John Deere 5090EL, 5090EH, 5090E, 5082E, 5076EL, 5076E Tractors Repair Service Technical Manual (TM607419)
Catalog:
Model:
Complete Repair manual for John Deere Tractors 5076E, 5076EL, 5082E, 5090E, 5090EL, 5090EH (2WD / MFWD - PIN prefix P0), with all the workshop information to maintain, repair, and rebuild like professional mechanics.
John Deere Tractors 5076E 5076EL 5082E 5090E 5090EL and 5090EH workshop Repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm607419 English - 5076E, 5076EL, 5082E, 5090E, 5090EL, and 5090EH Tractors, Repair Technical Manual (March 2015) Technical Manual.pdf
tm607428 French - Manuel technique de remise en état des tracteurs 5076E, 5076EL, 5082E, 5090E, 5090EL et 5090EH (mars 2015)
tm607454 Portuguese - Manual Técnico de Reparos de Tratores 5076E, 5076EL, 5082E, 5090E, 5090EL e 5090EH (Março de 2015)
tm607459 Russian - Тракторы 5076E, 5076EL, 5082E, 5090E, 5090EL и 5090EH, Техническое
MAIN SECTIONS
Foreword
General Information
Safety
General Specifications
Fuel and Lubricants
Serial Number Locations
Features and Accessories
Engine Repair
Engine
Cooling System
Fuel System
Fuel System
Air Intake System
Speed Control Linkage
Electrical Repair
Battery, starter and alternator
Electrical system components
Wiring Harness
Power Train Repair
Clutch Housing
Clutch Assembly - Synchronized Transmissions
Clutch Assembly -PowrReverser™ Transmission
Synchronized Transmission
PowrReverserPowrRever™ Transmission
Rear PTO Drive Shaft
Differential
Final Drive
Hi-Crop Final Drives (April 2013)
Mechanical Front Wheel Drive
Creeper Assembly
Steering and Brake Repair
Steering Repair
Brake Repair
Hydraulic Repair
Hydraulic pump and filter
Hydraulic Oil Cooler
Rockshaft
Dual Selective Control Valve
Single Selective Control Valve
Mid-Mount Selective Control Valve
Hydraulic Power Beyond
Miscellaneous Repair
Front Axle-2WD
Wheels
3-Point Hitch
Fenders
Hood
Final Axle Spacers
Operator Station Repair
Seat and Support
Control Console and Panel
ROLL-GARD®
Cab Components
Air Conditioning System
Heating System
Dealer Fabricated Tools
Dealer Fabricated Tools
TABLE OF CONTENTS
Section 10: General Information................21
Group 05: Safety................21
Recognize Safety Information................26
Understand Signal Words................27
Follow Safety Instructions................28
Prepare for Emergencies................29
Wear Protective Clothing................30
Protect Against Noise................31
Handle Fuel Safely—Avoid Fires................32
Handle Starting Fluid Safely................33
Keep ROPS Installed Properly................34
Use Foldable ROPS and Seat Belt Properly................35
Stay Clear of Rotating Drivelines................36
Use Steps and Handholds Correctly................38
Read Operator Manuals for ISOBUS Implements................39
Use Seat Belt Properly................40
Operating the Tractor Safely................41
Limited Use in Forestry Operation................43
Operating the Loader Tractor Safely................44
Keep Riders Off Machine................45
Instructional Seat................46
Use Safety Lights and Devices................47
Use a Safety Chain................48
Transport Towed Equipment at Safe Speeds................49
Use Caution On Slopes and Uneven Terrain................51
Freeing a Mired Machine................52
Avoid Contact with Agricultural Chemicals................53
Handle Agricultural Chemicals Safely................54
Handling Batteries Safely................56
Avoid Heating Near Pressurized Fluid Lines................58
Remove Paint Before Welding or Heating................59
Handle Electronic Components and Brackets Safely................60
Practice Safe Maintenance................61
Exhaust Filter Cleaning................62
Work In Ventilated Area................63
Support Machine Properly................64
Prevent Machine Runaway................65
Park Machine Safely................66
Transport Tractor Safely................67
Service Cooling System Safely................68
Service Accumulator Systems Safely................69
Service Tires Safely................70
Service Front-Wheel Drive Tractor Safely................71
Tightening Wheel Retaining Bolts/Nuts................72
Avoid High-Pressure Fluids................73
Do Not Open High-Pressure Fuel System................74
Store Attachments Safely................75
Dispose of Waste Properly................76
Group 10: General Specifications................1075
Machine Specifications................1075
Machine Specifications, continued................84
Machine Specifications, continued................84
