Complete Repair Service Technical Manual for John Deere 5076EN and 5090EN Tractors, with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 5076EN and 5090EN Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM609919 English - John Deere 5076EN and 5090EN Tractors Repair Technical Manual.pdf
tm609928 French - Tracteurs 5076EN et 5090EN, manuel technique de remise en état
tm609954 Portuguese - Tratores 5076N e 5090EN, Manual Técnico de Reparação

PRODUCT DETAILS:
Total Pages: 823 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English

TABLE OF CONTENTS
Section 10: General Information................15
  Group 05A: Safety................15
    Work In Ventilated Area................20
    Live With Safety................21
    Recognize Safety Information................22
    Use Proper Lifting Equipment................23
    Use Proper Tools................24
    Understand Signal Words................25
    Follow Safety Instructions................26
    Support Machine Properly................27
    Practice Safe Maintenance................28
    Work in Clean Area................30
    Avoid Backover Accidents................31
    Prevent Machine Runaway................32
    Use a Safety Chain................33
    Avoid Contact with Agricultural Chemicals................34
    Clean Vehicle of Hazardous Pesticides................36
    Avoid Harmful Asbestos Dust................37
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................38
    Avoid Hot Exhaust................39
    Clean Exhaust Filter Safely................40
    Handle Fuel Safely—Avoid Fires................73
    Prepare for Emergencies................44
    Handle Fluids Safely—Avoid Fires................45
    Avoid High-Pressure Fluids................46
    Install All Guards................47
    Illuminate Work Area Safely................48
    Service Machines Safely................49
    Remove Paint Before Welding or Heating................50
    Park Machine Safely................51
    Stay Clear of Rotating Drivelines................52
    Service Tires Safely................54
    Keep ROPS Installed Properly................55
    Construct Dealer-Made Tools Safely................56
    Replace Safety Signs................57
    Avoid Heating Near Pressurized Fluid Lines................58
    Wear Protective Clothing................59
    Handling Batteries Safely................60
    Service Accumulator Systems Safely................62
    Handle Agricultural Chemicals Safely................63
    Service Cooling System Safely................65
    Use Steps and Handholds Correctly................66
    Transport Tractor Safely................67
    Servicing Electronic Control Units................68
    Welding Near Electronic Control Units................69
    Keep Electronic Control Unit Connectors Clean................70
    Service Front-Wheel Drive Tractor Safely................71
    Do Not Open High-Pressure Fuel System................72
    Handle Fuel Safely—Avoid Fires................73
    Handle Electronic Components and Brackets Safely................74
    Tightening Wheel Retaining Bolts/Nuts................75
    Deliver Safely................76
  Group 05B: General References................16
    Regions and Country Versions................80
    Trademarks................82
    Glossary of Terms................83
  Group 05C: Technical Specific References................16
    Features and Accessories................90
    Machine Specifications — Engine................94
    Machine Specifications — Fuel System................95
    Machine Specifications — Electrical System................96
    Machine Specifications — Transmission................97
    Machine Specifications — PTO................98
    Machine Specifications — Hydraulic System................99
    Machine Specifications — Three Point Hitch................100
    Machine Specifications — Capacities................101
    Metric Bolt and Screw Torque Values................102
    Unified Inch Bolt and Screw Torque Values................104
    Service Recommendations for O-Ring Boss Fittings................106
    Service Recommendations for Flat Face O-Ring Seal Fittings................108
  Group 05D: Fuels, Lubricants, and Coolants................17
    Alternative and Synthetic Lubricants................111
    Diesel Engine Coolant (engine with wet sleeve cylinder liners)................112
    Operating in Warm Temperature Climates................114
    John Deere COOL-GARD™ II Coolant Extender................115
    Water Quality for Mixing with Coolant Concentrate................116
    Testing Coolant Freeze Point................117
    Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III................119
    Diesel Engine Oil — Tier 2 and Stage II................121
    Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines................123
    Oil Filters................125
    Fuel Filters................126
    Diesel Fuel................127
    Handling and Storing Diesel Fuel................129
    Lubricity of Diesel Fuel................130
    Testing Diesel Fuel................131
    Minimizing the Effect of Cold Weather on Diesel Engines................132
    Supplemental Diesel Fuel Additives................134
    Grease................135
    Mixing of Lubricants................136
    Lubricant Storage................137
    Transmission, Steering, Brake, Hydraulic, and Gear Case Oil................138
    Oilscan™ and CoolScan™................140
  Group 05E: Serial Number Locations................17
