Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere Tractors 5050E, 5055E, 5065E, 5075E, with all the shop information to maintain, diagnose, repair, and service like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere 5050E, 5055E, 5065E, 5075E workshop diagnosis repair technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM900319 - John Deere 5050E, 5055E, 5065E and 5075E Tractors Technical Manual.pdf

Total Pages: 1,531 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
  Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cylinder Head and Valves
      Cylinder Block, Liners, Pistons and Rods
      Crankshaft, Main Bearings and Flywheel
      Camshaft and Timing Gear Train
      Lubrication System
      Cooling System
   Fuel and Air Intake System Repair
      Fuel System
      Air Intake and Exhaust System
      Speed Control Linkage
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harness
   Power Train Repair
      Clutch Housing
      Clutch Assembly
      Transmission
      Rear PTO Drive Shaft
      Differential
      Final Drives
      Mechanical Front Wheel Drive – If Equipped
   Steering and Brake Repair
      Steering Repair
      Brake Repair
   Hydraulic Repair
      Hydraulic Pump and Filter
      JD Rockshaft
      Selective Control Valve (SCV)
   Miscellaneous Repair
      Front Axle
      Wheels
      3-Point Hitch
      Hood
      Ballast
   Operator Station Repair
      Seat and Support
      Right Console
      Roll-Gard™
      Center Console
      Operator Station
      Fenders
   Operational Checkout Procedures
      Operational Checkout Procedures
   Engine Operation, Tests and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Fuel/Air Operation, Tests and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Electrical System Operation, Tests and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
      Wiring Schematics
      Component Information-Connectors
   Power Train Operation, Tests and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Steering and Brake Operation, Tests & Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Hydraulic System Operation, Tests and Adjustments
      Component Location
      Theory of Operation
      Diagnosis
      Hydraulic Tests-With SCV
      Hydraulic Tests-With Mid-Mount Control Valve
      Hydraulic Tests-Whole System
      Adjustments-Hitch
      Hydraulic Schematics

TABLE OF CONTENTS
Section 10: General Information................1550
  Group 05: Safety................31
    Recognize Safety Information................35
    Understand Signal Words................36
    Follow Safety Instructions................37
    Prepare for Emergencies................38
    Wear Protective Clothing................39
    Protect Against Noise................40
    Handle Fuel Safely—Avoid Fires................41
    Fire Prevention................42
    Use Foldable ROPS and Seat Belt Properly................43
    Stay Clear of Rotating Drivelines................44
    Use Steps and Handholds Correctly................46
    Read Operator Manuals for ISOBUS Implements................47
    Use Seat Belt Properly................48
    Vibration................49
    Operating the Tractor Safely................50
    Avoid Backover Accidents................52
    Limited Use in Forestry Operation................53
    Operating the Loader Tractor Safely................54
    Keep Riders Off Machine................55
    Passenger Seat................56
    Use Safety Lights and Devices................57
    Towing Trailers/Implements Safely (Mass)................58
    Use Caution On Slopes and Uneven Terrain................59
    Freeing a Mired Machine................60
    Avoid Contact with Agricultural Chemicals................61
    Handle Agricultural Chemicals Safely................62
    Handling Batteries Safely................64
    Avoid Heating Near Pressurized Fluid Lines................66
    Remove Paint Before Welding or Heating................67
    Handle Electronic Components and Brackets Safely................68
    Practice Safe Maintenance................69
    Avoid Hot Exhaust................70
    Clean Exhaust Filter Safely................71
    Work In Ventilated Area................74
    Support Machine Properly................75
    Prevent Machine Runaway................76
    Park Machine Safely................77
    Transport Tractor Safely................78
    Service Cooling System Safely................79
    Service Accumulator Systems Safely................80
    Service Tires Safely................81
    Service Front-Wheel Drive Tractor Safely................82
    Tightening Wheel Retaining Bolts/Nuts................83
    Avoid High-Pressure Fluids................84
    Do Not Open High-Pressure Fuel System................85
    Store Attachments Safely................86
    Dispose of Waste Properly................87
  Group 10: General Specifications................1018
    Machine Specifications................1018
    Ground Speed Estimates................94
    Service Recommendations for O-Ring Boss Fittings................98
    Service Recommendations for Flat Face O-Ring Seal Fittings................100
    Metric Bolt and Screw Torque Values................102
    Unified Inch Bolt and Screw Torque Values................104
  Group 20: Fuel and Lubricants................32
    Diesel Fuel................108
    Fuel Storage................110
    Do Not Use Galvanized Containers................111
    Fill Fuel Tank................112
    Diesel Engine Oil................113
    Heavy Duty Diesel Engine Coolant................115
    Transmission and Hydraulic Oil................116
    Grease (Specific Application)................117
    Grease................118
    Lubricant Storage................119
  Group 25: Serial Number Locations................33
    Serial Numbers................121
    Product Identification Number Location................122
    Engine Serial Number Location................123
    Fuel Injection Pump Serial Number Location................124
    Alternator Serial Number Location................125
    Power Steering Valve Serial Number Location................126
    Transmission Serial Number Location................127
    Front Axle Serial Number Location- 2WD................128
    Front Axle Serial Number Location—MFWD................129
    Record ROPS Serial Number................130
  Group 30: Features and Accessories................132
    Features and Accessories................132
    Standard Features................133
    Factory Installed Optional Kits................136