Machine Specifications, continued................84
Machine Dimensions — OOS................85
Machine Dimensions — Cab................88
Estimated Vehicle Speed, Synchronized Transmission (PY)................90
Estimated Vehicle Speed, PowrReverser™ Transmission (PY), 12 Forward/12 Reverse................91
Repair Specifications................1075
Repair Specifications - Cont..................101
Repair Specifications - Cont..................101
Repair Specifications - Cont..................101
Repair Specifications - Cont..................101
Repair Specifications - Cont..................101
Repair Specifications - Cont..................101
Repair Specifications - Cont..................101
Repair Specifications - Cont..................101
Service Recommendations for O-Ring Boss Fittings................102
Service Recommendations for Flat Face O-Ring Seal Fittings................104
Metric Cap Screw Torque Values—Grade 7................106
Metric Bolt and Cap Screw Torque Values................107
Unified Inch Bolt and Cap Screw Torque Values................108
Abbreviations................109
Group 20: Fuel and Lubricants................23
Diesel Fuel Specifications................1075
Lubricity of Diesel Fuel................112
Diesel Fuel Storage................113
Do Not Use Galvanized Containers................114
Fill Fuel Tank................115
Diesel Engine Oil................117
Heavy Duty Diesel Engine Coolant................23
Engine Break - In Oil................120
Engine Cooling System................121
Liquid Coolant Conditioner................123
Transmission and Hydraulic Oil................124
MFWD Gear Oil................125
Grease (Specific Application)................126
Grease................127
Alternative and Synthetic Lubricants................129
Lubricant Storage................130
Group 25: Serial Number Locations................23
Serial Numbers................132
Product Identification Number Location................133
Engine Serial Number Location................134
Fuel injection pump serial number location................135
Alternator Identification Number Location................136
Power Steering Valve Serial Number Location................137
Transmission Serial Number Location................138
Front Axle (2WD) Serial Number Location................139
Mechanical Front Wheel Drive (MFWD) Serial Number Location................140
Air Conditioning Compressor Serial Number Location................141
Cab Serial Number Location................142
Group 30: Features and Accessories................144
Features and Accessories................144
Standard Features................147
Standard Features................147
Operating Foldable Rops................148
Fixed ROPS Crossbar................150
Factory Installed Optional Equipment................151
Field Installed Optional Kits and Accessories................152
Section 20: Engine Repair................153
Group 05: Engine................153
Service Equipment and Tools................1073
Specifications................1075
John Deere Engine Repair—Use CTM................157
Remove Engine................158
Install Engine................169
Group 10: Cooling System................153
Specifications................1075
Engine Coolant Pump Repair—Use CTM................182
Remove right-side fan guard................183
Remove left-side fan guard................184
Remove and Install Coolant Recovery Tank................185
Remove and Inspect Radiator................189
Install Radiator................193
Remove and Install Thermostat................196
Inspect and Replace Belt Tensioner................199
Section 30: Fuel System................202
Group 05: Fuel System................202
Injection Pump, Nozzle and Governor Repair—Use CTM................204
Remove, Inspect and Install Fuel Tank—Reference Listing................205
Remove, Inspect and Install Fuel Tank—OOS................206
Remove, Inspect and Install Fuel Tank — Cab................210
Replace Fuel Filter (Engine Tier 0)................220
Replace Fuel Filter/Water Separator (Engine Tier 2)................221
Remove and Install Fuel Filter/Primer Pump Assembly (Engine Tier 0)................222
Remove and Install Fuel Filter/Primer Pump Assembly (Engine Tier 2)................223
Remove and Install The Water Separator Assembly—OOS and Cab................224
Replace Primary Fuel Filter—Cab................225
Replace Fuel Transfer Pump—Cab................226
Group 10: Air Intake System................202
Turbocharger Repair—Use CTM................229
Specifications................1075
