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John Deere 5090EL, 5090EH, 5090E, 5082E, 5076EL, 5076E Tractors Repair Service Technical Manual (TM607419)

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Model: 

US Dollar: $39.00

Complete Repair manual for John Deere Tractors 5076E, 5076EL, 5082E, 5090E, 5090EL, 5090EH (2WD / MFWD - PIN prefix P0), with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere Tractors 5076E 5076EL 5082E 5090E 5090EL and 5090EH workshop Repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm607419 English - 5076E, 5076EL, 5082E, 5090E, 5090EL, and 5090EH Tractors, Repair Technical Manual (March 2015) Technical Manual.pdf
tm607428 French - Manuel technique de remise en état des tracteurs 5076E, 5076EL, 5082E, 5090E, 5090EL et 5090EH (mars 2015)
tm607454 Portuguese - Manual Técnico de Reparos de Tratores 5076E, 5076EL, 5082E, 5090E, 5090EL e 5090EH (Março de 2015)
tm607459 Russian - Тракторы 5076E, 5076EL, 5082E, 5090E, 5090EL и 5090EH, Техническое

MAIN SECTIONS
  Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cooling System
   Fuel System
      Fuel System
      Air Intake System
      Speed Control Linkage
   Electrical Repair
      Battery, starter and alternator
      Electrical system components
      Wiring Harness
   Power Train Repair
      Clutch Housing
      Clutch Assembly - Synchronized Transmissions
      Clutch Assembly -PowrReverser™ Transmission
      Synchronized Transmission
      PowrReverserPowrRever™ Transmission
      Rear PTO Drive Shaft
      Differential
      Final Drive
      Hi-Crop Final Drives (April 2013)
      Mechanical Front Wheel Drive
      Creeper Assembly
   Steering and Brake Repair
      Steering Repair
      Brake Repair
   Hydraulic Repair
      Hydraulic pump and filter
      Hydraulic Oil Cooler
      Rockshaft
      Dual Selective Control Valve
      Single Selective Control Valve
      Mid-Mount Selective Control Valve
      Hydraulic Power Beyond
   Miscellaneous Repair
      Front Axle-2WD
      Wheels
      3-Point Hitch
      Fenders
      Hood
      Final Axle Spacers
   Operator Station Repair
      Seat and Support
      Control Console and Panel
      ROLL-GARD®
      Cab Components
      Air Conditioning System
      Heating System
   Dealer Fabricated Tools
      Dealer Fabricated Tools

TABLE OF CONTENTS
Section 10: General Information................21
  Group 05: Safety................21
    Recognize Safety Information................26
    Understand Signal Words................27
    Follow Safety Instructions................28
    Prepare for Emergencies................29
    Wear Protective Clothing................30
    Protect Against Noise................31
    Handle Fuel Safely—Avoid Fires................32
    Handle Starting Fluid Safely................33
    Keep ROPS Installed Properly................34
    Use Foldable ROPS and Seat Belt Properly................35
    Stay Clear of Rotating Drivelines................36
    Use Steps and Handholds Correctly................38
    Read Operator Manuals for ISOBUS Implements................39
    Use Seat Belt Properly................40
    Operating the Tractor Safely................41
    Limited Use in Forestry Operation................43
    Operating the Loader Tractor Safely................44
    Keep Riders Off Machine................45
    Instructional Seat................46
    Use Safety Lights and Devices................47
    Use a Safety Chain................48
    Transport Towed Equipment at Safe Speeds................49
    Use Caution On Slopes and Uneven Terrain................51
    Freeing a Mired Machine................52
    Avoid Contact with Agricultural Chemicals................53
    Handle Agricultural Chemicals Safely................54
    Handling Batteries Safely................56
    Avoid Heating Near Pressurized Fluid Lines................58
    Remove Paint Before Welding or Heating................59
    Handle Electronic Components and Brackets Safely................60
    Practice Safe Maintenance................61
    Exhaust Filter Cleaning................62
    Work In Ventilated Area................63
    Support Machine Properly................64
    Prevent Machine Runaway................65
    Park Machine Safely................66
    Transport Tractor Safely................67
    Service Cooling System Safely................68
    Service Accumulator Systems Safely................69
    Service Tires Safely................70
    Service Front-Wheel Drive Tractor Safely................71
    Tightening Wheel Retaining Bolts/Nuts................72
    Avoid High-Pressure Fluids................73
    Do Not Open High-Pressure Fuel System................74
    Store Attachments Safely................75
    Dispose of Waste Properly................76
  Group 10: General Specifications................1075
    Machine Specifications................1075