    Field Installed Optional Kits and Accessories................137
Section 20: Engine Repair................138
  Group 05: Engine................138
    Service Equipment and Tools................761
    Specifications................1018
    John Deere Engine Repair................147
    Remove Engine................148
    Install Engine................156
    Engine Disassembly Sequence................163
    Sealant Application Guidelines................165
    Engine Re-Assembly Sequence................166
    Engine Break-In Guidelines................168
    Perform Engine Break-In................169
    Diesel Engine Break-In Oil................170
  Group 10: Cylinder Head and Valves................138
    Special or Essential Tools................1019
    Specifications................1018
    Torques for Hardware................383
    Cylinder Head - Exploded View................232
    Check Valve Lift................183
    Remove Cylinder Head................184
    Clean Injection Nozzle Bores................187
    Valve Actuating Parts................188
    Remove Valves and Valve Springs................189
    Checking Cylinder Head Flatness................190
    Clean Valve Guides................191
    Measure Valve Guides................192
    Knurl Valve Guides................194
    Clean and Inspect Valve Seats................195
    Lapping Valve Seats................196
    Check Valve Recess................197
    Remove Valve Seat Inserts................198
    Valve Seat Insert Installation................200
    Check Valves................201
    Grind Valves................202
    Check Valve Spring Compression................203
    Inspect Valve Rotators................204
    Install Valves................205
    Install Cylinder Head................207
    Torque Turn Tightening Method................209
    Disassembling and Checking Rocker Arm Shaft................211
    Reassembling Rocker Arm Shaft................213
    Install Rocker Arm Assembly................214
    Valve Clearance................215
    Valve Adjustment Sequence................216
    Install Rocker Arm Cover................218
    Final Work................219
  Group 15: Cylinder Block, Liners, Pistons and Rods................139
    Special or Essential Tools................1019
    Specifications................1018
    Torques for Hardware................383
    Exploded View................232
    Connecting Rods - General Information................1550
    Remove Pistons and Connecting Rods................235
    Measure Cylinder Liner Bore................237
    Remove Cylinder Liners................238
    Cylinder Liner Deglazing................239
    Cylinder Block Cleaning................240
    Check Piston Cooling Jets................241
    Cam Follower Bore Measure................242
    Measure Camshaft Bore................243
    Remove Camshaft Bushing................244
    Install Camshaft Bushing................245
    Measure Crankshaft Bore................246
    Replace Crankshaft Bearing Caps................247
    Cylinder Block Top Desk Flatness................248
    Measure Cylinder Liner Protrusion................249
    Liner Packing Installation................251
    Liner O-Ring Installation................252
    Install Cylinder Liners................253
    Measure Connecting Rod Bearing................254
    Rod Bearing Clearance................256
    Measure Connecting Rod Bushing................257
    Replace Connecting Rod Bushing (3029D)................258
    Replace Connecting Rod Bushing (3029T)................259
    Measure Piston Pin................262
    Clean and Inspect Pistons................263
    Measure Piston Pin Bore................264
    Piston Top Ring Groove................265
    Second and Third Piston Ring Grooves................266
    Piston Head and Skirt Checking................267
    Install Piston Rings................268
    Piston Rings Staggering................270
    Piston/Liner Set Information................271
    Assemble Piston and Connecting Rod................272
    Install Piston and Connecting Rod................274
    Measure Piston Protrusion................278
    Complete Final Assembly................280
  Group 20: Crankshaft, Main Bearings and Flywheel................140
    Special or Essential Tools................1019
    Specifications................1018
    Torques For Hardware................416
    Remove Crankshaft Pulley................289
    Install Crankshaft Pulley................290
    Flywheel Removal................291
    Flywheel Ring Gear Replacement................292
    Install Ball Bearing................293
    Install Flywheel................294
    Remove Crankshaft Rear Oil Seal................295
    Flywheel Housing Replacement................298
    Install Oil Seal/Wear Sleeve................300
    Crankshaft End Play Measure................301
    Remove Crankshaft................303
    Crankshaft Inspection................304
    Check Crankshaft Journal Diameter................305
    Determine Crankshaft Main Bearing Clearance Using PLASTIGAGE PLASTIGAGE is a trademark of DANA Corp.................141
    Regrind Crankshaft................308
    Crankshaft Regrinding Guidelines................309
    Micro-Finishing Specifications................1018
    Replace Crankshaft Gear................311
    Install Main Bearing Inserts................313
    Install 2-Piece Thrust Bearing................314
    Crankshaft Installation................315
  Group 25: Camshaft and Timing Gear Train................141
    Special or Essential Tools................1019
    Specifications................1018
    Torques for Hardware................383
    Remove Crankshaft Front Oil Seal................324
    Remove Timing Gear Cover................325
    Measure Timing Gear Backlash................326
    Camshaft End Play Measure................327
    Remove Camshaft................328
    Measure Camshaft Journal................329
    Measure Height of Cam Lobe................330
    Replace Camshaft Gear................331
    Install Camshaft................332
    Check Cam Follower................333
    Idler Gear End Play Measure................334
    Remove Front Plate................335
    Idler Gear Bushing and Shaft Measure................337
    Idler Gear Bushing Replacement................339
    Remove Idler Shaft................340
    Install Idler Shaft Spring Pin................341
    Install Idler Shafts................342
    Install Front Plate................343