Other Material................1074
Remove, Inspect, and Install Air Cleaner Elements................232
Remove Turbocharger................234
Install Turbocharger................236
Turbocharger Break-In................238
Group 15: Speed Control Linkage................202
Inspect and Repair Speed Control Linkage—Reference Listing................240
Inspect and Repair Speed Control Linkage (OOS)................241
Inspect and Repair Speed Control Linkage (Cab)................243
Section 40: Electrical Repair................245
Group 05: Battery, starter and alternator................245
Starter Repair—Use CTM................249
Prevent Battery Explosions................250
Remove and Install Battery................251
Remove and Install Starter................252
Replace Alternator/Regulator................253
Group 10: Electrical system components................245
Essential Tools................1070
Other Material................1074
Specifications................1075
Replace Air Filter Restriction Switch................259
Replace Cold Start Advance Switch................260
Replace Coolant Temperature Sender................262
Replace Engine Speed Sensor................263
Replace Engine Oil Pressure Switch................264
Replace Key Switch—Reference Listing................265
Replace Key Switch................266
Replace Light Switch—Reference Listing................268
Replace Light Switch................269
Replace Turn Signal Switch —Reference Listing................271
Replace Turn Signal Switch................272
Replace Instrument Panel—Reference Listing................274
Replace Instrument Panel................275
Replace Rear PTO Switch—Reference Listing................279
Replace Rear Mechanical PTO Switch—OOS................280
Replace Rear Mechanical PTO Switch—Cab................281
Replace Neutral Start Switch................282
Replace Fuel Level Sender—Reference Listing................283
Replace Fuel Level Sender—OOS................284
Replace Fuel Level Sender—Cab................285
Replace Seat Switch—Reference Listing................287
Replace Seat Switch—OOS (if equipped)................288
Replace Seat Switch—Cab (if Equipped)................293
Replace Wiper Control Switch................295
Replace Speakers................297
Replace Antenna................298
Replace Blower Control Switch................302
Replace A/C On/Off Switch................303
Replace A/C Temperature Control Switch................304
Replace Blower Motor Resistor................306
Replace Air Conditioning High/Low Pressure Switch................307
Replace Dome Light................308
Replace Door Switch................310
Replace Start Relay................311
Replace Countershaft Speed Sensor—PowrReverser PowrReverser is a trademark of Deere & Company (PY) Tractors (if equipped)................246
Replace Enable Pressure Sensor—PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (if equipped)................246
Replace Clutch Pedal Position Sensor—PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (if equipped)................246
Replace Clutch Disengage Switch—PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (If Equipped)................246
Replace Electro-Hydraulic Directional Reverser—PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (If Equipped)................246
Replace Park Switch— PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (If Equipped)................246
Replace Brake Pedal Switch—Electro-Hydraulic Tractors (If Equipped)................328
Replace Trans Forward Solenoid—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission (If Equipped)................246
Replace Trans Reverse Solenoid—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission (If Equipped)................246
Replace Electro-Hydraulic Controller - Cab (If equipped with PowrReverser PowrReverser is a trademark of Deere & Company Transmission)................246
Replace Electrohydraulic Controller— OOS Tractors PowrReverser™ Transmission (If Equipped)................334
Replace VEC Load Center— OOS Tractors................335
Group 15: Wiring Harness................246
Service Equipment and Tools................1073
Essential Tools................1070
Service Parts Kits................1076
Replace Connector Body—Blade Terminals................340
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................247
Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact................247
Repair (Pull Type) Metri-Pack® Connectors................345
Repair (Push Type) Metri-Pack® Connectors................347