    Machine Specifications, continued................84
    Machine Specifications, continued................84
    Machine Specifications, continued................84
    Machine Dimensions — OOS................85
    Machine Dimensions — Cab................88
    Estimated Vehicle Speed, Synchronized Transmission (PY)................90
    Estimated Vehicle Speed, PowrReverser™ Transmission (PY), 12 Forward/12 Reverse................91
    Repair Specifications................1075
    Repair Specifications - Cont..................101
    Repair Specifications - Cont..................101
    Repair Specifications - Cont..................101
    Repair Specifications - Cont..................101
    Repair Specifications - Cont..................101
    Repair Specifications - Cont..................101
    Repair Specifications - Cont..................101
    Repair Specifications - Cont..................101
    Service Recommendations for O-Ring Boss Fittings................102
    Service Recommendations for Flat Face O-Ring Seal Fittings................104
    Metric Cap Screw Torque Values—Grade 7................106
    Metric Bolt and Cap Screw Torque Values................107
    Unified Inch Bolt and Cap Screw Torque Values................108
    Abbreviations................109
  Group 20: Fuel and Lubricants................23
    Diesel Fuel Specifications................1075
    Lubricity of Diesel Fuel................112
    Diesel Fuel Storage................113
    Do Not Use Galvanized Containers................114
    Fill Fuel Tank................115
    Diesel Engine Oil................117
    Heavy Duty Diesel Engine Coolant................23
    Engine Break - In Oil................120
    Engine Cooling System................121
    Liquid Coolant Conditioner................123
    Transmission and Hydraulic Oil................124
    MFWD Gear Oil................125
    Grease (Specific Application)................126
    Grease................127
    Alternative and Synthetic Lubricants................129
    Lubricant Storage................130
  Group 25: Serial Number Locations................23
    Serial Numbers................132
    Product Identification Number Location................133
    Engine Serial Number Location................134
    Fuel injection pump serial number location................135
    Alternator Identification Number Location................136
    Power Steering Valve Serial Number Location................137
    Transmission Serial Number Location................138
    Front Axle (2WD) Serial Number Location................139
    Mechanical Front Wheel Drive (MFWD) Serial Number Location................140
    Air Conditioning Compressor Serial Number Location................141
    Cab Serial Number Location................142
  Group 30: Features and Accessories................144
    Features and Accessories................144
    Standard Features................147
    Standard Features................147
    Operating Foldable Rops................148
    Fixed ROPS Crossbar................150
    Factory Installed Optional Equipment................151
    Field Installed Optional Kits and Accessories................152
Section 20: Engine Repair................153
  Group 05: Engine................153
    Service Equipment and Tools................1073
    Specifications................1075
    John Deere Engine Repair—Use CTM................157
    Remove Engine................158
    Install Engine................169
  Group 10: Cooling System................153
    Specifications................1075
    Engine Coolant Pump Repair—Use CTM................182
    Remove right-side fan guard................183
    Remove left-side fan guard................184
    Remove and Install Coolant Recovery Tank................185
    Remove and Inspect Radiator................189
    Install Radiator................193
    Remove and Install Thermostat................196
    Inspect and Replace Belt Tensioner................199
Section 30: Fuel System................202
  Group 05: Fuel System................202
    Injection Pump, Nozzle and Governor Repair—Use CTM................204
    Remove, Inspect and Install Fuel Tank—Reference Listing................205
    Remove, Inspect and Install Fuel Tank—OOS................206
    Remove, Inspect and Install Fuel Tank — Cab................210
    Replace Fuel Filter (Engine Tier 0)................220
    Replace Fuel Filter/Water Separator (Engine Tier 2)................221
    Remove and Install Fuel Filter/Primer Pump Assembly (Engine Tier 0)................222
    Remove and Install Fuel Filter/Primer Pump Assembly (Engine Tier 2)................223
    Remove and Install The Water Separator Assembly—OOS and Cab................224
    Replace Primary Fuel Filter—Cab................225
    Replace Fuel Transfer Pump—Cab................226
