
      Component Location - TSS Transmission
      Theory of Operation - Carraro Clutch
      Eaton Clutch and Transmission - Theory of Operation
      Diagnostics, Tests and Adjustments - TSS Transmission
   Brake and Steering
      Location of Components
      Theory of Operation - Brake and Steering
      Steering and Brake - Diagnostics, Tests and Adjustments
   Hydraulic System
      Location of Components
      Digital Temperature and Pressure Analyzer
      Hydraulic System - Theory of Operation
      Hydraulic System - Diagnostics
      Hydraulic Test-Without SCV
      Hydraulic Test-With SCV
      Hydraulic Tests-General
      Adjustments
      Hydraulic Schematics
      Others

TABLE OF CONTENTS
Section 10: General Information................23
  Group 05: Safety................23
    Recognize Safety Information................25
    Understand Signal Words................26
    Follow Safety Instructions................27
    Handle Fluids Safely—Avoid Fires................28
    Prevent Battery Explosions................29
    Prepare for Emergencies................30
    Prevent Acid Burns................31
    Service Cooling System Safely................33
    Handle Chemical Products Safely................34
    Avoid High-Pressure Fluids................35
    Park Machine Safely................36
    Support Machine Adequately................37
    Wear Protective Clothing................38
    Work in Clean Area................39
    Service Machines Safely................40
    Work In Ventilated Area................41
    Illuminate Work Area Safely................42
    Replace Safety Signs................43
    Use Proper Lifting Equipment................44
    Keep ROPS Installed Properly................45
    Service Tires Safely................46
    Avoid Harmful Asbestos Dust................47
    Avoid Heating Near Pressurized Fluid Lines................48
    Remove Paint Before Welding or Heating................49
    Use Proper Tools................50
    Dispose of Waste Properly................51
    Live With Safety................52
Section 220: Engine System................53
  Group 05: Component Location................53
    Information on Component Location................55
    External Components of 4-Cylinder Engine—Left-Hand Side................56
    External Components of 4-Cylinder Engine—Right-Hand Side................58
  Group 10: Theory of Operation................599
    Information on Theory of Operation................599
    Operation of Engine Lubricating System................62
    Operation of Engine Lubricating System—Continuation................64
    Cooling System Operation—4-Cylinder Engine................66
  Group 15: Operation, Tests and Adjustments................53
    Check and Adjust Valve Clearance................71
Section 240: Electrical System (5600 and 5700)................74
  Group 05: How To Use Diagnostic Information................729
    Visual Inspection of Electrical System................514
    Diagnostic Diagram and Information on Symbols in DiagramHow to use an Electrical Diagram................601
    Electrical Diagram Symbols................518
    Know the System................520
    Ask the Operator................521
  Group 10: Electrical Components Test................74
    Battery Test................523
    Recharging Battery................524
    Important Recommendations about Batteries................525
    Alternator Test................526
    Battery Check................528
    Test Starter Motor Solenoid................531
    Starter Relay Test................534
    Main Key Test................533
    Relay Test................534
    Diode Module Test................536
    Fuse Test................537
    PTO Sensor Test................538
    Light Switch Test................539
    Turn Signal Controller Test................540
  Group 15A: Power Supply Overview................74
    Theory of Operation................599
    Diagram................543
  Group 15B: Engine Start Up................74
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15C: Engine Sensors................74
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15D: Engine Air Filter Sensor................75
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15E: PTO................75
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15F: Fuel Level................75
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15G: Horn................75
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15H: Lights................75
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 20: Connector Data................75
    How to Use Connector Data................614
    Wire Colors and Code Numbers................615