Replace Hood Wiring Harness................350
Replace Battery Cable................351
Replace Engine Wiring Harness................352
Replace Wiring Harness—OOS, Synchronized Transmission................354
Replace Wiring Harness—OOS, PowrReverser PowrReverser is a trademark of Deere & Company Transmission (PY)................247
Replace Electrical Wiring Harness—Cab, Synchronized Transmission................360
Replace Electrical Wiring Harness—Cab, PowrReverser PowrReverser is a trademark of Deere & Company Transmission (PY)................247
Replace Beacon Lamp Wiring Harness—Cab................368
Replace 7 Pin Connector Wiring Harness................369
Replace Cab Roof Electrical Harness................370
Section 50: Power Train Repair................372
Group 05: Clutch Housing................372
Service Equipment and Tools................1073
Other Material................1074
Specifications................1075
Separate Engine from Clutch Housing—Reference Listing................381
Separate Engine from Clutch Housing—OOS................382
Separate Engine from Clutch Housing—Cab................387
Install Engine to Clutch Housing—Reference Listing................395
Install Engine to Clutch Housing—OOS................396
Install Engine to Clutch Housing—Cab................401
Inspect and Repair Clutch Pedal and Linkage—Reference Listing................410
Inspect and Repair Clutch Pedal and Linkage (OOS)................411
Inspect and Repair Clutch Pedal and Linkage (Cab)................413
Inspect and Repair Clutch Pedal and Linkage—(PowrReverser™ (PY) Transmissions)................415
Group 10: Clutch Assembly — Synchronized Transmissions................372
Essential Tools................1070
Service Equipment and Tools................1073
Other Material................1074
Specifications................1075
Remove and Install Clutch Assembly................422
Disassemble and Inspect Clutch Assembly................426
Assemble Clutch Assembly................435
Traction Clutch Finger Adjustment................441
PTO Clutch Finger Adjustment................443
Remove and Inspect Clutch Release Mechanism and Shafts................445
Install Clutch Release Mechanism and Shafts................449
Group 12: Clutch Assembly —PowrReverser™ Transmission................372
Specifications................1075
Remove and Install PowrReverser Clutch Assembly................454
Remove, Inspect, and Repair Transmission Pump................456
Group 15: Synchronized Transmission................372
John Deere Transmission Repair................458
Essential Tools................1070
Service Equipment and Tools................1073
Other Material................1074
Specifications................1075
Separate Clutch Housing from Transmission—Reference Listing................463
Separate Clutch Housing from Transmission — Open Operator Station................464
Separate Clutch Housing from Transmission — Cab................470
Install Clutch Housing to Transmission—Reference Listing................473
Install Clutch Housing to Transmission — Open Operator Station................474
Install Clutch Housing to Transmission— Cab................480
Inspect and Repair Gear and Range Shift Levers - Reference Listing................483
Inspect and Repair Gear Shift Lever (RH)................484
Inspect and Repair Gear and Range Shift Levers (RH)................486
Inspect and Repair Range Shift Lever (LH)................488
Remove Transmission - Synchronized Transmission (PY)................490
Install Transmission (PY)................491
Inspect and Repair Park Brake Lever (if equipped)................492
Remove, Inspect, and Repair Park Brake (if equipped)................494
Group 16: PowrReverserPowrReverser is a trademark of Deere & Company Transmission................373
Transaxle Serial Number Location................497
John Deere Transmission Repair—Use CTM................498
Group 20: Rear PTO Drive Shaft................373
Service Equipment and Tools—Reference Listing................530
Service Equipment and Tools................1073
Other Material—Reference Listing................532
Other Material................1074
Specifications—Reference Listing................534
Specifications................1075
Inspect and Repair Rear PTO Lever and Linkage—Reference Listing................506
Inspect and Repair Rear Mechanical PTO Lever and Linkage (OOS)................507
Inspect and Repair Rear Mechanical PTO Lever and Linkage (Cab)................509
Inspect and Repair PTO 540/540E Shift Lever and Linkage (OOS) — If Equipped................511