    Install Upper Timing Gear Train................345
    Install Lower Timing Gear Train................347
    Install Oil Deflector................348
    Timing Gear Cover Identification................349
    Install Timing Gear Cover................350
    Install Crankshaft Front Oil Seal................352
    Install Wear Ring................353
    Install Auxiliary Equipment................354
  Group 30: Lubrication System................142
    Special or Essential Tools................1019
    Specifications................1018
    Torques for Hardware................383
    Oil Cooler Identification................359
    Remove Oil Cooler................360
    Replace Oil Cooler Nipple................361
    Install Oil Cooler................362
    Replace Oil Cooler/Filter Bracket on Engine with Auxiliary Drive................363
    Remove Oil Pressure Regulating Valve................365
    Replace Oil Pressure Regulating Valve Seat................366
    Install Oil Pressure Regulating Valve................367
    Replace Oil Dipstick Guide................368
    Replace Oil By-Pass Valve................369
    Replace Oil Pump Strainer................370
    Remove Oil Pump................371
    Oil Pump Gear Axial Clearance................372
    Oil Pump Gear Radial Clearance................373
    Oil Pump Specifications................1018
    Oil Pump Installation................375
    Install Oil Pan................378
  Group 35: Cooling System................142
    Special or Essential Tools................1019
    Specifications................1018
    Torques for Hardware................383
    Remove and Inspect Radiator................384
    Water Pump — Exploded View................390
    Remove Water Pump................391
    Disassemble Water Pump................392
    Assemble Water Pump................394
    Install Water Pump................397
    Inspect Thermostat................398
    Cooling System Deaeration................400
    Check Fan/Alternator Belt Tension................401
    Install Radiator................403
    Replace Thermostat................407
Section 30: Fuel and Air Intake System Repair................410
  Group 05: Fuel System................410
    Special or Essential Tools................1019
    Self-Manufactured Tool Template For Front Plate Replacement................415
    Torques For Hardware................416
    Injection Pump, Nozzle and Governor Repair—Use CTM................417
    Remove, Inspect and Install Fuel Tank................418
    Replace Fuel Filter................422
    Remove and Install Fuel Filter/Primer Pump Assembly................423
    Remove Fuel Injection Nozzle................424
    Clean Fuel Injection Nozzle................426
    Fuel Injection Nozzle Disassembly................427
    Install Fuel Injection Nozzle................428
  Group 10: Air Intake and Exhaust System................410
    Remove, Inspect, and Install Air Cleaner Elements................435
    Check Air Inlet Pipe................439
    Remove Turbocharger................443
    Exhaust Manifold Inspection................445
    Turbocharger Cut-Away View (Borge Warner)––If Equipped................447
    Check Radial Clearance––If Equipped................449
    Check Axial Clearance––If Equipped................450
    Repair Turbocharger––If Equipped................451
    Prelube Turbocharger––If Equipped................452
    Install Turbocharger––If Equipped................453
    Turbocharger Break-In––If Equipped................456
    Recommendations for Turbocharger Use––If Equipped................457
  Group 15: Speed Control Linkage................410
    Inspect and Repair Speed Control Linkage................460
Section 40: Electrical Repair................462
  Group 05: Battery, Starter and Alternator................462
    Starter Repair—Use CTM................465
    Remove and Install Battery................466
    Remove and Install Starter................468
    Alternator/Regulator Repair—Use CTM................470
    Replace Alternator/Regulator................471
  Group 10: Electrical System Components................462
    Service Equipment and Tools................761
    Other Material................803
    Replace Air Filter Restriction Sensor................477
    Replace Coolant Temperature Sensor................478
    Replace Engine Speed Sensor................479
    Replace Engine Oil Pressure Sensor................480
    Replace Key Switch................482
    Replace Light Switch................484
    Replace Beacon Lamp Switch................486
    Replace Turn Signal Switch................487
    Replace Instrument Panel................489
    Replace Rear PTO Switch................492
    Replace Neutral Start Switch................494
    Replace Differential Lock Switch................495
    Replace MFWD Switch................497
    Replace 7 Pin Connector................498
    Replace Brake Switch................500
    Replace Park Brake Switch................502
    Replace Horn................504
    Replace Fuel Level Sender................505
    Replace Rotating Beacon Lamp................507
  Group 15: Wiring Harness................462
    Special or Essential Tools................1019
    Service Parts Kits................787
    Remove Connector Body from Blade Terminals................512
    Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................463
    Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact................463
    Replace Battery Positive Cable................517
    Replace Hood Wiring Harness................518
    Replace Beacon Lamp Wiring Harness................520
    Replace Engine Wiring Harness................522
    Replace Console Wiring Harness................524
    Replace Rear Wiring Harness................526
    Replace 7 Pin Connector Wiring Harness................529
Section 50: Power Train Repair................530
  Group 05: Clutch Housing................530
    Service Equipment and Tools................761
    Other Material................803
    Specifications................1018
    Separate Engine from Clutch Housing................537
    Install Engine to Clutch Housing................543
    Replace Clutch Housing Seal................549
    Inspect and Repair Clutch Pedal and Linkage................551
  Group 10: Clutch Assembly................530
    Essential Tools................1019
    Service Equipment and Tools................761
    Other Material................803
    Specifications................1018