    A01 - Fuse Box................616
    A02 - Diode Module................618
    A05 - Turn-Signal Switch................622
    B01 - Neutral Start Switch................623
    B02 - Air Filter Restriction Sensor Connector................624
    B03 - Engine Oil Pressure Sensor................625
    B04 - Engine Speed Sensor Connector................626
    B05 - Coolant Temperature Sensor................627
    B06 - Fuel Level Sensor................628
    E01 - Left-Hand Headlight Connector................629
    E02 - Right-Hand Headlight Connector................630
    E04 - Front Right-Hand Clearance Light Connector................632
    E05 - Front Left-Hand Clearance Light Connector................633
    E06 - Rear Right-Hand Clearance Light Connector................634
    E07 - Rear Left-Hand Clearance Light Connector................635
    E08 - Front Right-Hand Turn Signal Light Connector................636
    E09 - Front Left-Hand Turn Signal Connector................637
    G02 - Alternator Connector................188
    H03 - Horn Connector................639
    KST - Starter Relay................642
    K01 - Charge Relay 1................192
    K02 - Charge Relay 2................193
    K03 - Charge Relay 3................194
    K04 - Brake Relay................195
    K05 - Work Lights Relay................196
    M01 - Starter Motor Terminals................641
    S01 - Starter Switch................647
    S02 - PTO Switch................649
    S03 - Horn Switch................650
    S05 - Right-Hand Brake Switch................652
    S06 - Left-Hand Brake Switch................653
    S09 - Lights Switch................654
    X5 - Rear Clearance Light Grounding................655
    X10 - Instrument Panel Connector................206
    X11 - Connector between Front Wiring Harness and Rear Wiring Harness................347
    X12 - Rear Right-Hand Position Light Connector................662
    X13 - Rear Left-Hand Position Light................663
    X26 - Starter Relay Ground................212
    X29 - Ground Wire of Front Wiring Harness................669
    X32 - Connector between Front Wiring Harness and Rear Wiring Harness................670
    Y01 - Fuel Cut-Off Solenoid................672
Section 241: Electrical System (5403)................216
  Group 05: How To Use Diagnostic Information................729
    Visual Inspection of Electrical System................514
    Diagnostic Diagram and Information on Symbols in DiagramHow to use an Electrical Diagram................601
    Electrical Diagram Symbols................518
    Know the System................520
    Ask the Operator................521
  Group 10: Electrical Components Test................216
    Battery Test................523
    Recharging Battery................524
    Important Recommendations about Batteries................525
    Alternator Test................526
    Battery Check................528
    Test Starter Motor Solenoid................531
    Starter Relay Test................534
    Main Key Test................533
    Relay Test................534
    Diode Module Test................536
    Fuse Test................537
    PTO Sensor Test................538
    Light Switch Test................539
    Turn Signal Controller Test................540
  Group 15A: Power Supply Overview................216
    Theory of Operation................599
    Diagram................543
  Group 15B: Engine Start Up................216
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15C: Engine Sensors................216
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15D: Engine Air Filter Sensor................217
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15E: PTO................217
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15F: Fuel Level................217
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15G: Horn................217
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15H: Reverse Light and Backup Alarm................217
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15I: Lights................217
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 20: Connector Data................217
    How to Use Connector Data................614
    Wire Colors and Code Numbers................615
    A01 - Fuse Box................616
    A02 - Diode Module................618
    A03 - Junction Box................620
    A04 - Reverse Light and Backup Alarm................621
    A05 - Turn-Signal Switch................622
    B01 - Neutral Start Switch................623
    B02 - Air Filter Restriction Sensor Connector................624
    B03 - Engine Oil Pressure Sensor................625
    B04 - Engine Speed Sensor Connector................626