  Group 10: Air Intake System................202
    Turbocharger Repair—Use CTM................229
    Specifications................1075
    Other Material................1074
    Remove, Inspect, and Install Air Cleaner Elements................232
    Remove Turbocharger................234
    Install Turbocharger................236
    Turbocharger Break-In................238
  Group 15: Speed Control Linkage................202
    Inspect and Repair Speed Control Linkage—Reference Listing................240
    Inspect and Repair Speed Control Linkage (OOS)................241
    Inspect and Repair Speed Control Linkage (Cab)................243
Section 40: Electrical Repair................245
  Group 05: Battery, starter and alternator................245
    Starter Repair—Use CTM................249
    Prevent Battery Explosions................250
    Remove and Install Battery................251
    Remove and Install Starter................252
    Replace Alternator/Regulator................253
  Group 10: Electrical system components................245
    Essential Tools................1070
    Other Material................1074
    Specifications................1075
    Replace Air Filter Restriction Switch................259
    Replace Cold Start Advance Switch................260
    Replace Coolant Temperature Sender................262
    Replace Engine Speed Sensor................263
    Replace Engine Oil Pressure Switch................264
    Replace Key Switch—Reference Listing................265
    Replace Key Switch................266
    Replace Light Switch—Reference Listing................268
    Replace Light Switch................269
    Replace Turn Signal Switch —Reference Listing................271
    Replace Turn Signal Switch................272
    Replace Instrument Panel—Reference Listing................274
    Replace Instrument Panel................275
    Replace Rear PTO Switch—Reference Listing................279
    Replace Rear Mechanical PTO Switch—OOS................280
    Replace Rear Mechanical PTO Switch—Cab................281
    Replace Neutral Start Switch................282
    Replace Fuel Level Sender—Reference Listing................283
    Replace Fuel Level Sender—OOS................284
    Replace Fuel Level Sender—Cab................285
    Replace Seat Switch—Reference Listing................287
    Replace Seat Switch—OOS (if equipped)................288
    Replace Seat Switch—Cab (if Equipped)................293
    Replace Wiper Control Switch................295
    Replace Speakers................297
    Replace Antenna................298
    Replace Blower Control Switch................302
    Replace A/C On/Off Switch................303
    Replace A/C Temperature Control Switch................304
    Replace Blower Motor Resistor................306
    Replace Air Conditioning High/Low Pressure Switch................307
    Replace Dome Light................308
    Replace Door Switch................310
    Replace Start Relay................311
    Replace Countershaft Speed Sensor—PowrReverser PowrReverser is a trademark of Deere & Company (PY) Tractors (if equipped)................246
    Replace Enable Pressure Sensor—PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (if equipped)................246
    Replace Clutch Pedal Position Sensor—PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (if equipped)................246
    Replace Clutch Disengage Switch—PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (If Equipped)................246
    Replace Electro-Hydraulic Directional Reverser—PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (If Equipped)................246
    Replace Park Switch— PowrReverser PowrReverser is a trademark of Deere & Company (PY) Transmission (If Equipped)................246
    Replace Brake Pedal Switch—Electro-Hydraulic Tractors (If Equipped)................328
    Replace Trans Forward Solenoid—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission (If Equipped)................246
    Replace Trans Reverse Solenoid—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission (If Equipped)................246
    Replace Electro-Hydraulic Controller - Cab (If equipped with PowrReverser PowrReverser is a trademark of Deere & Company Transmission)................246
    Replace Electrohydraulic Controller— OOS Tractors PowrReverser™ Transmission (If Equipped)................334
    Replace VEC Load Center— OOS Tractors................335
  Group 15: Wiring Harness................246
    Service Equipment and Tools................1073
    Essential Tools................1070
    Service Parts Kits................1076
    Replace Connector Body—Blade Terminals................340
    Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................247
    Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact................247