Disassemble and Assemble PTO 540E Shift Lever and Linkage (OOS) — If Equipped................513
Inspect and Repair PTO 540/540E Shift Lever and Linkage (Cab)................515
Remove and Install Rear PTO Drive Shaft Assembly—Reference Listing................517
Remove and Install Standard and 540/540E Rear PTO Drive Shaft Assembly................518
Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly—Reference Listing................520
Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly................521
Disassemble, Inspect, and Assemble Rear 540/540E PTO Drive Shaft Assembly................524
Group 25: Differential................374
Essential Tools—Reference Listing................528
Essential Tools................1070
Service Equipment and Tools—Reference Listing................530
Service Equipment and Tools................1073
Other Material—Reference Listing................532
Other Material................1074
Specifications—Reference Listing................534
Specifications................1075
Service Parts Kits—Reference Listing................536
Service Parts Kits................1076
Remove and Install Differential Assembly—Reference Listing................538
Remove and Install Differential Assembly................539
Disassemble, Inspect, and Assemble Differential Assembly—Reference Listing................541
Disassemble, Inspect, and Assemble Differential Assembly................542
Remove and Inspect Differential Drive Shaft—Reference Listing................544
Remove and Inspect Differential Drive Shaft................545
Install Differential Drive Shaft—Reference Listing................548
Install Differential Drive Shaft................549
Remove, Inspect, and Install Differential Lock Assembly—Reference Listing................553
Remove, Inspect, and Install Differential Lock Assembly (OOS)................554
Remove, Inspect, and Install Differential Lock Assembly (Cab)................556
Differential Cone Point Adjustment—Reference Listing................558
Differential Cone Point Adjustment................559
Differential Backlash Adjustment—Reference Listing................561
Differential Backlash Adjustment................562
Group 30: Final Drive................375
Service Equipment and Tools................1073
Other Material................1074
Remove and Install Final Drive Assembly—Reference Listing................567
Remove and Install Final Drive Assembly................568
Remove Final Drive Assembly (High Clearance Tractors)................570
Install Final Drive Assembly (High Clearance Tractors)................577
Remove and Inspect Planetary Drive Assembly................584
Install Planetary Drive Assembly................586
Remove, Inspect, and Install Axle Shaft Assembly................589
Group 32: Hi-Crop Final Drives (April 2013)................375
Other Material (April 2013)................593
Specifications (April 2013)................594
Remove and Install Hi-Crop Axle Assembly (April 2013)................375
Remove, Inspect and Install Hi-Crop Final Drive Assembly (April 2013)................596
Group 35: Mechanical Front Wheel Drive................375
Special or Essential Tools................1070
Tools................611
Other Material................1074
Inspect and Repair MFWD Lever and Linkage—Reference Listing................613
Inspect and Repair MFWD Lever and Linkage (OOS)................614
Inspect and Repair MFWD Lever and Linkage (Cab)................616
MFWD Drop Gearbox Repair................618
Remove, Inspect and Install MFWD Drive Shaft—Reference Listing................619
Remove, Inspect and Install MFWD Drive Shaft................620
Remove and Install MFWD Axle Housing Assembly—Reference Listing................621
Remove and Install MFWD Axle Housing Assembly................622
Remove, Inspect and Install MFWD Axle Supports—Reference Listing................624
Remove, Inspect and Install MFWD Axle Supports................625
Remove, Inspect and Install MFWD Axle Supports (High Clearance Tractors)................636
Disassemble and Inspect MFWD Outer Drive—Reference Listing................638
Disassemble and Inspect MFWD Outer Drive................639
Disassemble and Inspect MFWD Outer Drive (High Clearance Tractors)................645
Assemble MFWD Outer Drive—Reference Listing................648
Assemble MFWD Outer Drive................649
Assemble MFWD Outer Drive (High Clearance Tractors)................655
Remove, Inspect and Install MFWD Knuckle Housing—Reference Listing................658
Remove, Inspect and Install MFWD Knuckle Housing................659
