Complete service repair manual for John Deere 5076EF Tractor (January 2013), with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.

John Deere Tractors 5076EF workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM607619 English - John Deere Tractors 5076EF Technical Manual (January 2013) (Repair).PDF
tm607628 French - 5076EF TractorRepair Technical Manual (January 2013)
tm607654 Portuguese - 5076EF TractorRepair Technical Manual(January 2013)
tm607659 Russian - Трактор 5076EFТехническое руководство по ремонту(январь 2013 г.)

Total Pages: 833 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English French Portuguese Russian

MAIN SECTIONS
 Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cooling System
   Fuel System
      Fuel System
      Air Intake System
      Speed Control Linkage
   Electrical Repair
      Battery, starter and alternator
      Electrical system components
      Wiring Harness
   Power Train Repair
      Clutch Housing
      Clutch Assembly - Synchronized Transmissions
      Synchronized Transmission
      Rear PTO Drive Shaft
      Differential
      Final Drive
      Mechanical Front Wheel Drive
      Creeper Assembly
   Steering and Brake Repair
      Steering Repair
      Brake Repair
   Hydraulic Repair
      Hydraulic pump and filter
      Hydraulic Oil Cooler
      Rockshaft
      Dual Selective Control Valve
      Single Selective Control Valve
      Hydraulic Power Beyond
   Miscellaneous Repair
      Front Axle-2WD
      Wheels
      3-Point Hitch
      Fenders
      Hood
   Operator Station Repair
      Seat and Support
      Control Console and Panel
      ROLL-GARD®
      Rear Bar
   Dealer Fabricated Tools
      Dealer Fabricated Tools

TABLE OF CONTENTS
Section 10: General Information................17
  Group 05: Safety................17
    Recognize Safety Information................22
    Understand Signal Words................23
    Follow Safety Instructions................24
    Prepare for Emergencies................25
    Wear Protective Clothing................26
    Protect Against Noise................27
    Handle Fuel Safely—Avoid Fires................28
    Handle Starting Fluid Safely................29
    Keep ROPS Installed Properly................30
    Use Foldable ROPS and Seat Belt Properly................31
    Stay Clear of Rotating Drivelines................32
    Use Steps and Handholds Correctly................34
    Read Operator Manuals for ISOBUS Implements................35
    Use Seat Belt Properly................36
    Operating the Tractor Safely................37
    Limited Use in Forestry Operation................39
    Operating the Loader Tractor Safely................40
    Keep Riders Off Machine................41
    Instructional Seat................42
    Use Safety Lights and Devices................43
    Use a Safety Chain................44
    Transport Towed Equipment at Safe Speeds................45
    Use Caution On Slopes and Uneven Terrain................47
    Freeing a Mired Machine................48
    Avoid Contact with Agricultural Chemicals................49
    Handle Agricultural Chemicals Safely................50
    Handling Batteries Safely................52
    Avoid Heating Near Pressurized Fluid Lines................54
    Remove Paint Before Welding or Heating................55
    Handle Electronic Components and Brackets Safely................56
    Practice Safe Maintenance................57
    Exhaust Filter Cleaning................58
    Work In Ventilated Area................59
    Support Machine Properly................60
    Prevent Machine Runaway................61
    Park Machine Safely................62
    Transport Tractor Safely................63
    Service Cooling System Safely................64
    Service Accumulator Systems Safely................65
    Service Tires Safely................66
    Service Front-Wheel Drive Tractor Safely................67
    Tightening Wheel Retaining Bolts/Nuts................68
    Avoid High-Pressure Fluids................69
    Do Not Open High-Pressure Fuel System................70
    Store Attachments Safely................71
    Dispose of Waste Properly................72
  Group 10: General Specifications................652
    Machine Specifications................652
    Machine Specifications, continued................79
    Machine Specifications, continued................79
    Machine Specifications , continued................80
    Machine Dimensions................81
    Ground Speed Estimates................83
    Repair Specifications................652
    Repair Specifications - Cont..................92
    Repair Specifications - Cont..................92
    Repair Specifications - Cont..................92
    Repair Specifications - Cont..................92
    Repair Specifications - Cont..................92