    Repair (Pull Type) Metri-Pack® Connectors................345
    Repair (Push Type) Metri-Pack® Connectors................347
    Replace Hood Wiring Harness................350
    Replace Battery Cable................351
    Replace Engine Wiring Harness................352
    Replace Wiring Harness—OOS, Synchronized Transmission................354
    Replace Wiring Harness—OOS, PowrReverser PowrReverser is a trademark of Deere & Company Transmission (PY)................247
    Replace Electrical Wiring Harness—Cab, Synchronized Transmission................360
    Replace Electrical Wiring Harness—Cab, PowrReverser PowrReverser is a trademark of Deere & Company Transmission (PY)................247
    Replace Beacon Lamp Wiring Harness—Cab................368
    Replace 7 Pin Connector Wiring Harness................369
    Replace Cab Roof Electrical Harness................370
Section 50: Power Train Repair................372
  Group 05: Clutch Housing................372
    Service Equipment and Tools................1073
    Other Material................1074
    Specifications................1075
    Separate Engine from Clutch Housing—Reference Listing................381
    Separate Engine from Clutch Housing—OOS................382
    Separate Engine from Clutch Housing—Cab................387
    Install Engine to Clutch Housing—Reference Listing................395
    Install Engine to Clutch Housing—OOS................396
    Install Engine to Clutch Housing—Cab................401
    Inspect and Repair Clutch Pedal and Linkage—Reference Listing................410
    Inspect and Repair Clutch Pedal and Linkage (OOS)................411
    Inspect and Repair Clutch Pedal and Linkage (Cab)................413
    Inspect and Repair Clutch Pedal and Linkage—(PowrReverser™ (PY) Transmissions)................415
  Group 10: Clutch Assembly — Synchronized Transmissions................372
    Essential Tools................1070
    Service Equipment and Tools................1073
    Other Material................1074
    Specifications................1075
    Remove and Install Clutch Assembly................422
    Disassemble and Inspect Clutch Assembly................426
    Assemble Clutch Assembly................435
    Traction Clutch Finger Adjustment................441
    PTO Clutch Finger Adjustment................443
    Remove and Inspect Clutch Release Mechanism and Shafts................445
    Install Clutch Release Mechanism and Shafts................449
  Group 12: Clutch Assembly —PowrReverser™ Transmission................372
    Specifications................1075
    Remove and Install PowrReverser Clutch Assembly................454
    Remove, Inspect, and Repair Transmission Pump................456
  Group 15: Synchronized Transmission................372
    John Deere Transmission Repair................458
    Essential Tools................1070
    Service Equipment and Tools................1073
    Other Material................1074
    Specifications................1075
    Separate Clutch Housing from Transmission—Reference Listing................463
    Separate Clutch Housing from Transmission — Open Operator Station................464
    Separate Clutch Housing from Transmission — Cab................470
    Install Clutch Housing to Transmission—Reference Listing................473
    Install Clutch Housing to Transmission — Open Operator Station................474
    Install Clutch Housing to Transmission— Cab................480
    Inspect and Repair Gear and Range Shift Levers - Reference Listing................483
    Inspect and Repair Gear Shift Lever (RH)................484
    Inspect and Repair Gear and Range Shift Levers (RH)................486
    Inspect and Repair Range Shift Lever (LH)................488
    Remove Transmission - Synchronized Transmission (PY)................490
    Install Transmission (PY)................491
    Inspect and Repair Park Brake Lever (if equipped)................492
    Remove, Inspect, and Repair Park Brake (if equipped)................494
  Group 16: PowrReverserPowrReverser is a trademark of Deere & Company Transmission................373
    Transaxle Serial Number Location................497
    John Deere Transmission Repair—Use CTM................498
  Group 20: Rear PTO Drive Shaft................373
    Service Equipment and Tools—Reference Listing................530
    Service Equipment and Tools................1073
    Other Material—Reference Listing................532
    Other Material................1074
    Specifications—Reference Listing................534
    Specifications................1075
    Inspect and Repair Rear PTO Lever and Linkage—Reference Listing................506
    Inspect and Repair Rear Mechanical PTO Lever and Linkage (OOS)................507
    Inspect and Repair Rear Mechanical PTO Lever and Linkage (Cab)................509