    Serial Numbers................142
    Product Identification Number Location................143
    Engine Serial Number Location................144
    Fuel Injection Pump Serial Number Location................145
    Alternator Identification Number Location................146
    Transmission Serial Number Location................147
    Front Axle (2WD) Serial Number Location................148
    Mechanical Front Wheel Drive (MFWD) Serial Number Location................149
    Air Conditioning Compressor Serial Number Location................150
    ROPS Serial Number Location................151
    Cab Serial Number Location................152
    Power Steering Valve Serial Number Location................153
    Starter Motor Serial Number Location................154
Section 20: Engine................155
  Group 05: Engine................155
    Essential or Recommended Tools................747
    Other Material................750
    Specifications................751
    Engine Information................160
    Remove and Install Hood................161
    Remove Engine................165
    Install Engine................177
Section 30: Fuel, Air Intake, Exhaust, and Cooling................189
  Group 05: Fuel System................189
    Specifications................751
    John Deere Engine Fuel Systems Repair—Use Component Technical Manual................193
    Remove and Install Fuel Level Sender................194
    Inspect and Clean Fuel Level Sender................195
    Remove, Inspect, and Install Fuel Tank................198
    Replace Fuel Filter................205
    Remove and Install the Water Separator Assembly................206
    Remove, Inspect, and Install Fuel Cooler................208
    Replace Fuel Strainer................211
    Inspect and Replace Fuel System Lines................213
    Bleed Fuel System................215
  Group 10: Air Intake System................189
    Specifications................751
    Turbocharger Repair................219
    Remove, Inspect, and Install Air Cleaner Elements................220
    Remove and Install Air Cleaner................223
    Remove Turbocharger................225
    Install Turbocharger................227
    Turbocharger Break-In................229
  Group 15: Air Exhaust System................189
    Specifications................751
    Remove and Install Exhaust Pipe................232
  Group 20: Cooling System................189
    Specifications................751
    Engine Coolant Pump Repair—Use Component Technical Manual................237
    Remove and Install Right-Hand Side Fan Guard................238
    Remove and Install Left-Hand Side Fan Guard................239
    Drain Coolant................240
    Remove and Install Coolant Recovery Tank................242
    Remove and Inspect Radiator................247
    Install Radiator................251
    Remove and Install Thermostat................254
    Inspect and Replace Fan Belt Tensioner................257
Section 40: Electrical................260
  Group 05A: Fuses and Relays................263
    Fuses and Relays................263
  Group 05B: Ground Points................265
    Ground Points................265
  Group 05C: Connectors................260
    Individual Connector Information................267
    Replace Connector Body—Blade Terminals................268
    Replace WEATHER PACK™ Connector................269
    Install WEATHER PACK™ Contact................271
    Repair (Pull Type) METRI-PACK™ Connectors................273
    Repair (Push Type) METRI-PACK™ Connectors................275
    Exploded View—CINCH™ FlexBox Connectors................279
    CINCH™ FlexBox Connectors................279
    Repair DEUTSCH™ Connectors................283
  Group 05D: Wiring Harnesses................288
    Wiring Harnesses................288
  Group 05E: Electrical Components................290
    Electrical Components................290
    Connector Access - Behind Rear Wheel (Cab)................291
    Connector Access - Behind Operator Seat (Cab)................293
    Connector Access - Behind Step and Washer Reservoir (Cab)................296
    Connector Access - Below Right-Hand Control Console (Cab)................298
    Connector Access - Below Left-Hand Control Console (Cab)................300
    Connector Access - Below Instrument Panel (Cab)................302
    Connector Access - Below Cab Roof................304
    Connector Access - Behind Left Rear Wheel (OOS)................308
    Connector Access - Behind Right Rear Wheel (OOS)................309
    Connector Access - Behind Left Footrest and Valve Cover (OOS)................310
    Connector Access - Below Operator Station (OOS)................311
    Connector Access - Below Operator Seat (OOS)................312
    Connector Access - Below Right-Hand Control Console (OOS)................314
    Connector Access - Below Instrument Panel (OOS)................316
Section 50: Drive Systems and Transmission................318
  Group 05: Separation................318
    Essential or Recommended Tools................747
    Other Material................750
    Specifications................751
    John Deere Transmission Repair................324
    Separate Engine from Clutch Housing (OOS)................325
    Separate Engine from Clutch Housing (Cab)................331
    Install Engine to Clutch Housing (OOS)................340
    Install Engine to Clutch Housing (Cab)................346
  Group 10: PR Transmission................318