    Repair Specifications - Cont..................92
    Repair Specifications - Cont..................92
    Repair Specifications - Cont..................92
    Service Recommendations for O-Ring Boss Fittings................93
    Service Recommendations for Flat Face O-Ring Seal Fittings................95
    Metric Cap Screw Torque Values—Grade 7................97
    Metric Bolt and Cap Screw Torque Values................98
    Unified Inch Bolt and Cap Screw Torque Values................99
    Abbreviations................100
  Group 20: Fuel and Lubricants................19
    Diesel Fuel Specifications................652
    Lubricity of Diesel Fuel................103
    Diesel Fuel Storage................104
    Do Not Use Galvanized Containers................105
    Fill Fuel Tank................106
    Diesel Engine Oil................107
    Heavy Duty Diesel Engine Coolant................108
    Engine Break - In Oil................109
    Engine Cooling System................110
    Liquid Coolant Conditioner................112
    Transmission and Hydraulic Oil................113
    MFWD Gear Oil................114
    Grease (Specific Application)................115
    Grease................116
    Alternative and Synthetic Lubricants................118
    Lubricant Storage................119
  Group 25: Serial Number Locations................19
    Serial Numbers................121
    Product Identification Number Location................122
    Engine Serial Number Location................123
    Fuel injection pump serial number location................124
    Alternator Identification Number Location................125
    Power Steering Valve Serial Number Location................126
    Transmission Serial Number Location................127
    Front Axle (2WD) Serial Number Location................128
    Mechanical Front Wheel Drive (MFWD) Serial Number Location................129
  Group 30: Features and Accessories................131
    Features and Accessories................131
    Standard Features................135
    Standard Features................135
    Standard Features................135
    Operating Foldable ROPS — If Equipped................136
    Factory Installed Optional Equipment................138
    Field Installed Optional Kits and Accessories................139
Section 20: Engine Repair................140
  Group 05: Engine................140
    Service Equipment and Tools................651
    Specifications................652
    John Deere Engine Repair—Use CTM................144
    Remove Engine................145
    Install Engine................155
  Group 10: Cooling System................140
    Specifications................652
    Engine Coolant Pump Repair—Use CTM................168
    Remove right-side fan guard................169
    Remove left-side fan guard................170
    Remove and Install Coolant Recovery Tank................171
    Remove and Inspect Radiator................175
    Install Radiator................179
    Remove and Install Thermostat................182
    Inspect and Replace Belt Tensioner................185
Section 30: Fuel System................188
  Group 05: Fuel System................188
    Injection Pump, Nozzle and Governor Repair—Use CTM................190
    Remove, Inspect and Install Fuel Tank—Reference Listing................191
    Remove, Inspect, and Install Fuel Tank................192
    Replace Fuel Filter (Engine Tier 0)................196
    Replace Fuel Filter/Water Separator (Engine Tier 2)................197
    Remove and Install Fuel Filter/Primer Pump Assembly (Engine Tier 0)................198
    Remove and Install Fuel Filter/Primer Pump Assembly (Engine Tier 2)................199
    Remove and Install The Water Separator Assembly................200
  Group 10: Air Intake System................188
    Turbocharger Repair—Use CTM................202
    Specifications................652
    Other Material................717
    Remove, Inspect, and Install Air Cleaner Elements................205
    Remove Turbocharger................208
    Install Turbocharger................210
    Turbocharger Break-In................212
  Group 15: Speed Control Linkage................188
    Inspect and Repair Speed Control Linkage—Reference Listing................214
    Inspect and Repair Speed Control Linkage................215
Section 40: Electrical Repair................217
  Group 05: Battery, starter and alternator................217
    Starter Repair—Use CTM................220
    Prevent Battery Explosions................221
    Remove and Install Battery................222
    Remove and Install Starter................223
    Replace Alternator/Regulator................224
  Group 10: Electrical system components................217