    Inspect and Repair PTO 540/540E Shift Lever and Linkage (OOS) — If Equipped................511
    Disassemble and Assemble PTO 540E Shift Lever and Linkage (OOS) — If Equipped................513
    Inspect and Repair PTO 540/540E Shift Lever and Linkage (Cab)................515
    Remove and Install Rear PTO Drive Shaft Assembly—Reference Listing................517
    Remove and Install Standard and 540/540E Rear PTO Drive Shaft Assembly................518
    Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly—Reference Listing................520
    Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly................521
    Disassemble, Inspect, and Assemble Rear 540/540E PTO Drive Shaft Assembly................524
  Group 25: Differential................374
    Essential Tools—Reference Listing................528
    Essential Tools................1070
    Service Equipment and Tools—Reference Listing................530
    Service Equipment and Tools................1073
    Other Material—Reference Listing................532
    Other Material................1074
    Specifications—Reference Listing................534
    Specifications................1075
    Service Parts Kits—Reference Listing................536
    Service Parts Kits................1076
    Remove and Install Differential Assembly—Reference Listing................538
    Remove and Install Differential Assembly................539
    Disassemble, Inspect, and Assemble Differential Assembly—Reference Listing................541
    Disassemble, Inspect, and Assemble Differential Assembly................542
    Remove and Inspect Differential Drive Shaft—Reference Listing................544
    Remove and Inspect Differential Drive Shaft................545
    Install Differential Drive Shaft—Reference Listing................548
    Install Differential Drive Shaft................549
    Remove, Inspect, and Install Differential Lock Assembly—Reference Listing................553
    Remove, Inspect, and Install Differential Lock Assembly (OOS)................554
    Remove, Inspect, and Install Differential Lock Assembly (Cab)................556
    Differential Cone Point Adjustment—Reference Listing................558
    Differential Cone Point Adjustment................559
    Differential Backlash Adjustment—Reference Listing................561
    Differential Backlash Adjustment................562
  Group 30: Final Drive................375
    Service Equipment and Tools................1073
    Other Material................1074
    Remove and Install Final Drive Assembly—Reference Listing................567
    Remove and Install Final Drive Assembly................568
    Remove Final Drive Assembly (High Clearance Tractors)................570
    Install Final Drive Assembly (High Clearance Tractors)................577
    Remove and Inspect Planetary Drive Assembly................584
    Install Planetary Drive Assembly................586
    Remove, Inspect, and Install Axle Shaft Assembly................589
  Group 32: Hi-Crop Final Drives (April 2013)................375
    Other Material (April 2013)................593
    Specifications (April 2013)................594
    Remove and Install Hi-Crop Axle Assembly (April 2013)................375
    Remove, Inspect and Install Hi-Crop Final Drive Assembly (April 2013)................596
  Group 35: Mechanical Front Wheel Drive................375
    Special or Essential Tools................1070
    Tools................611
    Other Material................1074
    Inspect and Repair MFWD Lever and Linkage—Reference Listing................613
    Inspect and Repair MFWD Lever and Linkage (OOS)................614
    Inspect and Repair MFWD Lever and Linkage (Cab)................616
    MFWD Drop Gearbox Repair................618
    Remove, Inspect and Install MFWD Drive Shaft—Reference Listing................619
    Remove, Inspect and Install MFWD Drive Shaft................620
    Remove and Install MFWD Axle Housing Assembly—Reference Listing................621
    Remove and Install MFWD Axle Housing Assembly................622
    Remove, Inspect and Install MFWD Axle Supports—Reference Listing................624
    Remove, Inspect and Install MFWD Axle Supports................625
    Remove, Inspect and Install MFWD Axle Supports (High Clearance Tractors)................636
    Disassemble and Inspect MFWD Outer Drive—Reference Listing................638
    Disassemble and Inspect MFWD Outer Drive................639
    Disassemble and Inspect MFWD Outer Drive (High Clearance Tractors)................645
    Assemble MFWD Outer Drive—Reference Listing................648
    Assemble MFWD Outer Drive................649
    Assemble MFWD Outer Drive (High Clearance Tractors)................655
    Remove, Inspect and Install MFWD Knuckle Housing—Reference Listing................658
    Remove, Inspect and Install MFWD Knuckle Housing................659