    B05 - Coolant Temperature Sensor................627
    B06 - Fuel Level Sensor................628
    E01 - Left-Hand Headlight Connector................629
    E02 - Right-Hand Headlight Connector................630
    E05 - Front Right-Hand Turn Signal Light Connector................476
    E06 - Front Left-Hand Turn Signal Connector................477
    E07 - Rear Clearance Light Connector................478
    G02 - Denso Alternator Connector................328
    G02 - Prestolite Alternator Connector................638
    H03 - Horn Connector................639
    KST - Starter Relay................642
    K02 - Fuel Cut-Off Relay................644
    K03 - Engine Jump Start Protection Relay................645
    M01 - Starter Motor Terminals................641
    S01 - Starter Switch................647
    S02 - PTO Switch................649
    S03 - Horn Switch................650
    S04 - Reverse Travel Switch................651
    S05 - Right-Hand Brake Switch................652
    S06 - Left-Hand Brake Switch................653
    S09 - Lights Switch................654
    X5 - Rear Clearance Light Grounding................655
    X10.1 - Instrument Panel Connector................656
    X10.2 - Instrument Panel Connector................657
    X11 - Connector between Front Wiring Harness and Rear Wiring Harness................347
    X26 - Rear Wiring Harness Ground................666
    X27 - Horn Grounding................667
    X28 - Back-Up Alarm Grounding................668
    X29 - Ground Wire of Front Wiring Harness................669
    X32 - Connector between Front Wiring Harness and Rear Wiring Harness................670
    X33 - Horn Wiring Harness Connector................671
    Y01 - Fuel Cut-Off Solenoid................672
Section 242: Electrical System (5603)................356
  Group 05: How To Use Diagnostic Information................729
    Visual Inspection of Electrical System................514
    Diagnostic Diagram and Information on Symbols in DiagramHow to use an Electrical Diagram................601
    Electrical Diagram Symbols................518
    Know the System................520
    Ask the Operator................521
  Group 10: Electrical Components Test................356
    Battery Test................523
    Recharging Battery................524
    Important Recommendations about Batteries................525
    Alternator Test................526
    Battery Check................528
    Test Starter Motor Solenoid................531
    Starter Relay Test................534
    Main Key Test................533
    Relay Test................534
    Diode Module Test................536
    Fuse Test................537
    PTO Sensor Test................538
    Light Switch Test................539
    Turn Signal Controller Test................540
  Group 15A: Power Supply Overview................356
    Theory of Operation................599
    Diagram................543
  Group 15B: Engine Start Up................356
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15C: Engine Sensors................356
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15D: Engine Air Filter Sensor................357
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15E: PTO................357
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15F: Fuel Level................357
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15G: Horn ( - 090000)................357
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15H: Horn (090001 - )................357
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15I: Reverse Light and Backup Alarm ( - 090000)................357
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15J: Reverse Light and Backup Alarm (090001 - )................357
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15K: Lights................357
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 20: Connector Data................358
    How to Use Connector Data................614
    Wire Colors and Code Numbers................615
    A01 - Fuse Box................616
    A02 - Diode Module................618
    A03 - Junction Box................620
    A04 - Reverse Light and Backup Alarm................621
    A05 - Turn-Signal Switch................622
    B01 - Neutral Start Switch................623
    B02 - Air Filter Restriction Sensor Connector................624
    B03 - Engine Oil Pressure Sensor................625
    B04 - Engine Speed Sensor Connector................626
    B05 - Coolant Temperature Sensor................627
    B06 - Fuel Level Sensor................628
    E01 - Left-Hand Headlight Connector................629
    E02 - Right-Hand Headlight Connector................630