    PR Transmission Repair................356
  Group 15: Clutch Assembly................318
    Specifications................751
    PR Clutch Repair................359
    Remove and Install Clutch Assembly................360
  Group 20: Differential................318
    Differential Repair................362
  Group 25: Control Valves................318
    Control Valves Repair................364
  Group 30: Final Drives................318
    Final Drive Repair................366
  Group 35: Rear PTO................318
    Rear PTO Repair................368
  Group 40: Mechanical Front Wheel Drive................318
    Other Material................750
    Specifications................751
    MFWD Repair................372
    Remove, Inspect, and Install MFWD Driveshaft................373
    Remove and Install MFWD Axle Housing Assembly................375
    Remove and Install MFWD Axle Pivot Pin and Pivot Bushings................378
  Group 50: Creeper Assembly................318
    Other Material................750
    Specifications................751
    Remove and Install Creeper Assembly................383
    Disassemble, Inspect, and Assemble Creeper Assembly................387
  Group 60: Transmission Pump................319
    Transmission Pump Repair................390
Section 60: Steering and Brakes................391
  Group 05: Steering................391
    Specifications................751
    Other Material................750
    Front Axle Repair................395
    Remove and Install Steering Wheel................396
    Remove and Install Straight Steering Column................398
    Remove and Install Steering Valve—Straight Steering Column................400
    Remove and Install Tilt-Telescoping Steering Column................403
    Remove and Install Steering Valve—Tilt-Telescoping Steering Column................406
    Disassemble and Inspect Steering Valve................409
    Assemble Steering Valve................414
    Remove and Install Steering Cylinder—2WD Axle................420
    Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle................422
    Remove, Inspect, and Install Tie Rod Assembly—2WD Axle................424
    Inspect and Replace Steering Hydraulic Lines................426
  Group 10: Brakes................391
    Specifications................751
    Essential or Recommended Tools................747
    Other Material................750
    Brake Repair................434
    Remove and Install Brake Valve and Pedals................435
    Disassemble and Inspect Brake Valve and Pedals................437
    Brake Valve Sectional View................440
    Assemble Brake Valve................442
    Inspect and Replace Brake Hydraulic Lines................446
    Brake Pedal Adjustment................448
    Bleed Brakes................450
Section 70: Hydraulics................455
  Group 05: Hydraulic Pump and Filter................455
    Essential or Recommended Tools................747
    Other Material................750
    Specifications................751
    Prime Hydraulic Pump................461
    Remove and Install Hydraulic Pump................463
    Remove Hydraulic Pump External Components................466
    Disassemble and Inspect Hydraulic Pump................468
    Assemble Hydraulic Pump................471
    Install Hydraulic Pump External Components................473
    Remove and Install Hydraulic Oil Filter................475
  Group 10: Hydraulic Oil Cooler................455
    Essential or Recommended Tools................747
    Specifications................751
    Remove, Inspect, and Install Hydraulic Oil Cooler................484
  Group 15: Hitch and Drawbar................455
    Essential or Recommended Tools................747
    Other Material................750
    Specifications................751
    Inspect and Repair Telescoping Draft Links................495
    Inspect and Repair Adjustable Lift Link................497
    Inspect and Repair Center Link................499
    Inspect and Repair Hammer Strap Drawbar................500
    Remove and Install Weldment Drawbar Support................503
    Checking the Drawbar for Wear................505
    Proper Use of Drawbar................507
    Remove and Install Hitch Valve (OOS)................508
    Remove and Install Hitch Valve (Cab)................512
    Hitch Valve Repair................521
    Inspect and Repair Draft Sensing Support Assembly................529
    Remove, Inspect, and Install Lift Arms................531
    Remove, Inspect, and Install Rockshaft Piston and Cylinder................535
    Remove and Install Rockshaft Case (OOS)................538
    Remove and Install Rockshaft Case (Cab)................543
  Group 20: Rear Selective Control Valve................456
    Essential or Recommended Tools................747
    Other Material................750
    Specifications................751
    Inspect and Repair SCV Levers and Linkage................554
    Remove and Install Rear Selective Control Valve (SCV)................556
    Disassemble, Inspect, and Assemble Dual Rear Selective Control Valve (SCV)................563
    Disassemble, Inspect, and Assemble Triple Rear Selective Control Valve (SCV)................572
    Rear SCV Control Cable Adjustment................582
  Group 25: Mid-Mount Selective Control Valve................456
    Essential or Recommended Tools................747
    Other Material................750
    Specifications................751
    Inspect and Repair Mid-Mount SCV Joystick and Linkage................587