    Repair the Knuckle Housing and the King Pin (High Clerance Tractors)................662
    Remove, Inspect, and Install MFWD Axle Shaft—Reference Listing................664
    Remove, Inspect, and Install MFWD Axle Shaft................665
    Remove, Inspect, and Install MFWD Axle Shaft (High Clearance Tractors)................668
    Remove and Install MFWD Differential Carrier Assembly................670
    Disassemble and Inspect MFWD Differential Carrier Assembly................672
    Assemble MFWD Differential Carrier Assembly................676
    Filling/Draining Planetary Drive................692
    Filling/Draining MFWD Axle Housing................694
  Group 40: Creeper Assembly................376
    Other Material................1074
    Remove and Install Creeper Assembly................698
    Disassemble, Inspect, and Assemble Creeper Assembly................701
Section 60: Steering and Brake Repair................703
  Group 05: Steering Repair................703
    Other Material................1074
    Specifications................1075
    Service Parts Kits................1076
    Remove and Install Steering Column and Valve—Reference Listing................709
    Remove and Install Straight Steering Column and Valve (without oil cooler)................710
    Remove and Install Tilt Steering Column (if equipped)................712
    Remove and Install Steering Valve (with oil cooler)................714
    Disassemble and Inspect Steering Valve................716
    Assemble Steering Valve................720
    Remove and Install Steering Cylinder—Reference Listing................725
    Remove and Install Steering Cylinder—2WD Axle................726
    Remove and Install Steering Cylinder—2WD Axle (High Clearance Tractors)................728
    Disassemble, Inspect, and Assemble Steering Cylinder—Reference Listing................730
    Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle................731
    Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle (High Clearance Tractors)................733
    Remove and Install Steering Cylinder—MFWD Axle—Reference Listing................735
    Remove and Install Steering Cylinder—MFWD Axle................736
    Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle—Reference Listing................738
    Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle—Use CTM................739
    Remove, Inspect and Install Tie Rod Assembly—2WD Axle—Reference Listing................740
    Remove, Inspect and Install Tie Rod Assembly—2WD Axle................741
    Remove, Inspect and Install Tie Rod Assembly—2WD Axle (High Clearance Tractors)................743
    Remove, Inspect and Install Tie Rod Assembly—MFWD Axle—Reference Listing................745
    Remove, Inspect and Install Tie Rod Assembly—MFWD Axle................746
    Inspect and Replace Steering Hydraulic Lines—Reference Listing................748
    Inspect and Replace Steering Hydraulic Lines—with oil cooler (5082E and 5090E)................750
    Steering Hydraulic Lines—with oil cooler (5082E and 5090E)................750
    Inspect and Replace Steering Hydraulic Lines—Cab Tractors (With Oil Cooler)................752
  Group 10: Brake Repair................703
    Other Material................1074
    Remove and Install Brake Valve and Pedals................756
    Disassemble and Inspect Brake Valve................758
    Brake Valve Cross Section................761
    Assemble Brake Valve................763
    Remove and Inspect Brakes................766
    Install Brakes................769
    Inspect and Replace Brake Hydraulic Lines................772
Section 70: Hydraulic Repair................774
  Group 05: Hydraulic pump and filter................774
    Service Parts Kit................777
    Service Equipment and Tools................1073
    Specifications................1075
    Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen................780
    Remove and Install Hydraulic Pump................781
    Remove Hydraulic Pump External Components................782
    Disassemble and Inspect Hydraulic Pump................784
    Assemble Hydraulic Pump................787
    Install Hydraulic Pump External Components................789
    Remove and Install Hydraulic Oil Filter/Manifold................791
    Inspect and Replace Hydraulic Supply/Return Lines................792
  Group 06: Hydraulic Oil Cooler................774
    Remove, Inspect, and Install Hydraulic Oil Cooler—Reference Listing................795
    Remove, Inspect, and Install Hydraulic Oil Cooler................796
    Remove, Inspect, and Install Hydraulic Oil Cooler (If equipped with air conditioning)................798
  Group 10: Rockshaft................774
    Other Material................1074
    Service Parts Kits................1076