    E04 - Reverse Light Connector................475
    E05 - Front Right-Hand Turn Signal Light Connector................476
    E06 - Front Left-Hand Turn Signal Connector................477
    E07 - Rear Clearance Light Connector................478
    G02 - Prestolite Alternator Connector................638
    H03 - Horn Connector................639
    H04 - Back-up Alarm Connector................640
    KST - Starter Relay................642
    K02 - Fuel Cut-Off Relay................644
    K03 - Engine Jump Start Protection Relay................645
    M01 - Starter Motor Terminals................641
    S01 - Starter Switch................647
    S02 - PTO Switch................649
    S03 - Horn Switch................650
    S04 - Reverse Travel Switch................651
    S05 - Right-Hand Brake Switch................652
    S06 - Left-Hand Brake Switch................653
    S09 - Lights Switch................654
    X5 - Rear Clearance Light Grounding................655
    X10.1 - Instrument Panel Connector................656
    X10.2 - Instrument Panel Connector................657
    X11 - Connector Between Front Wiring Harness and Rear Wiring Harness ( - 090000)................498
    X11 - Connector between Front Wiring Harness and Rear Wiring Harness (090001 - )................500
    X26 - Rear Wiring Harness Ground................666
    X27 - Horn Grounding................667
    X28 - Back-Up Alarm Grounding................668
    X29 - Ground Wire of Front Wiring Harness................669
    X32 - Connector between Front Wiring Harness and Rear Wiring Harness................670
    X33 - Horn Wiring Harness Connector................671
    Y01 - Fuel Cut-Off Solenoid................672
Section 243: Electrical System (5605 and 5705)................509
  Group 05: How To Use Diagnostic Information................729
    Visual Inspection of Electrical System................514
    Diagnostic Diagram and Information on Symbols in DiagramHow to use an Electrical Diagram................601
    Electrical Diagram Symbols................518
    Know the System................520
    Ask the Operator................521
  Group 10: Electrical Components Test................509
    Battery Test................523
    Recharging Battery................524
    Important Recommendations about Batteries................525
    Alternator Test................526
    Battery Check................528
    Test Starter Motor Solenoid................531
    Starter Relay Test................534
    Main Key Test................533
    Relay Test................534
    Diode Module Test................536
    Fuse Test................537
    PTO Sensor Test................538
    Light Switch Test................539
    Turn Signal Controller Test................540
  Group 15A: Power Supply Overview................509
    Theory of Operation................599
    Diagram................543
  Group 15B: Engine Start Up................509
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15C: Engine Sensors................509
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15D: Engine Air Filter Sensor................510
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15E: PTO................510
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15F: Fuel Level................510
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15G: Horn — 5605 ( - 090053) and 5705 ( - 0900125)................510
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15H: Horn — 5605 (090054 - ) and 5705 (0900126 - )................510
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15I: Reverse Light and Backup Alarm — 5605 ( - 090053) and 5705 ( - 090125)................510
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15J: Reverse Light and Backup Alarm — 5605 (090054 - ) and 5705 (090126 - )................510
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 15K: Lights................510
    Theory of Operation................599
    Electrical Diagram................601
    Diagnosing................603
  Group 20: Connector Data................511
    How to Use Connector Data................614
    Wire Colors and Code Numbers................615
    A01 - Fuse Box................616
    A02 - Diode Module................618
    A03 - Junction Box................620
    A04 - Reverse Light and Backup Alarm................621
    A05 - Turn-Signal Switch................622
    B01 - Neutral Start Switch................623
    B02 - Air Filter Restriction Sensor Connector................624
    B03 - Engine Oil Pressure Sensor................625
    B04 - Engine Speed Sensor Connector................626
    B05 - Coolant Temperature Sensor................627