    Essential Tools................494
    Other Material................717
    Specifications................652
    Replace Air Filter Restriction Switch................230
    Replace Cold Start Advance Switch................231
    Replace Coolant Temperature Sender................233
    Replace Engine Speed Sensor................234
    Replace Engine Oil Pressure Switch................235
    Replace Key Switch—Reference Listing................236
    Replace Key Switch................237
    Replace Light Switch................239
    Replace Turn Signal Switch—Reference Listing................241
    Replace Turn Signal Switch................242
    Replace Instrument Panel—Reference Listing................244
    Replace Instrument Panel................245
    Replace Rear PTO Switch—Reference Listing................249
    Replace Rear Mechanical PTO Switch................250
    Replace Neutral Start Switch................251
    Replace Fuel Level Sender................252
    Replace Seat Switch—Reference Listing................253
    Replace Seat Switch................254
    Replace Clutch Pedal Position Sensor— Synchronized Transmission................259
    Replace Clutch Disengage Switch— Synchronized Transmission................262
    Replace Park Switch— Synchronized Transmission (If Equipped)................265
    Replace Brake Pedal Switch—Electro-Hydraulic Tractors (If Equipped)................266
    Replace VEC Load Center................267
  Group 15: Wiring Harness................218
    Service Equipment and Tools................651
    Essential Tools................494
    Service Parts Kits................718
    Replace Connector Body—Blade Terminals................272
    Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................218
    Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact................218
    Repair (Pull Type) Metri-Pack® Connectors................277
    Repair (Push Type) Metri-Pack® Connectors................279
    Replace Front Wiring Harness................282
    Replace Rear Wiring Harness................284
Section 50: Power Train Repair................286
  Group 05: Clutch Housing................286
    Service Equipment and Tools................651
    Other Material................717
    Specifications................652
    Separate Engine from Clutch Housing—Reference Listing................295
    Separate Engine from Clutch Housing................296
    Install Engine to Clutch Housing—Reference Listing................303
    Install Engine to Clutch Housing................304
    Inspect and Repair Clutch Pedal and Linkage—Reference Listing................310
    Inspect and Repair Clutch Pedal and Linkage................311
  Group 10: Clutch Assembly — Synchronized Transmissions................286
    Essential Tools................494
    Service Equipment and Tools................651
    Other Material................717
    Specifications................652
    Remove and Install Clutch Assembly................318
    Disassemble and Inspect Clutch Assembly................322
    Assemble Clutch Assembly................331
    Traction Clutch Finger Adjustment................337
    PTO Clutch Finger Adjustment................339
    Remove and Inspect Clutch Release Mechanism and Shafts................341
    Install Clutch Release Mechanism and Shafts................345
  Group 15: Synchronized Transmission................286
    John Deere Transmission Repair................349
    Essential Tools................494
    Service Equipment and Tools................651
    Other Material................717
    Specifications................652
    Separate Clutch Housing from Transmission—Reference Listing................354
    Separate Clutch Housing from Transmission................355
    Install Clutch Housing to Transmission—Reference Listing................361
    Install Clutch Housing to Transmission................362
    Inspect and Repair Gear and Range Shift Levers - Reference Listing................368
    Inspect and Repair Gear Shift Lever................369
    Inspect and Repair Range Shift Lever................372
    Remove Transmission—Reference Listing................375
    Remove Transmission - Synchronized Transmissions (NM, NP, NM05, NP05)................376
    Disassemble and Inspect Transmission—Reference Listing................382
    Disassemble and Inspect Transmission (NM, NP, NM05, NP05)................383
    Assemble Transmission—Reference Listing................387
    Assemble and Install Transmission (NM, NP, NM05, NP05)................388
    Install Transmission—Reference Listing................397
    Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies—Reference Listing................398
    Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies (NM, NP, NM05, NP05)................399
    Disassemble, Inspect, and Assemble Transmission Top Shaft—Reference Listing................401
    Disassemble, Inspect, and Assemble Transmission Top Shaft (NM, NP, NM05, NP05)................402
    Disassemble, Inspect, and Assemble Range Reduction Shaft—Reference Listing................405
    Disassemble, Inspect, and Assemble Range Reduction Shaft (NM, NP, NM05, NP05)................406
    Disassemble, Inspect and Assemble Driven Shaft—Reference Listing................408
    Disassemble, Inspect, and Assemble Driven Shaft (NM, NP, NM05, NP05)................409
    Remove, Inspect, and Install MFWD and Range Gears—Reference Listing................411
    Remove, Inspect, and Install MFWD and Range Gears (NM, NP, NM05, NP05)................412
    Remove, Inspect, and Install Reverse Idler Shaft—Reference Listing................414
    Inspect and Repair Park Brake Lever (if equipped)................415
    Remove, Inspect, and Repair Park Brake (if equipped)................417
  Group 20: Rear PTO Drive Shaft................287
    Service Equipment and Tools—Reference Listing................444
    Service Equipment and Tools................651
    Other Material—Reference Listing................446
    Other Material................717
    Specifications—Reference Listing................448
    Specifications................652
    Inspect and Repair Rear PTO Lever and Linkage—Reference Listing................426
    Inspect and Repair PTO Lever and Linkage................427
    Inspect and Repair PTO 540/540E Shift Lever and Linkage................429
    Remove and Install Rear PTO Drive Shaft Assembly—Reference Listing................431
    Remove and Install Standard and 540/540E Rear PTO Drive Shaft Assembly................432
    Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly—Reference Listing................434
    Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly................435
    Disassemble, Inspect, and Assemble Rear 540/540E PTO Drive Shaft Assembly................438
  Group 25: Differential................288
    Essential Tools—Reference Listing................442
    Essential Tools................494
    Service Equipment and Tools—Reference Listing................444
    Service Equipment and Tools................651
    Other Material—Reference Listing................446
    Other Material................717
    Specifications—Reference Listing................448
    Specifications................652
    Service Parts Kits—Reference Listing................450
    Service Parts Kits................718
    Remove and Install Differential Assembly—Reference Listing................452
    Remove and Install Differential Assembly................453
    Disassemble, Inspect, and Assemble Differential Assembly—Reference Listing................455
    Disassemble, Inspect, and Assemble Differential Assembly................456
    Remove and Inspect Differential Drive Shaft—Reference Listing................458
    Remove and Inspect Differential Drive Shaft................459
    Install Differential Drive Shaft—Reference Listing................463
    Install Differential Drive Shaft................464
    Remove, Inspect, and Install Differential Lock Assembly—Reference Listing................468
    Remove, Inspect, and Install Differential Lock Assembly................469
    Differential Cone Point Adjustment—Reference Listing................471
    Differential Cone Point Adjustment................472
    Differential Backlash Adjustment—Reference Listing................474
    Differential Backlash Adjustment................475
  Group 30: Final Drive................288
    Service Equipment and Tools................651
    Other Material................717
    Remove and Install Final Drive Assembly—Reference Listing................480
    Remove and Install Final Drive Assembly................481
    Remove and Inspect Planetary Drive Assembly................483
    Install Planetary Drive Assembly................486
    Remove, Inspect, and Install Axle Shaft Assembly................489
  Group 35: Mechanical Front Wheel Drive................289
    Special or Essential Tools................494
    Tools................494
    Other Material................717
    Inspect and Repair MFWD Lever and Linkage—Reference Listing................496
    Inspect and Repair MFWD Lever and Linkage................497
    Remove and Install MFWD Drop Gearbox................499
    Disassemble and Inspect MFWD Drop Gearbox................500
    MFWD Drop Gearbox Cross Section................503
    Assemble MFWD Drop Gearbox................505
    Remove, Inspect and Install MFWD Drive Shaft—Reference Listing................510
    Remove, Inspect, and Install MFWD Drive Shaft................511