    Inspect and Repair Rockshaft Control Lever Assembly—Reference Listing................803
    Inspect and Repair Rockshaft Control Lever Assembly................804
    Inspect and Repair Rockshaft Control Linkage................810
    Inspect and Repair Draft Sensing Support Assembly................814
    Replace Main Relief Valve................816
    Replace Rockshaft Surge Relief Valve................818
    Remove, Inspect, and Install Rate-of-Drop Valve................819
    Replace Rockshaft Control Valve................821
    Remove and Install Rockshaft Case................824
    Remove, Inspect, and Install Rockshaft Lift Arms................826
    Remove, Inspect, and Install Rockshaft Piston and Cylinder................828
  Group 15: Dual Selective Control Valve................774
    Other Material................1074
    Service Parts Kits................1076
    Remove and Install Dual Selective Control Valve (SCV)................834
    Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)................837
    Inspect and Replace Hydraulic Hoses—Dual Selective Control Valve (SCV)................841
  Group 16: Single Selective Control Valve................775
    Other Material................1074
    Service Parts Kits................1076
    Inspect and Repair SCV Levers and Linkage (OOS)................846
    Inspect and Repair SCV Levers and Linkage (Cab)................847
    Remove and Install Single Selective Control Valve (SCV)—Reference Listing................849
    Remove and Install Single Selective Control Valve (SCV)................850
    Disassemble, Inspect and Assemble Single (Third) Selective Control Valve (SCV)—Reference Listing................852
    Disassemble, Inspect, and Assemble Single (Third) Selective Control Valve (SCV)................853
    Inspect and Replace Hydraulic Hoses—Single (Third) Selective Control Valve (SCV)................855
  Group 17: Mid-Mount Selective Control Valve................775
    Service Parts Kits................1076
    Other Material................1074
    Specifications................1075
    Inspect and Repair Joystick and Linkage................861
    Remove and Install Mid-Mount Control Valve................866
    Disassemble, Inspect, and Assemble Dual Mid-Mount Control Valve................869
    Disassemble, Inspect, and Assemble Triple Mid-Mount Control Valve................875
    Inspect and Replace Hydraulic Lines on Dual or Triple Mid-Mount Control Valve................881
    Inspect and Replace Hydraulic Lines on Dual Mid-Mount Control Valve With Rear SCV................883
  Group 20: Hydraulic Power Beyond................775
    Remove and Install Hydraulic Lines and Fittings—Power Beyond Hook-Up—Reference Listing................886
    Remove and Install Hydraulic Lines and Fittings—Power Beyond Hook-Up................887
Section 80: Miscellaneous Repair................891
  Group 05: Front Axle—2WD................891
    Remove and Install Front Axle—2WD—Reference Listing................894
    Remove and Install Front Axle—2WD................895
    Remove and Install Front Axle—2WD (High Clearance Tractors)................899
    Inspect and Replace Pivot Pin and Bushings—2WD Axle................901
    Remove and Install Spindle Assembly—2WD Axle—Reference Listing................903
    Remove and Install Spindle Assembly—2WD Axle................904
    Remove and Install Spindle Assembly—2WD Axle (High Clearance Tractors)................906
    Inspect and Replace Spindle Shaft Bushings—2WD Axle................908
  Group 10: Wheels................891
    Inspect and Replace Front Wheel Bearings—Reference Listing................910
    Inspect and Replace Front Wheel Bearings - 2WD................911
    Inspect and Replace Front Wheel Bearings—2WD (High Clearance Tractors)................913
  Group 15: 3-Point Hitch................891
    Inspect and Repair Draft Links—Reference Listing................916
    Inspect and Repair Fixed Draft Links (if equipped with sway chain)................917
    Inspect and Repair Fixed Draft Links (if equipped with adjustable stabilizer bar)................918
    Inspect and Repair Telescoping Draft Links (if equipped with sway chain)................920
    Inspect and Repair Telescoping Draft Links (if equipped with adjustable stabilizer bar)................922
    Inspect and Repair Lift Link—Reference Listing................924
    Inspect and Repair Standard Lift Link................925
    Inspect and Repair Adjustable Lift Link................927
    Inspect and Repair Center Link—Reference Listing................929
    Inspect and Repair Center Link................930
    Remove and Install Drawbar and Support—Reference Listing................932
    Remove and Install Drawbar and Support................933
    Drawbar and Support (Continued)................935
  Group 20: Fenders................891
