John Deee Tractors 5403, 5600, 5603, 5605, 5700 & 5705 Repair Service Technical Manual (TM8139)
Catalog:
Model:
Complete Repair Technical for John Deere Tractors Models 5403, 5600, 5603, 5605, 5700 and 5705 (PIN Prefix CQ, South America), with all the shop information to maintain, diagnose, repair, and rebuild like professional mechanics.
John Deere Tractors 5403, 5600, 5603, 5605, 5700, 5705 workshop Repair technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM8139 English - John Deere 5403, 5600, 5603, 5605, 5700 and 5705 Tractors - Repair Technical Manual.pdf
tm8141 French - John Deere Tracteurs 5403, 5600, 5605, 5700 et 5705 Réparation.pdf
tm4936 Spanish - John Deere Tractores 5403, 5600, 5605, 5700 y 5705.pdf
omcq51615 English- John Deere Tractor 5403 Operator's Manual.pdf
Total Pages: 473 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English French
MAIN SECTIONS
Foreword
General Information
Safety
Service Recommendations
Repairing the Electrical System
Battery, Starter Motor and Alternator
Electrical System Components
Wiring Harness
Repairing the Drive Train
Clutch Housing - TSS Transmission
Carraro Clutch Assembly - (up to 13693 series)
LUK Clutch Assembly - (13694 series onwards)
TSS Transmission
PTO Drive Shaft
Differential
Final Drives
Front-Wheel Drive Engagement
Creeper Transmission
Repairing Steering and Brakes
Repairing Steering
Repairing Brakes
Steering Cylinder - 4x2 Shaft
Hydraulic Repair
Hydraulic Pump and Filter
Bosch Hydraulic Pump
Hydraulic Oil Cooler
Hydraulic Hitch
Selective Control Valve
Third Selective Control Valve
Mechanical Front-Wheel Drive
Mechanical Front-Wheel Drive
ROPS
Roll-Over Protective Structure - ROPS
TABLE OF CONTENTS
Section 10: General Information................366
Group 05: Safety................10
Recognize Safety Information................13
Understand Signal Words................14
Follow Safety Instructions................15
Handle Fluids Safely—Avoid Fires................16
Prevent Battery Explosions................17
Prepare for Emergencies................18
Prevent Acid Burns................19
Service Cooling System Safely................21
Handle Chemical Products Safely................22
Avoid High-Pressure Fluids................23
Park Machine Safely................24
Support Machine Adequately................25
Wear Protective Clothing................26
Work in Clean Area................27
Service Machines Safely................28
Work In Ventilated Area................29
Illuminate Work Area Safely................30
Replace Safety Signs................31
Use Proper Lifting Equipment................32
Keep ROPS Installed Properly................33
Service Tires Safely................34
Avoid Harmful Asbestos Dust................35
Avoid Heating Near Pressurized Fluid Lines................36
Remove Paint Before Welding or Heating................37
Use Proper Tools................105
Dispose of Waste Properly................39
Live With Safety................40
Group 10: Service Recommendations................10
Metric Bolt and Screw Torque Values................43
Unified Inch Bolt and Screw Torque Values................45
Flat Face Seal Fittings Assembly and Installation—All Pressure Applications................47
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications................48
Metric Face Seal Fitting Torque Chart—High Pressure Applications................50
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications................52
SAE Face Seal Fitting Torque Chart—High Pressure Applications................54
External Hex Plug Torque Chart................56
Prevent Hydraulic System Contamination................58
Section 40: Repairing the Electrical System................59
Group 05: Battery, Starter Motor and Alternator................59
Removing and Installing Battery................62
Removing and Installing Starter Motor................64
Replacing Alternator................65
Group 10: Electrical System Components................59
Other Material................451
Replacing Air Filter Restriction Sensor................69
Replacing Coolant Temperature Sensor................70
Replacing Engine Speed Sensor................71
Replacing Fuel Shut-Off Solenoid................72
Replacing Engine Oil Pressure Sensor................73
Replacing Main Key................74
Replacing Tractor Light Switch................75
Replacing Turn Signal Controller................77
Replacing Instrument Panel................79
Replacing PTO Sensor................82
Replacing Starter Protection Sensor................83
Replacing Fuel Level Sensor................84
Group 15: Wiring Harness................59
Special Tools................367
Replacing Connector Body—Blade Terminal................89
Replacing the WEATHER PACK WEATHER PACK is a registered trademark of Packard Electric Connector................59
Installing WEATHER PACK WEATHER PACK is a registered trademark of Packard Electric Contact................59