Repair the Knuckle Housing and the King Pin (High Clerance Tractors)................662
Remove, Inspect, and Install MFWD Axle Shaft—Reference Listing................664
Remove, Inspect, and Install MFWD Axle Shaft................665
Remove, Inspect, and Install MFWD Axle Shaft (High Clearance Tractors)................668
Remove and Install MFWD Differential Carrier Assembly................670
Disassemble and Inspect MFWD Differential Carrier Assembly................672
Assemble MFWD Differential Carrier Assembly................676
Filling/Draining Planetary Drive................692
Filling/Draining MFWD Axle Housing................694
Group 40: Creeper Assembly................376
Other Material................1074
Remove and Install Creeper Assembly................698
Disassemble, Inspect, and Assemble Creeper Assembly................701
Section 60: Steering and Brake Repair................703
Group 05: Steering Repair................703
Other Material................1074
Specifications................1075
Service Parts Kits................1076
Remove and Install Steering Column and Valve—Reference Listing................709
Remove and Install Straight Steering Column and Valve (without oil cooler)................710
Remove and Install Tilt Steering Column (if equipped)................712
Remove and Install Steering Valve (with oil cooler)................714
Disassemble and Inspect Steering Valve................716
Assemble Steering Valve................720
Remove and Install Steering Cylinder—Reference Listing................725
Remove and Install Steering Cylinder—2WD Axle................726
Remove and Install Steering Cylinder—2WD Axle (High Clearance Tractors)................728
Disassemble, Inspect, and Assemble Steering Cylinder—Reference Listing................730
Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle................731
Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle (High Clearance Tractors)................733
Remove and Install Steering Cylinder—MFWD Axle—Reference Listing................735
Remove and Install Steering Cylinder—MFWD Axle................736
Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle—Reference Listing................738
Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle—Use CTM................739
Remove, Inspect and Install Tie Rod Assembly—2WD Axle—Reference Listing................740
Remove, Inspect and Install Tie Rod Assembly—2WD Axle................741
Remove, Inspect and Install Tie Rod Assembly—2WD Axle (High Clearance Tractors)................743
Remove, Inspect and Install Tie Rod Assembly—MFWD Axle—Reference Listing................745
Remove, Inspect and Install Tie Rod Assembly—MFWD Axle................746
Inspect and Replace Steering Hydraulic Lines—Reference Listing................748
Inspect and Replace Steering Hydraulic Lines—with oil cooler (5082E and 5090E)................750
Steering Hydraulic Lines—with oil cooler (5082E and 5090E)................750
Inspect and Replace Steering Hydraulic Lines—Cab Tractors (With Oil Cooler)................752
Group 10: Brake Repair................703
Other Material................1074
Remove and Install Brake Valve and Pedals................756
Disassemble and Inspect Brake Valve................758
Brake Valve Cross Section................761
Assemble Brake Valve................763
Remove and Inspect Brakes................766
Install Brakes................769
Inspect and Replace Brake Hydraulic Lines................772
Section 70: Hydraulic Repair................774
Group 05: Hydraulic pump and filter................774
Service Parts Kit................777
Service Equipment and Tools................1073
Specifications................1075
Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen................780
Remove and Install Hydraulic Pump................781
Remove Hydraulic Pump External Components................782
Disassemble and Inspect Hydraulic Pump................784
Assemble Hydraulic Pump................787
Install Hydraulic Pump External Components................789
Remove and Install Hydraulic Oil Filter/Manifold................791
Inspect and Replace Hydraulic Supply/Return Lines................792
Group 06: Hydraulic Oil Cooler................774
Remove, Inspect, and Install Hydraulic Oil Cooler—Reference Listing................795
Remove, Inspect, and Install Hydraulic Oil Cooler................796
Remove, Inspect, and Install Hydraulic Oil Cooler (If equipped with air conditioning)................798
Group 10: Rockshaft................774
Other Material................1074
Service Parts Kits................1076