    Remove and Install Clutch Assembly................560
    Disassemble and Inspect Clutch Assembly................563
    Assemble Clutch Assembly................571
    Traction Clutch Finger Adjustment................577
    PTO Clutch Finger Adjustment................579
    Remove and Inspect Clutch Release Mechanism and Shafts................581
    Install Clutch Release Mechanism and Shafts................585
  Group 15: Transmission................530
    Specifications................1018
    Separate Clutch Housing from Transmission................590
    Install Clutch Housing to Transmission................593
    Inspect and Repair Gear Shift Lever................596
    Inspect and Repair Range Shift Lever................598
    Remove Transmission................600
    Disassemble and Inspect Transmission — SyncShuttle™................605
    Assemble Transmission — SyncShuttle™................612
    Install Transmission................619
    Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies................623
    Disassemble, Inspect, and Assemble Transmission Top Shaft—SyncShuttle™ Transmission................625
    Disassemble, Inspect, and Assemble Range Reduction Shaft................628
    Disassemble, Inspect and Assemble Driven Shaft................630
    Remove, Inspect, and Install Range Gears................632
    Remove, Inspect, and Install Reverse Idler Shaft................634
    Inspect and Repair Park Brake Lever................636
    Remove, Inspect and Repair Park Brake................638
  Group 20: Rear PTO Drive Shaft................531
    Other Material................803
    Specifications................1018
    Remove, Inspect and Install Rear PTO Lever and Linkage................643
    Remove and Install Standard Rear PTO Drive Shaft Assembly................645
    Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly................647
    Remove, Inspect and Install 540/540E Shift Lever and Linkage................650
    Remove and Install 540/540E Rear PTO Drive Shaft Assembly – If Equipped................652
    Disassemble, Inspect and Assemble Rear 540/540E PTO Drive Shaft Assembly – If Equipped................654
  Group 25: Differential................531
    Essential Tools................1019
    Service Equipment and Tools................761
    Other Material................803
    Specifications................1018
    Service Parts Kits................787
    Remove and Install Differential Assembly................664
    Disassemble, Inspect, and Assemble Differential Assembly................666
    Remove and Inspect Differential Drive Shaft................668
    Install Differential Drive Shaft................672
    Remove, Inspect, and Install Differential Lock Assembly................677
    Differential Cone Point Adjustment................679
    Differential Backlash Adjustment................681
  Group 30: Final Drives................531
    Service Equipment and Tools................761
    Other Material................803
    Specifications................1018
    Remove and Install Final Drive Assembly................687
    Remove and Inspect Planetary Drive Assembly................689
    Install Planetary Drive Assembly................692
    Remove, Inspect, and Install Axle Shaft Assembly................695
  Group 35: Mechanical Front Wheel Drive – If Equipped................532
    Service Equipment and Tools................761
    Essential Tools................1019
    Other Material................803
    Specifications................1018
    MFWD Axle Repair................707
    Inspect and Repair MFWD Lever and Linkage................708
    Remove and Install MFWD Drop Gearbox................709
    Disassemble and Inspect MFWD Drop Gear box................711
    MFWD Drop Gearbox Cross Section................714
    Assemble MFWD Drop Gearbox................716
    Remove, Inspect and Install MFWD Drive Shaft................722
    Remove and Install MFWD Axle Housing Assembly................723
    Remove, Inspect and Install MFWD Axle Supports (Without Paddy Seal)................725
Section 60: Steering and Brake Repair................727
  Group 05: Steering Repair................727
    Other Material................803
    Specification................936
    Service Parts Kits................787
    Remove and Install Steering Wheel................732
    Remove and Install Steering Column and Valve................736
    Disassemble and Inspect Steering Valve - Eaton................741
    Assemble Steering Valve - Eaton................746
    Remove and Install Steering Cylinder—2WD Axle................752
    Disassemble, Inspect and Assemble Steering Cylinder—2WD Axle................754
    Remove, Inspect and Install Tie Rod Assembly—2WD................756
    Inspect and Replace Steering Hydraulic Lines................758
  Group 10: Brake Repair................727
    Service Equipment and Tools................761
    Other Material................803
    Specification................936
    Remove and Install Brake Valve................764
    Disassemble and Inspect Brake Pedals and Valve................766
    Brake Valve Cross Section................769
    Assemble Brake Valve................771
    Remove and Inspect Brakes................774
    Install Brakes................777
    Inspect and Replace Brake Hydraulic Lines................780
Section 70: Hydraulic Repair................782
  Group 05: Hydraulic Pump and Filter................782
    Essential Tools................1019
    Specification................936
    Service Parts Kits................787
    Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen................788
    Remove and Install Hydraulic Pump................789
    Remove Hydraulic Pump External Components................791
    Disassemble and Inspect Hydraulic Pump................792
    Assemble Hydraulic Pump................795
    Install Hydraulic Pump External Components................797
    Remove and Install Hydraulic Oil Filter/Manifold................799
    Inspect and Replace Hydraulic Supply and Suction/Return Lines................800
  Group 10: JD Rockshaft................782
    Other Material................803
    Specification................936
    Inspect and Repair Rockshaft Control Lever Assembly................805
    Inspect and Repair Rockshaft Control Linkage................810
    Inspect and Repair Draft Sensing Support Assembly................814
    Replace Main Relief Valve................816
    Replace Rockshaft Surge Relief Valve................818