    B06 - Fuel Level Sensor................628
    E01 - Left-Hand Headlight Connector................629
    E02 - Right-Hand Headlight Connector................630
    E03 - Reverse Light Connector................631
    E04 - Front Right-Hand Clearance Light Connector................632
    E05 - Front Left-Hand Clearance Light Connector................633
    E06 - Rear Right-Hand Clearance Light Connector................634
    E07 - Rear Left-Hand Clearance Light Connector................635
    E08 - Front Right-Hand Turn Signal Light Connector................636
    E09 - Front Left-Hand Turn Signal Connector................637
    G02 - Prestolite Alternator Connector................638
    H03 - Horn Connector................639
    H04 - Back-up Alarm Connector................640
    M01 - Starter Motor Terminals................641
    KST - Starter Relay................642
    K02 - Fuel Cut-Off Relay................644
    K03 - Engine Jump Start Protection Relay................645
    K04 - Work Lights Relay................646
    S01 - Starter Switch................647
    S02 - PTO Switch................649
    S03 - Horn Switch................650
    S04 - Reverse Travel Switch................651
    S05 - Right-Hand Brake Switch................652
    S06 - Left-Hand Brake Switch................653
    S09 - Lights Switch................654
    X5 - Rear Clearance Light Grounding................655
    X10.1 - Instrument Panel Connector................656
    X10.2 - Instrument Panel Connector................657
    X11 - Connector between Front Wiring Harness and Rear Wiring Harness—5605 ( - 090053) and 5705 ( - 090125)................658
    X11 - Connector between Front Wiring Harness and Rear Wiring Harness—5605 (090054 - ) and 5705 (090126 - )................660
    X12 - Rear Right-Hand Position Light Connector................662
    X13 - Rear Left-Hand Position Light................663
    X14 - Rear Right-Hand Clearance Light Connector................664
    X15 - Rear Left-Hand Clearance Light Connector................665
    X26 - Rear Wiring Harness Ground................666
    X27 - Horn Grounding................667
    X28 - Back-Up Alarm Grounding................668
    X29 - Ground Wire of Front Wiring Harness................669
    X32 - Connector between Front Wiring Harness and Rear Wiring Harness................670
    X33 - Horn Wiring Harness Connector................671
    Y01 - Fuel Cut-Off Solenoid................672
Section 250: Transmission Troubleshooting................673
  Group 05: Component Location — TSS Transmission................673
    Information Regarding the Location of Components................677
    Drive Train Components................678
    Clutch Components................679
    Transmission Components—TSS................681
    Final Drive Components................683
    Rear PTO Components................684
  Group 10 A: Theory of Operation — Carraro Clutch................673
    Clutch Operation — Carraro................687
    Clutch Operation — Continuation................691
    Clutch Operation — Continuation................691
  Group 10 B: Eaton Clutch and Transmission — Theory of Operation................599
    Information on the Theory of Operation................694
    Clutch Operation—CollarShift and SyncShuttle™ Transmissions................695
    Transmission Lubrication System................703
    CollarShift Transmission—Gear Shift Power Flow................705
    SyncShuttle™ Transmission—Gear Shift Power Flow................707
    SyncShuttle™ Transmission Synchronizer Operation—Reverse and 2nd Gear (Disk-and-Plate Type Synchronizer)................709
    SyncShuttle™ Transmission Synchronizer Operation—1st and 3rd Gear (Cone-Type Synchronizer)................711
    CollarShift Transmission—Shift Range Power Flow................713
    PTO Power Flow................716
    Rear PTO Operation................717
    Differential Power Flow................719
    Differential Power Flow................719
    Differential Lock Operation................721
    Differential Lock Operation................721
    Final Drive Operation................722
    Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation................726
    Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation................726
  Group 15: Diagnostics, Tests and Adjustments — TSS Transmission................673
    Diagnostic Information................729
    Isolate the Problem Area................731
    Isolate the Problem Area — Continued................732
    The Drive Clutch Slides................733
    Drive Clutch Drag................734
    Drive Clutch Does Not Engage................735
    The Drive Clutch Sticks................736