Inspect and Repair Rockshaft Control Lever Assembly—Reference Listing................803
Inspect and Repair Rockshaft Control Lever Assembly................804
Inspect and Repair Rockshaft Control Linkage................810
Inspect and Repair Draft Sensing Support Assembly................814
Replace Main Relief Valve................816
Replace Rockshaft Surge Relief Valve................818
Remove, Inspect, and Install Rate-of-Drop Valve................819
Replace Rockshaft Control Valve................821
Remove and Install Rockshaft Case................824
Remove, Inspect, and Install Rockshaft Lift Arms................826
Remove, Inspect, and Install Rockshaft Piston and Cylinder................828
Group 15: Dual Selective Control Valve................774
Other Material................1074
Service Parts Kits................1076
Remove and Install Dual Selective Control Valve (SCV)................834
Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)................837
Inspect and Replace Hydraulic Hoses—Dual Selective Control Valve (SCV)................841
Group 16: Single Selective Control Valve................775
Other Material................1074
Service Parts Kits................1076
Inspect and Repair SCV Levers and Linkage (OOS)................846
Inspect and Repair SCV Levers and Linkage (Cab)................847
Remove and Install Single Selective Control Valve (SCV)—Reference Listing................849
Remove and Install Single Selective Control Valve (SCV)................850
Disassemble, Inspect and Assemble Single (Third) Selective Control Valve (SCV)—Reference Listing................852
Disassemble, Inspect, and Assemble Single (Third) Selective Control Valve (SCV)................853
Inspect and Replace Hydraulic Hoses—Single (Third) Selective Control Valve (SCV)................855
Group 17: Mid-Mount Selective Control Valve................775
Service Parts Kits................1076
Other Material................1074
Specifications................1075
Inspect and Repair Joystick and Linkage................861
Remove and Install Mid-Mount Control Valve................866
Disassemble, Inspect, and Assemble Dual Mid-Mount Control Valve................869
Disassemble, Inspect, and Assemble Triple Mid-Mount Control Valve................875
Inspect and Replace Hydraulic Lines on Dual or Triple Mid-Mount Control Valve................881
Inspect and Replace Hydraulic Lines on Dual Mid-Mount Control Valve With Rear SCV................883
Group 20: Hydraulic Power Beyond................775
Remove and Install Hydraulic Lines and Fittings—Power Beyond Hook-Up—Reference Listing................886
Remove and Install Hydraulic Lines and Fittings—Power Beyond Hook-Up................887
Section 80: Miscellaneous Repair................891
Group 05: Front Axle—2WD................891
Remove and Install Front Axle—2WD—Reference Listing................894
Remove and Install Front Axle—2WD................895
Remove and Install Front Axle—2WD (High Clearance Tractors)................899
Inspect and Replace Pivot Pin and Bushings—2WD Axle................901
Remove and Install Spindle Assembly—2WD Axle—Reference Listing................903
Remove and Install Spindle Assembly—2WD Axle................904
Remove and Install Spindle Assembly—2WD Axle (High Clearance Tractors)................906
Inspect and Replace Spindle Shaft Bushings—2WD Axle................908
Group 10: Wheels................891
Inspect and Replace Front Wheel Bearings—Reference Listing................910
Inspect and Replace Front Wheel Bearings - 2WD................911
Inspect and Replace Front Wheel Bearings—2WD (High Clearance Tractors)................913
Group 15: 3-Point Hitch................891
Inspect and Repair Draft Links—Reference Listing................916
Inspect and Repair Fixed Draft Links (if equipped with sway chain)................917
Inspect and Repair Fixed Draft Links (if equipped with adjustable stabilizer bar)................918
Inspect and Repair Telescoping Draft Links (if equipped with sway chain)................920
Inspect and Repair Telescoping Draft Links (if equipped with adjustable stabilizer bar)................922
Inspect and Repair Lift Link—Reference Listing................924
Inspect and Repair Standard Lift Link................925
Inspect and Repair Adjustable Lift Link................927
Inspect and Repair Center Link—Reference Listing................929
Inspect and Repair Center Link................930
Remove and Install Drawbar and Support—Reference Listing................932
Remove and Install Drawbar and Support................933
Drawbar and Support (Continued)................935