    Remove, Inspect, and Install Rate-of-Drop Valve................820
    Replace Rockshaft Control Valve................823
    Remove and Install Rockshaft Case................827
    Remove, Inspect, and Install Rockshaft Lift Arms................830
    Remove, Inspect, and Install Rockshaft Piston and Cylinder................832
  Group 15: Selective Control Valve (SCV)................782
    Specification................936
    Inspect and Repair SCV Lever and Linkage................837
    Remove and Install EATON Selective Control Valve................839
    Remove and Install Rear Coupler Bracket................843
    Remove and Install SCV Oil Lines................846
    Disassemble, Inspect and Assemble Dual Mid-Mount Selective Control Valve (SCV)................847
Section 80: Miscellaneous Repair................853
  Group 05: Front Axle................853
    Specification................936
    Remove and Install Front Axle—2WD................856
    Remove and Install Front Axle — MFWD................859
    Inspect and Replace Pivot Pin and Bushings—2WD Axle................863
    Remove and Install Spindle Assembly—2WD................864
    Inspect and Replace Spindle Shaft Bushings—2WD Axle................866
  Group 10: Wheels................853
    Specifications................1018
    Remove and Install Front or Rear Wheels................869
    Inspect and Replace Front Wheel Bearings................870
    Tighten Bolts—Rear Axle (M-20 Bolt)................872
    Tighten Nuts—Front Axle (MFWD)................873
    Tighten Cap Screws—Front Axle (2WD)................874
  Group 15: 3-Point Hitch................853
    Specification................936
    Inspect and Repair Fixed Draft Links................877
    Inspect and Repair Lift Link................878
    Inspect and Repair Center Link................880
    Remove and Install Wagon Hitch and Support................881
  Group 20: Hood................853
    Specification................936
    Remove and Install Hood................884
  Group 25: Ballast................853
    Specifications................1018
    Remove and Install Front Ballast................889
    Remove and Install Rear Ballast—For 5055E, 5065E and 5075E Turkey Tractors Only................893
Section 90: Operator Station Repair................895
  Group 05: Seat and Support................895
    Specifications................1018
    Remove and Install Seat and Support................898
  Group 06: Right Console................895
    Remove and Install Right-Side Control Console................903
  Group 10: Roll-GardRoll-Gard is a trademark of Deere & Company.................895
    Specification................936
    Remove ROLL-GARD™................909
    Install ROLL-GARD™................915
  Group 15: Center Console................895
    Specification................936
    Remove Center Console Assembly................923
    Install Center Console Assembly................929
  Group 20: Operator Station................895
    Specification................936
    Remove Isolated Open Operator Station................937
    Install Isolated Open Operator Station................948
    Remove and Install Left and Right Side Steps................960
  Group 25: Fenders................895
    Remove and Install Fenders................965
Section 210: Operational Checkout Procedures................968
  Group 10: Operational Checkout Procedures................968
    Operational Checkout Procedure Information................970
    Engine Oil Level and Condition Check................971
    Coolant Level and Condition Check................973
    Transmission and Hydraulic Oil Check................974
    Fan and Belt Check................975
    Fuel System Check................976
    Air Intake System Check................977
    Electrical System Check................979
    Hydraulic System Check................981
    Indicator Light Check................982
    Engine Start Check................984
    Transmission Neutral Start Check................986
    Engine Fast and Slow Idle Operation................987
    Power Steering Check................988
    Differential Lock Check................989
    Clutch Check................990
    Transmission Shift Check................991
    Range-Shift Lever Check................992
    Brake Check................994
    Park Brake Check................995
    Hitch Check................996
    Selective Control Valve Check................998
    Miscellaneous Checks................1000
Section 220: Engine Operation, Tests and Adjustments................1001
  Group 05: Component Location................1001
    Component Location Information................1476
    Engine External Components—Left-Hand Side................1005
    Engine External Components—Right-Hand Side................1007
  Group 10: Theory of Operation................1001
    Theory of Operation Information................1480
    Engine Lubrication System Operation................1011
    Engine Cooling System Operation................1015
  Group 15: Diagnosis, Tests and Adjustments................1001
    Specifications................1018
    Essential Tools................1019
    Diagnostic Information................1522
    Engine Turns Over But Will Not Start or Starts Hard................1021
    Engine Runs Irregularly or Stalls Frequently................1022
    Engine Runs Rough................1023
    Engine Low Power................1024
    Engine Smokes—Black or Gray................1026
    Engine Smokes Excessively—White................1027
    Engine Uses Excess Fuel................1028
    Engine Has Excess Noise or Vibration................1029
    Engine Uses Excess Oil or Smokes Blue................1030
    Engine Has Low Oil Pressure................1031
    Engine Coolant Operating Temperature Incorrect................1032
    Oil In Coolant or Coolant in Oil................1034
    Radiator Bubble Test................1035
    Cooling System Test................1038
    Radiator Cap Pressure Test................1039
    Engine Oil Pressure Test................1040
    Cylinder Compression Pressure Test................1042
    Fuel Shutoff Solenoid Check................1044
    Throttle Lever Adjustment................1045
    Rotary Fuel Injection Pump Timing Adjustment................1046
    Rotary Fuel Injection Pump Slow Idle Adjustment................1047
    Rotary Fuel Injection Pump Fast Idle Adjustment................1049
    Valve Clearance Adjustment................1051