    Remove and Install MFWD Axle Housing Assembly—Reference Listing................513
    Remove and Install MFWD Axle Housing Assembly................514
    Remove and Install MFWD Axle Pivot Pin and Pivot Bushings................517
    Remove, Inspect and Install MFWD Axle Supports—Reference Listing................519
    Remove, Inspect and Install MFWD Axle Supports................520
    Disassemble and Inspect MFWD Outer Drive—Reference Listing................531
    Disassemble and Inspect MFWD Outer Drive................532
    Assemble MFWD Outer Drive—Reference Listing................536
    Assemble MFWD Outer Drive................537
    Remove, Inspect and Install MFWD Knuckle Housing—Reference Listing................540
    Repair the Knuckle Housing and the King Pin................541
    Remove, Inspect, and Install MFWD Axle Shaft—Reference Listing................543
    Remove, Inspect, and Install MFWD Axle Shaft................544
    Remove and Install MFWD Differential Carrier Assembly................546
    Disassemble and Inspect MFWD Differential Carrier Assembly................548
    Assemble MFWD Differential Carrier Assembly................553
    Filling/Draining Planetary Drive................570
    Filling/Draining MFWD Axle Housing................572
  Group 40: Creeper Assembly................290
    Other Material................717
    Remove and Install Creeper Assembly................579
    Remove and Install Creeper Assembly................579
    Disassemble, Inspect, and Assemble Creeper Assembly................582
Section 60: Steering and Brake Repair................584
  Group 05: Steering Repair................584
    Other Material................717
    Specifications................652
    Service Parts Kits................718
    Remove and Install Steering Column and Valve—Reference Listing................590
    Remove and Install Straight Steering Column and Valve (without oil cooler)................591
    Remove and Install Tilt Steering Column (if equipped)................593
    Remove and Install Steering Valve (with oil cooler)................595
    Disassemble and Inspect Steering Valve................597
    Assemble Steering Valve................601
    Remove and Install Steering Cylinder—Reference Listing................606
    Remove and Install Steering Cylinder—2WD Axle................607
    Disassemble, Inspect, and Assemble Steering Cylinder—Reference Listing................609
    Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle................610
    Remove and Install Steering Cylinder—MFWD Axle—Reference Listing................612
    Remove and Install Steering Cylinder—MFWD Axle................613
    Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle—Reference Listing................615
    Disassemble, Inspect, and Assemble Steering Cylinder— MFWD Axle................616
    Remove, Inspect and Install Tie Rod Assembly—2WD Axle—Reference Listing................618
    Remove, Inspect and Install Tie Rod Assembly—2WD Axle................619
    Remove, Inspect and Install Tie Rod Assembly—MFWD Axle—Reference Listing................621
    Remove, Inspect and Install Tie Rod Assembly—MFWD Axle................622
    Inspect and Replace Steering Hydraulic Lines—Reference Listing................624
    Inspect and Replace Steering Hydraulic Lines—without oil cooler................625
  Group 10: Brake Repair................584
    Other Material................717
    Remove and Install Brake Valve and Pedals................629
    Disassemble and Inspect Brake Valve................631
    Brake Valve Cross Section................634
    Assemble Brake Valve................636
    Remove and Inspect Brakes................639
    Install Brakes................642
    Inspect and Replace Brake Hydraulic Lines................645
Section 70: Hydraulic Repair................647
  Group 05: Hydraulic pump and filter................647
    Service Parts Kit................650
    Service Equipment and Tools................651
    Specifications................652
    Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen................653
    Remove and Install Hydraulic Pump................654
    Remove Hydraulic Pump External Components................655
    Disassemble and Inspect Hydraulic Pump................657
    Assemble Hydraulic Pump................660
    Install Hydraulic Pump External Components................662
    Remove and Install Hydraulic Oil Filter/Manifold................664
    Inspect and Replace Hydraulic Supply/Return Lines................665
  Group 06: Hydraulic Oil Cooler................647
    Remove, Inspect, and Install Hydraulic Oil Cooler-Reference Listing................668
    Remove, Inspect, and Install Hydraulic Oil Cooler................669