Replacing Front Wiring Harness................94
Replacing Rear Wiring Harness................96
Replacing Battery Harness................98
Replacing Rear Work Lights Harness................99
Section 50: Repairing the Drive Train................100
Group 05: Clutch Housing — TSS Transmission................100
Practice Safe Maintenance................104
Use Proper Tools................105
Other Material................451
Separating Engine from Clutch Housing................107
Installing Engine to Clutch Housing................110
Replacing Clutch Housing Retainer................113
Inspecting and Repairing Clutch Pedal................115
Adjusting Clutch Pedal Play................116
Group 10: Carraro Clutch Assembly — (up to 13693 series)................100
Special or Essential Tools................300
Special Tools................367
Other Material................451
Removing and Installing Clutch Assembly................142
Disassembling and Inspecting Clutch Assembly................145
Assembling Clutch Assembly................126
Adjusting Drive Clutch Finger................129
Adjusting PTO Clutch Finger................131
Removing and Inspecting Clutch Release Mechanism and Shafts................133
Installing Clutch Release Mechanism and Shafts................136
Group 11: LUK Clutch Assembly — (13694 series onwards)................100
Special Tools................367
Specifications................368
Removing and Installing Clutch Assembly................142
Disassembling and Inspecting Clutch Assembly................145
Assembling Clutch................154
Adjusting Drive Clutch Fingers................160
Adjusting PTO Clutch Fingers................162
Group 15: TSS Transmission................100
Other Material................451
Separating Clutch Housing from Transmission................166
Installing Clutch Housing to Transmission................170
Inspecting and Repairing Gear Shift Lever................173
Inspecting and Repairing Gear Shift Lever and Groups................175
Removing Transmission................177
Disassembling and Inspecting Transmission................181
Assembling Transmission................186
Installing Transmission................192
Parking Brake Components For Tractors from 18041 Series onwards................197
Installing parking brake components................202
Removing, Inspecting and Installing Shifter Shaft Assemblies................213
Removing, Inspecting and Installing Upper Transmission Shaft — Transmission with Upper Shaft Synchronization (TSS)................215
Mounted Upper Shaft................217
Assembling Upper Shaft................218
Exploded View of Upper Shaft Collar Shift................229
Disassembly, Inspection and Assembly of Range Reduction Shaft................231
Disassembly, Inspection and Assembly of Driven Shaft................233
Removal, Inspection and Installation of MFWD and Range Gears................235
Removing, Inspecting and Installing MFWD and Range Gears................237
Assembling Range Box and MFWD Gears................239
Removal, Inspection and Installation of Reverse Shaft................245
Group 20: PTO Drive Shaft................101
Other Material................451
Inspection and Repair of PTO Lever and Link................249
Removing and Installing Standard Rear PTO Drive Shaft Assembly (Standard and 540/540E)................251
Disassembling, Inspecting and Assembling PTO Drive Shaft Assembly................253
Removing, Inspecting and Installing PTO Shift Lever (540/540E) and Linkage................256
Disassembling, Inspecting and Installing PTO Drive Shaft Assembly (540/540E)................257
Group 25: Differential................101
Essential or Special Tools................367
Removing and Installing Differential Assembly................263
Disassembly, Inspection and Assembling of Differential Assembly................265
Removing and Inspecting Differential Drive Shaft................267
Installation of Differential Drive Shaft................270
Removing, Inspecting and Installing Differential Lock Assembly................274
Adjusting Differential Cone End................276
Adjusting Play Between Differential Teeth................278
Group 30: Final Drives................102
Special or Essential Tools................300
Final Drive Turn Tool................282
Other Material................451
Removing and Installing Final Drive Assembly................284
Removing and Inspecting Planetary Drive Assembly................286
Installing Planetary Drive Assembly................289
Removing, Inspecting and Installing Shaft Assembly................292
Installing Drive to Center Housing................296
Group 35: Front-Wheel Drive Engagement................102
Special or Essential Tools................300
Other Material................451
Inspecting and Repairing PTO Lever and Linkage................302