    Drive Clutch Creaking................737
    Drive Clutch Does Not Release................738
    Drive Clutch Vibrates................739
    The Drive Clutch Creaks................740
    The Drive Clutch Actuation Is Noisy................741
    Excessive Vibration on the Drive Clutch................742
    Clutch Pedal Does Not Return................743
    Loose Clutch Pedal................744
    Clutch Pedal Throbs................745
    Power Transmission Abrupt or Leaping................746
    Transmission Oil Level Low (Excessive Oil Leaking)................747
    Gears Are Bumby, Are Hard to Engage or Do Not Engage................748
    Two Gears Engage Together................749
    Transmission Does Not Stay in Gear................750
    Noisy Transmission................751
    Noisy PTO................752
    Hard to Engage PTO................753
    PTO Does Not Operate................754
    PTO does not Stay Activated................755
    Excessive Differential Noise................756
    Differential Does Not Operate................757
    No Differential Lock................758
    Differential Vibrates................759
    Noisy Axle................760
    Axle Does Not Turn................761
    Difficulty in Engaging PTO Lever................762
    MFWD Lever Does Not Stay in "ON" Position................763
    Noisy MFWD Operation................764
    Adjusting the Clutch Pedal Clearance................765
    Adjusting the PTO Clutch Lever................766
Section 260: Brake and Steering................768
  Group 05: Location of Components................768
    Information about the Location of the Components................814
    Steering System Components................771
    Brake System Components................772
  Group 10: Theory of Operation — Brake and Steering................768
    Information About the Operation Theory................831
    Steering System Operation................776
    Steering Valve Operation — Manual Turn and Neutral................778
    Steering Valve Operation — Power Assisted Turning................780
    Brake System Operation................782
    Brake Valve Operation................784
    Brake Valve Operation — Continued................786
    Brake Valve Operation — Resting Brake Pedal................787
  Group 15: Steering and Brake — Diagnostics, Tests and Adjustments................768
    Diagnostic Information for the Electrical System................790
    Isolate the Problem — Steering System................792
    Slow Steering or Loss of Steering................793
    Isolate the Problem — Brakes................794
    Excessive Brake Pedal Leak................795
    Excessive Brake Vibration................796
    Steering Pump Flow Test................797
    Steering Valve Relief Test................798
    Steering Cylinder Leakage Test................799
    Steering Valve Leakage Test................800
    Checking the Toe-In — Two-Wheel Drive................802
    Adjusting the Toe-In — Two-Wheel Drive................803
    Checking the Toe-In — Four-Wheel Drive................804
    Adjusting the Toe-In — Four-Wheel Drive................805
    Adjusting the Turning Angle of the Steering Backstop — Four-Wheel Drive................806
    Brake Pedal Adjustment................807
    Bleed Brake System................809
Section 270: Hydraulic System................810
  Group 05: Location of Components................810
    Information about the Location of the Components................814
    Hydraulic System Components................815
    Remote Control Valve Components................817
  Group 05A: Digital Temperature and Pressure Analyzer................810
    Norms of Safety................819
    Test Applications................820
    Digital Pressure Analyzer................821
    Adjusting................822
    Selecting the Function and Measuring Range................823
    Ranges and Specifications................828
  Group 10: Hydraulic System — Theory of Operation................599
    Information About the Operation Theory................831
    Hydraulic System Operation................833
    Hydraulic Filter Operation................836
    Hydraulic Pump Operation................838
    Rockshaft Control Valve Operation—Two Flow Regulator Valves (Early Model Straddle Mount)................840
    Rockshaft Control Valve Operation—Neutral Position (Early Model Straddle Mount)................842
    Rockshaft Control Valve Operation—Raise Position (Early Model Straddle Mount)................844
    Rockshaft Control Valve Operation—Lower Position (Early Model Straddle Mount)................846
    Surge Relief Valve Operation................848