    Fan/Alternator Drive Belt Adjustment................1053
    Bleeding Fuel System – Rotary Pump................1055
Section 230: Fuel/Air Operation, Tests and Adjustments................1058
  Group 05: Component Location................1058
    Component Location Information................1476
    Fuel System Components................1061
    Air System Components................1063
  Group 10: Theory of Operation................1058
    Theory of Operation Information................1480
    Fuel System Operation................1068
    Fuel Filter Operation................1071
    Fuel Injection Nozzle Operation................1073
    Air System Operation................1076
    Turbocharger Operation––If Equipped................1080
    Check Turbocharger Boost Pressure––If Equipped................1081
    Diagnosing Turbocharger Malfunctions––If Equipped................1082
    Viscous Fan Clutch Operation................1083
    Stanadyne Rotary Fuel Injection Pump Operation................1085
    Cold Weather Starting Aid Operation................1087
  Group 15: Diagnosis, Tests and Adjustments................1058
    Diagnostic Information................1522
    Fuel/Air Diagnosis, Tests and Adjustments................1091
Section 240: Electrical System Operation, Tests and Adjustments................1092
  Group 05: Component Location................1092
    Component Location Information................1476
    Engine Electrical Components—Right-Hand Side................1099
    Engine Electrical Components—Left-Hand Side................1100
    Dashboard and Center Control Console Electrical Components................1101
    Tractor Electrical Components................1103
  Group 10: Theory of Operation................1092
    Theory of Operation Information................1480
    Fuse Block and Fuses................1107
    Relays................1109
    Starting System Operation—Normal................1110
    Starting System Operation—Bypass Attempt................1112
    Charging System Operation................1114
    Turn Signal and Warning Light Operation................1116
    Parking Light Operation................1119
    Headlights and Instrument Lights Operation................1121
    Tachometer/Hour Meter Operation................1123
    Fuel Gauge Operation................1125
    Temperature Gauge Operation................1127
    PTO Indicator Operation................1129
    Air Filter Restriction Indicator Operation................1131
    7-Pin Trailer Outlet Connector Operation................1092
    Horn Operation................1135
    Flood Light Operation................1137
    Beacon Light Operation................1139
    MFWD Indicator and Differential Lock Indicator Operation................1141
    Fuel Pump Operation................1143
    Brake Switch Operation................1145
    Engine Oil Pressure Indicator Operation................1147
    Park Brake Indicator Operation................1149
    Manifold Heater Operation................1151
  Group 15: Diagnosis, Tests and Adjustments................1093
    Diagnostic Information................1522
    Starting System Test Points................1155
    Charging System Test Points................1158
    Turn Signals Test Points................1161
    Warning Light Test Points................1165
    Flood Light Test Points................1167
    Beacon Light Test Points................1170
    Headlight and Instrument Light Test Points................1173
    Tachometer/Hourmeter Test Points................1176
    Fuel Gauge Test Points................1178
    PTO Indicator Test Points................1181
    Park Brake Indicator Test Points................1184
    Temperature Gauge Test Points................1187
    Engine Oil Pressure Indicator Test Points................1190
    Air Filter Restriction Indicator Test Points................1193
    MFWD and Differential Lock Indicator Test Points................1196
    Manifold Heater Test Points................1199
    Brake Switch Test Points................1202
    Fuel Pump Test Points................1204
    Horn Test Points................1206
    Accessory Relay and Trailer Connector Test Points................1208
    Battery Voltage and Specific Gravity Tests................1211
    Charge Battery................1213
    Battery Load Test................1215
    Starter Amp Draw/RPM Test................1217
    Starter No-Load amp Draw/RPM Test................1219
    Alternator/Regulator Test................1221
    Starter Solenoid Test................1223
    Starter Relay Test................1224
    Key Switch Test................1226
    Plug-In Relay Test................1228
    Mini Plug-In Relay................1230
    Diode Pack Test................1232
    Fuse Test................1234
    Neutral Start Switch Test................1235
    PTO Switch Test................1237
    Park Brake Switch Test................1238
    Light Switch Test................1239
    Turn Signal Switch Test................1241
    Fuel Shut-Off Solenoid Test................1243
  Group 20: Wiring Schematics................1094
    Schematic Information................1245
    Component Identification Table................1246
    Quick Reference Table................1248
    Reference Tables................1250
    SE01—Starting Motor, Charging Circuit, Jump Start and Back EMF Protection................1252
    SE01A—Starting Aid (Heater Manifold and Fuel Pump)................1253
    SE02—Instrument Gauges, Sensors and Switches................1254
    SE03—Turn Signals and Hazard Switch................1255
    SE04—Light Switch, Left and Right Headlights, and Beacon Light................1256
    SE05—Horn................1257
    SE06—Trailer Connector................1259
  Group 25: Component Information—Connectors................1094
    Component Location—Connectors (Summary of Information)................1262
    X1—6-Pin Connector for Electronic Flasher................1263
    X2 and X3—12-Pin Connectors for Front to Console Wiring Harness................1264
    X4 and X5—3-Pin Connectors for Console to Hood Wiring Harness................1266
    X6—2-Pin Connector for Trailer Connector................1268
    X7—1-Pin Connector for Junction Box................1269
    X8—6-Pin Connector for Trailer Connector................1270
    X9 and X10—12-Pin Connectors for Console to Rear Wiring Harness................1271
    X11 and X12—6-Pin Connectors for Console to Rear Wiring Harness................1273
    X13—60-Pin Connector for Fuse Box................1275