  Group 10: Rockshaft................647
    Other Material................717
    Service Parts Kits................718
    Inspect and Repair Rockshaft Control Lever Assembly—Reference Listing................674
    Inspect and Repair Rockshaft Control Lever Assembly................675
    Inspect and Repair Rockshaft Control Linkage................685
    Inspect and Repair Rockshaft Control Linkage................685
    Inspect and Repair Draft Sensing Support Assembly................689
    Replace Main Relief Valve................690
    Replace Rockshaft Surge Relief Valve................692
    Remove, Inspect, and Install Rate-of-Drop Valve................693
    Replace Rockshaft Control Valve................695
    Remove and Install Rockshaft Case................698
    Remove, Inspect, and Install Rockshaft Lift Arms................700
    Remove, Inspect, and Install Rockshaft Piston and Cylinder................702
  Group 15: Dual Selective Control Valve................647
    Other Material................717
    Service Parts Kits................718
    Remove and Install Dual Selective Control Valve (SCV)................707
    Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)................710
    Inspect and Replace Hydraulic Hoses—Dual Selective Control Valve (SCV)................714
  Group 16: Single Selective Control Valve................648
    Other Material................717
    Service Parts Kits................718
    Inspect and Repair SCV Levers and Linkage................719
    Remove and Install Single Selective Control Valve (SCV)—Reference Listing................720
    Remove and Install Selective Control Valve (SCV)................721
    Disassemble, Inspect and Assemble Single (Third) Selective Control Valve (SCV)—Reference Listing................723
    Disassemble, Inspect, and Assemble Selective Control Valve (SCV)................724
  Group 20: Hydraulic Power Beyond................648
    Remove and Install Hydraulic Lines and Fittings—Power Beyond Hook-Up—Reference Listing................730
    Install and Remove Hydraulic Lines and Fittings—Power Beyond Hook-Up................731
Section 80: Miscellaneous Repair................735
  Group 05: Front Axle—2WD................735
    Remove and Install Front Axle—2WD—Reference Listing................737
    Remove and Install Front Axle—2WD................738
    Inspect and Replace Pivot Pin and Bushings—2WD Axle................741
    Remove and Install Spindle Assembly—2WD Axle—Reference Listing................743
    Remove and Install Spindle Assembly—2WD Axle................744
    Inspect and Replace Spindle Shaft Bushings—2WD Axle................746
  Group 10: Wheels................735
    Inspect and Replace Front Wheel Bearings—Reference Listing................748
    Inspect and Replace Front Wheel Bearings—2WD................749
  Group 15: 3-Point Hitch................735
    Inspect and Repair Draft Links—Reference Listing................752
    Inspect and Repair Draft Link................753
    Inspect and Repair Lift Link—Reference Listing................754
    Inspect and Repair Adjustable Lift Links................755
    Inspect and Repair Center Link—Reference Listing................757
    Inspect and Repair Center Link................758
    Remove and Install Drawbar and Support—Reference Listing................760
    Remove and Install Drawbar and Support................761
  Group 20: Fenders................735
    Remove and Install Fenders—Reference Listing................764
    Remove and Install Fenders................765
  Group 25: Hood................735
    Remove and Install Hood................770
Section 90: Operator Station Repair................772
  Group 05: Seat and Support................772
    Remove and Install Seat and Support—Reference Listing................774
    Remove and Install Seat and Support................775
  Group 06: Control Console and Panel................772
    Remove and Install Right-Side Control Console and Panel................779
    Remove and Install Cowl Cover................782
  Group 10: ROLL-GARD®................772
    Remove and Install Roll-Gard™—Reference Listing................786
    Remove and Install Roll-Gard™................787
  Group 12: Rear Bar................772
    Remove and Install Rear Bar................793
Section 99: Dealer Fabricated Tools................798
  Group 00: Dealer Fabricated Tools................494
    PTO Clutch Finger Height Gauge................800
    Traction Clutch Finger Height Gauge................801
    Traction Clutch Finger Height Adjustment Tool................802
    DFLV1A Final Drive Turning Tool................803
    DFRW20—Compressor Holding Fixture................804
    
John Deere Tractors 5076EF Repair Service Manual (TM607619)