    Remove and Install Fenders—Reference Listing................937
    Remove and Install Fenders—Cab Tractors................938
    Remove and Install Fenders—OOS Tractors................946
  Group 25: Hood................892
    Remove and Install Hood................952
  Group 30: Final Axle Spacers................892
    Prepare Tractor................957
    Install Axle Spacers................960
Section 90: Operator Station Repair................967
  Group 05: Seat and Support................967
    Remove and Install Seat and Support—Reference Listing................971
    Remove and Install Seat and Support—OOS................972
    Remove and Install Seat and Support—Cab................973
  Group 06: Control Console and Panel................967
    Remove and Install Right-Side Control Console and Panel (OOS)................979
    Remove and Install Left-Side Control Console and Panel (OOS)................983
    Remove and Install Cowl Cover................986
  Group 10: ROLL-GARD®................967
    Remove and Install Roll-Gard™—Reference Listing................990
    Remove and Install Roll-Gard™ (OOS)................991
  Group 15: Cab Components................967
    Essential Tools................1070
    Service Equipment and Tools................1073
    Other Material................1074
    Specifications................1075
    Remove, Inspect, and Install Cab Interior Recirculating Air Filters................999
    Remove, Inspect, and Install Exterior Cab Intake Air Filters................1001
    Remove and Install Headliner................1003
    Remove and Install Left-Side Control Console................1006
    Remove and Install Right-Side Control Console................1007
    Remove and Install Windshield................1009
    Remove and Install Front Lower Windows................1013
    Remove and Install Rear Lower Window................1015
    Remove and Install Rear Window................1017
    Remove and Install Side Windows................1019
    Remove and Install Cab Doors................1021
    Remove and Install Cab Outer Roof................1026
    Remove and Install A/C Housing Inner Roof................1028
    Remove Cab................1039
    Install Cab................1054
  Group 20: Air Conditioning System................968
    Essential Tools................1070
    Service Equipment and Tools................1073
    Other Material................1074
    Specifications................1075
    Service Parts Kits................1076
    Recover/Recycle Air Conditioning Refrigerant................1077
    Replace Air Conditioning Receiver/Dryer................1078
    Remove, Inspect, and Install Air Conditioning Condenser................1080
    Remove, Inspect, and Install Air Conditioning Compressor................1083
    Test Volumetric Efficiency of Compressor................1087
    Test Compressor Shaft Seal Leakage................1089
    Disassemble and Assemble Compressor Clutch................1091
    Disassemble, Inspect, and Assemble Compressor................1093
    Check Compressor Clutch Hub Clearance................1097
    Inspect Compressor Manifold................1098
    Remove and Install Compressor Relief Valve................1099
    Remove and Install HVAC Housing Cover................1100
    Remove Blower Motors................1101
    Remove Evaporator/Heater Core................1102
    Leak Test Evaporator/Heater Core................1104
    Install Evaporator/Heater Core................1105
    Service Expansion Valve................1107
    Expansion Valve Bench Test................1108
    Refrigerant Oil Information................1110
    Check Compressor Oil Charge................1111
    Determine Correct Refrigerant Oil Charge................1112
    Add Refrigerant Oil to System................1114
    System Information................1115
    Flush Air Conditioning System................1116
    Evacuate Air Conditioning System................1121
    Charge Air Conditioning System................1122
  Group 25: Heating System................968
    Replace Heater Temperature Control Cable................1126
    Remove Heater Control Valve................1129
    Leak Test Heater Control Valve................1130
    Install Heater Control Valve................1131
Section 99: Dealer Fabricated Tools................1132
  Group 00: Dealer Fabricated Tools................611
    PTO Clutch Finger Height Gauge................1134
    Traction Clutch Finger Height Gauge................1135
    Traction Clutch Finger Height Adjustment Tool................1136
    DFLV1A Final Drive Turning Tool................1137
    DFRW20—Compressor Holding Fixture................1138

John Deere 5090EL, 5090EH, 5090E, 5082E, 5076EL, 5076E Tractors Repair Service Technical Manual (TM607419)


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