    Remove and Install Mid-Mount Selective Control Valve (SCV)................594
    Disassemble, Inspect, and Assemble Dual Mid-Mount Selective Control Valve (SCV)................600
    Mid-Mount SCV Control Cable Adjustment................608
  Group 30: Hydraulic Lines................456
    Essential or Recommended Tools................747
    Specifications................751
    Inspect and Replace Rear and Mid- Mount SCV Hydraulic Lines................614
    Inspect and Replace Implement Pump Hydraulic Lines................618
    Inspect and Replace Steering Lines and Hoses................621
Section 80: Wheels and Tires................624
  Group 05: Wheels................624
    Essential or Recommended Tools................747
    Specifications................751
    Jacking up Tractor-Lifting Points................628
    Remove and Install Front Wheel................630
    Remove and Install Rear Wheel................631
    Tighten Wheel Bolts - Front Axle................632
    Tighten Wheel Screws - Rear Axle................633
Section 90: Cab-Open Operator's Station................634
  Group 05: Seat and Support................634
    Specifications................751
    Remove and Install Seat and Support (OOS)................639
    Remove and Install Seat and Support (Cab)................641
  Group 10: Control Console................634
    Specifications................751
    Remove and Install Right-Hand Control Console (OOS)................645
    Remove and Install Left-Hand Control Console (OOS)................648
    Remove and Install Fenders (OOS)................649
    Remove and Install Right-Hand Control Console (Cab)................656
    Remove and Install Left-Hand Control Console (Cab)................657
    Remove and Install Step Assembly (OOS)................658
    Remove and Install Step Assembly (Cab)................663
    Remove and Install Cowl Cover (OOS)................664
    Remove and Install Cowl Cover (Cab)................667
    Inspect and Repair Speed Control Linkage................671
  Group 15: Roll-Gard™................634
    Specifications................751
    Remove and Install Roll-Gard™................675
  Group 20: Rear Bar................634
    Specifications................751
    Remove and Install Rear Bar (OOS)................678
  Group 25: Cab Components................634
    Essential or Recommended Tools................747
    Specifications................751
    Remove, Inspect, and Install Cab Interior Recirculating Air Filters................683
    Remove and Install Windshield................686
    Remove and Install Front Lower Windows................688
    Remove and Install Rear Window................690
    Remove and Install Side Windows................692
    Remove and Install Rear Corner Cab Window................694
    Remove and Install Cab Doors................695
    Remove Cab................697
    Install Cab................712
  Group 30: Open Operator's Station Components................635
    Specifications................751
    Remove Open Operator's Station................729
    Install Open Operator's Station................737
  Group 35: Air Conditioning System................635
    Essential or Recommended Tools................747
    Service Equipment and Tools................749
    Other Material................750
    Specifications................751
    Recover-Recycle Air Conditioning Refrigerant................752
    Replace Air Conditioning Receiver-Dryer................753
    Remove, Inspect, and Install Air Conditioning Condenser................756
    Remove, Inspect, and Install Air Conditioning Compressor................758
    Test Volumetric Efficiency of Compressor................762
    Test Compressor Shaft Seal Leakage................764
    Disassemble and Assemble Compressor Clutch................766
    Disassemble, Inspect, and Assemble Compressor................768
    Check Compressor Clutch Hub Clearance................772
    Inspect Compressor Manifold................773
    Remove and Install Roof Top (HVAC Access)................774
    Remove and Install Blower Motors................776
    Remove Evaporator-Heater Core................778
    Leak Test Evaporator-Heater Core................781
    Install Evaporator-Heater Core................782
    Service Expansion Valve................785
    Expansion Valve Bench Test................786
    Refrigerant Oil Information................788
    Check Compressor Oil Charge................789
    Determine Correct Refrigerant Oil Charge................790
    Add Refrigerant Oil to System................792
    System Information................793
    Flush Air Conditioning System................794
    Evacuate Air Conditioning System................799
    Charge Air Conditioning System................800
  Group 40: Heating System................636
    Check Heater Temperature Control Valve................804
    Remove Heater Control Valve................807
    Leak Test Heater Control Valve................809
    Install Heater Control Valve................810
Section 99: Special Tools................812
  Group 05B: General References................812
    Special Tools- Summary of References................814
  Group 05C: Dealer Fabricated and Service Tools................812
    DFLV1A—Final Drive Turning Tool................816
    DFRW20—Compressor Holding Fixture................817
    DFT1162—Snap Ring Removal Tool................818

John Deere 5076EN and 5090EN Tractors Repair Service Manual (TM609919)