    XA01—16-Pin Connector for Instrument Cluster................1278
    XA02—6-Pin Connector for Instrument Cluster................1280
    XB02—2-Pin Connector for Engine Speed Sensor................1281
    XB03—2-Pin Connector for Fuel Level Sensor................1282
    XB04—1-Pin Connector for Coolant Temperature Sensor................1283
    XB05—1-Pin Connector for Engine Oil Pressure Switch................1284
    XB06—2-Pin Connector for Air Filter Restriction Sensor................1285
    XE01/1—1-Pin Connector for License Plate................1286
    XE01/2—1-Pin Connector for License Plate................1287
    XE02—2-Pin Connector for Left Front Turn Signal................1288
    XE03—3-Pin Connector for LH Rear Fender Light................1289
    XE04—2-Pin Connector for Right Front Turn Signal................1290
    XS04—2-Pin Connector for Park Brake Switch................1291
    XY01—1-Pin Connector for Fuel Shutoff Solenoid................1292
    XS02—6-Pin Connector for PTO Switch................1293
    XE14—2-Pin Connector for Beacon Light Switch................1294
    XK03/1—1-Pin Connector for Manifold Heater Relay................1295
    XK03/2—1-Pin Connector for Manifold Heater Relay................1296
    XM01/1—1-Pin Connector for Starter Motor Solenoid................1297
    XM01/2—1-Pin Connector for Starter Motor Solenoid................1298
    XG02/1—2-Pin Connector for Alternator................1299
    XG02/2—1-Pin Connector for Alternator................1300
    XH01/1—1-Pin Connector for Horn................1301
    XH01/2—1-Pin Connector for Horn................1302
    XE05—3-Pin Connector for RH Rear Fender Light................1303
    XE12—3 Pin Connector for Right Headlight................1304
    XE13—3-Pin Connector for Left Headlight................1305
    XE15—2-Pin Connector for Flood Light................1306
    XS03—2-Pin Connector for Neutral Start Switch................1307
    XY02/1—1-Pin Connector for Differential Lock Switch................1308
    XY02/2—1-Pin Connector for Differential Lock Switch................1309
    XY03—2-Pin Connector for Fuel Pump................1310
    XS06—6-Pin Connector for Hazard Switch................1311
    XS10—6-Pin Connector for Light Switch................1312
    XS07—3-Pin Connector for Turn Signal Switch................1313
    XS11/1—1-Pin Connector for Horn Switch................1314
    XS11/2—1-Pin Connector for Horn Switch................1315
    XS09—3 Pin Connector for Beacon Light Switch................1316
    XS01—8-Pin Connector for Key Switch................1317
    XS08/1—1-Pin Connector for Brake Switch................1318
    XS08/2—1-Pin Connector for Brake Switch................1319
    XK11/1—2-Pin Connector for Starter Relay................1320
    XK11/2—1-Pin Connector for Starter Relay................1321
    XK11/3—1-Pin Connector for Starter Relay................1322
    XV01—9-Pin Connector for Diode Module................1323
    XS05/1—1-Pin Connector for MFWD Switch................1324
    XS05/2—1-Pin Connector for MFWD Switch................1325
    XGND1—Ground (Left Front Turn Signal)................1326
    XGND2—Ground (Left Rear Fender Light)................1327
    XGND3—Ground (Front Wiring Harness)................1328
    XGND4—Ground (Right Front Turn Signal)................1329
    XGND5—Ground (Right Rear Fender Light)................1330
    XGND6—Ground (Rear Wiring Harness)................1331
    XGND7—Ground (Body Earthing)................1332
    XGND8—Ground (Console Wiring Harness)................1333
Section 250: Power Train Operation, Tests and Adjustments................1334
  Group 05: Component Location................1334
    Component Location Information................1476
    Power Train Components................1338
    Clutch Components—Dual................1339
    Transmission Components—SyncShuttle™................1341
    Final Drive Components................1343
    Park Brake Components................1344
    Rear 540 PTO Components................1346
    Rear 540/540E PTO Components––If Equipped................1347
  Group 10: Theory of Operation................1334
    Theory of Operation Information................1480
    Clutch Operation—Dual Clutch................1350
    Transmission Lubrication System................1358
    SyncShuttle™ Transmission—Gear Shift Power Flow................1360
    SyncShuttle™ Transmission Synchronizer Operation—Reverse and 2nd Gear (Disk-and-Plate Type Synchronizer)................1362
    SyncShuttle™ Transmission Synchronizer Operation - 1st and 3rd Gear (Cone-Type Synchronizer)................1364
    SyncShuttle™ Transmission—Range Shift Power Flow................1366
    Mechanical Front Wheel Drive (MFWD) Operation (If Equipped)................1368
    Rear 540 PTO Operation................1370
    Rear 540/540E PTO Operation––If Equipped................1372
    Differential Power Flow................1373
    Differential Lock Operation................1375
    Final Drive Operation................1377
  Group 15: Diagnosis, Tests and Adjustments................1334
    Diagnostic Information................1522
    Isolate the Problem Area................1381
    Traction Clutch Slips................1383
    Traction Clutch Dragging................1384
    Traction Clutch Does Not Engage................1385
    Traction Clutch Grabs................1386
    Traction Clutch Squeaks................1387
    Traction Clutch Does Not Release................1388
    Traction Clutch Chatters................1389
    Traction Clutch Rattles................1390
    Traction Clutch Engagement Is Noisy................1391
    Excessive Vibration in Traction Clutch................1392
    Clutch Pedal Does Not Return................1393
    Clutch Pedal Loose................1394
    Clutch Pedal Pulsates................1395
    Jerky or Rough Transmission of Power................1396
    Low Transmission Oil Level (Excessive Oil Leakage)................1397
    Gears Clash, Shift Hard, or Will Not Engage................1398
    Two Speeds Engage Together................1399
    Transmission Will Not Stay in Gear................1400
    Transmission Noisy................1401
    PTO Noisy................1402
    PTO Hard to Engage................1403
    PTO Will Not Operate................1404
    PTO Will Not Stay Engaged................1405
    Excessive Differential Noise................1406
    Differential Does Not Work................1407
    No Differential Lock................1408
    Differential Chatters................1409