    Main Relief Valve Operation—Straddle Mount Tractors................850
    Main Relief Valve Operation—Isolated Open Operator Station and Cab Tractors................852
    Rate-of-Drop Valve Operation—Full Open (Straddle Mount)................854
    Rate-of-Drop Valve Operation—Full Open (Isolated Open Operator Station And Cab Tractors)................856
    Rate-of-Drop Valve Operation—Partially Open (Straddle Mount)................858
    Rate-of-Drop Valve Operation—Partially Open (Isolated Open Operator Station and Cab Tractors)................860
    Rate-of-Drop Valve Operation—Full Closed (Straddle Mount)................862
    Rate-of-Drop Valve Operation—Full Closed (Isolated Open Operator Station And Cab Tractors)................864
    Hydraulic Hitch Depth Sensor Operation................866
    SCV Operation—Straddle Mount Tractors (Neutral Position)................868
    SCV Operation—Straddle Mount Tractors (Extend and Retract Positions)................870
    Float SCV Operation—Straddle Mount Tractors (Float Position)................872
    Regenerative SCV Operation—Straddle Mount Tractors (Regenerative Position)................874
    SCV Operation—Isolated Open Operator Station and Cab Tractors (Neutral Position)................876
    SCV Operation—Isolated Open Operator Station and Cab Tractors (Extend and Retract Positions)................878
    Float SCV Operation—Isolated Open Operator Station and Cab Tractors (Float Position)................880
    Regenerative SCV Operation—Isolated Open Operator Station and Cab Tractors (Regenerative Position)................882
    Quick Disconnect Coupler Operation (Straddle Mount)................884
    Quick Disconnect Coupler Operation (Cab and IOOS)................886
  Group 15: Hydraulic System — Diagnostics................811
    Diagnosis information................890
    Preliminary Hydraulic System Inspection................892
    Hydraulic Oil Warm-Up Procedure................893
    Entire Hydraulic System Fails to Function/No Hydraulic Pump Output................894
    Insufficient Pump Delivery................895
    Hydraulic Functions Too Slow................896
    Excessive Pump Pressure................897
    Slow Hydraulic Pump Response................898
    Excessive Pump Noise During Operation................899
    Rockshaft Does Not Lift or Lifts Slowly................900
    Rockshaft Does Not Lower or Lowers Slowly................901
    Neutral Position Unstable, Rockshaft Drops after Engine Shut Down................902
    SCV Control Valve Does NotReturn to Neutral Position — Third SCV................811
    Remote Cylinder Does Not Extend or Retract................904
    Remote Cylinder Settles Under Load................905
    Remote Cylinder Operates Too Fast or Too Slow................906
  Group 15A: Hydraulic Test—Without SCV................811
    Hydraulic System Test—Without SCV (Step Platform Tractors)................909
    Hydraulic System Test—Without SCV (Step Platform and Cab Tractors).................911
    Pump Flow Test—Without SCV................913
    Main Relief Valve Test—Without SCV (Straddle Mount Tractors)................915
  Group 15B: Hydraulic Test—With SCV................811
    Hydraulic System Test—With SCV (Step Platform Tractors)................921
    Hydraulic System Test—With SCV (Step Platform Tractors)................921
    Hydraulic System Test—With SCV (Step Platform and Cab Tractors).................923
    Pump Flow Test—With SCV................925
    Main Relief Valve Test—With SCV................927
    SCV Leakage Test................929
  Group 15C: Hydraulic Tests—General................812
    Rockshaft Leakage Test—Straddle Mount................933
    Rockshaft Leakage Test—Isolated Open Operator Station and Cab Tractors................935
    Rockshaft Lift Cycle Test................937
  Group 15D: Adjustments................812
    Rockshaft Lever Friction Adjustment................940
    Rockshaft Position-Sensing Feedback Linkage Adjustment................941
    Adjusting hydraulic hitch depth sensor feedback link................945
    Main Relief Valve Adjustment—Straddle Mount Tractors................947
  Group 20: Hydraulic Schematics................812
    Hydraulic Circuit Symbols................952
    Hydraulic Schematic—Straddle Mount Tractors (Without SCV)................956
    Hydraulic Schematic—Straddle Mount Tractors (With SCV)................958
  Group 25: Others................812
    Conversion Chart................962
    Tool Suppliers................964
    
John Deere Tractors 5403, 5600, 5603, 5605, 5700, 5705 Diagnosis and Tests Service Technical Manual (TM8138)


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