Group 20: Fenders................891
Remove and Install Fenders—Reference Listing................937
Remove and Install Fenders—Cab Tractors................938
Remove and Install Fenders—OOS Tractors................946
Group 25: Hood................892
Remove and Install Hood................952
Group 30: Final Axle Spacers................892
Prepare Tractor................957
Install Axle Spacers................960
Section 90: Operator Station Repair................967
Group 05: Seat and Support................967
Remove and Install Seat and Support—Reference Listing................971
Remove and Install Seat and Support—OOS................972
Remove and Install Seat and Support—Cab................973
Group 06: Control Console and Panel................967
Remove and Install Right-Side Control Console and Panel (OOS)................979
Remove and Install Left-Side Control Console and Panel (OOS)................983
Remove and Install Cowl Cover................986
Group 10: ROLL-GARD®................967
Remove and Install Roll-Gard™—Reference Listing................990
Remove and Install Roll-Gard™ (OOS)................991
Group 15: Cab Components................967
Essential Tools................1070
Service Equipment and Tools................1073
Other Material................1074
Specifications................1075
Remove, Inspect, and Install Cab Interior Recirculating Air Filters................999
Remove, Inspect, and Install Exterior Cab Intake Air Filters................1001
Remove and Install Headliner................1003
Remove and Install Left-Side Control Console................1006
Remove and Install Right-Side Control Console................1007
Remove and Install Windshield................1009
Remove and Install Front Lower Windows................1013
Remove and Install Rear Lower Window................1015
Remove and Install Rear Window................1017
Remove and Install Side Windows................1019
Remove and Install Cab Doors................1021
Remove and Install Cab Outer Roof................1026
Remove and Install A/C Housing Inner Roof................1028
Remove Cab................1039
Install Cab................1054
Group 20: Air Conditioning System................968
Essential Tools................1070
Service Equipment and Tools................1073
Other Material................1074
Specifications................1075
Service Parts Kits................1076
Recover/Recycle Air Conditioning Refrigerant................1077
Replace Air Conditioning Receiver/Dryer................1078
Remove, Inspect, and Install Air Conditioning Condenser................1080
Remove, Inspect, and Install Air Conditioning Compressor................1083
Test Volumetric Efficiency of Compressor................1087
Test Compressor Shaft Seal Leakage................1089
Disassemble and Assemble Compressor Clutch................1091
Disassemble, Inspect, and Assemble Compressor................1093
Check Compressor Clutch Hub Clearance................1097
Inspect Compressor Manifold................1098
Remove and Install Compressor Relief Valve................1099
Remove and Install HVAC Housing Cover................1100
Remove Blower Motors................1101
Remove Evaporator/Heater Core................1102
Leak Test Evaporator/Heater Core................1104
Install Evaporator/Heater Core................1105
Service Expansion Valve................1107
Expansion Valve Bench Test................1108
Refrigerant Oil Information................1110
Check Compressor Oil Charge................1111
Determine Correct Refrigerant Oil Charge................1112
Add Refrigerant Oil to System................1114
System Information................1115
Flush Air Conditioning System................1116
Evacuate Air Conditioning System................1121
Charge Air Conditioning System................1122
Group 25: Heating System................968
Replace Heater Temperature Control Cable................1126
Remove Heater Control Valve................1129
Leak Test Heater Control Valve................1130
Install Heater Control Valve................1131
Section 99: Dealer Fabricated Tools................1132
Group 00: Dealer Fabricated Tools................611
PTO Clutch Finger Height Gauge................1134
Traction Clutch Finger Height Gauge................1135
Traction Clutch Finger Height Adjustment Tool................1136
DFLV1A Final Drive Turning Tool................1137
DFRW20—Compressor Holding Fixture................1138
John Deere 5090EL, 5090EH, 5090E, 5082E, 5076EL, 5076E Tractors Repair Service Technical Manual (TM607419)