    Axle Noise................1410
    Axle Shaft Will Not Turn................1411
    Check and Adjust Clutch Pedal Free Play................1412
    Adjust PTO Clutch Lever Linkage Adjustment................1413
    Adjust 540E PTO Lever Linkage................1415
Section 260: Steering and Brake Operation, Tests Section 260: Steering and Brake Operation, Tests & Adjustments{pgNO}1417 Adjustments................1417
  Group 05: Component Location................1417
    Component Location Information................1476
    Steering System Components................1421
    Brake System Components................1422
    Trailer Brake System Components................1424
  Group 10: Theory of Operation................1417
    Theory of Operation Information................1480
    Steering System Operation................1427
    Steering Valve Operation—Neutral and Manual Turning................1429
    Steering Valve Operation—Power Turning................1431
    Brake System Operation................1433
    Brake Valve Operation................1435
    Trailer Brake System Operation................1439
    Trailer Brake Valve Operation................1441
  Group 15: Diagnosis, Tests and Adjustments................1417
    Diagnostic Information................1522
    Isolate the Problem—Steering System................1449
    Steering Sluggish or Loss of Steering................1450
    Isolate the Problem—Brakes................1451
    Excessive Brake Pedal Leak-Down................1452
    Excessive Brake Chatter................1453
    Trailer Brake Valve Operational Check................1454
    Trailer Brake Valve Troubleshooting................1455
    Steering Pump Flow Test................1457
    Steering Valve Relief Test................1459
    Steering Cylinder Leakage Test................1460
    Steering Valve Leakage Test................1461
    Check Toe-In—Two-Wheel Drive Tractor................1463
    Adjust Toe-In (Two-Wheel Drive Tractor)................1464
    Check Toe-In—MFWD Tractor................1465
    Adjusting Toe-In—MFWD Tractor................1466
    Brake Pedal Adjustment................1467
    Bleed Brake System................1469
    Park Brake Linkage Adjustment................1470
Section 270: Hydraulic System Operation, Tests and Adjustments................1472
  Group 05: Component Location................1472
    Component Location Information................1476
    Hydraulic System Components................1477
  Group 10: Theory of Operation................1472
    Theory of Operation Information................1480
    Hydraulic System Operation................1481
    Hydraulic Filter Operation................1483
    Hydraulic Pump Operation................1485
    Hitch Valve Operation—Neutral Phase................1487
    Hitch Valve Operation—Delivery Phase................1489
    Hitch Valve Operation—Discharge Phase................1491
    Hitch Rate-of-Drop Valve (Implement Lock) Operation................1493
    JD Rockshaft Draft-Sensing Operation................1495
    JD Rockshaft Surge Relief Valve Operation................1497
    Hitch Main Relief Valve Operation................1499
    Functioning of Position Control................1501
    Functioning of Draft Control................1503
    Combined Functioning of Position and Draft Control................1505
    Hydraulics - Dual Mid-Mount SCV Extend and Retract Operation................1506
    Hydraulics - Dual Mid-Mount SCV Float Operation................1508
    Hydraulics - Dual Mid-Mount SCV Neutral Operation................1510
    EATON Selective Control Valve—Neutral Position................1513
    EATON Selective Control Valve—Retract Position................1515
    EATON Selective Control Valve—Extend Position................1517
    EATON Selective Control Valve—Float Position................1519
  Group 15: Diagnosis................1472
    Diagnostic Information................1522
    Preliminary Hydraulic System Inspection................1523
    Entire Hydraulic System Fails to Function/No Hydraulic Pump Output................1524
    Insufficient Pump Delivery................1525
    Hydraulic Functions Too Slow................1526
    Excessive Pump Pressure................1527
    Slow Hydraulic Pump Response................1528
    Excessive Pump Noise During Operation................1529
    Rockshaft Does Not Lift or Lifts Slowly................1530
    Rockshaft Does Not Lower or Lowers Slowly................1531
    Park Position Unstable, Rockshaft Drops after Engine Shut Down................1532
    SCV Control Lever Does Not Return to Neutral Position................1533
    SCV Does Not Return to Neutral Position-SCV With Detent Position................1534
    SCV Does Not Remain In Detent Position-SCV With Detent Position................1535
    Remote Cylinder Does Not Extend or Retract................1536
    Remote Cylinder Settles Under Load................1537
    Remote Cylinder Operates Too Fast or Too Slow................1538
  Group 20: Hydraulic Tests—With SCV................1473
    Hydraulic System Tests—With SCV................1541
    Pump Flow Test—With SCV................1543
    Main Relief Valve Test—With SCV................1545
    SCV Leakage Test................1547
  Group 25: Hydraulic Tests—With Mid-Mount Control Valve................1473
    General Information................1550
    Hydraulic System Tests—With Mid-Mount Control Valve................1551
    Pump Flow Test—With Mid-Mount Control Valve................1553
    Main Relief Valve Test—With Mid-Mount Control Valve................1555
    Mid-Mount Control Valve Leakage Test................1557
  Group 30: Hydraulic Tests—Whole System................1473
    Hitch Leakage Test................1560
    Rockshaft Lift Cycle Test................1562
  Group 40: Adjustments—Hitch................1473
    Rockshaft Lever Friction Adjustment................1565
    Rockshaft Position-Sensing Feedback Linkage Adjustment................1566
    Rockshaft Draft-Sensing Feedback Linkage Adjustment................1570
    Rear SCV Lever Cable Adjustment................1572
    Mid-Mount Control Valve Joystick Cable Adjustment................1573
  Group 45: Hydraulic Schematics................1474
    Hydraulic Circuit Symbols................1576
    Hydraulic System—Standard Tractor with Second Rear SCV and Trailer Brake Valve................1578
    Hydraulic System—Standard Tractor with Mid-Mount SCV................1580
    
John Deere Tractors 5050E, 5055E, 5065E, 5075E Diagnostics and Repair Service Manual (TM900319)