Removing and Installing MFWD Housing................304
Disassembling and Inspecting MFWD Housing................305
MFWD Housing Cross Sectional View................308
Assembling MFWD Housing................310
Removing, Inspecting and Installing MFWD Drive Shaft................316
Group 40: Creeper Transmission................102
Removing and Installing Creeper Transmission................319
Disassembling, Inspecting and Assembling Creeper Transmission................321
Final Considerations................323
Bleeding Brakes................324
Section 60: Repairing Steering and Brakes................325
Group 05: Repairing Steering................325
Other Material................451
Special Tool................328
Replacement Kits................329
Removing and Installing Steering Valve and Column................330
Disassembling and Inspecting Steering Valve................332
Assembling Steering Valve................336
Inspecting and Replacing Steering Hydraulic Lines (Without Oil Cooler)................342
Inspecting and Replacing Steering Hydraulic Lines (With Oil Cooler)................344
Group 10: Repairing Brakes................325
Other Material................451
Special Tools................367
Removing and Installing Brake Valve and Pedals................349
Disassembling and Inspecting Brake Valve................351
Cross-Sectional View of Brake Valve................354
Assembling Brake Valve................356
Removing and Inspecting Brakes................359
Installing Brakes................361
Inspecting and Replacing Brake Hydraulic Lines................363
Group 15: Steering Cylinder — 4x2 Shaft................325
General Information................366
Special Tools................367
Specifications................368
Removing Steering Cylinder................369
Disassembling Steering Hydraulic Cylinder................371
Assembling Hydraulic Cylinder................375
Installing Steering Cylinder................378
Section 70: Hydraulic Repair................381
Group 05: Hydraulic Pump and Filter................381
Removing, Inspecting and Installing Mesh Filter................384
Removing and Installing Hydraulic Pump................398
Removing External Components of Hema Hydraulic Pump — up to 19867 Series................387
Assembling Hema Hydraulic Pump— Up to 19867 Series................389
Installing External Components of Hema Hydraulic Pump — up to 19867 Series................391
Removing and Installing Hydraulic Filter/Lines................393
Inspecting and Replacing Return/Supply Hydraulic Lines................394
Group 05A: Bosch Hydraulic Pump................397
Hydraulic Pump................397
Removing and Installing Hydraulic Pump................398
Removing External Hydraulic Pump Components................400
Disassembling Hydraulic Pump................402
Assembling Bosch Hydraulic Pump................405
Group 05B: Hydraulic Oil Cooler................381
Removing, Inspecting and Installing 5705—Hydraulic Oil Cooler................412
Group 10: Hydraulic Hitch................381
Other Material................451
Inspecting and Repairing Hydraulic Hitch Control Lever Assembly................415
Inspecting and Repairing Hydraulic Hitch Control Mechanism................420
Inspecting and Repairing Draft Sensor Support Assembly................424
Replacing Main Relief Valve................426
Replacing Hydraulic Hitch Overpressure Relief Valve................428
Removing, Inspecting and Installing Modulation Valve................429
Replacing Hydraulic Hitch Control Valve................431
Removing and Installing Hydraulic Hitch Housing................435
Removing, Inspecting and Installing Hydraulic Hitch Arms................437
Removing, Inspecting and Installing Hydraulic Hitch Cylinder and Piston................439
Group 15: Selective Control Valve................381
Other Material................451
Disassembling, Inspecting and Assembling Double Selective Control Valve— Tractors with Step Platform................444
Inspecting and Replacing Hydraulic Hoses—Double Selective Control Valve................448
Group 16: Third Selective Control Valve................382
Other Material................451
Inspecting and Repairing Lever and Link................452
Removing and Installing Third Selective Control Valve................453
Disassembling, Inspecting and Assembling Third Selective Control Valve................455
Inspecting and Replacing Hydraulic Hoses—Third Selective Control Valve................457
Section 80: Mechanical Front-Wheel Drive................461
Group 05: Mechanical Front-Wheel Drive................461
Mechanical Front-Wheel Drive................461
Section 90: ROPS................462
Group 10: Roll-Over Protective Structure — ROPS................462
Removing and Installing ROPS................466
John Deee Tractors 5403, 5600, 5603, 5605, 5700 & 5705 Repair Service Technical Manual (TM8139)